KIP 2000 Printer Service Manual Ver D 2 US PDF

DIGITAL PRINTER
KIP2000
Series
(K-66)
SERVICE MANUAL
Version D.2
KIP America / KIP Canada

K66sm0e1.doc (Ver. D.2)
PREFACE
This service manual contains information required to preform field service to maintain the
image quality and printer functions on the KIP 2000 Series printers.
Chapter 1 Introduction
: Features, specifications and operational
Chapter 2 Installation
: Installation location, procedure / Unpacking
Chapter 3 Print Process
: Explanation of print processes
Chapter 4 Electrical Systems
: Basic principles of electrical system and operation
Chapter 5 Mechanical Systems
: Mechanical structure, disassembly, assembly, and adjustments
Chapter 6 Maintenance/Checking : Replacement parts, Preventative Maintenance

Chapter 7 Troubleshooting
: Procedures to repair malfunctions and image quality
Chapter 8 Service Modes

Appendices
: timing charts, circuit diagrams
Some of the information contained in this manual may be changed by product upgrades etc.
Such information will be communicated as Technical Bulletins as required. Please read this service
manual and any technical bulletins carefully.
(1)
K66sm0e2-1.doc (Ver. D.2)
Table of Contents
Chapter 1
Introduction
1.1
Features
Page
1- 1
1.2
Specifications
1- 2
1.3 Name of Each Part

1.3.1 Front view
1.3.2 Rear view
Chapter 2
1- 3
1- 3
1- 3
Installation
Page
2- 1
2.1
Installation Requirements
2.2
Unpacking
2- 2
2.3
Packing Tape Removal
2- 3
2.4
Installation of Floor Plates
2- 5
2.5
Contents of Accessory Box
2- 6
2.6 Installation of the Process Unit

2.6.1 Remove the Process Unit from the printer
2.6.2 Release the LED Head
2.6.3 Setting up the Process Unit
2.6.4 Installing the Process Unit to the machine
2- 7
2- 7
2-10
2-11
2-18
2.7
Install the Toner Cartridge
2-21
2.8
Installing the Print Tray
2-25
Chapter 3
3.1
Print Process
Page
3- 1
Outline of Process
3.2
Theory / Construction of Contact Toner System ( HDP )
3.2.1 General information of the development and print process
3.2.2 Print Process
Step 1. Erasing process
Step 2. Charging process
Step 3. Exposure process
Step 4. Simultaneous Development and Cleaning process
Step 5. Transfer process
Step 6. Separation process
Step 7. Fusing process
3- 2
3- 2
3- 3
3- 3
3- 3
3- 3
3- 4
3- 4
3- 4
3- 4
3.3 Supplementary
3.3.1 Ozone Filter
3- 5
3- 5
(2)
Chapter 4
Electrical Systems
4.1
Basic Operations
Page
4- 1
4.2
Summary
4- 3
4.3 DC Controller and Roll Feeder Board

4.3.1 DC Controller (PW6620)
4.3.2 Roll Feeder Board (PW6623)
4- 4
4- 4
4- 4
4.4 Schematic Explanation

4.4.1 Image Charging Unit Current Controller
4.4.2 Transfer Charging Unit Current Controller
4.4.3 Separation Charging Unit Current Controller
4.4.4 Developer Bias Control Circuit
4.4.5 Image Charging Wire Cleaning Controller
4.4.6 Power Supply
4- 5
4- 5
4- 6
4- 7
4- 8
4-10
4-11
4.5 Electric Assembly Location/Function

4.5.1 Sensor / Switch / Toner Sensor / Thermistor / Thermostat
Front View
Rear View
4.5.2 Motor / Clutch / Fan / CNT / RY / CB / LF / SSR / Dehumidify Heater / SL
Front View
Rear View
Air Flow
4.5.3 Printed Circuit Board / DCP / HVP
Front View
Rear View
4-13
4-13
4-13
4-14
4-15
4-15
4-16
4-17
4-18
4-18
4-19
4.6 Down Sequence

4.6.1 Down Sequence caused by Fuser Temperature
4.6.2 Down Sequence caused by Toner Consumption
4-20
4-20
4-21
(3)
Chapter 5
Mechanical Systems
5.1 External covers

5.1.1 Upper cover 1 (Toner cover)
5.1.2 Upper cover 2 (Operation cover)
5.1.3 Upper cover 3
5.1.4 Right/Left side upper covers
5.1.5 Right/Left side lower covers
5.1.6 Right/Left side covers
5.1.7 Rear upper cover
5.1.8 Rear lower cover
Page
5- 2
5- 3
5- 4
5- 4
5- 5
5- 5
5- 6
5- 6
5- 6
5.2 Upper Frame

5.2.1 Opening of Movable unit
5.2.2 Main motor (M1)
5.2.3 LED head
5.2.4 Eraser lamp
5.2.5 LED head cooling fans (Fan7, Fan8)
5.2.6 Timing belts (two)
A. Timing belt for main motor
B. Timing belt for pulley/P161
5- 7
5- 7
5- 9
5-10
5-10
5-11
5-12
5-12
5-12
5.3 Lower Frame

5.3.1 Clutches (two)
A. Flapper clutch (MC3)
B. Paper gate clutch (MC4)
5.3.2 Timing belt
A. Timing belt for Inside feed assembly
5.3.3 Ozone filters
5.3.4 Fans
A. Fuser cooling fan left (Fan 3)
B. Fuser cooling fan right (Fan 4)
C. Fuser cooling fan S-left (Fan 5)
D. Fuser cooling fan S-right (Fan 6)
5.3.5 Counter (CNT1)
5.3.6 Main switch (S1)
5.3.7 Fuser shutter solenoid (SL1)
5-13
5-13
5-13
5-13
5-14
5-14
5-14
5-15
5-15
5-15
5-16
5-16
5-17
5-17
5-18
5.4 Process Unit

5.4.1 Disassembling Process unit
5.4.2 Photoconductive drum
5-19
5-19
5-23
5.5 Main Frame

5.5.1 Cutter assembly
A. Paper sensor below cutter (PH3)
5.5.2 Gas spring
5-25
5-25
5-27
5-28
5.6 Primary Charger assembly

5.6.1 Primary charger assembly
5.6.2 Corona charging wire
5.6.3 Height adjustment of corona charging wire
5.6.4 Grid plate
5.6.5 Wire cleaning motor (M4)
5.6.6 Wire cleaning pad
5-29
5-29
5-30
5-31
5-31
5-32
5-33
5.7 Transfer/Separation Charger assembly

5.7.1 Transfer/Separation charger assembly
5.7.2 Transfer/Separation corona charging wire
5.7.3 Corona Guard
5-34
5-34
5-35
5-35
5-36
(4)
5.8 Fuser Assembly

5.8.1 Disassembling Heater assembly
A. Thermistors (TH1, TH2)
B. Fin Heater oven type (100V, 120V and 230V)
5.8.2 Thermostat (TS1)
5.8.3 Paper Transportation Sensor (TP9)
5.8.4 Fuser Lower assembly
A. Paper exit sensor (PH8)
B. Thermistor (TH3)
C. Exit Roller
5.8.5 Agitating motor
5.8.6 Agitator fan (Fan 2)
5.8.7 Agitator fan (Fan 2) R2 Modified Assembly
5-37
5-37
5-39
5-39
5-41
5-41
5-42
5-43
5-43
5-43
5-45
5-46
5-50
5.9 Development Assembly

5.9.1 Disassembling Toner hopper assembly
5.9.2 Development roller
5.9.3 Regulation roller
5.9.4 Supply roller and side seals
5.9.5 Sender screw
5.9.6 Scraper
5.9.7 Toner motor (M5)
5.9.8 Toner sensors (TLS1, TLS2)
5.9.9 Spacing roller
A. Left side
B. Right side
5.9.10 Gears
5-52
5-52
5-54
5-56
5-58
5-59
5-61
5-63
5-63
5-64
5-64
5-64
5-65
5.10 Inner Feed Assembly

5.10.1 Disassembling Inside feed assembly
5.10.2 Paper separation sensor (PH7)
5.10.3 Feed belt
5.10.4 Feed roller
5.10.5 Separation fan (Fan 1)
5-66
5-66
5-66
5-67
5-67
5-68
5.11 Paper Feeder Assembly

5.11.1 Roll decks
5.11.2 Roll feed motor (M2)
5.11.3 Roll paper clutch (MC1, MC2A, MC2B, MC2C)
5.11.4 Pick up roller
5.11.5 Sensors
A. Paper clock end sensors (PH2A, PH2B, PH2C)
B. Paper set sensors (PH1A, PH1B, PH1C)
5.11.6 Size switch
5.11.7 Fitting Paper feeder assembly (Option)
5-69
5-69
5-70
5-70
5-71
5-71
5-71
5-72
5-73
5-74
Chapter 6
6.1
Maintenance
Page
6- 1
Maintenance
(5)
Chapter 7
Troubleshooting
7.1 Error Code List

7.1.1 Call Operator Errors
7.1.2 Call Service Errors
Page
7- 1
7- 1
7- 3
7.2 Error Troubleshooting

(1) J-01 1st Roll Deck Jam
(2) J-02 2nd Roll Deck Jam
(3) J-03 3rd Roll Deck Jam
(4) J-04 4th Roll Deck Jam
(5) J-05 Cut Sheet Paper Feeding Jam
(6) J-10 Flapper Area Jam
(7) J-11 Gate Roller Section Jam
(8) J-12 Separation Area Jam
(9) J-13 Exit Area Jam (Delay)
(10) J-14 Exit Area Jam (Stay)
(11) U-01 1st Roll Deck Open Error
(12) U-02 2nd Roll Deck Open Error
(13) U-03 3rd Roll Deck Open Error
(14) U-04 4th Roll Deck Open Error
(15) U-05 Upper Frame / Upper Cover 1 Open Error
(16) U-06 Heater Unit Open Error
(17) Toner Low
(18) Roll Empty
(1) E-01 Fuser Temperature Rising Error
(2) E-02 Fuser Over Temperature Error
(3) E-04 Developer Error
(4) E-06 Counter Error
(5) E-07 Cutter Error
(6) E-16 Wire Cleaning Error
(7) E-21 Fuser Thermostat Error
(8) E-28 Fuser Agitator Fan Error
(9) E-40 Folder Error
(10) E-41 Key Card Error
7- 4
7- 4
7- 4
7- 5
7- 6
7- 7
7- 7
7- 8
7- 9
7-10
7-11
7-12
7-13
7-13
7-14
7-14
7-15
7-15
7-16
7-17
7-18
7-18
7-20
7-22
7-22
7-23
7-24
7-25
7-25
7-26
7-26
7.3 Image Quality Troubleshooting

7.3.1 Basic Image Adjustments
7.3.2 Image Issues
(1) Too light (Only the halftone image)
(2) Too light (Halftone and solid black)
(3) Extremely light image (whole image)
(4) Different copy density
(5) Totally appeared foggy image
(6) Vertically blur or foggy black wide line
(7) Vertical Clear Black Narrow Line
(8) Vertical White Line
(9) Void of image
(10) Toner on the back of print
(11) Poor fusing
(12) Incorrect Image Placement, No Leading Edge
(13) Jitter
(14) Less sharpened image
(15) Uneven image vertically
(16) Totally white (No image)
(17) Totally black
7-27
7-27
7-28
7-28
7-29
7-30
7-31
7-32
7-32
7-33
7-33
7-34
7-34
7-35
7-35
7-35
7-36
7-36
7-37
7-37
(6)
Chapter 8
Service Modes
8.1 General Operation

8.1.1 Entering the Service Mode
8.1.2 Selecting the Service Modes
8.1.3 Exit Service Modes
Page
8- 1
8- 1
8- 3
8- 6
8.2 Device Status Mode

8.2.1 Function
8.2.2 Operation Panel Display
8.2.3 Operation (Example of use)
8.2.4 Device Signal List
8- 7
8- 7
8- 7
8- 8
8-11
8.3 Display / View Mode

8.3.1 Function
8-15
8-15
8-15
8-16
8.4 Device Operation Mode

8.4.1 Function
8-18
8-18
8-18
8-19
8.5 Adjustment Mode

8-23
8.5.1 Function
8-23
8-25
8-26
8.5.4 Explanation for each Sub Mode
8-29
(1) Metric or inch (Sub Mode No.00)
8-29
(2) Maximum cut length (Sub Mode No.01)
8-30
(3) Cut sheet size signal(Sub Mode No.02)
8-31
(4) LED Head strobe time (Overall) (Sub Mode No.03)
8-32
(5) LED Head strobe time compensation (Left block) (Sub Mode No.04)
8-34
(6) LED Head strobe time compensation (Right block) (Sub Mode No.05)
8-36
(7) Image delay (Left block) (Sub Mode No.06)
8-38
(8) Image delay (Right block) (Sub Mode No.07)
8-40
(9) Fusing temperature (Plain paper) (Sub Mode No.08)
8-42
(10) Fusing temperature (Tracing paper) (Sub Mode No.09)
8-43
(11) Fusing temperature (Film) (Sub Mode No.0A)
8-44
(12) Fusing temperature cycle (Sub Mode No.0b)
8-45
(13) Warm Sleep Temperature (Sub Mode No.0C)
8-47
(14) Developer Bias Voltage (Plain Paper) (Sub Mode No.0d)
8-49
(15) Fusing temperature overshoot (Sub Mode No.0E)
8-50
(16) Transfer Corona ON timing (Sub Mode No.0F)
8-52
(17) Transfer Corona OFF timing (Sub Mode No.10)
8-54
(18) Leading Edge ( Position of Image ) - Roll Media
(Sub Mode No.11)
8-56
(19) Leading Edge ( Position of Image ) - Cut Sheets
(Sub Mode No.12)
8-59
(20) Cut length (Copies buffered from Scanner, Standard Cut or Prints from Controller)
(Sub Mode No.13)
8-62
(21) Cut length (Copies using Synchro Cut, first copy out) (Sub Mode No.14)
8-65
(22) Image Void - Trailing Edge (Copies buffered from Scanner,
Standard Cut or Prints from Controller) (Sub Mode No.15)
8-68
(23) Image Void - Trailing Edge (Copies using Synchro Cut, first copy out)
(Sub Mode No.16)
8-70
(24) Side Image Void (Sub Mode No.17)
8-72
(25) Irregular Roll paper size setting (Sub Mode No.18)
8-74
(26) Dehumidify Heater setting (Sub Mode No.19)
8-76
(7)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48)
(49)
(50)
Counter Setting (Sub Mode No.1A)

Key Card setting (Sub Mode No.1b)
Print Stacker / Folder setting (Sub Mode No.1C)
Transfer Corona voltage (Plain paper) (Sub Mode No.1d)
Transfer Corona voltage (Tracing paper) (Sub Mode No.1E)
Transfer Corona voltage (Film) (Sub Mode No.1F)
Number of Roll Decks (Sub Mode No.20)
Power OFF Timer (Sub Mode No.21)
Main Motor Speed (Sub Mode No.22)
Paper Feeding Motor speed (Plain paper) (Sub Mode No.23)
Paper Feeding Motor speed (Tracing paper) (Sub Mode No.24)
Paper Feeding Motor speed (Film) (Sub Mode No.25)
AC Corona OFF Timing (Plain paper) (Sub Mode No.26)
AC Corona OFF Timing (Tracing paper) (Sub Mode No.27)
AC Corona OFF Timing (Film) (Sub Mode No.28)
Fuser Agitator Fan speed(Sub Mode No.29)
Developer Bias voltage (Tracing Paper) (Sub Mode No.2A)
Developer Bias voltage (Film) (Sub Mode No.2b)
Down Sequence Temperature adjustment (Sub Mode No.2C)
Tracing Paper mode (Sub Mode No.2d)
User Mode Function (Sub Mode No.2E)
Fan Cool mode ( Sub Mode No.2F )
E0-1 Reset Method ( Sub Mode No. 30 )
Toner Down Sequence Function ( Sub Mode No. 31 )
8-77
8-79
8-80
8-81
8-82
8-83
8-84
8-86
8-87
8-89
8-90
8-91
8-92
8-93
8-94
8-95
8-96
8-97
8-98
8-99
8-100
8-100
8.6 Factory Mode (DO NOT USE)

8.6.1 Function
8.6.3 Operation
8-101
8-101
8-101
8-102
8.7 Error Mask / Error Reset Mode

8.7.1 Function
8.7.3 Operation (Example of usage)
8-105
8-105
8-106
8-107
8.8 Test Print Mode

8.8.1 Function
8.8.3 Operation
8-110
8-110
8-110
8-111
8.9 Factory Adjustment Mode

8.9.1 Function
8-126
8-126
8-126
8-127
8.10 Ram Clear Mode

8.10.1 Function
8.10.2 Operation
8-130
8-130
8-130
(8)
Chapter 1
Introduction
1.1
Features
Page
1- 1
1.2
Specifications
1- 2
1.3 Name of Each Part

1.3.1 Front view
1.3.2 Rear view
1- 3
1- 3
1- 3
1.1
Features
(1) KIP2000 Series Printer prints 4 D size per minute. ( 51 mm / sec )

The maximum print size is 36 inches wide, and the minimum is 8.5 (210mm).
(2) The print quality is exceptional due to nonmagnetic, mono-component development KIP HDP
Print process.
(3) The new KIP Pressure Free Fusing System is used
(4) There are no drum cleaning blades or waste toner.
1-1
1.2
Specifications
Subject
Model
Configuration
Printing method
Photoconductor
Print speed
Print head
Resolution
Print width
Print length
Warm up time
First print time
Fusing method
Development method
Input power
Maximum power
consumption
Specification
KIP2000 Series Printer
2001 (1 Roll Model)
2002 (2 Roll Model)
2003 (3 Roll Model)
Console
Electro-photography
Organic Photoconductive Drum
51mm per second (2 sheets of A0 in one minute, 4 D per Minute)
LED
400dpi
Maximum width
914mm (36 inches)
Minimum width
210mm ( 8.5 )
Maximum length
6m ( approx 19.6 Ft )
16m ( approx 50 ft ) or unlimited
Minimum length
279mm ( 11 )
NOTE : If the print is longer than 6m, we do not guarantee the image
quality or the reliability of the paper feeding.
120V = less than12 minutes, 100V/230V = less than 10 minutes
47 seconds ( E print from 1st Roll Deck)
KIP Pressure Free Fusing
Dry type with non-magnetic mono-component toner
120V plus or minus 10%, 12A and 50/60Hz in U.S.A.
220-240V plus 6%, minus 10%, 10A and 50/60Hz in Europe
100V plus or minus 10%, 15A and 50/60Hz in Japan
120V, 60Hz and Dehumidify Heater is ON
Stand by
0.604 Kwh
Printing
1.205 Kwh

Stand by
0.633 Kwh
Printing
1.225 Kwh

Stand by
0.608 Kwh
Printing
1.196 Kwh
Acoustic noise
Ozone
Dimensions
Weight
Environmental condition
for usage
Storage of consumables
Less than 60db (Printing)

Less than 55db (Stand by)
Smaller than 0.1ppm (Average)
1300mm (Width) x 725.5mm (Depth) x 1046mm (Height)
190kg (In case of 2001)
(Temperature)
10 to 32 degrees centigrade
(Humidity)
15 to 85% RH
(Toner cartridge)
Store the cartridge within the temperature range from 0 to 35 degrees
centigrade and within the humidity range from 10 to 85% RH.
1-2
1.3
1.3.1
Name of Each Part

Front view
Upper Cover 2
Operation Panel
Upper Cover 1
Right Side Cover 2
Front Cover 2
Right Side Cover 1
Cutter Cover
Front Cover 1
Cover 2
1.3.2
Upper Cover
Right Side Cover
Rear view
Rear Upper Cover
Left Side Cover 1
Exit Cover
Left Side Cover 2
Tray
Left Side Cover
Rear Lower Cover
1-3
Chapter 2
Installation
This machine is packaged and shipped after careful adjustment in the factory. All printers pass a
strict inspection.
The Installation is important to ensure the quality and reliability of the machine
A service technician must understand this machines function well, install this machine in a good
environment and in the correct procedure, to ensure the clients satisfaction with the system.
2.1
Page
2- 1
2.2
Unpacking
2- 2
2.3
2- 3
2.4
2- 5
2.5
The Contents of Accessory Box
2- 6
2.6 Installation of the Process Unit

2.6.1 Remove the Process Unit from the printer
2.6.2 Release the LED Head
2.6.3 Setting up the Process Unit
2.6.4 Installing the Process Unit to the machine
2- 7
2- 7
2-10
2-11
2-18
2.7
2-21
2.8
2-25
2.1
The following conditions are required for the installation of the equipment.
Please confirm that the requirements are met before installation commences and before delivery.
(1) Electrical power source must be:.

North America
Europe
Japan
120V plus or minus 10%, 12A and 50/60Hz

220-240V plus 6% or minus10%, 10A and 50/60Hz
100V plus or minus 10%, 15A and 50/60Hz
(2) The equipment must be connected to a dedicated wall outlet ( circuit ).

To disconnect the equipment from the power source, remove the power plug from the
outlet. The wall outlet must be easily accessible near the equipment.
(3) Make sure to connect this equipment to the outlet with a proper ground.
(4) The temperature must be from 10 to 32 degrees centigrade, and the humidity must be from 15%
to 85% RH.
Do not install the equipment near water sources, boilers, humidifiers or refrigerators. Ensure
that no air vents / air conditioning vents blow directly onto the printer.
(5) Do not install near sources of heat, fire, dust and ammonia gas.
(6) The equipment should not be exposed to direct sunlight.
Please draw curtains to block any sunlight.
When you remove the Process Unit from the equipment, be careful not to expose the Drum to
any sunlight.
(7) Ozone will be generated while this equipment is in use, although the quantity generated is
within a safe level.
If you print large volumes for a long time in a small room, ventilate the room as required ( an
order can be detected.)
(8) Level Adjusters on the bottom of equipment must touch the floor correctly.
The equipment must be levelled with the floor strength to support the weight of equipment.
(9) Keep enough space around the equipment for comfortable operation.
Required space is shown as follows.
60cm or wider
Rear side
120cm or wider
60cm or
wider
Machine
Front side
100cm or wider
2-1
2.2
Unpacking
If the printer is installed in winter, or if the machine was kept in a cold warehouse then
moved to a warm room and then is unpacked, you may experience condensation.
In these cases, leave the machine in the warm room for more than 6 hours before it is installed.
1. Cut four packing bands (1) and remove Top board (2).
2. Open plastic sheet (3) to open the top of outer carton box (4).
3. Remove Upper board (5) to take out Accessories box (6) (Photoconductive drum (7), Sub Plate (8),
Tray (9), Users Manual, Setup Procedure and Power Cord.)
4. Lift the outer carton box upward and remove it.
5. Peel off plastic bag (10) fully to the floor.
6. Unload the machine from the pallet to the floor by forklift (11).
7. Remove wrapping film (12) from the machine and move it to the proper installation place selected in
advance.
2
1
5
3
7
9
8
6
12
11
10
2-2
2.3
1) There is Tape (1) on the left of machine to protect

the lever.
Remove it.
2) Open the Toner Cover (2).

You will find 4 Pads (3) that protect the Process Unit.
Remove them.
3) There are 2 Pads (4) on both sides protecting the

Fuser Shutter.
Remove them.
2-3
4) Open the Upper Frame Assembly (5).

You will find Tapes (6) on both sides protecting the Flapper.
Remove them.
6
5
5) There are Pads (7) on the Exit Cover protecting

Levers.
Remove them.
6) Open each Roll Deck (8).

The Roll Spool is fixed with Tape (9).
Remove them.
9
8
9
2-4
2.4
1. Insert Sub Plate A(2) between floor and Adjusters(1) located bottom of the machine.
For fitting direction, see illustration.
2. Loosen Adjusters to lower until it touches Sub Plate.
3. Slide Sub Plate in the arrow direction until it hits Positioning plate(3), respectively.
4. Fully lower all of four adjusters.
5. Fit four Brackets(4). (8 screws attached)
6. Lower four nuts(5) to fix these Brackets.
7. Fit four Covers (6). (8 screws attached)
8. Fit two Brackets C(7). (4 screws attached)
7
3
4
1
4
6
6
1
2
1
2
1
5
M4x6
2-5
2.5
Contents of Accessory Box
KIP2000 Series Printer requires the following parts.

1.
2.
3.
4.
5.
6.
Photoconductive Drum
Sub Plate
Tray
Power Cord
Setup Procedure
Users Manual
2-6
2.6
2.6.1
Installation of the Process Unit

Remove the Process Unit from the machine
1) Pull up the Lever (1) on the left to unlock and open

the Upper Frame Assembly (2).
2) Loosen the screw (3) on the right.

Move the Process Unit Fixing Lever (4) to the arrow direction to unlock the Process Unit.
4
3
3) Close the Upper Frame Assembly.

Then, open the Upper Cover 1 (5).
2-7
4) Loosen screws (6), and then move Shaft Brackets (7) on both sides toward the arrow direction.
Also, loosen 2 screws (8) on either side (ex. Left).
8
6
6
7
5) Slide the Shaft Bracket (7) inward to remove the Upper Cover 1 (5).
5
7
6) There are Stopper Levers (9) on both sides being

fixed with the screw (10).
Move both Stopper Levers (9) toward the rear side,
and then fix them tightening screws (10).
If you do so, the LED Unit is unlocked and it
becomes possible to open it.
10
(Movable Unit is locked.)
(Movable Unit is unlocked.)

2-8
7) Stand the LED Unit (11) vertically.
11
8) Disconnect the connector (12) of Imaging Charger.

Also, disconnect the connector (13) of Developer Unit.
12
13
9) Catching Developer Side Plates (14) on both sides, slide the whole Process Unit (15) rightward
and then take it out from the machine.
14
15
15
2-9
2.6.2
Release the LED Head
1) Set the LED Unit vertically.

2) Remove 4 red screws (1) to release the LED Head (2).
A
A
LED head.doc
LED head.doc
In case it is difficult to access screws 1, loosen screws A, temporarily.
2-10
2.6.3
Setting up the Process Unit
1) Remove a screw (1) to remove the Imaging Charger (2) from the Process Unit.
2) Remove 4 screws (3) on both sides, and then move the Frame (4) upward and remove it.
3) Remove Pressure Springs (5) on both sides so as not to lose them, which exist between Frame
and Developer Unit.
Note
Pressure Spring of right side has stronger tension than that of left one.
(The color of right one is silver, while left one is black.)
Be careful not to install them on the opposite side.
2-11
4) Remove 3 screws (6) to remove the Electrode Plate (7) on the left.
7
6
5) Catching Developer Side Plates on both sides, remove the Developer Unit (8) from the Process
Unit by lifting up your side first.
8
8
2-12
6) Remove screws with tag (9) from both sides to make Regulation Roller Brackets (10) free.
Press both Pressure Plates (11) fully to the arrow direction, and then fix them tightening
screws (12).
The Regulation Roller in the Developer Unit is pressed to the Developer Roller by this treatment.
11
12
10
12
11
10
9
9
Note
In order to make a print, it is necessary to press
the Regulation Roller to the Developer Roller
as the following figure.
Therefore, make sure to move both Pressure
Plates as shown on the former page when you
install the machine.
Regulation
Roller
Developer
Roller
In case you move the printer to another place,

it is necessary to release the Regulation Roller.
So, move both Pressure Plates to the opposite
direction before moving the machine.
Regulation
Roller
Developer
Roller
2-13
7) Disconnect a connector (13) on the right, and remove 2 screws (14) on both sides.
14
13
14
8) Remove the Toner Hopper (15) from the Developer

Unit by bringing up.
15
9) Remove a screw (16) to remove the Bracket (17), and then remove the Partition Plate (18).
17
16
18
2-14
10) Supply the Developer Unit with 500 grams of

Starting Toner.
Then, rotate the Developer Roller (19) clockwise with
the Jig (20) so that the Developer Roller should be
covered with the toner.
At this time, it is better to make Developer Roller side
lower.
Jig No.: 6608520010
19
20
Note
It is enough if the surface of Developer Roller is covered with the toner some degree.
Since the Developing Bias is not supplied at this time, you will not be able to cover it
completely with the toner.
When you input the Starting Toner, shake the bottle well.
However, if you open the cap right after shaking, toner will be spread out.
Wait 10 to 20 seconds before opening.
11) Put back both Partition Plate (18) and the Bracket (17).
18
17
2-15
12) Put back the Toner Hopper (15).
15
13) Remove 2 screws (21) to remove the Drum Shaft (22) on the right side of Process Unit.
22
21
14) Remove 3 screws (23) to remove both Drum Fixing Plate (24) and Bearing (25) on the left side of
Process Unit.
24
25
23
2-16
15) Take out the Photoconductive Drum (26) from the

packaging box.
26
16) Install the Photoconductive Drum (26) to the Process

Unit. (Set the left side first.)
Then, fix the Photoconductive Drum with Drum Shaft,
Drum Fixing Plate and Bearing that you have
removed at the former steps 13) and 14).
26
17) Put Back the Developer Unit to the Process Unit.

Then, re-assemble the Process Unit in the reversed
order.
2-17
2.6.4
Installing the Process Unit to the machine
1) Open the Upper Frame Assembly, and then confirm

that the Process Unit Fixing Lever (1) is moved to the
arrow direction.
Then, close the Upper Frame Assembly.
1
2) Put the Process Unit (2) into the machine, and then
slide it to the right first.
2
3) Open the Upper Frame Assembly.

Rotate the Gear (3) so that the Drum Drive Shaft (4) should match with the cross-shaped groove
of Shaft (5).
2-18
4) Slide the Process Unit fully to the left.

Be sure that the cross-shaped groove of Shaft (5) is firmly jointed with the Drum Drive Shaft (4).
5) Connect 2 connectors (6).
6) Move the Process Unit Fixing Lever (1) toward the arrow mark, and then tighten the screw (7) to
fix the Process Unit firmly.
Close the Upper Frame Assembly after that.
2-19
7) Moving the Stopper (8) toward the front side, close the Movable Unit (9).
9
8) Loosen screws (10), slide Stopper Levers (11) on

both sides toward the front side, and then fix them
tightening screws (10).
The Movable Unit is locked by this treatment.
10
11
(Movable Unit is unlocked.)
(Movable Unit is locked.)
9) Put back the Upper Cover 1 (12) as it was.

12
2-20
2.7
1) Open the Upper Cover 1 (1).

1
2) Shake the Toner Cartridge (2) several times left and

right to make the toner smooth.
(2)
2-21
3) Film (3) is taped on one side of the Toner Cartridge.

Insert the end of this side under black plates on the right.
(3)
4) Press down another side until the cartridge is firmly locked by the Lever (4).
(4)
2-22
5) Strip off the tape, and then insert the Spool (5) into the hole (6) on the right while putting the
film (3) between both pins of Spool.
(6)
(3)
(5)
6) Rotate the Spool (5) clockwise to wind up the film (3).
(3)
(5)
2-23
7) After winding up the film, rotate the Spool counterclockwise to unfasten the film, and then pull out
the Spool from the film.
Dispose the film, but keep the Spool for the next use.
1
2
2-24
2.8
1) Open the packaging box and take out Trays (1).
2) Install Trays to the machine as shown in the right

figure.
2-25
Chapter 3
Print Process
3.1
Outline of Process
Page
3- 1
3.2
Theory / Construction of Contact Toner System ( HDP )
3.2.1 General information of the development and print process
3.2.2 Print Process
3- 2
3- 2
3- 3
3- 3
3- 3
3- 3
3- 4
3- 4
3- 4
3- 4
3.3 Supplementary
3.3.1 Ozone Filter
3- 5
3- 5
3.1
Outline of Process
The image formation steps are shown in the following figure.

The image formation follows the processes in sequence to form the image:
All of the high-voltage loads are controlled by high-voltage circuits on the high-voltage
power supply PCB These are controlled from signals from the DC controller PCB.
Electrostatic latent image fomation block
3. Exposure
2. Charging
1. Erasing
4. Simultaneously development & cleaning
5. Transfer
Roll paper
Ejection
7. Fusing
6. Separation
Register
Roll paper
Roll paper
The image formation process comprises of seven steps.

1.
2.
3.
4.
Erasing(Pre-exposure)
1st charging
Image exposure
Simultaneously development & cleaning
5. Transfer
6. Separation
7. Fusing
3-1
3.2
Theory / Construction of Contact Toner

System ( KIP HDP )
3.2.1
General information on the process
In the KIP2000 series printer a reverse development method is used, both development
and cleaning process can be done at the same time.
Fig. 1 shows the configuration of no drum cleaner blade printing process.
The drum cleaner and the wasted toner bottle are not required, because the residual toner on
drum surface after transfer process is returned to the Development unit during the development
process.
Fig. 2 shows Simultaneous development and cleaning by the contact-type monocomponent
non-magnetic development system.
Image charger
LED Head
light
Erase lamp
media
Development unit
Separation charger
Transfer charger
Fig. 1: Configuration of cleanerless printing process.
Residual toner
Regulation roller
Toner layer
Shaft
Development roller
Photoconductor
Development bias
Fig. 2: Simultaneous development and cleaning by the contact-type

monocomponent non-magnetic development system.
3-2
3.2.2
Print Process

Drum surface charge is exposed by Eraser Lamp
prior to 1st charging.
Any residual charged potential on the drum
surface is removed by this step.
Any residual toner grains, not transferred on the
previous drum rotation, are still on the surface of drum.
The charge polarity of these toner grains
can be both negative and positive toner
particles. They are discharged to near 0 Volts under
this process.
(the small round spheres represent unused toner
on the drum surface.)
(1) Erasing process

0
Residual potential Vr
Residual toner
Development bias Vb
Dark potential
Vd

Drum surface is evenly charged by the negative 1st
Charger (Primary). The residual toner is also
charged by the 1st charger at this time, and
all grains are the same negative polarity as the drum
surface.
Surface potential of Drum is determined by the
potential of grid screen which is connected to
ground through a zener diode in order to get a
constant voltage. This voltage cannot be adjusted
in the KIP 2000
(2) Charging process

0
Vb
Vd

With respects to the images data,
infrared light from the LED head is exposed to
the drums surface.
The negative electrostatic charge on the drum
is neutralized by this light, and surface potential
decreases. As a result, electrostatic Latent Image
is formed onto the drums surface.
At this time, if there is any residual toner grains
which may exist on the drums surface from the
previous rotation, they will be no concerns with
shading effects (blockage of LED head light by
residual toner on the drum) by toner grains
under the actual LED head exposure process.
This is so due to the fact that the diameter of the
toner grains are too small in diameter and they
will not block the LED light.
3-3
(3) Exposure process

0
Vl
Vb
Vd
LED exposure

Toner is always attracted to a more positive
Voltage. The negative charged toner in the Contact
Development Unit (see Vb, the Development
Roller potential) are attracted to the higher potential,
of an exposed area of the drum. (see figure 4,
Development arrows) This will cause the toner to
remain on these areas on the drum.
Simultaneously, on unexposed areas ( no LED light )
the lower Potential, (see Vd) the residual toner is
attracted to the development roller and therefore
removed from the drum surface (removing
unwanted toner from the drum or cleaning the drum)
(4) Simultaneous development

and cleaning process
0
Vl
Vb
Development
Vd
Cleaning

A positive corona is applied onto the media (from the
back) and intern the media s charged positive.
As a result, the more negative toner on the drums
surface is transferred to the media.
To prevent inefficient transfer and unwanted
toner on the back of the media, the Media Guide
Plate is grounded through a varistor.
(5) Transfer process

Paper
0
Vl
Vb
(NOTE)
If the Guide Plate is grounded directly (shorted),
Vd
the back side of paper is not charged and causes
defective transfer.
If the Guide Plate is floating (not shorted or not held at the varistor voltage), the Guide Plate
may attract toner, thus causing unwanted toner (dirt) on the rear of media.

The media is charged positive by the transfer corona
and is attracted to the drums surface by static
electricity.
An AC corona discharger removes the static
electricity between drum and the media (paper).
As a result the media is separated from drum.
Guide plate
media
12.8KVp-p
Separation charger
+250Vdc

The media with the toner image is fed through the Pressure Free Fuser (Convection Heat Process)
and the toner is fused to the media.
3-4
KIP 2000 Series Current / Voltages

During Print Process
Primary Charge Current
1.3 ma
LED Strobe time = 35 microseconds ( average ) for image
Approx -700 Vdc Grid
Regulation roller ( Blade Roller ) = -300Vdc

area with no image and
unused toner from previous rotation = -700Vdc
area with solid black image = approx -50Vdc
Development Roller = -280Vdc

3
1
Supply Roller = -500Vdc
Transfer Current = 1.0 ma
Separation = -250 Vdc & 12.8 KVac

Freq = 500 Hz
Development Unit Theory

The Toner Supply Roller ( 1 ) applies toner onto Development Roller ( 3 )The toner is attracted to more positive voltage of the Dev
Roller. Development roller rotates and the quantity of toner on the roller is controlled by the Regulation Roller ( 2 )
via a) regulation roller pressure and b) the difference in bias ( 20 Volts ) The excess toner on the Regulation Roller is removed by the
Regulation Blade (4)
The layer thickness of toner on the Development Roller is approximately 20 micrometers. The Development Roller
will not be fully or correctly coated until bias and rotation is applied at the same time to all three rollers.
Please refer to section 3 of the KIP 2000 Technical Manual for further information on the Print Process.
KIP 2000 Series Current / Voltages

After Print Processed
Primary Charge Current
1.3 ma
p
Approx -700 Vdc Grid
Regulation roller ( Blade Roller ) = +250Vdc

area with no image and
unused toner from previous rotation = -700Vdc
Development Roller = +350Vdc

3
1
Supply Roller = +130Vdc
After Final Print exits Printer

- one drum revolution cleans drum and development roll of excess toner with bias values stated
Regulation Roller "Isolated End" Theory

Top View
Not to scale
Drum
NO BIAS on this section

Development Roller
Regulation Roller
No bias supplied to this region of
Regulation Roller ( it is grounded ).
This is required so the the toner is attracted
from the Developement Roller to the
ends of this roller ( more positive ),
therefore not placing toner in that area of the
Development Roller.
KIP 2000 Series Roller Diameters
Side View
Diameter of Regulation Roller = 25 mm
Drum
Diameter of edges = 78 mm
Diameter of Coated Organic Surface = 80 mm
point of contact = 5mm at end

2 mm in center in engaged position
No contact when power off or after
55 Minutes in standby-
Diameter of Development Roller = 50 mm

1
Diameter of Supply Roller = 30 mm
Top View
Not to scale
78mm
Drum
Development Roller
51.2mm
Spacing Discs
3.3
3.3.1
Supplementary
Ozone Filter
To prevent unwanted ozone emissions caused by the print process, catalytic filters remove the ozone
which are placed on all exhaust blower vents.
3-5
Chapter 4
Electrical Systems
4.1
Basic Operations
Page
4- 1
4.2
Summary
4- 3
4.3 DC Controller and Roll Feeder Board

4.3.1 DC Controller (PW6620)
4.3.2 Roll Feeder Board (PW6623)
4- 4
4- 4
4- 4
4.4 Schematic Explanation

4.4.1 Image Charging Unit Current Controller
4.4.2 Transfer Charging Unit Current Controller
4.4.3 Separation Charging Unit Current Controller
4.4.4 Developer Bias Control Circuit
4.4.5 Image Charging Wire Cleaning Controller
4.4.6 Power Supply
4- 5
4- 5
4- 6
4- 7
4- 8
4-10
4-11
4.5 Electric Assembly Location/Function

4.5.1 Sensor / Switch / Toner Sensor / Thermistor / Thermostat
Front View
Rear View
4.5.2 Motor / Clutch / Fan / CNT / RY / CB / LF / SSR / Dehumidify Heater / SL
Front View
Rear View
Air Flow
Front View
Rear View
4-13
4-13
4-13
4-14
4-15
4-15
4-16
4-17
4-18
4-18
4-19
4.6 Down Sequence

4.6.1 Down Sequence caused by Fuser Temperature
4.6.2 Down Sequence caused by Toner Consumption
4-20
4-20
4-21
4.1
Basic Operations
This machine can be separated into 4 major blocks, Paper Feed and Transport System,
Optic System, Image Process System and Control System.
Optic system
External
instrument
Interface
Optical
path system
Control system
Electrostatic
latent image
forming system
Control circuit
Image
process
system
Developer
Fuser
Separation
Transfer
Transport
Paper feed
control system
Roll paper
Option
Option
Paper feed and transport system
Fig.4-1-1
4-1
Following figure is a side view of the machine.
TLS1
PH6
PH10
PH5
PH7
PH9
PH8
PH4
PH3
PH1A
PH2A
PH1B
PH2B
Option
PH1C
PH2C
Option
Fig.4-1-2
4-2
4.2
Summary
This machine is controlled by two microcomputers, which are located on DC Controller and
Roll Feeder Board.
These microcomputers read input signals from sensors, and on programmed timing control
loads such as motors, SSRs, solenoid, clutches and blowers.
Sensor
Driver
Micro Computer
(CPU&ROM)
DC Load
Fig.4-2-1
Fig. 4-2-1 shows a rough block diagram of basic signal flow.
Followings are main PCBs and their functions.

1) DC Controller
2) Driver Board
3) Eraser lamp
4) DC terminal PCB
5) Roll Feeder Board
6) Driver Board
PW6620
PW6650
PW6631
PW6690
PW6623
PW6652
7) Driver Board
8) Operation Pcb
9) AC Terminal Board
10) Zener diode Pcb
11) Signal Relay Pcb
12) Paper Selector Pcb
13) Transmitter Pcb (Option)
14) Receiver Pcb (Option)
PW6654
PW6672
PW6610
PW6693
PW4690
PW5722
PW5490
PW5491
Overall Sequence Control w/Interface

Output driving, Fans, Solenoid
LED Head
Roll Feeder Controller
Main Motor & Wire Cleaning Motor
Flapper Clutch & Paper Gate Clutch
Cartridge M / Toner M / Eraser Lamp
Error & Jam Code Indication / Density
Grid Plate
for Paper Decks
Size & Media selection
LED for optional Auto Stacker or Folder
Photo sensor for optional Stacker or
Folder
15) DC Power Supply
16) DC Power Supply
17) DC Power Supply
DCP1
DCP2
DCP3
+24V dc, always live

+5V dc for LED Head Power Supply
+24V dc
18) High Voltage Power Supply
HVP
Imaging, Transfer, Separation & Dev.Bias
4-3
4.3
4.3.1
DC Controller and Roll Feeder Board

DC Controller (PW6620)
DC Controller is controlling all inputs and all outputs, which belong Upper Unit, such as
Process Unit
Operation PCB
Inner Transportation Area
Fuser Unit
LED Head
All Coronas
DC Controller is communicating with Roll Feeder Board, which is controlling Roll Feeder Section, via
J204.
4.3.2
Roll Feeder Board (PW6623)
Roll Feeder Board is controlling all inputs and all outputs, which belong Lower Unit, such as
Deck1
Deck2
Deck3
Cutter
Roll Feeder Board is communicating with DC Controller via J232.
4-4
4.4
Schematic Explanation
4.4.1
Image Charging Unit Current Controller
HV3Vp-p HV3f
HV3
CN303
Out2
CN302
HV2
Out3 Out1
CN301
HV1
Image Corona
HV_1ST(sig-in)
1ST_LD(sig-out)
HV1
Out3 Out2
Out1
Fig.4-4-1
1. Summary
Image Charger (negative charge) is controlling a constant-current system, so that
the corona charging is not affected by environmental variations.
Corona output is controlled ON or OFF by the signal HV_1ST from DC Controller.
Then signal 1ST_LD is fed back from HVP.
2. Operation of HV1
HV1 status
Voltage of connector
Service mode
CN302-1
CN302-6
HV_1ST(1-51)
1ST_LD(1-44)
ON
0V
0V
OFF
24V
5V
If corona current flows more than adjusted value because of environmental variation, for example,
feedback current level of current control circuit becomes higher.
In this case, current control circuit works to Image charger drive circuit in order to decrease
secondary current of high voltage transformer.
Since primary voltage of high voltage power source is kept constantly at this time, primary
feedback voltage is referred by voltage control circuit.
Image charger drive circuit is controlled constantly in this manner.
4-5
4.4.2
Transfer Charging Unit Current Controller
HV3Vp-p HV3f
HV3
CN303
Out2
Transfer Corona
HV_TR(sig-in)
TR_LD(sig-out)
CN302
HV2
Out3 Out1
CN301
HV1
HV1
Out3 Out2
Out1
Fig.4-4-2
1. Summary
Transfer Charger (positive charge) is controlled constant-current control system, so as
corona charging effect is not affected by the environmental variation.
Corona output is controlled ON/OFF by the signal HV_TR from DC Controller.
Then signal TR_LD is fed back from HVP.
2. Operation
HV2 status
Service mode
CN302-2
CN302-7
HV_TR(1-52)
TR_LD(1-45)
ON
0V
0V
OFF
24V
5V
If corona current flows more than adjusted value because of environmental variation, for example,
feedback current level of current control circuit becomes higher.
In this case, current control circuit works to transfer charger drive circuit in order to decrease
secondary current of high voltage transformer.
Since primary voltage of high voltage power source is kept constantly at this time, primary
feedback voltage is referred by voltage control circuit.
Transfer charger drive circuit is controlled constantly like this way.
The value of TR_ANLOG is controlling the output current of Transfer Corona.
It is adjustable using Service mode 4-1d(Plain paper), 4-1E(Tracing Paper) and 4-1F(Film)
respectively.
4-6
4.4.3
Separation Charging Unit Current Controller
HV3Vp-p HV3f
Separation Corona
HV_SEP(sig-in)
AC_LD(sig-out)
HV3
CN303
Out2
CN302
HV2
Out3 Out1
CN301
HV1
HV1
Out3 Out2
Out1
Fig.4-4-3
1. Summary
Separation Charger (AC + DC positive) is controlled constant-current control system, so
as corona charging effect is not affected by the environmental variation.
Corona output is controlled ON/OFF by the signal HV_SEP from DC Controller.
AC + DC(positive)
Then signal AC_LD is fed back from HVP.
2. Operation
HV3 status
Service mode
CN302-3
CN302-8
HV_SEP(1-53)
AC_LD(1-46)
ON
0V
0V
OFF
24V
5V
4-7
4.4.4
Developer Bias Control Circuit
HV3Vp-p
HV3f
HV3
CN303
Out2
CN302
HV2
Out3 Out1
CN301
HV1
HV1
Out3 Out2
Out1
Regulation
Roller
Developer
Roller
Toner Supply
Roller
Fig.4-4-4
4-8
1. Summary
DC Bias is applied on Developer Roller while copying.
DC Bias is set at -280V normally.
Even if image density setting is changed by copy density adjustment key, Developer Bias
does not change. LED ON time is changed.
2. Developer Bias Control Circuit
Developer Unit has three rollers,
Out1: Toner Supply Roller
Out2: Developer Roller
Out3: Regulation Roller
as follows.
-500V
-280V
-300V (For Japan and Europe)
-320V (For North America)
3. Operation
DBIAS status
ON
CN302-4
CN302-9
0V
0V
Service mode
DBIAS_TRG(1-54) BIAS_LD(1-47)
H
Since Out1, Out2 and Out3 are linked each other in HVP, once Out2 is adjusted, Out1
and Out3 are shifted automatically.
While DBIAS is applied, signal BIAS_LD is fed back from HVP.
4-9
4.4.5
Charge Wire Cleaning Controller
1. Summary
This machine auto-cleans the Charge wire. A cleaning pad moves one
round trip along the charge wire via the Charger Wire Cleaning Motor(M4).
2. Operation
Charger Wire Cleaning Motor works under the following condition ( when power is applied ).
1) When the Fuser temperature is 50degrees centigrade or less.
When TH1 detected 50degrees centigrade or less, Charger Wire Cleaning Operation is done one
round trip. Signals change as WCMTR=L, WCMTR_DIR=L, motor starts and Cleaning pad is
send forward. When the Cleaning pad reaches to end of pass, WCMTR_OC (overload signal) is
output. After WCMTR_OC is output for approx. 0.5 sec., WCMTR turns H and motor stops.
For the next, signals change as WCMTR=L, WCMTR_DIR=H, motor starts reversibly.
When the Cleaning pad reaches to end, WCMTR_OC is output for 0.5 sec., WCMTR turns H
and motor stops.
2) In case the Fuser temperature exceeds 50degrees centigrade.
When TH1 detected it exceeds 50degrees centigrade, Charge Wire Cleaning Operation is not
done. However, in order to avoid Cleaning pad stays other end of pass, signals change
as WCMTR=L, WCMTR_DIR=H, and motor starts reversibly. In case the Fuser temperature
exceeds 50degrees centigrade, WCMTR_OC is output soon commonly and motor stops.
4-10
4.4.6
Power Supply
1. Electric Power Supply

AC Power is supplied to DCP1 all the time via CB1 regardless position of main switch.
AC Power is supplied to DCP2 and DCP3 by turning ON the main switch.
Meaning of 5VB, 24VA, 24VB and 24VC are explained as follows.
Circuit Breaker
24VA
AC in
DCP1
Main
Switch
5VB
DCP2
24VB
DCP3
TS1(Fuser Unit)
MS3A(Fuser L)
MS3B(Fuser R)
MS1A(Dev Roll L)
MS1B(Dev Roll R)
Unit Door
RY1
24VC
24VC
Fig.4-4-5
4-11
2. Door Switch
When each door is opened in case of jam treatment or etc., 24VDC for motors and High
Voltage Power Sources are shut down by relay (RY1), and ceases the output for driving
parts and High Voltage Power Sources.
[U-xx] is also indicated on display.
U-05: Upper unit / Toner supply door open
U-06: Paper exit door open
3. Paper Deck
When Paper Deck is opened, 24VDC for paper feed motor and paper feed clutches
(MC1, MC2A, MC2B, MC2C) are shut down, and paper feeding is ceased.
[U-01], [U-02], [U-03] or [U-04] is indicated on display.
4. Cartridge Motor (M6)
Cartridge Motor is prepared in order to get better contact between Developer Roller and Drum.
When Main Switch is turned ON, Developer Unit is pressed toward Drum by the rotation of Cartridge
Motor.
When Main Switch is turned OFF, or if the machine is left more than 55 min. without any job; charged
electric power in the Capacitors of Driver Board(PW6654) allows Cartridge Motor ON in order to
release the pressure from the Drum.
4-12
4.5
4.5.1
Electric Assembly Location/Function

Sensor / Switch / Toner Sensor / Thermistor / Thermostat
Front View
TLS2
TLS1
PH8
PH5
PH10
PH6
PH7
MS1A
MS1B
MS4A
PH9
S3
PH4
MS8A
S4
S1
PH3
PH1A
MS5A
MS2
S5
MS6A
MS8B
PH1B
MS9
PH2A
PH1C
PH2B
PH2C
Fig.4-5-1
Symbol
Code
Name
Part # ( can change without notice)
RPSET1
RPSET2
RPSET3
RPCLK1
RPCLK2
RPCLK3
RP_IN
P_FLAP
P_ENT
P_GATE
P_SEP
P_EXIT
9000100667
9000100667
9000100667
9000100811
9000100811
9000100811
9000100667
9000100667
9000100667
9000100667
9000100811
9000100667
9000100811
9000100811
1) PH1A
2) PH1B
3) PH1C
4) PH2A
5) PH2B
6) PH2C
7) PH3
8) PH4
9) PH5
10) PH6
11) PH7
12) PH8
13) PH9
14) PH10
CG_HP
Paper set sensor, 1st

Paper set sensor, 2nd
Paper set sensor, 3rd
Paper end clock, 1st
Paper end clock, 2nd
Paper end clock, 3rd
Paper sensor below cutter
Flapper position sensor
Paper entry sensor
Paper gate sensor
Paper separation sensor
Paper exit sensor
Paper transportation sensor
Cartridge set sensor
15) MS1A
16) MS1B
17) MS2
18) MS4A
19) MS5A
20) MS6A
21) MS8A
22) MS8B
23) MS9
INTLK3
INTLK3
INTLK3
DECKSW1
DECKSW2
DECKSW3
CUTHP2
CUTHP1
MCUT_SW
Toner supply door, left

Toner supply door, right
Upper Unit
Roll deck 1, left
Roll deck 2, left
Roll deck 3, left
Cutter home position, left
Cutter home position, right
Manual Cut Switch
9000310068
9000310068
9000310068
9000310068
9000310068
9000310068
see cutter assy
see cutter assy
9000310163
Main Switch
Dehumidify Switch, 1st
Dehumidify Switch, 2nd
Dehumidify Switch, 3 rd
9000310162
9000310068
9000310068
9000310068
Toner sensor 1 Add

Toner sensor 2 Down Seq
9000500182
9000500182
24) S1
25) S3
26) S4
27) S5
28) TLS1
29) TLS2
DEV_TNR
DEV_TNR2
4-13
Rear View
TH1
TH2
TS1
MS4B
TH3
MS3B
MS5B
TS2A
MS3A
MS6B
TS2B
TS2C
S2
Fig.4-5-2
Symbol
1) MS3A
2) MS3B
3) MS4B
4) MS5B
5) MS6B
Code
Name
INTLK2
INTLK2
DECKSW1
DECKSW2
DECKSW3
Interlock switch, exit door

Interlock switch, exit door
Micro switch deck 1, right
6) S2

9000310068
9000310068
9000310068
9000310068
9000310068
Dehumidify Switch
7) TH1
8) TH2
9) TH3
F_TEMP1
F_TEMP2
Thermistor Fuser temp, outside

Thermistor Fuser temp, inside
Thermistor Fuser temp, bottom
6606160010
6606160010
6606160030
10) TS1
11) TS2A
12) TS2B
13) TS2C
INTLK1
Thermostat
Thermostat
Thermostat
Thermostat
49517
Fuser
Dehumidify 1st
Dehumidify 2nd
Dehumidify 3rd
4-14
4.5.2 Motor / Clutch / Fan / CNT / RY / CB / LF / SSR / Dehumidify Heater

/ SL
Front View
Fan4
Fan7
Fan8
M4
M5
M6
Fan2
MC1
Fan6
MC2A
M3
CNT1
M2
H2A
MC2B
RY1
MC2C
CB1
H2B
LF1
H2C
Fig.4-5-3
Symbol
Code
Name
1)
2)
3)
4)
5)
M2
M3
M4
M5
M6
RFMTR
CUTMTR
WCMTR
TNMTR
CGMTR
Roll feed motor

Cutter motor
Wire cleaning motor
Toner motor
Cartridge motor
9000380074
see cutter assy
9000380075
9000380069
9000380072
6)
7)
8)
9)
MC1
MC2A
MC2B
MC2C
RPFD_0
RPFD_1
RPFD_2
RPFD_3
Roll paper clutch 0

Roll paper clutch 1
Roll paper clutch 2
Roll paper clutch 3
6606700010
1116300020
1116300020
1116300020
10)
11)
12)
13)
14)
Fan2
Fan4
Fan6
Fan7
Fan8
AGFAN
FUFAN
FUFAN_S
LEDFAN
LEDFAN
Agitator fan
Fuser cooling fan, right
Fuser cooling fan, S-right
LED Head cooling fan, left
LED Head cooling fan, right
3106700010
9000470116
9000470103
6601120300
6601120300
LNG_CNT
Counter
9000470112
16) RY1
Relay
9000370067
17) CB1
Circuit Breaker
9000350052
18) LF1
Line Filter
6606160020
19) H2A
20) H2B
21) H2C
Dehumidify Heater 1 st
Dehumidify Heater 2nd
Dehumidify Heater 3rd
15) CNT1
4-15
Rear View
Fan3
M1
MC4
SL1
Fan1
SSR1
MC3
Fan5
Fan9
RY2
SSR2
(SSR3)
(SSR4)
SSR3 & SSR4 : EUR only
K66sm4e1.jtd
Fig.4-5-4
Symbol
Code
Name
1) M1
MAMTR
Main motor
9000380073
2) MC3
3) MC4
P_SHUT
RF_FD
Flapper clutch
Paper gate clutch
3006700040
4)
5)
6)
7)
FAN1H,L
FUFAN
FUFAN_S
Separation fan
Fuser cooling fan, left
Fuser cooling fan, S-left
Inner feeder fan
6601120290
9000470080
9000470103
9000470103
8) SSR1
9) SSR2
10) SSR3
11) SSR4
F_HEAT
DEHUM
EUROPE
EUROPE
Fuser Heater Relay

Dehumidify Heater
Fuser Control Sig. of Trans
Fuser Control Sig. of Trans
9000400017
9000400017
na
na
10) SL1
FSHUT
Fuser Shutter Solenoid
9000390019
11) RY2
SFRY
Fuser Heater Relay
9000370075
Fan1
Fan3
Fan5
Fan9
4-16
Air Flow
Fig.4-5-5
4-17

Front View
4
10
1
19
7
2
9
12
DCP1
20
(EUR only)
DCP3
DCP2
K66sm4e1.jtd
Fig.4-5-6
Symbol
Code
1) PW6620
Name
Main controller(w/interface)
6606270011
Note : DO NOT remove the battery loaded in the Main Controller. This battery is supposed to
be collected by the service technician with the Main Controller.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturers instructions.
Waste disposal method of battery:
As for the waste disposal of battery, dispose in accordance with local state and federal
relations.
2) PW6650
3) PW6631
4) PW6690
7) PW6654
8) PW6672
9) PW6610
10) PW6693
12) PW5722
Driver Board
Eraser lamp
DC terminal PCB
Driver Board
Operation PCB
AC Terminal Board
Zener diode PCB
Paper Selector PCB
6606260030
6606260050
6606260061
6606260150
6606260190
6606260210
6606260200
57062600030
15) DCP1
16) DCP2
17) DCP3
DC Power Supply 24V dc

9000500210
9000500209
9000500211
19) TP0455
20) PW4215
Motor Driver
Filter PCB (EUR only)
6606600020
na
E_LAMP
4-18
Rear View
11
13
14
HVP
K66sm4e1.jtd
Transformer
(EUR only)
Fig.4-5-7
Symbol
Code
Name
5) PW6623
6) PW6652
11) PW4690
13) PW5490
14) PW5491
Roll Feeder Board

Driver Board
Signal Relay PCB
Receiver PCB (Option)
Transmitter PCB (Option)
6606270030
6606260140
6606260230
5406260020
5406260060
18) HVP
High Voltage Power Supply

Imaging, Transfer, Separation
& Dev. Bias
6606600010
21) KCT021D
Transformer (EUR only)
na
4-19
4.6
4.6.1
Down Sequence
Down Sequence caused by Low Fuser Temperature
[]
210
200
TH2(Center)
Controlled temperature
is switched to 210 here.
It is switched
to 200 again.
180
TH3
150
130
110
Printing
stops here.
Printing
restarts here.
TH2 (Center) is controlling the temperature, while TH1 (Side) and TH3 (Bottom) are just
confirming the temperature during normal opertaions.
While TH2 is controlling the temperature at around 200 degrees, the temperature
around TH3 is around 180 degrees.
While continuous printing, temperature around TH3 decreases gradually.( lower plate )
When TH3 decreases less than 130 degrees, TH2 starts to control the temperature at 210
Degrees rather than 200.
Down Sequence 1
If temperature around TH3 goes down and reaches 110 degrees, printing
Is paused until it reaches up to 150 degrees.
(It is approx. 90 secs, dependent on the wall voltage)
Printing is paused during that period in order to help recover the temperature; it is called
Down Sequence.
Down Sequence 2
If TH2 detects 5 degrees less (adjustable with 4-2C) compare with 200 degrees during TH3
detects less than 130 degrees, this machine also enters to Down Sequence.
Once Down Sequence is taken, Ready indication of Operation Panel starts blinking
green, and it keeps blinking until the temperature of fuser is recovered.
4-20
4.6.2
Down Sequence caused by Toner Consumption
Toner circulates as shown arrows.
TLS1
TLS2
When TLS1 detects L status ( no toner ) for 15 seconds ( continuously ) toner is normally
supplied for 2 minutes from Toner Hopper
If TLS2 detects L ( no toner ) for 21 seconds continuously, the printing is paused for a few
minutes after current printing is finished, in order to help supplying toner much more.
However, if TLS2 detects H for 3 seconds, Down Sequence is cancelled at that moment.
If Toner Down Sequence occurs, the Toner indication of Operation Panel starts blinking
green, and it keeps blinking until the Down Sequence is complete.
4-21
Chapter 5
Mechanical Systems
5.1 External covers

5.1.1 Upper cover 1 (Toner cover)
5.1.2 Upper cover 2 (Operation cover)
5.1.3 Upper cover 3
5.1.4 Right/Left side upper covers
5.1.5 Right/Left side lower covers
5.1.6 Right/Left side covers
5.1.7 Rear upper cover
5.1.8 Rear lower cover
Page
5- 2
5- 3
5- 4
5- 4
5- 5
5- 5
5- 6
5- 6
5- 6
5.2 Upper frame assembly of main body

5.2.1 Opening of Movable unit
5.2.2 Main motor (M1)
5.2.3 LED head
5.2.4 Eraser lamp
5.2.5 LED head cooling fans (Fan7, Fan8)
5.2.6 Timing belts (two)
B. Timing belt for pulley/P161
5- 7
5- 7
5- 9
5-10
5-10
5-11
5-12
5-12
5-12
5.3 Lower frame assembly of main body

5.3.1 Clutches (two)
5.3.2 Timing belt
5.3.3 Ozone filters
5.3.4 Fans
5.3.5 Counter (CNT1)
5.3.6 Main switch (S1)
5.3.7 Fuser shutter solenoid (SL1)
5-13
5-13
5-13
5-13
5-14
5-14
5-14
5-15
5-15
5-15
5-16
5-16
5-17
5-17
5-18
5.4 Process unit

5.4.1 Disassembling Process unit
5.4.2 Photoconductive drum
5-19
5-19
5-23
5.5 Main frame

5.5.1 Cutter assembly
5.5.2 Gas spring
5-25
5-25
5-27
5-28
(1)
5.6 Primary charger assembly

5.6.1 Primary charger assembly
5.6.2 Corona charging wire
5.6.4 Grid plate
5.6.5 Wire cleaning motor (M4)
5.6.6 Wire cleaning pad
5-29
5-29
5-30
5-31
5-31
5-32
5-33
5.7 Transfer/Separation charger assembly

5.7.1 Transfer/Separation charger assembly
5.7.2 Transfer/Separation corona charging wire
5.7.3 Corona Guard
5-34
5-34
5-35
5-35
5-36
5.8 Fuser assembly

5.8.1 Disassembling Heater assembly
B. Fin Heater oven type (100V, 120V and 230V)
5.8.2 Thermostat (TS1)
5.8.3 Paper Transportation Sensor (TP9)
5.8.4 Fuser Lower assembly
B. Thermistor (TH3)
C. Exit Roller
5.8.5 Agitating motor
5.8.6 Agitator fan (Fan 2)
5.8.7 Agitator fan (Fan 2) - Modified Assembly
5-37
5-37
5-39
5-39
5-41
5-41
5-42
5-43
5-43
5-43
5-45
5-46
5-50
5.9 Development assembly

5.9.2 Development roller
5.9.3 Regulation roller
5.9.4 Supply roller and side seals
5.9.5 Sender screw
5.9.6 Scraper
5.9.7 Toner motor (M5)
5.9.8 Toner sensors (TLS1, TLS2)
5.9.9 Spacing roller
A. Left side
B. Right side
5.9.10 Gears
5-52
5-52
5-54
5-56
5-58
5-59
5-61
5-63
5-63
5-64
5-64
5-64
5-65
5.10 Inside feed assembly

5.10.1 Disassembling Inside feed assembly
5.10.2 Paper separation sensor (PH7)
5.10.3 Feed belt
5.10.4 Feed roller
5.10.5 Separation fan (Fan 1)
5-66
5-66
5-66
5-67
5-67
5-68
5.11 Paper feeder assembly

5.11.1 Roll decks
5.11.2 Roll feed motor (M2)
5.11.3 Roll paper clutch (MC1, MC2A, MC2B, MC2C)
5.11.4 Pick up roller
5.11.5 Sensors
A. Paper clock end sensors (PH2A, PH2B, PH2C)
5.11.6 Size switch
5.11.7 Fitting Paper feeder assembly (Option)
5-69
5-69
5-70
5-70
5-71
5-71
5-71
5-72
5-73
5-74
(2)
Disassembly/assembly
The machine has the mechanical features and operations as described herein, and may be
disassembled or assembled as shown; be sure to observe the following whenever disassembling
or assembling the machine:
1.
2.
3.
4.
5.
6.
Disconnect the power plug for safety before any work.

Unless otherwise noted, reverse the steps used to disassemble the machine for reassembly.
Identify the screws by type (length, diameter) and location.
As a rule, do not operate the machine with any of its parts removed.
Do not throw toner into fire to avoid explosion.
Do not touch the surface of the photoconductive drum.
If the Upper frame assembly or the Movable unit must be kept open during servicing work,
remove the photoconductive drum or keep it protected from light by means of a clean sheet
of paper.
Upper frame assembly
Movable unit
5-1
5.1
External covers
Upper cover 2
Upper cover 1
Right side
upper cover
Right side
lower cover
Right side cover
Upper cover 3
Left side
upper cover
Rear upper cover

Left side
lower cover
Rear lower cover

Left side cover
5-2
5.1.1
Upper cover 1 (Toner cover)
1) Open the Upper Cover 1 (1).
2) Loosen screws (2), then move Shaft Brackets (3) on both sides in the arrow direction.
Also, loosen two screws (4) on either side. (Ex. Left ones are selected)
3
2
3) Slide the Shaft Bracket (3) inward to take out

the Upper Cover 1 (1).
1
3
5-3
5.1.2
Upper cover 2 (Operation cover)
1) Remove the Upper cover 1.

See 5.1.1 Upper cover 1.
2) Remove the screw (1) to take off the Service

button cover (2) and remove the screw (3)
and disconnect the connector from the
Operation PCB (4) and take it from the
Upper cover 2 (5).
3) Open the Movable unit (6).

See 5.2.1 Opening of Movable unit.
4) Remove two screws (7) from each side.

5) Remove five screws(8) to take off the
Upper cover 2 (5).
8
5
7
5.1.3
Upper cover 3
1) Release the lever (1) on the left to open the Upper frame assembly (2).
2) Loosen three screws (3).
Note
Only center one has star washer.
3) Lift up front side of Upper cover 3 (4 ) a little, then slide it to the front side and take it off.
3
1
2
5-4
5.1.4
Right/Left side upper covers
1) Remove the Upper cover 1.

2
3
2) Open the Movable unit (1).

3) Remove two upper screws (2), (3) from inside.
4) Pull up the lever on the left to open the Upper
frame assembly (4).
5) Remove a screw to take out the Lever (5),

then loosen two screws (6) from the bottom
to take off the Left side upper cover (7).
6) Loosen two lower screws (8) to take off the Right side upper cover (9) from other side.
5
8
4
6
5.1.5
Right/Left side lower covers
1) Release the lever on the left to open the Upper frame assembly (1).
2) Take off the Upper cover 3 (2).
3) Loosen two screws (3) of bottom and remove a screw (4) from inside.
4) Take off the Right side lower cover (5) and Left side lower cover (6).
4
6
3
3
1
2
5
3
5-5
5.1.6.
Right/Left side covers
1) Draw out the 1st roll deck and remove

screw (1) on each side.
2) Remove six screws (2) on both side covers
and take out the Right side cover (3) and
the Left side cover (4).
2
4
1
2
3
5.1.7.
Rear upper cover
1) Take off the Right side lower cover and the Left
side lower cover.
See 5.1.5 Right/Left side lower covers.
2) Remove four screws (1) of the Rear upper cover

(2) from both sides to take it off.
2
5.1.8.
Rear lower cover
1) Remove six screws (1) to take off the Rear

lower cover (2) downward.
5-6
5.2
Upper frame assembly of main body
5.2.1
Opening of Movable unit
1) Open the Upper cover 1 (1).
2) Loosen screws (2), then move Shaft brackets (3) on both sides in the arrow direction.
Also, loosen two screws (4) on either side. (Ex. Left ones are selected.)
4
3
2
2
3
3) Shift the Shaft bracket (3) inward to take out

the Upper cover 1 (1).
1
3
5-7
4) You can find two Stopper levers (5) locked by screws (6) on both sides. Be sure to tighten the
screws (6) after fully shifting the both Stopper levers (5) to the rear side as shown below, and
Movable unit is unlocked and you are allowed to open it.
Locked position
Unlocked position
5) Stand the Movable unit (7) vertically.

7
5-8
5.2.2
Main motor (M1)
1) Take off the Left side upper cover.

See 5.1.4 Right/Left side upper covers.
2) Remove three screws (1) to take out the Tension plate 1 (2).
3) Remove E-ring and pulley flange (3) to release the timing belt for Pulley P161 (4).
4) Loosen four screws of the main motor to take out the Pulley P24/P118 (5) with timing belt.
5) Release harness from the cramps around the Motor fixing plate (6).
6) Remove three screws (7) to take out the Motor fixing plate with Main motor (8).
7) Disconnect the connector (9) and remove four screws (10) to take out the Main motor (8)
from fixing plate.
8) Loosen set screw to take out the pulley (11) from the main motor.
10
5
6
1
11
3
6
7
4
Note
For reassembling the main motor, tighten four screws (10) at the center position
of each long hole.
5-9
5.2.3
LED head
1) Open the Movable unit (1). See 5.2.1 Opening of Movable unit.
2) Remove a screw (2) to take out the fixing plate (3).
3) Loosen four screws to take out the Shading plate (4) downward.
4) Hold the both ends of LED head (5), shift it to left first and pull the right side toward you, then shift
it to right side to take out the LED head.
5.2.4
Eraser lamp
1) Open the Movable unit (1). See 5.2.1 Opening of Movable unit.
2) Disconnect the connector (2) from the Eraser lamp (3).
3) Take off the Upper cover 2 (Operation panel cover) (4). See 5.1.2 Upper cover 2.
4) Remove six screws (5) from top, and one screw (6) from both sides to take out the fixing
plate with the Eraser lamp.
5) Take out off the Eraser lamp (3) from the fixing plate.
2
4
6
1
5-10
5.2.5
LED head cooling Fans (Fan7, Fan8)
1) Open the Upper frame assembly.

2) Take off the Upper cover 2 (Operation panel cover). See 5.1.2 Upper cover 2.
3) Disconnect the connector (1).
4) Remove two screws (2) and take out LED head cooling fans left and right (5) with duct (3).
5) Remove a screw (4) to take off the LED cooling fan (5) from the duct (3).
1
5
4
2
3
5-11
5.2.6
Timing belts (two)

See 5.1.4 Right/Left side upper covers.
2) Take out the Tension plate 1 (1). (three screws)
3) Remove E-ring and pulley flange (2).
5
1
4) Loosen four screws (3) to take out the Timing

belt (4) from Pulley P24/P118 (5).
Note
For reassembling the main motor, tighten four screws (3) at the center position of each
long hole.
B. Timing belt for Pully/P161

See 5.1.4 Right/Left side covers.
2) Take out the Tension plate 1 (1). (three screws)

3) Remove Leaf spring (2). (one screw)
3
4) Remove C-ring (3) and a ball bearing.

5) Release Motor driver circuit board (4) from Drive
side plate (5). (four screws)
2
1
6) Remove five screws to shift the Drive side plate (5)

a little this side to take out the Timing belt (6) from
Pulley P161.
5-12
5.3
5.3.1
Lower frame assembly of main body

Clutches (two)

1) Release the lever on the left to open the Upper frame
assembly.
2) Take off the Left side lower cover.
3) Take off the Left side cover.
5
4) Remove two screws to take out the Cover holder (1).

1
5) Disconnect the connector (2) of clutch.

6) Release the harnesses of clutch from the clamp (3).
7) Press in the nail (4) to release and take out the
Flapper clutch (5) this side.

1) Release the lever on the left to open the Upper frame
assembly.
3
2) Take off the Left side lower cover.

1
3) Disconnect the connector (1) of clutch.

4) Remove a screw to take out the bracket (2),
then pull the Registration roller clutch (3) this side.
5-13
5.3.2
Timing belt

1) Take out the Left side lower cover.
2) Loosen the screw (1) and the screw (2) to

release the Tension plate 3 (3) and take
out the Timing belt (4).
Note
For reassembling of Tension plate 3, fix the
screw (2) at the center of long positioning screw
hole (5) as shown in the following figure.
5.3.3
Ozone Filters
1) Take off the Upper cover 3, and the Left side lower cover to replace the Ozone filters (1), (2)
and (3) with new ones.
See 5.1.3 Upper cover 3 and 5.1.4 Right/Left side lower covers.
2) Take off the Upper cover 3, and the Right side lower cover to replace the Ozone filter (4) with
a new one.
See 5.1.3 Upper cover 3 and 5.1.4 Right/Left side lower covers.
2
4
Note
For your reference, the Ozone filter (2) and (4)
are the same size.
5-14
5.3.4
Fans

1) Take off the Upper cover 3, the Left side lower
cover.
See 5.1.3 Upper cover 3 and 5.1.4 Right/Left
side lower covers.
2) Remove two screws (1) and disconnect a connector

to take off the Fuser cooling fan left assembly (2).
3) Remove filter (3).
1
4) Remove four screws (4) to take off the cover (5).

5) Remove two screws (6), four screws (7) and take
out the Fuser cooling fan left (8).
7
4
7
6
4
6

1) Take off the Upper cover 3, the Right side lower
cover.
side lower covers.
3
2
2) Remove two screws (1) and disconnect a

connector (2) to take out the fan (3) with duct.
3) Remove three screws from the duct to take out
the fan (3).
1
5-15

1) Take off the Upper cover 3, the Left side lower cover
and the Left side cover.
See 5.1.3 Upper cover 3 and 5.1.4 Right/Left side
lower covers.
2) Remove cover holder (1). (two screws)

5
3) Take out the Fuser cooling fan left (2).

4) Loosen two screws (3) and disconnect the
connector (4) to take out the Fuser cooling
fan S-left (5) with duct.
3
4
5) Remove the Ozone filter over the fan.

6) Remove four screws and disconnect the
connector to remove the Fuser cooling fan
S-left (5) from the duct.

1) As for the Fuser cooling fan S-right (1), follow the
same procedure as the above left one except
following item 2.
2) Remove two heater cables (2) to take out the
Fuser cooling fan S-right (1).
5-16
5.3.5
Counter (CNT1)
1) Release the lever on the left to open the Upper

frame assembly.
cover.
side lower covers.
3) Remove two screws (1) to take out the counter (2)

with bracket.
4) Disconnect a connector (3) to take out the counter

from the bracket.
5.3.6
Main switch (S1)

frame assembly.
2
4

cover.
lower covers.
3) Remove two screws (1) to take out the main
switch (4) with bracket.
4) Disconnect five connectors (5) to take out the
main switch from the bracket.
AC line
Signal
AC line
white blue
white blue
AC line
AC line
Rear view
5-17
5.3.7
Fuser shutter solenoid (SL1)
1) Take off the Upper cover 3, the Left side lower cover.
See 5.1.3 Upper cover 3 and 5.1.4 Right/Left side covers.
2) Remove two screws (1) and disconnect the connector to take off the solenoid (2).
3) Remove two screws (3) to take out the solenoid with the bracket (4).
3
1
Upper view
Note
For reassembling of solenoid, be sure to fix the screw (3) at the same position of the
bracket (4) as shown in the illustration.
5-18
5.4
Process unit
Toner hopper assembly
Development roller
Image charger
Regulation
roller
Supply roller
Photoconductive drum
5.4.1
Disassembling Process unit
1) Pull up the Lever (1) on the left to unlock

and open the Upper Frame Assembly (2).
1
2
2) Loosen the screw (3) on the right.

Move the Process Unit Fixing Lever (4) to the arrow direction to unlock the Process Unit.
4
3
5-19
3) Close the Upper Frame Assembly.

Then, open the Upper Cover 1 (5).
4) Loosen screws (6), then move Shaft Brackets (7) on both sides in the arrow direction.
Also, loosen two screws (8) on either side. (Ex. Left ones are selected)
7
6
5) Slide the Shaft Bracket (7) inward to take out

the Upper Cover 1 (5).
5
7
5-20
6) You can find two Stopper levers (9) locked by the screws (10) on both sides. Be sure to tighten the
screws (10) after fully shifting the both Stopper Levers (9) to the rear side as shown below, and
Movable unit is unlocked and you are allowed to open it.
10
Locked position
Unlocked position
7) Stand the Movable Unit (11) vertically.

11
5-21
8) Disconnect the connector (12) of Imaging Charger.

Also, disconnect the connector (13) of Developer Unit.
12
13
9) Catching Developer Side Plates (14) on both sides, slide the whole Process Unit (15) rightward
and then take it out from the machine.
14
15
15
14
5-22
5.4.2
1) Spread a clean paper on the flat working base. And take out the Process unit from
the machine and put it on.
Note
Be sure to keep away any foreign matters from the surface of paper.
Always cover the Photoconductive drum with a black sheet or something to block any light.
2) Take out the Primary charger assembly (1).

See 5.6.1 Primary charger assembly.
3) Remove the Pole holder (2) from the left side

plate. (three screws, lower one is a flat head type)
4
4) Pull up a little and take out the Front stay (3) from
the side plate of the Process unit.
(two screws (4) on each side)
3
4
5) Take out two springs from both ends of the

Development assembly (7).
7
6
Note
Two springs are different.
Left : black-colored spring (5),
Right : silver-colored spring (6)
5
6) Slide the Development assembly (7) backward

and then lift up to take out the Development unit
from the Process unit.
5-23
7) Remove two screws (8) from the drum fixing

plate (9).
8
9
8) Take out the bearing plate (10). (three screws)

9) Slide the drum leftward to take out the bearing
(11) and then slide it rightward again to take
out the drum fixing plate.
10) Bring the right end of drum first and take
it out.
10
11
Note
Take extra care not to damage the Photoconductive drum. The Photoconductive drum is
Highly susceptible to light, and exposure to light as weak as room lighting can cause it to
produce copies with white spots or dark lines; note the following to avoid possible problems:
- If the process unit must be kept out of the machine during servicing work, keep it protected
by means of fresh copy paper.
- Do not touch the surface of the Photoconductive drum.
- Do not dry wipe or do not use solvent to clean the photoconductive drum.
- Never use drum cleaning powder.
5-24
5.5
Main frame
5.5.1
Cutter assembly
1) Take off the both Side covers. See 5.1 External covers.
2) Take out the 1st roll deck. See 5.11.1 Roll decks.
3) Take off the Cutter cover (1).
(one screw (2) on each side)
2
1
4) Take out the Cutter motor cover (3).

(two screws (4))
5) Remove two screws (5) on each side and disconnect the cutter switch connector (6) (2p connector
with blue & purple wires), and then take out the Reinforcement plate (7).
6
7
5-25
6) Take out the Sensor holder (8) of the Paper sensor below cutter.
Remove a Screw and a small Bracket from right side of the Sensor Holder, in order to make
easier to remove the Sensor Holder.
(Remove one screw from the front left (9), loosen three screws (10) from bottom, and disconnect
one connector(11) of 3p.)
15
11
9
10
14
Screw
Bracket
CutterArea.doc
7) Take out the gear box (12) from left side.

(three screws (13))
8) Disconnect the connector of the Cutter motor
(14) from the right side plate.
9) Remove a core (15) from cutter motor lead.
(one round)
13
12
10) Take out the Cutter assembly (16).

(two screws (17))
17
17
17
16
Note
Do not drop off the Cutter assembly. Handle with care!
5-26

1) Follow the step No. 1 through 6 of the Cutter
assembly.
1
2) Remove three screws (1) to separate the Sensor

holder (2) as shown in the figure.
3) Remove a screw to take out the Paper sensor

below cutter (3).
5-27
5.5.2
Gas spring
1) Take off the Upper cover 3, Left/Right side upper

cover and Left/Right side lower cover.
See 5.1 External covers.
1
2

frame assembly.
3) Remove two screws (1) from the left to remove
the Lever bracket (2).
4) Remove the clip (3) to take out the gas spring (4).
3
4
4
3
5-28
5.6
Primary charger assembly
5.6.1
1) Take off the Upper cover 1 (toner cover).

See 5.1. Upper cover1.
2) Open the Movable unit.

3) Disconnect the connector (1) from the Primary
charger assembly (2).
4) Remove a screw(3) (M3x8).

5) Slide the primary charger rightward to take it out.
6) Replace the corona wire and grid plate with
new ones if necessary.
3
5-29
5.6.2
Corona charging wire
1) Take out the Primary charger assembly.

2) Take off Left cover (1) and right cover (2).
1
2
3) Release Corona spring (3) from hook (4).

4) Remove spring from corona wire (5).
5) Remove spring from other end same as above.
6) Fit used spring to the new corona wire and fasten it to the hook.
Note
For assembling, be sure that red beads (6) are placed in the proper position.
4
3
5
6
3
5
4
5-30
5.6.3
Height adjustment of corona charging wire

2) Take off both end plastic covers.
3) Make sure to be kept a specified heights

between bent end of corona house wall and
corona wire by turning a plastic screw (1)
with flat screw driver (minus).
Note
Reference height value are as shown below.
8mm plus or minus 0.2mm
8mm
5.6.4
Grid plate

3
2) Loosen two screws (1) to press in the corona

block (2) the arrow direction.
3) Release Grid plate (3) from stopper nail.
1
2
4) For reassembling, make sure the Grid plate is

fastened on the stopper nails (4) perfectly.
Tighten the Grid plate with screw by pulling it
Rightward.
5-31
5.6.5
Wire cleaning motor (M4)

2) Remove a screw (1) to take off Cover (2).
3) Remove a screw (3) to take out the bearing (4).
1
2
4
3
4) Move a screw (5) to rightward to take it out.

5) Remove Gear (6) and Solid bearing (7).
6
5
7
6) Loosen a screw (8) and take out the Cleaning
motor with bracket (9).
7) Separate Wire cleaning motor (10) from the bracket.
10
(2)
5-32
5.6.6
Wire cleaning pad

2) Remove a plastic screw (1) to replace the wire cleaning pad (2) with a new one.
Note
For reassembling the cleaning pad, widen a little the bottom of cleaning pad
(sponge part) outside.
5-33
5.7
5.7.1
Transfer/Separation charger assembly

Transfer/Separation charger assembly
1) Open Upper frame assembly.

2) Remove a screw (1).
3) Slide the Transfer/Separation charger assembly
rightward to take it out.
4) For reassembling, make sure the fingers(2)

of the Transfer/Separation charger is properly
seated into the location holes(3) of the side plate.
5-34
3
2
5.7.2
Transfer/Separation corona charging wire
1) Take out the Transfer/Separation charger assembly.

2) Remove all of the plastic corona guards.
1
3) Take off Cover (1) on both sides.
4) Remove Spring (2) from hook (3).

5) Remove Spring from other end same as above.
3 2
5
4
6) Hook the above springs removed to the both ends

of new corona wire (4).
Note
For assembling, be sure that red beads (5) are
placed in the proper position.
5.7.3
Corona Guard
1) Take out the Transfer/Separation charging

assembly.
1
2) Press boss (1) to release the corona guard (2).
Note
Take care the fitting direction of the corona
guard, otherwise it might be caused paper jam.
The corona guard has own fitting direction.
5-35
5.7.4
Height adjustment of corona charging wire
1) Take out the Transfer/Separation charger assembly.

1
2) Take off the both end plastic covers.

3) Make sure to be kept a specified heights between
bottom of corona house and corona wire by turning
a plastic screw (1) with flat screw driver (minus).
Note
Reference height value are as shown below.
S2
5-36
11mm
13mm
S1
13m m
Transfer : 13mm plus or minus 0.2mm

Separation : 11mm plus or minus 0.2mm
: 13mm plus or minus 0.2mm
5.8
5.8.1
Fuser assembly
Disassembling Heater assembly
1) Open the Upper frame assembly and take off the Upper cover 3, the Left & Right side upper cover
and the Left & Right side lower cover. See 5.1 External covers.
2) Remove two screws (1) and the connector (2)
to take out the Fuser cooling fan right with
bracket.
3) Remove three screws (3) on each side to take

off the Panel cover (4).
4) Remove the Shutter by loosening two screws

and sliding it inward as shown an arrow.
Shutter
Screws
5-37
5) Remove six star shaped Guide Rollers with Holders.

Holes of 2nd, 4th and 6th from left are used.
Holes of 2nd, 4th and 6th from right are used.
Stopper, which is fixed 3rd hole from left, is used as a shock absorber of the Shutter.
6) Remove a screw (5) and disconnect the

connectors (6), (7) to take out the Heater
assembly (8).
6
5
5-38

1
1) Take out the Heater assembly.
2) Remove four screws (1) to take out

the thermistors,TH1 and TH2 from the Heater
assembly in the arrow direction.
TH2
TH1
B. Fin Heater - oven type (100V, 120V and 230V)

1) Take out the Heater assembly.
2) Remove 4 screws(1), then remove
Fixing Plate Terminal (2) with
Holder Terminal (3).
3
3
1
2
3) Remove 10 screws(4), then remove Reinforcement

Plates(5) and (6) with Heat Holder (7).
5
6
7
6
7
4) You can remove individual Fin Heater one by one.
5-39
Note 1: Widths of Fin Heaters are;

100V
40mm
120V
27mm
230V
16.5mm
Note 2: In case of 100V or 120V machines, closest slot
to rear side, the third and the fifth slots from
rear side are not used. (totally 8 Fin Heaters)
In case of 230V machine, Fin Heater is

zigzagged as shown right figure.
(totally 10 Fin Heaters)
Caution
This Fin Heater is always stretched.
When you remove a screw to replace a new Fin Heater, be careful about the characteristic like
spring.
5-40
5.8.2
Thermostat (TS1)
1) Take off the Cover 3, the Right side lower cover,

the Left side lower cover and the Rear upper cover.
See 5.1 External covers.

connector (2) to take out the Thermostat (3).
5.8.3
Paper Transportation Sensor (TP9)
1) Remove Cover 3, the Right side lower cover.

2) Grip Heater Unit Open Levers and shift down the Fuser Lower assembly.
3) Remove a screw to take out the Paper Transportation Sensor with bracket.
5-41
5.8.4
Fuser Lower assembly
1) Take off the Upper cover 3, the Right side lower cover and the Left side lower cover, the Rear
upper cover and the Rear lower cover. See 5.1 External covers.
2) Grip Heater Unit Open Levers and shift down the Fuser Lower assembly.
3) Push the screw driver through the hole (1)
in the arrow direction and draw the Fuser
Lower assembly a little to release
the shaft of the Fuser lower assembly(3).
4) Push the screw driver through the other side

hole (2) in the arrow direction and draw
the Fuser Lower assembly a little to release
the shaft of the Fuser lower assembly (3).
5) Remove a connector of TH3 underneath of the

Fuser Lower assembly(3).
6) Pull the Fuser Lower assembly (3) rear side.
When Shafts of the Fuser Lower assembly are
stopped by the bent of side plates, shift the
Fuser Lower assembly to the left side
and push the Shaft of drive side to left
using a minus shaped driver to remove entire
Fuser Lower assembly.
5-42

1) Remove one screw (1).
3
1
2) Disconnect the connector(2) to take out the

Exit sensor (3)
B. Thermistor (TH3)
1) Put the Fuser Lower assembly upside down.
TH3
1
2) Remove a screw (1) to take out

the Thermistor (TH3).
C. Exit Roller
2
1) Remove a grip ring to take out the Pulse disc (1)

and remove seven screws (2) to take off the
Exit cover (3).
2) Remove screw (4) to release the bracket (5) from the center part.
3) Remove a spring (6) located back side of the side plate from drive side.
5
6
5-43
4) Remove E-ring (7) and oil-less bearing from

driven side.
5) Remove E-ring, Gear (8), parallel pin, E-ring,

a small spring (9) and oil-less bearing in order
from drive side.
6) Remove four screws (10) and release

the side plate from drive side to take out
the Exit roller (11).
11
10
Note
12
For putting back the Fuser lower assembly

into the machine, watch the notches (12)
on both sides.
12
5-44
5.8.5
Agitating motor
1) Take off the Upper cover 3 and Right side lower cover. See 5.1 External covers.
2) Take out the Fuser cooling fan right (1) with bracket.
3) Disconnect the connector (3) and remove two screws (2).
5
2
3
4) Loosen the screw (4) of the Boss A to remove

the Agitating motor (5).
For putting back the Agitating motor (5), be sure the screw (4)
Note
is tightened to D-shaped cut shaft of the motor properly.
The center of Screw (4) head should be 3mm from inside of the side
plate of the Heater stand. (Since the diameters of Screw Driver and the Screw Head are 6mm
respectively, you can properly adjust the gap by contacting the Screw Driver to the side plate.)
5-45
5.8.6 Agitator fan (Fan2)

1) Take off the Upper cover 3, the Left side lower cover, the Right side lower cover, the Rear upper
cover and the Rear lower cover. See 5.1 External covers.
2) Disconnect the connector (1) of thermostat on
the Fuser upper assembly (2).
3) Take out the Fuser cooling fan left/right (3).
4) Remove three screws (5) on each side to take

off the Panel cover (6).
5-46
5) Remove the Shutter (7) by loosening two

screws (8) and sliding it inward as shown
an arrow.
Then remove six star shaped Guide Rollers

with Holders.
8
8
Note: For putting back the Shutter (7), be sure it

works properly by solenoid (9)
as shown right.
7
6) Loosen two screws (10) of the front side

and remove two screws (11) of the exit side
and take off the Duct (12) upward.
10
12
Note: When reassemble this Duct, be sure

to make a good contact between Duct
and side plates.
Otherwise it may cause the noise problem
when Agitator Fan rotates.
11
7) Take out the Heater assembly. See 5.8.1 Disassembling Heater assembly.
8) Take out the Agitating motor. See 5.8.5 Agitating motor.
9) Take out the Fuser lower assembly (13).
See 5.8.4 (C) Exit roller.
13
5-47
10) Remove each screw of Micro switches (14), (15)

through holes on both side panels, and remove
Paper Transportation Sensor(TP9)
with bracket (16).
16
14
17
11) Remove two screws (17) on both sides to take out

the Fuser upper assembly rear side.
17
15
12) Place it up side down on the flat working base

and take out each wire (18) one by one.
Pull up two wires on the side of Agitator Fan
at the same time, then you can remove
a pair of the wires.
18
19
19
13) Remove four screws (19) to take out

the Agitator fan assembly (20).
20
5-48
14) Remove three bind head screws(21) to remove

Air Guide assembly(22).
(21)
(22)
15) Loosen a screw and remove the Boss-B(24).
(24)
16) Remove Bracket (L).

Try to keep straight Fan-L and Fan-R
as much as possible.
Two Fans are linked by a spring each other.
You can separate them by holding Fan-L,
then rotate Fan-R clockwise.
Note: Never rotate Fan-R to the other way.
If you turn it the other way,
spring between
two fans can be easily damaged.
The play between Fans and the center
Bracket should be approximately 1mm.
You can adjust the play by twisting
Fan-R clockwise, while Fan-L is held.
Bracket (L)
Fan-L
5-49
Fan-R
5.8.7 Agitator fan (Fan2) Modified Assembly

1) Take off the Upper cover 3, the Left side lower cover, the Right side lower cover and the Rear
upper cover. See 5.1 External covers.
2) Remove arrow shown 6 screws from behind.
Then pull out the Agitator Fan Cover.
3) Remove a set screw and two screws as shown

arrows from left.
Set screw
screws
4) Remove two screws as shown arrows from right.
screws
5-50
5) Then remove the Agitator fan assembly.

Be careful not to lose wheels when you remove
the Agitator fan assembly.
wheels
580.jtd
6) Remove three bind head screws to remove

Air Guide assembly.
screws
Air Guide assembly
7) Loosen a screw and remove the Boss-B.
8) Remove Bracket (L).

Try to keep straight Fan-L and Fan-R
as much as possible.
Two Fans are linked by a spring each other.
You can separate them by holding Fan-L,
then rotate Fan-R clockwise.
Note: Never rotate Fan-R to the other way.
If you turn it the other way,
spring between
two fans can be easily damaged.
The play between Fans and the center
Bracket should be approximately 1mm.
You can adjust the play by twisting
Fan-R clockwise, while Fan-L is held.
Bracket (L)
Fan-L
5-51
Fan-R
5.9
Development assembly

Note
Always cover the photoconductive drum with a black sheet or something to block any light.
2) Remove the Pole holder (1) from the left side

plate. (three screws, lower one is a flat head type)
3) Pull up a little and take out the Front stay (2) from
the side plate of the Process unit.
(two screws (3) on each side)
2
3
4) Take out two springs from both ends of the

Development assembly (4).
4
6
Note
Two springs are different.
Left : black-colored spring (5),
Right : silver-colored spring (6)
5
5) Slide the Development assembly (4) backward

and then lift up to take out the Development unit
from the Process unit.
5-52
6) Remove a screw (6) from left side plate of the

development assembly.
9
6
left side

connector (8) from right side plate of the
Development assembly.
8) Take out the Toner hopper assembly (9) upward.
8
7
right side
9) Care not to tilt the Hopper assembly (9) and put it on a clean paper.
Note
Note: Handle with care not to drop toner powder from a bottom hole of the Hopper assembly.
5-53
5.9.2
Development roller
Note
Always cover the photoconductive drum with a black sheet or something to block any light.
2) Take out the Development assembly from the Process unit and remove the Toner hopper
assembly from the Development assembly. See 5.9.1 Disassembling Toner hopper assembly.
3) Lift up the Upper stay(1) a little and take it out
forward. (four screws (2))
2
2
4) Take out Pressurizing bracket R(9).

(two screws)
5) Remove the Shaft plate R (3) from the side plate.

(four screws)
6) Take out thrust washers(6)
(t=1) and gear 22T(7).
4
10
7) Take out gear 30T/15T(8).

7
3
16
8
15
8) Take off Positioning roller(10).

(one screw)
11
6
9) Remove E-ring(E10) (11) from development

roller shaft.
13
14
12
Right Side View
10) Take out Gear 40T(12).

11) Remove Parallel pin(3x15) (13).
12) Take out Spacing roller(14).
Note
Handle with great care to

Protect from any damages
of shaft surface by tools when E-ring is removed.
13) Remove E-ring(E10) (15).

14) Take off Shaft plate (16).
(three screws)
5-54
17
22
21
24
30
29
23
20
27
28
19
26
25
18
Left Side View

15) Take off Pressurizing bracket L(17) from the side plate. (two screws)
16) Take off Shaft plate L(18). (four screws)
17) Take out Positioning roller(19). (one screw)
18) Take off Reinforcement plate(20). (two screws)
19) Remove thrust washer(t=0.5) (21) and Gear(22T) (22).
20) Remove E-ring(E8) (23) and Gear(30T) (24).
21) Remove E-ring(E10) (25), Gear 28T (26), Parallel pin(3x15) (27) to take out Spacing roller(28).
22) Remove E-ring(E10)(29) to take out Bearing(30).
23) Slide the right end of roller shaft forward, then support the left end of it to slide out rightward
with care and take out the Development roller.
24) Replace it with a new one.
Double-faced should be inside.
Note
Do not use any liquid such as solvent, alcohol or
water to clean the Development Roller.
When the new Development Roller, Regulation
Roller or Toner Supply Roller is installed, put
double-faced spacer first, then put another
spacer on both sides.
5-55
0.1t mylar (w/ or w/o double-faced)
565.jtd
5.9.3
Regulation roller
1) Follow step 4 to 8, 16 to 20 of
5-9-2 Development roller.
2) Remove Scraper bracket(1). (one screw (M3x6)
3) Remove Separator(2).
4) Take out the Scraper assembly(3).
(one screw on each side)
Note
Note: Do not touch the surface of Regulation roller with bare hands.
5) Remove a spring(4) from the right.

6) Loosen two set screws(M4x4) with Allen-wrench to remove Gear 20T(5).
7) Take off Blade shaft plate R(6).
4
5-56
right side
8) Remove Spring(7) from the left.

9) Remove E-ring(E7) (8).
11
10) Take off the Blade shaft plate L(9).
Note
For reassembling, insert the upper hole of
plate to the roller shaft and lift it up then insert
lower hole.
9
10
11) Press Sub-side plate B(10) to the outside

from inside to take it out.
(three screws(M4x6))
8
left side
12) Hold the both ends of roller shaft and slide

it leftward to release the right end from
the side plate and pull it to the rightward.
Note
Do not touch the surface of Regulation roller
with Bare hands. For reassembling, great care
not to deform Side seals on both ends.
5-57
5.9.4
Supply roller and Side seals
1) Take out Development roller and Regulation roller.

2) Remove E-ring (E8) (1) from the left.
3) Press and hold the left end of supply roller shaft rightward and remove Parallel pin(3x15)
and Gear 25T(2) from the right.
4) Hold the roller shaft and take out the Sub-side plate A(3) with bearing. (three screws(M4x6))
5) Press Supply roller(4) leftward and remove bearing(5).
6) Slide Supply roller leftward to release the right end of shaft, then pull it out rightward.
7) Take off Side seal L(6) and Side seal R(7) from the Supply roller.
4
2
5
3
1
right side
left side
5-58
[Points of note for assembling supply roller and Side seals]

1) Put back both Side seal L(1) and Side seal R(2) to the shaft before assembling.
2) Insert the left end of roller shaft to the left side plate from inside, and once run through the Side
seal L to the outside.
3) Slide back the roller shaft leftward to mount the Side seal L inside.
4) Put back Sub-side plate A(4) without bearing.
5) Move the left end of roller shaft up and down and insert the bearing(5).
6) Put back the bearing(7) to the right side of roller shaft.
Note
Be sure Side seal L/R are properly seated to the positioning boss(6mm diameter) (6),(8).
7) Rotate the roller shaft to seat the hole for parallel pin at level. And put back the Gear 25T(9).
Note
Be sure the groove of Gear 25T for parallel pin is also seated at level.
8) Press and hold the roller shaft rightward, and then put the parallel pin into the groove.
9) Fix the E-ring(E8) to secure the roller shaft.
Note
Be sure Front seal (3), Side seal L and Side seal R are not turned over and mounted correctly.
6
1
7
9
right side
left side
5-59
5.9.5
Sender screw
1) Take out the Development assembly from the

Process unit.
2) Take out the Toner hopper assembly.
12
3) Remove the Separator.
4
14
2
4) Remove four screws (1) to take out the Shaft

plate R (2).
13
right side
5) Remove one screw (4) on each side to take out

the Scraper assembly (5).
6) Remove three screws (6) to take out the
Agitating sheet (7).
7) Remove E-ring (8) to take out the Bush S (9).

8) Remove the screw (10) to take out the Shaft
plate S (11).
16
9) Pull out the Agitating shaft S (12).

10) Remove E-ring (13) and the gear 20T (14).
11) Remove the bearing inside.
6
12) Remove E-ring (15).
10 7
13) Shift the Sender screw assembly (16)

rightward.
14) Pull up from the left first, then take it out.
4
15
5-60
5.9.6
Scraper
1) Follow step 1 to 5 of Development roller.

2) Take off the Scraper bracket(1). (one screw, M3x6)
3) Take out the Separator(2).
4) Take out the Scraper assembly(3). (one screw on each side, M4x6)
5) Loosen nine screws and replace the scraper(4) with a new one.
4
0 0
6 0
6 1
4 4
0-1mm
0- 1mm
565.jtd
[Points of note for assembling]

1) Place the scraper in the center of assembly and press the back edge of scraper evenly downward
to be clamped.
2) Trap the scraper with hands from both sides and tighten the screw.
Be sure each boss of clamp grips scraper perfectly.
boss
boss
5-61
Note
1.
2.
3.
4.
5.
Both edges of scraper should come out approx. 0.5mm (+/-0.5mm) from the edge.
Tighten screws from the center to both ends.
Make sure the scraper is gripped with clamp perfectly.
Be sure no waves on the edge of scraper.
Rub the toner powder on all of scraper part including edge.
3) Place the scraper according to the guides on both ends of side plate.
4) Press and hold the scraper assembly both guide direction(5) and Regulation roller direction(6)
and tighten screws.
inside view (left)
inside view (right)
scraper
scraper
5) Put back the separator.

6) Put back the scraper bracket.
7) Rotate the development roller by the
development rotating tool(7) clockwise
and make sure no toner lines are left
on the surface of Regulation roller.
5-62
5.9.7
Toner motor (M5)

2
1) Remove three screws (1).
2) Disconnect the connector (2) to take out the

Toner supply motor (3).
5.9.8
Toner sensors (TLS1, TLS2)
1) Remove two screws (1) and disconnect the

connector (2) to take out each toner sensor (3).
2
3
1
5-63
5.9.9
Spacing roller
A. Left side
1) Remove one screw to take out the roller (1).
2) Remove two screws to take out the Reinforcement
plate (2).
3) Remove four screws to take out the Shaft plate L
(3).
4) Remove E-ring (4) to take out the Gear 30T (5).
1
3
8
7
5
4
Note
Do not miss the parallel pin.
6) Take out the Spacing roller (8).
B. Right side
1) Remove four screws to take out the Shaft plate R
(1).
6
1
5
2
2) Remove Gear 30T/15T (2).
3) Remove a screw to take out the roller (3).

Note
Do not miss the parallel pin.
5) Take out the Spacing roller (6).
5-64
5.9.10
Gears
The gears are assembled as per under.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Shaft plate L
Gear 28T
Spacing roller
Gear 22T
Gear 30T
Roller B
Reinforcement plate
5
4
7
3
(8) Shaft plate R

(9) Gear 40T
(10) Shaft plate
(11) Gear 30T/15T
(12) Gear 22T
(13) Gear 16T
(14) Gear 25T
(15) Gear 20T
(16) Gear 20T
(17) Gear 16T
(18) Gear 10T
(19) Roller
(20) Gear 16T
18
20
17
16
19
16
13
15
12
14
10
8
3
11
5-65
5.10
Inside feed assembly
5.10.1
Disassembling Inside feed assembly

5
2) Take out the Transfer/Separation charger.
3) Take off the Left lower cover.

4) Loosen screws (1) to release belt tension.
1
5) Remove the belt.
2
3
6) Remove E-ring(2), pulley(3) and parallel pin.

7) Remove E-ring(4) and oilless bearing(5).
8) Disconnect the connector(6) from the
separation sensor(7).
9) Remove a screw(8) on each side to take out the

Inside feed assembly.
5.10.2
Paper separation sensor (PH7)

3) Take out the Inside feed assembly.
4) Remove a screw (1) to take out the Paper separation sensor (2) from the Inside feed assembly(3).
5) Press nails (4) of sensor from outside to release from the bracket to take it out.
5-66
5.10.3
Feed belt

2) Take out the Guide plate (1).
3) Take off the feed belt (2) in the arrow direction.
Note
Handle with care not to drop the counter roller (3) when inside feed belt is taken out further
more.
5.10.4
Feed roller
1) Remove five Guide plates (1).

2) Remove four belts (2).
3) Remove E-ring (3) and Oilless bearing (4).
4) Shift the Feed roller (5) rightward in the arrow direction to take it out.
5
4
5-67
5.10.5
Separation fan (Fan1)


4) Remove a screw(1) from left side.
5) Remove three screws (2) and disconnect the

connector (3) to take out the Separation
fan (4) with duct.
4
2
2
6) Remove three screws to take out the

Separation fan (4).
3
5-68
5.11
Paper feeder assembly

LED Head
Development assembly
Fuser assembly
Inside feed assembly
Cutter assembly
5.11.1
Roll decks
1) Open each roll deck.

1
2) Remove three screws(1) on each side from

the rail.
3) Take out the Roll deck (2).
5-69
5.11.2
Roll feed motor (M2)
1) Remove the Upper roll deck from the rail.

2) Remove two screws (1) to take out the
positioning bracket (2).
3) Take off the motor cover (4) from backside.
(two screws(3))
4) Remove two screws (6) and disconnect

the connector (5) to take out the Roll feed
motor (M2) (7).
5.11.3
Roll paper clutches (MC1, MC2A, MC2B, MC2C)
1) Draw out each Roll Deck.

2) In case of Upper Roll Deck part, take out
Clutch Fixing brackets (1) for MC1 and (2)
for MC2A. (Remove a screw and two screws)
1
2
3) In case of Mid Roll Deck part and Lower Deck

part, take out Clutch Fixing brackets (3) for MC2B
and (4) for MC2C, respectively.
3
4) Take out the Roll paper clutches.

4
5-70
5.11.4
Pick up roller
1) Draw out each Roll deck.

4
2) Take out each clutch.
1
2
3) Take off the Size sensor cover (1).

(Remove three screws)
4) Remove two screws (2) on both sides and
remove three screws (3) from the bottom to
take off the Roll deck cover (4) upward.
5) Take off three Inner covers (5),(6) and (7).

(Remove three screws from covers (5) and (7))
6) Remove center bracket (8). (four screws)
7) Take out the Pick up roller (9) with the shaft.
5
9
7
Note
Watch the direction of gear, the one way clutch is used.
5.11.5
Sensors
A. Paper end clock sensors (PH2A, PH2B, PH2C)

1) Draw out each Roll deck.
2
2) Take out the Sensor bracket (1).

(Remove one screw)
3) Disconnect the connector (2).

4) Release the Paper end clock sensor (3) from
the hook of the bracket to take it out.
PH2A : 1st roll deck
PH2B : 2nd roll deck
PH2C : 3rd roll deck
5-71

1) Draw out each roll deck.
4
2) Take off the Size sensor cover (1).

(Remove three screws.)
1
2
3) Remove two screws (2) on both sides and

remove three screws (3) from the bottom to
take off the Roll deck cover (4) upward.
4) Take off the Handle bracket (5).
(Remove four screws.)
5) Take out each sensor holder (6).

1st deck : Remove three screws
2nd and 3rd deck : Remove two screws
6) Take out the Paper set sensors (7).
6
5
5-72
5.11.6
Size switch
1) Draw out each roll deck.

1
2) Remove three screws (1) to take off

the size sensor cover (2).
3) Disconnect the connector.
4) Take out the Size switch from the
size sensor cover.
2
5-73
5.11.7
Fitting Paper feeder assembly (Option)
1) Take out the 1st Roll deck.

See 5.11.1 Roll decks.
2) Take off the Right/Left side covers.
3) Remove two screws from both sides to take off

the 2nd Roll deck cover (1) with the Fitting
brackets (2).
3
1
4) Remove both Fitting brackets (Right/Left)

(2) and the Face plate (3) from the 2nd Roll
deck cover. Fit this cover to the new Paper
feeder assembly.
5) Take out the Switch brackets (5) on both sides

from the Center frame (4).
5
5
6) Take off the Connector cover right (6) from the

Center frame. (two screws)
7) Take off the Connector cover left (7) from the

left side of the Center frame. Take out the
Actuator assembly (8) from the Connector
cover left (7) and mount it to the left end of the
new Paper feeder assembly (9) same as the
1st Roll deck.
8
9
5-74
8) Fit the new rails (10) on the both side panels.

(three screws on each side)
10
9) Fix the 2nd Roll deck, namely Paper feeder

assembly onto the rail.
10) Put back the 1st Roll deck.
Note
Be sure to remove the 3rd Roll deck cover with
Fitting bracket before putting back the 2nd
paper feeder assembly.
11) As for the 3rd Roll deck, follow the same procedure as the above 2nd Roll deck.
12) Call the service mode and select the Sub Mode No. 20 to memorize the new Roll decks.
Note
As for the detail, see Number of Roll deck (Sub Mode No. 20) of 8.5.4 Explanation of each Sub
Mode. Be sure each Roll deck move back and forth smoothly.
5-75
Chapter 6
Maintenance
6.1
Maintenance
Page
6- 1
Ver 4
KIP 2000 Series MAINTENANCE SCHEDULE

Part Description
Part #
Part # subject to change without notice

Document Glass ( if with K-75 )
Exposure Lamps ( if with K-75 )
Reflector Roller ( if with K-75 )
Original Document Rollers ( if with K-75 )
LED Head
Knife
Main Charge Wire
Wire Clean Pad
Transfer Wire
Grid Screen
Separation Wire
Ozone Filters
Ozone Filters
Development Roller
Developer Space Discs
Supply Roller
Side Seals in Dev
Side Seals in Dev
Side Seals in Dev
Side Seals in Dev
Side Seals in Dev
Side Seals in Dev
Side Seals in Dev
Side Seals in Dev
Regulation Roller Blade
Photoreceptor
Copy Media Roll Shafts
Paper Compartment
Inspect Toner Level
Vacuum (clean) Interior
Exterior Covers
6606990010
6601300430
SUP3820-104
6605120030
SUP3820-106
6605100130
SUP3820-106
6601101750 X 3
6601101740 X 2
6601700260
6601700590 X 2
6601700250
6601720040
6601720050
6601700320 X 2
6601700770 X 2
6601700330 X 2
6601700440 X 2
6601700790 X 2
6601700780 X 2
6601700500
SUP2000-101
6601370030
Code
Linear Feet X 1000

15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300
#
#
#
$
#
*
#
#
#
#
*
C
C
C
C
C
C
C
R
R
R
C
R
C
C
C
C
C
C
C
C
C
C
L
R
R
R
C
R
C
C
C
C
C
R
C
C
C
C
R
R
R
C
R
R
R
C
C
C
C
C
C
C
C
R
R
R
R
C
R
C
C
C
C
C
C
C
C
C
C
R
R
R
R
C
C
C
R
C
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
I
*
*
#
I
C
C
I
C
C
C = Clean
I = Inspect
R = Replace
I
C
C
C
I
C
C
I
C
C
I
I
C
C
I
C
C
C
I
C
C
I
C
C
I
C
C
I
I
C
C
C
I
C
C
# = Clean with glass Cleaner and wipe dry

* = Clean with vacuum, carefully
$ = clean with rubber cleaner
I
C
C
I
C
C
I
C
C
C
I
C
C
I
C
C
I
C
C
I
C
C
I
C
I
C
C
Chapter 7
Troubleshooting
7.1 Error Code List

Page
7- 1
7- 1
7- 3
7.2 Error Troubleshooting

(17) Toner Low
(18) Roll Empty
7- 4
7- 4
7- 4
7- 5
7- 6
7- 7
7- 7
7- 8
7- 9
7-10
7-11
7-12
7-13
7-13
7-14
7-14
7-15
7-15
7-16
7-17
7-18
7-18
7-20
7-22
7-22
7-23
7-24
7-25
7-25
7-26
7-26
7.3 Image Quality Troubleshooting

7.3.1 Basic Image Adjustment
7.3.2 Troubles
(1) Too light image (Only the halftone image)
(2) Too light image (Halftone and solid black)
(3) Extremely light image (The whole image)
(6) Vertically blurred or foggy black wide line
(9) Void of image
7-27
7-27
7-28
7-28
7-29
7-30
7-31
7-32
7-32
7-33
7-33
7-34
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
Dirt on the back of the copy

Defective fusing
Incorrect Image Placement, No Leading Edge
Jitter
Less sharpened image
Uneven image vertically
Totally white (No image)
Totally black
7-34
7-35
7-35
7-35
7-36
7-36
7-37
7-37
7.1
7.1.1
Error Code List

Call Operator Errors
Following errors are Call Operator Errors, which can be fixed by the key operator.
Error Code
J - 01
Name of the error

1st Roll Deck Jam
J - 02
2nd Roll Deck Jam
J - 03
3rd Roll Deck Jam
J - 04
4th Roll Deck Jam
J - 05
Cut Sheet Paper Feeding

Jam
J - 10
Flapper Area Jam
Error condition
1. The Paper Set Sensor Signal (RPSET1) does not
change from H to L within a specified time since the
machine has started feeding the 1st roll paper from
the Roll Wait Position.
change from L to H within a specified time since the
machine has started rewinding the 1st roll paper
toward the Roll Wait Position.
machine has started feeding the 2nd roll paper from
machine has started rewinding the 2nd roll paper
machine has started feeding the 3rd roll paper from
machine has started rewinding the 3rd roll paper
machine has started feeding the 4th roll paper from
machine has started rewinding the 4th roll paper
1. The Paper Gate Sensor Signal (P_GATE) does not
cut sheet paper has been inserted to the Bypass
Feeder.
2. The Paper Gate Sensor Signal (P_GATE) changes
from L to H during printing before a specified time has
passed since you started printing because the cut
sheet paper was shorter than 297mm.
1. Either Flapper Position Sensor Signal (P_FLAP) or
Paper Size Signal does not change from L to H within
a specified time since the machine has started to feed
the roll paper from the Roll Wait Position.
2. Either Flapper Position Sensor Signal (P_FLAP) or
Paper Size Signal does not change from L to H within
a specified time since the machine has started
rewinding the roll paper toward the Roll Wait Position.
7-1
Error Code
J - 11
Name of the error

Inner Transport Area Jam
J - 12
Separation Area Jam
J - 13
Exit Area Jam (Delay)
J - 14
Exit Area Jam (Stay)
U - 01
U - 02
U - 03
U - 04
U - 05
1st Roll Deck Open Error

2nd Roll Deck Open Error
3rd Roll Deck Open Error
4th Roll Deck Open Error
Upper Frame / Upper
Cover 1 Open Error
Heater Unit Open Error
Toner Low
U - 06
Roll Empty
Error condition
1. Either Paper Entry Sensor Signal (P_ENT) or Paper
Gate Sensor Signal (P_GATE) is L at the time you
turn on the machine.
2. The Paper Gate Sensor Signal (P_GATE) does not
machine has started feeding the roll paper from the
Roll Wait Position.
1. The Paper Separation Sensor Signal (P_SEP) is L at
the time you turn on the machine.
2. The Paper Separation Sensor Signal (P_SEP) does
not change from H to L within a specified time since
the machine has started feeding the paper from the
Paper Entry Position.
The Paper Exit Sensor Signal (P_EXIT) does not change
from L to H within a specified time since the machine has
started feeding the paper from the Paper Entry Position.
1. The Paper Exit Sensor Signal (P_EXIT) is H at the
time you turn on the machine.
2. The Paper Exit Sensor Signal (P_EXIT) once changes
from L to H during printing.
But after that it does not change from H to L within a
specified time since the Paper Gate Sensor Signal
(P_GATE) has changed from L to H.
3. The Paper Transportation Signal (P_TRANS) is stable
for a specified time and also the Paper Transportation
Error Signal (RY_ST) changes from L to H when the
paper is going through the Transportation Detection
Area.
The 1st Roll Deck is opened.
The 2nd Roll Deck is opened.
The 3rd Roll Deck is opened.
The 4th Roll Deck is opened.
1. The Upper Frame Assembly is opened.
2. The Upper Cover 1 is opened.
Heater Unit is opened.
The quantity of toner becomes smaller than a specified
level.
1. No roll paper is loaded on the selected Roll Deck.
2. The roll paper in the selected Roll Deck is emptied
while printing or detecting the roll paper size.
7-2
7.1.2
Call Service Errors
Following errors are Call Service Errors which can be fixed by the service personnel.
Error Code
E - 01
E - 02
E - 04
E - 06
E - 07
E - 16
E - 21
E - 28
E - 40
E - 41
Name of the error

Error condition
Fuser Temperature Rising 1. Fuser temperature does start rising up within 120
Error
seconds since you have turned on the machine.
2. Fuser temperature becomes colder than 70 degrees
centigrade since the machine has been ready.
Fuser Over Temperature
Fuser temperature exceeds 230 degrees centigrade
Error
since the machine has been ready.
Developer Error
1. Toner Cartridge Home Position Signal (CG_HP) is still
L although 30 seconds has passed since you turned
on the machine.
2. Connector (J29) to the Developer Unit is disconnected.
(DEVCN = L, when it is connected.)
Counter Error
1. The Status Signal continues to be L for more than
100 milliseconds when the Counter is counting.
2. The Status Signal continues to be H for more than
100 milliseconds when the Counter is not counting.
Cutter Error
1. Cutter is not at the home position when the Cutter
Motor is not rotating.
2. It takes longer than 1.5 seconds to move the Cutter
from one home position to another one.
Wire Cleaning Error
The Wire Cleaning Motor Over Current Signal
(WCMTR_OC) continues to be H for more than 90
seconds during wire cleaning.
Fuser Thermostat Error
Thermostat is open-circuited.
Fuser Agitator Fan Error
The Agitator Fan Rotation Feedback Signal (AGFAN_ST)
continues to be H for more than 3seconds when the
Agitator Fan is rotating.
Folder Error
Any error signal is inputted from the Folder Unit.
(Door open or jam)
Key Card Error
Key card is not set when Key Card Mode is selected.
7-3
7.2
7.2.1
Error Troubleshooting
Call Operator Errors

Cause
Setting condition
of roll paper
Paper Set
Sensor 1
(PH1A)
Checking
Checking
order
1
Is the roll paper in the 1st Roll
Deck set properly?
2
Check the status of Paper Set
Sensor Signal (RPSET1) in the
Input / Output Checking Mode.
(Signal Code of RPSET1 is 181.)
Result
Treatment
No
Set it properly.
No
1. Check the wire of

Paper Set Sensor 1.
2. If the wire has no
problem, replace the
Paper Set Sensor 1
with the new one.
Is it L when the roll paper is

set?
NOTE
Refer to the page 8-11 as for
the Input / Output Checking
Mode.
Paper End Clock

Sensor (PH2A)
Roll Feed Motor

(M2)
Confirm Clock Signal of Roll

Paper (RPCLK1) using Input /
Output Checking Mode.
(Service Mode 1-80)
Signal L and H is indicated
alternately, while Roll Paper is
fed.
Draw out Roll Deck, turn Paper
Feeding Roller Knob and feed
paper approx. 20cm.
Leave the tab of the Roll paper
outside of the machine, close
the Roll Deck.
Is the Roll paper drew in approx.
5cm before J-01 is indicated?
7-4
No
1. Check the Belt for

Paper End Clock
Sensor.
Paper End Clock
Sensor.
Roll Feeder Board,
PW6623.
2. Replace Roll Feed
Motor, M2.

Cause
Setting condition
of roll paper
Paper Set
Sensor 2
(PH1B)
Checking
Checking
order
1
Is the roll paper in the 2nd Roll
Deck set properly?
2
(Signal Code of RPSET2 is
83.)
Result
Treatment
No
Set it properly.
No

Paper Set Sensor 2.
Paper Set Sensor 2
with the new one.

set?
NOTE
Mode.
Paper End Clock

Sensor (PH2B)
Roll Feed Motor

(M2)

(Service Mode 1-82)
fed.
paper approx. 20cm.
the Roll Deck.
7-5
No

Paper End Clock
Sensor.
Paper End Clock
Sensor.
Roll Feeder Board,
PW6623.
Motor, M2.

Cause
Setting condition
of roll paper
Paper Set
Sensor 3
(PH1C)
Checking
Checking
order
1
Is the roll paper in the 3rd Roll
Deck set properly?
2
85.)
Result
Treatment
No
Set it properly.
No

Paper Set Sensor 3.
Paper Set Sensor 3
with the new one.

set?
NOTE
Mode.
Paper End Clock
Sensor (PH2C)
Roll Feed Motor

(M2)

(Service Mode 1-84)
fed.
paper approx. 20cm.
the Roll Deck.
7-6
No

Paper End Clock
Sensor.
Paper End Clock
Sensor.
Roll Feeder Board,
PW6623.
Motor, M2.

Cause
Setting condition
of roll paper
Paper Set
Sensor 4
(PH1D)
Checking
Checking
order
1
Is the roll paper in the 4th Roll
Deck set properly?
2
87.)
Result
Treatment
No
Set it properly.
No

Paper Set Sensor 4.
Paper Set Sensor 4
with the new one.

set?
NOTE
Mode.
Paper End Clock
Sensor (PH2D)
Roll Feed Motor

(M2)

(Service Mode 1-86)
fed.
paper approx. 20cm.
the Roll Deck.
No

Paper End Clock
Sensor.
Paper End Clock
Sensor.
Roll Feeder Board,
PW6623.
Motor, M2.

Cause
Setting condition
of cut sheet paper
Checking
Checking
order
1
Is the cut sheet paper set to the
Bypass Feeder properly?
Is it longer than 297mm?
7-7
Result
No
Treatment
Set it properly.
Use a longer cut sheet
paper than 297mm.

Cause
Jam
Sensors
(PH3, PH4, PH5
and PH6)
Checking
Checking
order
1
Did a jam occur between Cutter
Unit and Paper Gate Roller?
2
Select the Input / Output
Checking Mode, and check
whether or not the following
sensors work properly.
Result
Treatment
Yes
Remove the paper.
No

sensor of which
status is abnormal.
sensor with the new
one.
Yes
Replace the defective

part with the new one.
1. Paper Position Sensor

(Signal Code is 7F.)
2. Flapper Position Sensor
(Signal Code is 43.)
3. Paper Entry Sensor
(Signal Code is 2C.)
4. Paper Gate Sensor
(Signal Code is 2D.)
Is the status H when each
sensor does not detect the
paper?
And is it L when each sensor
detects the paper?
Driving part
NOTE
Mode.
Select the Function Checking
Mode, and try to make the
following parts work alone.
1. Flapper Clutch (MC3)
(Signal Code is 1B.)
2. Paper Gate Clutch (MC4)
And also, check whether or not
the following parts work by just
looking while making a print.
3. Main Motor
4. Roll Feed Motor
Is there any part that does not
work?
NOTE
the Function Checking Mode.
7-8

Cause
Jam
Sensors
(PH5 and PH6)
Checking
Checking
order
1
Did a jam occur at the Inner
Transport Area?
2
Result
Treatment
Yes
Remove the paper.
No

sensor of which
status is abnormal.
sensor with the new
one.
Yes

part with the new one.
1. Paper Entry Sensor

(Signal Code is 2C.)
2. Paper Gate Sensor
(Signal Code is 2D.)
Is the status H when each
paper?
And is it L when each sensor
detects the paper?
Driving part
NOTE
Mode.
following parts work alone.
1. Flapper Clutch (MC3)
(Signal Code is 1B.)
2. Paper Gate Clutch (MC4)
And also, check whether or not
the following parts work by just
looking while making a print.
3. Main Motor
4. Roll Feed Motor
Is there any part that does not
work?
NOTE
7-9

Cause
Jam
Sensor
(PH7)
Checking
Checking
order
1
Did a jam occur at the
Separation Area?
2
sensor work properly.
Result
Treatment
Yes
Remove the paper.
No

sensor.
sensor with the new
one.
Set the Corona Head

properly, or replace the
Corona wire.
Replace HV3
1. Paper Separation Sensor

(Signal Code is 2E.)
Is the status H when the
paper?
And is it L when the sensor
detects the paper?
NOTE
Mode.
Tr / Sep Corona
Is the Corona Head set?

Or is the Corona wire broken?
No.
High Voltage
Power Supply
Is the High Voltage (HV3)

applied properly?
No.
7-10

Cause
Jam
Sensor
(PH8)
Checking
Checking
order
1
Did a jam occur at the Exit
Area?
2
Result
Treatment
Yes
Remove the paper.
No

sensor.
sensor with the new
one.
No
Replace the Fuser

Shutter Solenoid with the
new one.
Clean the Fuser Shutter.
1. Paper Exit Sensor

Is the status L when the
paper?
And is it H when the sensor
detects the paper?
Driving part
(SL1)
NOTE
Mode.
following part work alone.
1. Fuser Shutter Solenoid
(Signal Codes are 4C and
4D.)
CAUTION
Do not make the above
signals be H for more than
10 seconds because the
Fuser Shutter Solenoid may
be broken.
Is the Fuser Shutter moved?
NOTE
7-11

Cause
Jam
Sensor
(PH8)
Checking
Checking
order
1
Did a jam occur between
Separation Area and Exit Area?
2
Result
Treatment
Yes
Remove the paper.
No

sensor.
sensor with the new
one.
No
1. Check the connector

of the Sensor.
2. Replace either Paper
Transportation Sensor
or DC Driver PCB
(PW6650) with the
new one.
1. Paper Exit Sensor

Is the status L when the
paper?
And is it H when the sensor
detects the paper?
Detection of
paper
transportation
(PH9 and
PW6650)
NOTE
Mode.
Check the signal of the following
points with a multi-meter rotating
the Paper Transportation Roller.
1. J45-2 of Paper
Transportation Sensor (PH9)
2. J502-8 of the DC Driver PCB
(PW6650)
Is a clock pulse outputted from
these points?
7-12

Cause
1st Roll Deck
Micro Switches
(MS4A and
MS4B)
Roll Feeder PCB
(PW6623)
Checking
Checking
order
1
Is the 1st Roll Deck opened?
2
Is each Micro Switch firmly
pressed when you close the 1st
Roll Deck?
3
Check the voltage at J253-2 on

the Roll Feeder PCB with a
multi-meter.
Is it 0V when the 1st Roll Deck
is closed?
Result
Treatment
Yes
No
Close it.
Replace the Micro
Switch.
Install the 1st Roll Deck
to the machine properly.
Check whether or not
any wire is broken
between Roll Feeder
PCB and Micro Switches
(MS4A and MS4B).
Replace the Roll Feeder
PCB with the new one.
Yes
No
Yes

Cause
2nd Roll Deck
Micro Switches
(MS5A and
MS5B)
Roll Feeder PCB
(PW6623)
Checking
Checking
order
1
Is the 2nd Roll Deck opened?
2
pressed when you close the 2nd
Roll Deck?
3

multi-meter.
Is it 0V when the 2nd Roll Deck
is closed?
Result
Treatment
Yes
No
Close it.
Replace the Micro
Switch.
Install the 2nd Roll Deck
any wire is broken
between Roll Feeder
(MS5A and MS5B).
Yes
No
Yes
7-13

Cause
3rd Roll Deck
Micro Switches
(MS6A and
MS6B)
Roll Feeder PCB
(PW6623)
Checking
Checking
order
1
Is the 3rd Roll Deck opened?
2
pressed when you close the 3rd
Roll Deck?
3

multi-meter.
Is it 0V when the 3rd Roll Deck
is closed?
Result
Treatment
Yes
No
Close it.
Replace the Micro
Switch.
Install the 3rd Roll Deck
any wire is broken
between Roll Feeder
(MS6A and MS6B).
Yes
No
Yes

Cause
4th Roll Deck
Micro Switches
(MS7A and
MS7B)
Roll Feeder PCB
(PW6623)
Checking
Checking
order
1
Is the 4th Roll Deck opened?
2
pressed when you close the 4th
Roll Deck?
3

multi-meter.
Is it 0V when the 4th Roll Deck
is closed?
Result
Treatment
Yes
No
Close it.
Replace the Micro
Switch.
Install the 4th Roll Deck
any wire is broken
between Roll Feeder
(MS7A and MS7B).
Yes
No
Yes
7-14

Cause
Upper Frame
Assembly
Upper Cover 1
Micro Switches
(MS1A, MS1B
and MS2)
Checking
Checking
order
1
Is the Upper Frame Assembly
opened?
2
Is the Upper Cover 1 opened?
3
the AC Terminal PCB (PW6610)
with a multi-meter.
(Check switches in the order as
MS1A, MS1B and MS2.)
AC Terminal PCB
(PW6610)
Wires
Is it 24Vdc?
with a multi-meter.
Is it 0Vdc?
Check the wires among AC
Terminal PCB, DC Driver PCB
and DC Controller PCB.
Are wires connected properly?
Result
Treatment
Yes
Close it.
Yes
No
Close it.
switch with the new one.
No
Replace the AC Terminal

No
Connect the wires

properly
Replace the DC
Controller PCB with the
new one.
Yes

Cause
Heater Unit
Micro Switches
(MS3A and
MS3B)
Checking
Checking
order
1
Is the Heater Unit opened?
2
with a multi-meter.
(Check switches in the order as
MS3A and MS3B.)
AC Terminal PCB
(PW6610)
Wires
Is it 24Vdc?
with a multi-meter.
Is it 0Vdc?
Check the wires between AC
Terminal PCB and DC
Controller PCB.
Are wires connected properly?
7-15
Result
Treatment
Yes
No
Close it.
switch with the new one.
No

No
Connect the wires

properly
Replace the DC
new one.
Yes
(17) Toner Low

Cause
Quantity of toner
in the Hopper
Toner Motor
(M5)
Checking
Checking
order
1
Is there enough toner in the
Hopper?
2
Toner Motor work alone.
(Its Signal Code is 3-3C.)
Result
Treatment
No
Supply the Hopper with

the toner.
Check the wires among
Toner Motor, DC
Controller PCB and
Driver PCB (PW6654).
If there is no problem on
wires, replace the Toner
Motor with the new one.
No
Is the Toner Motor rotated?
Toner Sensor
(TLS1)
NOTE
Confirm that the Toner Sensor is
buried under the toner.
Then, enter the Service Mode
and select the Analog Data
Checking Mode.
Select the Sub Mode Number
2-0C to check the analog
voltage sent from the Toner
Sensor.
No
Yes
Replace the Toner

Sensor with the new
one.
Replace the DC
new one.
Is it 5.00V or near value?

NOTE
the Analog Data Checking
Mode.
7-16
(18) Roll Empty

Cause
Roll paper
Setting condition
of roll paper
Paper End Clock
Sensor
Checking
Checking
order
1
Is the roll paper in the selected
Roll Deck emptied?
2
Is the roll paper in the selected
Roll Deck slackened too much?
3
1. 1st Paper End Clock Sensor
(Signal Code is 1-80.)
2. 2nd Paper End Clock Sensor
3. 3rd Paper End Clock Sensor
4. 4th Paper End Clock Sensor
Is the status switched between
H and L when the roll paper
is transported?
Result
Treatment
Yes
Load a new roll paper.
Yes
Set it properly.
No
1. Check whether or not

the Roll Paper Spool
is set properly.
2. Check the wires of
each sensor.
3. If there is no problem
on Roll Paper Spool
and wires, replace the
defective sensor with
the new one.
Replace either Roll
Feeder PCB (PW6623)
or DC Controller PCB
(PW6620) with the new
one.
Yes
NOTE
Mode.
7-17
7.2.2
Call Service Errors

Cause
Error mask
Checking
Checking
order
1
Have you ever masked the error
in the Error Check Masking
Mode since E-01 occurred?
Wires
Heater (H1)
NOTE
the Error Check Masking
Mode.
Are wires connected properly
among Heater, SSR1 and
Thermistors 1 and 2?
Disconnect the Power Cord, and
then check the resistance of the
Heater with a multi-meter.
Result
Treatment
No
Enter the Service Mode,

select the Error Check
Masking Mode and mask
E-01.
(Its Mask Code is
6-00.)
No
Connect the wires

properly.
No
Replace the Heater Unit

with the new one.
Yes
Replace the Thermistor

with the new one.
Is there the following resistance

on the Heater?
Thermistors
(TH1 and TH2)
120V machine : 5 to 10 ohm

220-240V machine : 20 to 30
ohm
Confirm that the Fuser Unit is
colder than 100 degrees
centigrade.
Checking Mode.
Select Sub Mode Numbers 08
and 09 to check the analog
voltage sent from Thermistors.
TH1 : Sub Mode No.2-08
Is the analog voltage 3.00V or
larger value?
DC Driver PCB
(PW6650)
Relay (RY2)
SSR (SSR1)
NOTE
Mode.
(See the next page.)
6
7

7-18
Cause
DC Driver PCB
(PW6650)
Checking
Checking
order
5
Confirm that the machine is
turned on.
Then, check the voltage of
orange lead line and gray one
which are on the coil side of
Relay (RY2).
Result
Treatment
No
Replace the DC Driver

PCB (PW6650) with the
new one.
No
Replace the Relay 2

(RY2) with the new one.
Yes
Replace the SSR1 with

the new one.
Replace the DC
new one.
Is the following voltage is kept

on each lead line?
Relay (RY2)
Orange lead line : 24V

Gray lead line
: 0V
turned on.
Then, check the voltage on the
Heater side of Relay (RY2).
Is the following rated voltage
kept on that point?
SSR (SSR1)
120V machine : 120V

220-240V machine : 230V
turned on.
Then, check the voltage at
J208-20 on the DC Controller
PCB with a multi-meter.
No
Is it 0V?
7-19

Cause
Error mask
Checking
Checking
order
1
Have you ever masked the error
in the Error Check Masking
Mode since E-02 occurred?
Wires
SSR1
NOTE
the Error Check Masking
Mode.
among SSR1, Relay2,
Thermistors and DC Driver
PCB?
Enter the Service Mode and
select the Analog Data
Checking Mode.
Select Sub Mode Numbers 0d
and 0E to check the Fuser
temperature.
Result
Treatment
No
Enter the Service Mode,

select the Error Check
Masking Mode and mask
E-02.
(Its Mask Code is 01.)
No
Connect the wires

properly.
Yes
Replace the SSR1 with

the new one.
No.0d : Side
No.0E : Center
Also, check the voltage at
J208-20 on the DC Controller
PCB with a multi-meter.
Does the fusing temperature
(value of 0d or 0E) rise up
gradually when the voltage at
J208-20 is 24V?
Thermistors
(TH1 and TH2)
NOTE
Mode.
7-20
Cause
Thermistors
(TH1 and TH2)
Checking
Checking
order
4
Confirm that the Fuser Unit is
colder than 100 degrees
centigrade.
Checking Mode.
Select Sub Mode Numbers 08
and 09 to check the analog
voltage sent from Thermistors.
Result
No
Treatment
Replace the Thermistor
with the new one.

Is the analog voltage 3.00V or
larger value?
(Reference)
When the fusing temperature
reaches the specified degree,
the analog voltage becomes
about 1V.
NOTE
Mode.
7-21

Cause
Wires
Cartridge Motor
(M6)
Driver PCB B
(PW6654)
Cartridge Home
Position Sensor
(PH10)
Checking
Checking
order
1
among Cartridge Home Position
Sensor (PH10), DC Controller
PCB, Driver PCB B and
Cartridge Motor?
Is the connector of Developer
Unit connected properly?
2
Turn off the machine, and then
turn it on again.
Is the cartridge moved at that
time?
3
Enter the Service Mode, select
Mode, and select the Signal
Code 40.
(Its Signal Code is 40.)
Result
Treatment
No
Connect the wires

properly.
No
Replace either Cartridge

Motor or Driver PCB B
one.
Replace the Cartridge
Home Position Sensor
with the new one.
No
Then, turn off the machine and

turn it on again.
Is the status of Cartridge Home
Position Sensor changed from L
to H a little later after turning on
the machine?
NOTE
Mode.

Cause
Wires
Counter
Checking
Checking
order
1
between Counter and DC
Controller PCB?
2
the DC Controller PCB while
making a print.
Is the voltage at that point
changes from 24V to 0V
momentarily when the exited
print length is about 1m?
7-22
Result
Treatment
No
Connect the wires

properly.
Yes
Replace the Counter

with the new one.
Replace the DC
new one.
No

Cause
Wires
Cutter Home
Position Switches
(MS8A and
MS8B)
Checking
Checking
order
1
between Cutter Unit and Roll
Feeder PCB?
2
Mode, and check the status of
Cutter Home Position Switches.
Result
Treatment
No
Connect the wires

properly.
No
Replace the Cutter Unit

with the new one.
No
Replace the Cutter Unit

with the new one.
1. Cutter Home Position Switch

(Left)
2. Cutter Home Position Switch
(Right)
Is the status of either switch L,
and the other H?
Cutter Motor (M3)
NOTE
Mode.
Does the Cutter Motor rotate?
Yes
7-23

Cause
Wires
Wire Cleaning
Motor (M4)
Checking
Checking
order
1
Are wires between Imaging
Charger and Driver PCB
(PW6652) connected properly?
2
the Factory Adjustment Mode,
and try to rotate the Wire
Cleaning Motor.
(Its Sub Mode Number is 04.)
Result
Treatment
No
Connect the wires

properly.
No
Replace the Wire

Cleaning Motor with the
new one.
Replace the Driver PCB
one.
Yes
Is the Wire Cleaning Motor

rotated?
Imaging Charger
NOTE
the Factory Adjustment Mode.
the Factory Adjustment Mode,
and try to rotate the Wire
Cleaning Motor.
(Its Sub Mode Number is 04.)
No
Yes
Replace the Imaging

Charger with the new
one.
Replace the DC
new one.
Is the Wire Cleaning Pad stayed

at the left end?
NOTE
the Factory Adjustment Mode.
7-24

Cause
Wires
Thermostat
(TS1)
AC Terminal PCB
(PW6610)
Checking
Checking
order
1
among Thermostat, AC
Terminal PCB and DC
Controller PCB?
2
Check the resistance of the
Thermostat.
Is there any resistance?
3
Check the voltage at J106-1 and
J105-6 on the AC Terminal PCB
with a multi-meter.
Does the voltage of J105-6
show 0Vdc when that of J106-1
shows 24Vdc?
Result
Treatment
No
Connect the wires

properly.
No
Replace the Thermostat

with the new one.
No
Yes

Replace the DC
new one.
Result
Treatment

Cause
Wires
Driver PCB
(PW0455)
DC Driver PCB
(PW6650)
Checking
Checking
order
1
between Agitator Fan and DC
Controller PCB?
2
Check the voltage at J61-3 of

Driver PCB while Agitator Fan is
working, whether it is 0V.
Enter the Service Mode and

select the Function Checking
Mode.
Select the Sub Mode Number
3-39 and make the Agitator
Fan work alone.
No
Connect the wires

properly.
No
Replace Agitator Fan.
Yes
Replace Driver PCB

(PW0455)
Yes
Replace the DC Driver

PCB (PW6650) with the
new one.
No
Replace the Agitator Fan

with the new one.
Replace the DC
new one.
While making the Agitator Fan

work, check the voltage
at J503-6 whether it is 0V.
NOTE
Agitator Fan
(FAN2)

the DC Controller PCB with a
multi-meter.
Is it 0V when the Agitator Fan is
working?
7-25
Yes

Cause
Folder Unit
(Option)
Wires
Transmission
PCB
(PW5490)
Reception PCB
(PW5491)
Checking
Checking
order
1
Is an error occurred on the
optional Folder Unit?
2
among Transmission PCB,
Reception PCB and DC
Controller PCB?
3
Try to replace each
Transmission PCB and
Reception PCB.
Can you fix the problem?
Result
Treatment
Yes
Clear the error.
No
Connect the wires

properly.
Yes
No
OK
Replace the DC
new one.

Cause
Key Card Unit
Service Mode
Checking
Checking
order
1
Is there any problem on the Key
Card Unit?
2
Is the setting of Key Card
decided in the Service Mode
proper?
NOTE
As for the setting of Key Card,
refer to the page 8-79.
7-26
Result
Treatment
No
Fix the problem.
No
Change the setting

properly.
Replace the DC
Controller with the new
one.
Yes
7.3
Image Quality Troubleshooting
Each following list shows the method to fix the trouble. When you face to one of the following troubles,
refer to the section Cause in the list. Following the Checking order, answer the question of the
Checking item by either Yes or No. If your answer is same with the Result, do as mentioned in
the Treatment.
If your answer is different from the Result, go on to the next Cause.
Since many adjustments and checks are explained in the Service Mode, refer to the concerning pages
in order to sure understanding these adjustments and checks.
(After finishing each treatment, print out Test Patterns No.1 and No.3 for checking whether the
defective image is cleared or not. If required, print out another pattern.)
7.3.1 Basic Image Adjustment

Before adjustment, confirm the Specifications of the machine.
Japan
: 100VAC
North America : 120VAC
Europe
: 220-240VAC
Related
VR
Image Corona
VR101
Serv.
Mode
(Indic
ation)
03-51
(351)
Check point
Measurement
Corona
Height
(L=R)
CP11 CPCOM
-1.3VDC
(means -1.3 mA)
8mm
Transfer Corona
Separation Corona
VR201
TP201
10.0 +/-0.5VDC
CP21 CP22
CP31 CPCOM
1.0V(Plain paper)
(equals +1.0mA)
1.0V(Tracing paper)
(equals +1.0mA)
1.2V(Film)
(equals +1.2mA)
4.60 VDC
(equals 4.60KVrms)
CP32 -GND
-250VDC
TP200
OP2
10.1 +/-0.5VDC
-280VDC
OP1
-500VDC
VR501
OP3
VR401
OP2
CN302-5 =
H
Japan : -300VDC
North
America : -320VDC
Europe : -300VDC
+350VDC
VR302
03-52
(352)
04-1d
(41d)
04-1E
(41E)
04-1F
(41F)
03-53
(353)
VR303
Developer Bias
Output 2
(Development Roller)
Output 1
(Toner Supply Roller)
Output 3
(Regulation Roller)
Output 2 (positive)
VR402
VR601
03-54
(354)
04-0d
(40d)
7-27
13mm
S1
S2
11mm 13mm
7.3.2 Image Issues

(1) Too light image (Only the halftone image)
(Print out Test Pattern No.1 and No.3 for checking. If required, print out another pattern.)
Cause
Checking
order
1
Checking Item
Result
Treatment
Was this problem cleared after basic image

adjustment is done?
Yes
OK
LED Head
Is the Lens Array of the LED Head dirty?
Yes
Clean it.
Copying media
Can you fix the problem if you use an newly

unpacked copying media?
Yes
1. Since the copying media is

humidified, advise your
customer of proper way to store
the copying media.
2. Explain to your customer that
in case other than
recommended paper is used,
there is a possibility that image
quality gets worse a little.
Image Corona
Is the Image Corona dirty?
Yes
Clean the whole unit, or replace

the Corona Wire with the new one.
Is the height of the Corona Wire proper?
No
Adjust it properly.
Is a proper power supplied to the Image

Corona?
No
Adjust or replace the High Voltage

Power Supply.
Pre-exposure Lamp
Does the Pre-exposure Lamp light up

correctly?
No
Check whether the connector is

connected or not to the Preexposure Lamp.
Or check or replace the
Pre-exposure Lamp PCB.
Transfer / Separation
Corona
Is the Transfer / Separation Corona dirty?
Yes

Is a proper power supplied to the Transfer

Corona?
No

Power Supply.
Contact Point of the

Developer Bias
Does the Contact Point of the Developer Bias

firmly touch the Developer Unit?
No
Contact it firmly to the Developer

Unit.
Grease it with the electrically
conductive grease.
Developer Bias Power

Supply
Yes
OK.
Set Position of Developer

Unit
Can you fix the problem if you replace the

Developer Bias Power Supply with the new
one?
Is the pushing Cam of the Developer Unit
stopping at a correct position?
No
Check Cartridge Motor whether it

is pushing Developer Unit properly.
Check Developer Pushing Cam.
Developer Unit
10
Is the Development Roller covered with the

toner evenly?
No
Check the Developer Unit for

finding out the cause.
11
Replace Photo Conductive Drum
7-28
(2) Too light image (Halftone and solid black)

Cause
Transfer
Defective
Development
Checking
order
1
Transfer /
Separation
Corona
Checking Item
Result
Treatment
Does the image get better after basic image

adjustment is done?
Yes
OK
Turn the Main Switch off during printing cycle.

Then slide the Process Unit to right side in
order to make Photo Conductive Drum free.
Check if the image on Photo Conductive Drum
is normal before transportation.
No
Skip to item 9
Is the Transfer / Separation Corona set firmly?
No
Set Transfer / Separation Corona

firmly.
Is there a leaking on Transfer / Separation

Corona?
Yes
Clean the Transfer / Separation

Corona, and set it correctly.
Copying media
Can you fix the problem if you use a newly

Yes
1. Since the copying media is

humidified, advise your
customer of proper way to store
the copying media.
2. Explain to your customer that
in case other than
recommended paper is used,
there is a possibility that image
quality gets worse a little.
Lead Wire of
HVP (High
Voltage Power
Supply)
Does it have a proper resistance?

The resistance of the Lead Wire is approx.
10k-ohms.
No
Replace the Lead Wire.
HV2
Is a proper voltage supplied to the Transfer

Corona?
No

Power Supply.
DC Controller
Is the signal confirmed properly?
No
Replace the DC Controller.
Contact Point of
the Developer
Bias
Does the Contact Point of the Developer Bias

firmly touch the Developer Unit?
No
Contact it firmly to the Developer

Unit.
Grease it with the electrically
conductive grease.
Developer Unit

toner evenly?
No
Check the Developer Unit for

finding out the cause.
10
Confirm if the Developer Unit is set properly.

(Confirm that Spacer Roller of Developer Unit
is tightly contacted to Photo Conductive Drum.)
No
Set Developer Unit properly.
Set Position of
Developer Unit
11
Is the pushing Cam of the Developer Unit

stopping at a correct position?
No
Check Cartridge Motor whether it

is pushing Developer Unit properly.
Check Developer Pushing Cam.
Toner Sensor
12
Is there enough toner in the Developer Unit?
No
1. Check Toner Sensor.

2. Check connector and
conductivity of harness.
Yes
Replace Photo Conductive Drum.
7-29
(3) Extremely light image (The whole image)

Cause
Checking
order
1
Checking Item
Result
Treatment

adjustment is done?
Yes
OK
Turn the Main Switch off during printing cycle.

Then slide the Process Unit to right side in
order to make Photo Conductive Drum free.
Check if the image on Photo Conductive Drum
is normal before transportation.
No
Skip to item 9.
Development Driving System
Is the Development Roller rotating?
No
Check the Driving System of

Developer Unit.
Defective
Transfer
Is the Transfer / Separation Corona set firmly?
No
Set Transfer / Separation Corona

firmly.
Is there a leaking on Transfer / Separation

Corona?
Yes

Corona, and set it correctly.
Defective
Development
Transfer /
Separation
Corona
Lead Wire of
HVP
Does it have a proper resistance?

The resistance of the Lead Wire is approx.
10k-ohms.
No
Replace the Lead Wire.
HV2
Is a proper voltage supplied to the Transfer

Corona?
No

Power Supply.
DC Controller
No
Copying media
Can you get much darker image if you use a

newly unpacked copying media?
Yes
Use a new Roll.

Use a different type of material of
Roll.
Developer Unit

No
Set Developer Unit properly.

In case you have removed the
Process Cartridge before turning
OFF the Main Switch, Spacing
Roller might be not contacted on
the Drum.
Lead Wire of
Developer Bias
10
Is the Lead Wire of Developer Bias connected

properly?
No
Connect the Lead Wire properly.
Developer Bias
11
No
Check the Developer Bias Power

Supply or contacts.
(Check both ON signal and Analog
Input.)
DC Controller
12
Is a proper Developer Bias supplied to the

Developer Unit?
Development Roller: -280VDC
Regulation Roller : -300VDC (Japan)
-320VDC (N. America)
-300VDC (Europe)
Toner Supply Roller: -500VDC
Check it during printing, or in the Service
Mode.
No
7-30

Cause
Image Corona
Checking
order
1
Checking Item
Result
Treatment
Yes

Is the wire height much different between both

sides?
Yes
Have a same height at both sides.
Set Position of Developer

Unit

No
Check the pushing system of

Developer Unit.
LED Head
Is the LED Head dirty?
Yes
Clean it.
Pre-exposure Lamp
Are all lamps of Pre-exposure Lamp light up

during printing?
No
1. Replace Pre-exposure Lamp.

2. Replace DC Controller.
Developer Unit

toner evenly?
No
Check if Regulation Roller is

cleaned properly..
Check if toner in the Developer Unit is even.
Yes
Check the leveling of the machine.
7-31

(Print out Test Pattern No.1 and No.4 (White) for checking. If required, print out another pattern.)
Cause
Checking
order
1
Checking Item
Result
Treatment

adjustment is done?
Yes
OK
Developer Unit
Is the Development Roller insulated from the

ground?
No
Check the Development Roller and

the connector of Developer Unit.
Image Corona
Is the white paper also foggy, when white

paper is copied?
Yes
Check High Voltage Power Supply.
Developer Bias
No
Check or replace the Developer

Bias Power Supply.
DC Controller
Is a proper Developer Bias supplied to the

Developer Unit?
Development Roller: -280VDC
Regulation Roller : -300VDC (Japan)
-320VDC (N. America)
-300VDC (Europe)
Toner Supply Roller: -500VDC
Check it during printing, or in the Service
Mode.
No
Photo Conductive Drum
Yes
Replace the Drum with the new

one.
Have you used the Drum exceeding its part

life?
(6) Vertical blurred or foggy black wide line

Cause
Image Corona
Checking
order
1
Checking Item
Result
Treatment
Yes
Wipe the Image Corona using

Service Mode.
Or clean the whole unit, or replace
Does the Cleaning Pad stay at left side?
No
Confirm the movement using

Service Mode 08-04.
Does the Cleaning Pad move properly?

(approx. 45 seconds for one way)
No
Replace PW6652 (Driver Board) or

Image Corona Head.
Developer Unit

toner evenly?
No
Check if Regulation Roller is

located properly.
External Light
Check if light from outside is affecting to the

Yes
OK
7-32

(Print out Test Pattern No.1 and No.4(white) for checking. If required, print out another pattern.)
Cause
Image Corona
Checking
order
1
Checking Item
Result
Treatment
Is there anything like a filament on the Grid

Plate?
And does it touch the Drum?
Yes
Remove it.
Yes
Wipe the Image Corona using

Service Mode.
Or clean the whole unit, or replace
Foreign Object is affecting.
Check if Foreign Object on Corona or LED

Head is touching to the Photo Conductive
Drum.
Yes
Clean it.
Is there any black line or any damage on the

Drum, which corresponds with the position of
the black line on the print?
Yes
Clean off the black line.

Replace the Drum if it is damaged.
1. If it is scratched, confirm the
cause of the scratch before
replacement.
2. Check if Transfer Guide is
touched on Drum.
3. Check whether or not the
Separation Finger is also
damaged.

Cause
Image Corona
Checking
order
1
Checking Item
Result
Treatment
Is there anything like a filament on the Grid

Plate?
And does it touch the Drum?
Yes
Remove it.
Dirty LED Head
Does this problem disappear, when the LED

Head is wiped.
Yes
OK
Transfer / Separation
Corona
Is there any foreign substance or dirtiness on

Transfer / Separation Corona?
No

Corona.
Developer Unit

toner evenly?
No
Check the Regulation Roller.
Entrance of Fuser Unit
Is there any foreign substance or dirtiness

around the entrance of Fuser Unit?
Yes
Remove it.
Is there any damage on the Drum in the

circumference direction?
Yes
Clean off the black line.

Replace the Drum if it is damaged.
1. If it is scratched, confirm the
replacement.
2. Check if Transfer Guide is
touched on Drum.
3. Check whether or not the
damaged.
7-33
(9) Void of image

Cause
Developer Unit
Checking
order
1
Checking Item
Result
Treatment
Make a half tone image using a Service Mode.

And check if white like is observed in the
image.
No
Jump to step 4.
Does it repeat approx. 157mm pitch?
Yes
1. Clean up Counter Roller.

(For a gap between Drum and
Development roller)
2. Clean dried the surface of
Development Roller.
3. In case the surface of
Development Roller is
scratched, replace it.
Does it appear vertically mainly?
Yes
Check if Developer Unit has

enough Toner.
Check Toner Sensor.
0V when No Toner.
(Service Mode 02-0C)
Does the defective image appear on the print

at intervals of about 250mm?
Yes
1. Clean the Drum.

2. Replace if Drum is scratched.
(If it is scratched, confirm the
replacement.)
Check if Transfer Guide is touched
on Drum.
Check whether or not the
damaged.
Copying media
Does this problem disappear when new paper

is used?
Yes
Use a newly unpacked copying

media.
Advise your customer of proper
way to store the copying media.
(10) Dirt on the back of the copy

Cause
Checking
order
1
Checking Item
Result
Treatment

adjustment is done?
Yes
OK
Developer Unit
Check if Toner Receiver of Developer Unit is

full of toner.
Yes
Clean the Developer Unit.
Transfer Guide
Is the Transfer Guide dirty?
Yes
Clean it.
Then, check the gap between
Transfer Guide and Drum.
(1.0mm).
Paper Feeder Unit
Is the Feeder Unit dirty?
Yes
Clean it.
And check where the toner spills
out.
Fuser Unit
Check if Entrance Guide Plate is getting dirty.
Yes
Clean it.
Check if Shutter is dirty.
Yes
Clean it.
Check the dirtiness of Exit Roller, upper and

lower.
Yes
Clean them.
7-34
(11) Defective fusing

Cause
Fuser Unit
Copying
media
Fuser
Checking
order
1
Checking Item
Result
Treatment
Does the temperature go high after Main

Switch is turned ON?
No
Refer to Fuser problem item.
Is the fusing temperature proper?
No
Adjust it properly.
Agitation Fan
Does this problem start during printing?
Yes
Check the joint between Agitation

Fan and motor. Tighten the screw.
Media
Selection
Is the Media Selector adjusted to the material

of the actually used copying media?
No
Adjust it properly.
Humidity of the
paper
Can you fix the problem if you use a newly

Yes
Since the copying media is

humidified, advise your customer
of proper way to store the copying
media.
(12) Incorrect Image Placement, No Leading Edge

When the image white area exists at 3mm (+/- 2mm) from the leading edge, the printer is normal.
Cause
Paper Supply Roller
Paper Feeding Roller
Checking
order
1
Checking Item
Result
Treatment
Check if the life time of Paper Supply Roller or

Paper Feeding Roller of the related deck is
exceeding the expected life or not.
Yes
In case it is exceeded the life time,

replace to a new Roller.
Paper Gate Clutch (MC4)
Is the Paper Gate Clutch working properly

without slip?
No
Check or replace the Paper Gate

Clutch.
Leading Margin setting
Is the Leading Margin setting proper?
No
Check the setting value.

If it is not proper, adjust it.
(13) Jitter
Cause
Drum driving area and Photo
Conductive Drum
Checking
order
1
Checking Item
Result
Treatment
Does the jitter appear on the print at intervals

of about 251mm?
Yes
1. Check both Drum Gear and

driving gears (80T and 50T).
2. Confirm scratch mark or foreign
substances on the Drum edges,
where contacts to the Counter
Rollers.
(For a gap between Drum and
Development roller)
Development Roller
Does the jitter appear on the print at intervals

of about 157mm?
Yes
Check the surface of Development

Roller, if it is scratched or not.
Developer Unit
Does this jitter appear every 4mm pitch?
Yes
Check 40T gear.
Yes
Check 30T gear.
Yes
1. Check 25T gear.

2. Check 20T gear.
7-35
(14) Less sharpened image

Cause
Dirtiness of LED Head
Checking
order
1
Position of LED Head
Transfer / Separation Corona
Checking Item
Result
Treatment
Does this problem disappear if LED Head is

cleaned?
Yes
OK

mounted properly?
Yes
OK
No
Adjust the height using shims.
Yes
OK
Does this problem disappear if Transfer /

Separation Corona is cleaned?
(15) Uneven image vertically

(Print out Test Pattern No.6 for checking. If required, print out another pattern.)
Cause
Image Corona
Checking
order
1
Checking Item
Result
Treatment
Is the Image Corona Head dirty?
Yes
Clean Image Corona.
Does this problem disappear if Transfer /

Separation Corona is cleaned?
Yes
OK
Position of LED Head

mounted properly?
Yes
OK
Does this phenomenon show 1/3 of image?
Yes
Adjust the height using shims.
Does this appear every 8mm pitch?
Yes
Replace LED Head.
7-36
(16) Totally white (No image)

(Print out Test Pattern No.1 for checking. If required, print out another pattern.)
Cause
Developer Unit Pressure
Checking
order
1
Checking Item
Result
Treatment
Is the Developer Unit pressed to the Drum

during printing?
No
Check the pressure system of

Developer Unit.
Developer Unit Driving Area
Is Development Roller rotating during printing?
No
Check the driving system of the

Developer Unit.
Developer Bias
Is the spring connected properly?
No
Make a good connection.
LED Head
Is the connector connected firmly to the LED

Head?
No
Connect it firmly.
Turn the Main Switch OFF during printing.

Shift the Process Unit to right side in order to
make the Drum free.
And check if the image on the Drum is normal.
No
Replace the LED Head.
Is the Corona Wire of the Transfer Corona

broken?
Yes
Replace the Corona Wire with the

new one.
Is the Transfer / Separation Corona set

properly?
No
Set the Transfer / Separation

Corona firmly.
Is the Transfer / Separation Corona leaking?
Yes
Check the Transfer / Separation

Corona.
Is the connection of the Lead Wire correct?
No
Connect it properly.
Is the resistance of the Lead Wire correct?

(It is approx. 10-kohms, normally.)
No
Replace it.
Lead Wire of Transfer

Corona
HVP
Does this problem disappear if HVP is

replaced?
Yes
OK
DC Controller
Does this problem disappear if DC Controller is

replaced?
Yes
OK
(17) Totally black

Cause
Image Corona and High
Voltage Power Supply
DC Controller
Checking
order
1
Checking Item
Result
Treatment
Is the Corona Wire of the Image Corona

broken?
Yes

new one.
Is the tension of the Corona Wire enough?
No

new one.
Is the Image Corona contacted properly

through spring?
No
Check if the spring is deformed.
Is a proper power supplied to the Image

Corona?
No
Adjust the High Voltage Power

Supply PCB.
Or replace the PCB.
Is the frame of Image Corona insulated from

the ground?
No
Replace Zener PCB.
Can you fix the trouble if you replace the DC

Controller with the new one?
Yes
OK
7-37
Chapter 8
Service Modes
8.1 General Operation

8.1.1 Entering Service Modes
8.1.2 Selecting the Service Mode
8.1.3 Exit the Service Mode
Page
8- 1
8- 1
8- 3
8- 6
8.2 Device Status Mode

8.2.1 Function
8.2.4 Device Signal List
8- 7
8- 7
8- 7
8- 8
8-11
8.3 Display / View Mode

8.3.1 Function
8-15
8-15
8-15
8-16
8.4 Device Operation Mode

8.4.1 Function
8-18
8-18
8-18
8-19
8.5 Adjustment Mode

8.5.1 Function
8.5.4 Explanation for each Sub Mode
(3) Cut sheet size Signal(Sub Mode No.02)
(4) LED Head strobe time (Overall) (Sub Mode No.03)
(18) Leading Edge ( Position of Image ) Roll Media
(Sub Mode No.11)
(19) Leading Edge ( Position of Image ) Cut Sheets
(Sub Mode No.12)
8-23
8-23
8-25
8-26
8-29
8-29
8-30
8-31
8-32
8-34
8-36
8-38
8-40
8-42
8-43
8-44
8-45
8-47
8-49
8-50
8-52
8-54
8-56
8-59
(20) Cut length (Copies buffered from Scanner, Standard Cut or Prints from Controller)
(Sub Mode No.13)
8-62
(21) Cut length (Copies using Synchro Cut from scanner, only first copy out)
(Sub Mode No.14)
8-65
(22) Image Void Trailing Edge (Copies buffered from Scanner, Standard Cut or
Prints from Controller )
(Sub Mode No.15)
8-68
(23) Image Void Trailing Edge (Copies using Synchro Cut from scanner, only
first copy out)
(Sub Mode No.16)
8-70
(24) Side Image Void (Sub Mode No.17)
8-72
(25) Irregular roll paper size setting (Sub Mode No.18)
8-74
(26) Dehumidify Heater setting (Sub Mode No.19)
8-76
(27) Counter Setting (Sub Mode No.1A)
8-77
(28) Key Card Setting (Sub Mode No.1b)
8-79
(29) Print Stacker /Folder Setting (Sub Mode No.1C)
8-80
(30) Transfer Corona Voltage (Plain paper) (Sub Mode No.1d)
8-81
(31) Transfer Corona Voltage (Tracing paper) (Sub Mode No.1E)
8-82
(32) Transfer Corona Voltage (Film) (Sub Mode No.1F)
8-83
(33) Number of Roll Deck (Sub Mode No.20)
8-84
(34) Power OFF Timer (Sub Mode No.21)
8-86
(35) Main Motor Speed (Sub Mode No.22)
8-87
(36) Paper Feeding Motor speed (Plain paper) (Sub Mode No.23)
8-89
(37) Paper Feeding Motor speed (Tracing paper) (Sub Mode No.24)
8-90
(38) Paper Feeding Motor speed (Film) (Sub Mode No.25)
8-91
(39) Sep Corona OFF Timing (Plain paper) (Sub Mode No.26)
8-92
(40) Sep Corona OFF Timing (Tracing paper) (Sub Mode No.27)
8-93
(41) Sep Corona OFF Timing (Film) (Sub Mode No.28)
8-94
(42) Fuser Agitator Fan Speed(Sub Mode No.29)
8-95
(43) Developer Bias Voltage (Tracing Paper) (Sub Mode No.2A)
8-96
(44) Developer Bias Voltage (Film) (Sub Mode No.2b)
8-97
(45) Down Sequence Temperature adjustment (Sub Mode No.2C)
8-98
(46) Tracing Paper mode (Sub Mode No.2d)
8-99
(47) User Mode Function (Sub Mode No.2E)
8-100
(48) Sep Fan Cool Mode ( Sub Mode No 2F)
8-100
(49) E0-1 Error Reset Method ( Sub Mode No 30
8-100
(50) Toner Down Sequence Operation ( Sub Mode No 31 )
8-100
8.6 Factory Mode (DO NOT USE)
8.6.1 Function
8.6.3 Operation
8-101
8-101
8-101
8-102
8.7 Error Mask / Error Rest Mode

8.7.1 Function
8-105
8-105
8-106
8-107
8.8 Test Print Mode

8.8.1 Function
8.8.3 Operation
8-110
8-110
8-110
8-111
8.9 Factory Adjustment Mode

8.9.1 Function
8-126
8-126
8-126
8-127
8.10 Ram Clear Mode

8.10.1 Function
8.10.2 Operation
8-130
8-130
8-130
8.1
General Operation
8.1.1
Entering the Service Modes
1) Press and hold the SW721 on the Operation Panel.

2) While pressing SW721, press switches in the order as SW723, SW723, SW724 and SW723
within 3 seconds
You will enter Service Modes.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
Press and hold SW721.

1 2 4
Note
If you did not press switches SW723 and SW724 within 3 seconds, it is impossible to select
the mode numbers from 5 to 8.
(Refer to the later pages as for the detail of mode numbers.)
If you would like to select these mode numbers, enter the Service Mode again.
8-1
3) The Operation Panel will indicate the PROM version before you remove your finger from the
SW721.
When you release SW1, all the LED segments will light up.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-2
SW722
SW723
TEST
SW724
SW725
8.1.2
Selecting the Desired Mode in the Service Mode
The Service Modes has 8 modes.

You can select each mode ( indicated on the Operation Panel ).
Mode number
1
2
3
4
5
6
7
8
Name of the mode

Device Status Mode
Display / View Mode
Device Operation Mode
Adjustment Mode
Factory Mode
Error Mask / Error Reset Mode
Test Print Mode
Factory Adjustment Mode
Select the desired mode using the following procedure.
[How to select the mode]

1) Enter the Service Mode.
2) When all segments on the Operation Panel are lite, press the SW721.
The Operation Panel will indicate 100__L.
The number indicated in the 1st digit from the left represents for the mode.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
Mode number
8-3
3) Press the SW721 several times until your required mode is indicated.
Example : Adjustment Mode (Mode number is 4) is selected.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-4
SW722
SW723
TEST
SW724
SW725
Note
If you did not press switches SW723 and SW724 within 3 seconds, it is impossible to select
the mode numbers from 5 to 8.
If you would like to select these mode numbers, exit then enter Service Mode again.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

1 2 4
8-5
8.1.3
Exit Service Modes
1) Press and hold the SW721 on the Operation Panel.

2) While pressing SW721, press switch SW724 to exit / cancel Service Modes.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
8-6
8.2
Device Status Mode
8.2.1
Function
It is possible to observe the status of each signal of the DC Controller

Refer to 8.2.4 Device Signal List starting on page 8-11 for Signal Codes, Signal
Names and notes on each Signal.
8.2.2
Operation Panel Display
The 1st digit from the left should indicate 1, which is the mode number of the Device Status
Mode.
The 2nd and 3rd digits from the left indicate the Signal Code.
The 6th digit indicates the status of the selected signal.
Status of signal
Signal Code
Mode number of Device Status Mode
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-7
SW722
SW723
TEST
SW724
SW725
8.2.3
Operation (Example of use)
1) Enter Service Modes, and then select the mode 1 on the 1st digit from the left
by pressing SW721 once.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(1 is the mode number of Input / Output Checking Mode.)
8-8
2) Both 2nd and 3rd digits of the Operation Panel indicate the Signal Code.
It is now possible to change the Signal Code by pressing SW722 ( to increase) and
SW723 ( to decrease).
Please use Device Signal List starting on page 8-11, select your
required Signal Code by pressing SW722 and SW723.
Example : We will check the signal from the Exit Sensor.
Its Signal Code is 2F.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(2F is the Signal Code of the Exit Sensor.)
8-9
3) Make a print (Test Print for example).

When the paper passes over the Exit Sensor, its signal status indicated on the 6th digit will vary
from L to H if the sensor functions properly.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
Status of signal
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-10
SW723
TEST
SW724
SW725
8.2.4
Signal
Code
00
01
02
03
04
05
06
07
08
09
0A
0B
0C
0D
0E
0F
10
11
12
13
Device Signal List

Signal name
IC
Pin
Connector
Contents of signal
Condition
I/O
Operation Panel Buzzer Signal

Interface Signal
Interface Signal
Interface Signal
Interface Signal
Interface Signal
Interface Signal
Interface Signal
Interface Signal
Operation Panel Switch Signal
Buzzer when H.
Switch is ON when H.
Developer Unit Toner Sensor 2

(TLS2)
Developer Connection Signal
Key Counter Feedback Signal
Toner empty when L
Connected when L
Key Counter counts 1
when H.
Print Number Counter
counts 1 when H.
I
I
Wire Cleaning Motor

rotates to either direction
when L.
Wire Cleaning Motor
rotates normally when
H.
Wire Cleaning Motor
rotates oppositely when
H.
Flapper Clutch acts
when H.
Main Motor is in power
down condition when
H.
Clock pulse
Data
Data
Data
Key Counter counts 1
when H.
Print Number Counter
counts 1 when H.
Interlock is opened when

H.
H.
H.
Power is supplied when
L.
43
42
41
40
39
38
37
36
14
15
16
18
19
20
21
22
10
11
12
13
J207J207J207J207J207J207J207J211-
8
9
10
11
12
13
14
30
DEV_TNR2
U208
U208
U208
U208
U208
U208
U208
U208
U208
U208
U208
U208
U208
U208
U208
U208
U208
U208
U208
U208
J211J205J205J205-
27
10
11
12
14
15
DEVCN
(KEY_CNT)
U208
U208
9
8
J206- 13
16
(LNG_CNT)
U208
17
18
WCMTR_ST
U208
U217
6
43
J208- 13
J207- 4
19
WCMTR_IN1
U217
42
J207-
Wire Cleaning Motor Driver IN1

Signal
1A
WCMTR_IN2
U217
41
J207-
Wire Cleaning Motor Driver IN2

Signal
1B
P_SHUT
U217
40
J207-
Flapper Clutch Signal
1C
MAMTR_PD
U217
39
J208-
Main Motor Power Down Control

Signal
1D
1E
1F
20
21
22
23
24
25
SIG OUT
KCNT DT0
KCNT DT1
KCNT DT2
KEY_CNT
U217
U217
U217
U217
U217
U217
U217
U217
U217
38
37
36
14
15
16
18
19
20
J208- 2
J208- 3
J208- 4
J208- 5
J208- 6
J208- 7
J208- 8
J208- 9
J208- 10
26
LNG_CNT
U217
21
J208- 11
27
28
INTLK1
U217
U217
22
10
J208- 13
J205- 17
Interlock Signal 1
29
INTLK2
U217
11
J205- 18
Interlock Signal 2
2A
INTLK3
U217
12
J205- 21
Interlock Signal 3
2B
POW_ST
U217
13
J205- 22
Power Status Signal
SLCT_0
SLCT_1
SLCT_2
SLCT_3
SLCT_4
(SLCT_5)
SLCT_WE
BUS_DIR
SW_DT
Print Number Counter Feedback

Signal
Wire Cleaning Motor Driver
Status Signal
Stacker Transmission Signal

Key Counter Data Signal
Key Counter Control Signal
Print Number Counter Control
Signal
8-11
O
O
O
O
I
I
I
Signal
Code
2C
Signal name
IC
P_ENT
U217
2D
P_GATE
2E
Pin
Connector
Contents of signal
Condition
I/O
J206-
Paper Entry Sensor Signal
Paper Entry Sensor is

detecting the paper
when L.
U217
J206-
Paper Gate Sensor Signal
P_SEP
U217
J206-
Paper Separation Sensor Signal
2F
P_EXIT
U217
J206- 10
Paper Exit Sensor Signal
30
FUFAN
U209
43
J209-
Fuser Cooling Fan Rotation

Signal
31
AGFAN
U209
42
J209-
32
SEPFAN-H
U209
41
J209-
Fuser Agitator Fan Rotation

Signal
Separation Fan High Speed
Rotation Signal
33
AGFAN_SD
U209
40
J209-
Agitator Fan Half Speed
34
RF_FD
U209
39
J209-
35
SF_RY
U209
38
J209-
36
DEHUM
U209
37
J209-
Paper Gate Clutch Control

Signal
Relay 2 Control Signal
(For Fuser Lamp)
Dehumidify Heater Control
Signal
Paper Gate Sensor is

detecting the paper
when L.
Paper Separation
Sensor is detecting the
paper when L.
Paper Exit Sensor is
detecting the paper
when H.
Fuser Cooling Fan
rotates
when H.
LED Head Cooling Fan
rotates when H.
Separation Fan rotates
in a high speed when
H.
Agitator Fan rotates in a
half speed when H.
Paper Gate Clutch is ON
when H.
Relay 2 is ON when H.
37
38
E_STAR
U209
U209
36
14
J209J209-
8
9
39
LEDFAN
U209
15
J209- 10
3A
E_LAMP
U209
16
J209- 11
3B
CGMTR
U209
18
J209- 12
3C
TNMTR
U209
19
J209- 13
3D
SEPFAN-L
U209
20
J209- 14
3E
3F
40
CG_HP
U209
U209
U209
21
22
10
J209- 15
J209- 16
J209- 17
Developer Home Position Signal
Developer is at the home

position when H.
41
42
43
SIG_IN
P_FLAP
U209
U209
U209
11
12
13
J209- 18
J209- 19
J209- 20
Stacker Reception Signal

Paper Position Detection Sensor
44
1st_LD
U209
J209- 21
45
TR_LD
U209
J209- 22
46
AC_LD
U209
J209- 23
47
BIAS_LD
U209
J209- 24
48
49
4A
4B
(C)
(B)
(A)
FUFAN_SC
U215
U215
U215
U215
43
42
41
40
J207- 16
Image Corona Output Detection

Signal
Transfer Corona Output
Detection Signal
Separation Corona Output
Detection Signal
Developer Bias Output
Detection Signal
U214 Input Signal (Select)
Fuser Lower Fan Control
Clock pulse
Flapper Paper Position
Sensor is detecting the
paper when L.
Image Corona is
charging when L.
Transfer Corona is
charging when L.
Separation Corona is
charging when L.
Bias is supplied when
L.
Fuser Lower Fan is ON

when H.
4C
FSHUT_CL
U215
39
J207- 17
Fuser Shutter Close Signal
Fuser Shutter is closing

when H.
Energy Star Control Signal

LED Head Cooling Fan Rotation
Signal
Eraser Lamp Control Signal
Toner Cartridge Motor Trigger
Signal
Hopper Motor Trigger Signal
Separation Fan Low Speed
Rotation Signal
8-12
It is possible to turn on
Dehumidify Heater when
L.
Energy Star is OFF
when H.
LED Head Cooling Fan
rotates when H.
Eraser Lamp lights up
when H.
Toner Cartridge Motor
rotates when H.
Hopper Motor rotates
when H.
Separation Fan rotates
in a low speed when H.
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
Signal
Code
4D
Signal name
IC
Pin
Connector
Contents of signal
Condition
I/O
FSHUT_OP
U215
38
J207- 18
Fuser Shutter Open Signal
FUFAN_S
U215
37
J208- 18
Exhaust Fan Rotation Signal
4F
F_JEAT2
U215
36
J208- 19
Fuser Heater Control Signal
50
F_HEAT
U215
14
J208- 20
Fuser Control Signal
51
HV_1st
U215
15
J208- 21
Image Corona Control Signal
52
HV_TR
U215
16
J208- 22
Transfer Corona Control Signal
53
HV_SEP
U215
18
J208- 23
54
D_BIAS_TRG
U215
19
J208- 24
Separation Corona Control

Signal
Developer Bias Control Signal
55
D_BIAS_SW
U215
20
J208- 25
Bias Polarity Signal
56
F_JEAT3
U215
21
J208-26
Fuser Heater Control Signal
57
58
59
(W.D.)
KCNT_ST
RY_ST
U215
U215
U215
22
10
11
J206- 19
J206- 20
Fuser Shutter is opening

when H.
Exhaust Fan rotates
when H.
Fuser is turned on when
H.
Fuser is heated up when
H.
Image Corona is
charging when H.
Transfer Corona is
charging when H.
Separation Corona is
charging when H.
Bias is supplied when
H.
Bias is positive when
H, and it is negative
when L.
Fuser is turned on when
H.
Clock pulse
Used
Relay 2 (For Fuser) is
OFF when H.
4E
5A
5B
WCMTR_OC
U215
U215
12
13
J206- 21
J206- 22
5C
5D
AGFAN_ST
U215
U215
9
8
J206- 23
J206- 24
U215
U215
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U227
U231
U231
U231
U231
U231
U231
U231
U231
7
6
43
42
41
40
39
38
37
36
14
15
16
18
19
20
21
22
10
11
12
13
9
8
7
6
43
42
41
40
39
38
37
36
J206J206J211J211J211J211J211J211J211J211J211J211J211J211J211J211J211J211J211J211J211J211J211J211J211J211J233J233J233J233J233J233J233J233-
5E
5F
60
61
62
63
64
65
66
67
68
69
6A
6B
6C
6D
6E
6F
70
71
72
73
74
75
76
77
78
79
7A
7B
7C
7D
7E
7F
DIGIT0
DIGIT1
DIGIT2
DIGIT3
DIGIT4
DIGIT5
DIGIT6
DIGIT7
DISP0
DISP1
DISP2
DISP3
DISP4
DISP5
DISP6
DISP7
RPSZ_DT0
RPSZ_DT1
RPSZ_DT2
RPSZ_DT3
RP_IN
Watch Dog Signal
25
26
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
3
4
5
6
7
8
9
10
Paper Transportation Error
O
O
O
O
O
O
O
O
Wire Cleaning Motor Over

Current Signal
Over current is detected

when L.
Agitator Fan Rotation Feedback

Signal
Agitator Fan stops

rotating when H.
Operation Panel Signal

Size Sensor Data

Size Sensor Data
Size Sensor Data
Size Sensor Data
4 bits code
4 bits code
4 bits code
4 bits code
Paper Position Detection Signal
Paper is detected when

L.
8-13
Signal
Code
80
81
82
83
84
85
86
87
88
89
8A
8B
8C
Signal name
IC
RPCLK1
RPSET1
RPCLK2
RPSET2
RPCLK3
RPSET3
RPCLK4
RPSET4
DECKSW1
U231
U231
U231
U231
U231
U231
U231
U231
U231
U231
U231
U231
U231
8D
DECKSW2
8E
Connector
Contents of signal
Condition
I/O
14
15
16
18
19
20
21
22
10
11
12
13
9
J234J234J234J234J234J234J234J234J233J233J233J233J235-
11
12
13
14
15
16
17
18
11
12
13
14
2
Paper End Clock Sensor Signal

Paper Set Sensor Signal
Clock
Paper is set when L.
Clock
Clock
I
I
I
I
I
I
Roll Deck Open Signal 1
U231
J235-
DECKSW3
U231
J235-
Roll Deck 1 is closed

when L.
when L.
when L.
8F
90
CUTHP2
U231
U232
6
97
J235- 8
J235- 10
91
CUTHP1
U232
98
J235- 12
Cutter Home Position Switch

Data (Right)
92
MCUT_SW
U232
101
J235- 15
Manual Paper Cut Request

Signal
Cutter Home Position

Switch (Left) is ON when
L.
Cutter Home Position
Switch (Right) is ON
when L.
It is requested to cut the
roll paper manually when
L.
93
SHUT_ST
U232
102
J235- 16
Controller Shut Down Detection

Signal
94
95
96
97
98
RPFD1
U232
U232
U232
U232
U232
122
J237-
Roll Deck 1 Feeding Clutch
99
RPFD2
U232
121
J237-
9A
RPFD3
U232
120
J237-
Roll Deck 1 Feeding

Clutch is ON when H.
Roll Deck 2 Feeding
Roll Deck 3 Feeding
9B
9C
RPFD0
U232
U232
119
118
J237- 10
J237- 12
Paper Feeding Clutch is

ON when H.
U232
U232
U232
117
116
115
J237- 14
J237- 15
J237- 16
9D
9E
9F
Pin
Cutter Home Position Switch

Data (Left)
Paper Feeding Clutch
8-14
I
I
O
O
8.3
Display / View Mode
8.3.1
Function
It is possible to monitor the analog input voltages to the DC Controller.

(an analog are voltages sent from Thermistors, etc.)
It is also possible to monitor the temperature of Fuser, which is calculated / converted by the
DC Controller from the input voltage.
8.3.2
The 1st digit from the left indicates a 2 which is the mode for Display / View Mode.
The 2nd and 3rd digits from the left indicate the Sub Mode Number.
The 4th, 5th and 6th digits indicate either an analog voltage or the converted temperature.
Analog voltage or temperature
Sub Mode Number
Mode number of Display / View Mode
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
The Sub Mode Number are :

Sub Mode Number
Name
00
01
02
03
04
05
06
07
08
09
0A
0b
0C
Developer Bias Analog Voltage

Transfer Corona Analog Voltage
(Reserved)
(Reserved)
Room Temperature Analog Voltage
24V Monitoring Analog Voltage
(Reserved)
(Reserved)
Fuser Analog Voltage (Side)
Fuser Analog Voltage (Center)
(Reserved)
Sheet Paper Size Analog Voltage
Toner Sensor Analog Voltage
(TLS1)
Fuser Temperature 1 (Side)
Fuser Temperature 2 (Center)
Fuser Temperature 3 (Bottom)
0d
0E
0F
8-15
Unit of the
indicated data
V
V
V
V
V
V
V
V
V
V
V
V
V
Centigrade
Centigrade
Centigrade
Remarks
Port voltage of CPU
Port voltage of CPU
Port voltage of CPU
Port voltage of CPU
Port voltage of CPU
Port voltage of CPU
Port voltage of CPU
Port voltage of CPU
Port voltage of CPU
Port voltage of CPU
Port voltage of CPU
Port voltage of CPU
Port voltage of CPU
Calculated temperature
8.3.3
1) Enter Service Modes, and then select mode 2 , the 1st digit from the left
by pressing the SW721 twice.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(2 is the mode number of Analog Data Monitoring Mode.)
8-16
2) Both 2nd and 3rd digits of the Operation Panel display the Sub Mode Number.
It is possible to change the Sub Mode Number by pressing SW722 ( to increase ) and SW723 ( to
decreasing) .
Please reference the list on the page 8-15, to select your required Sub Mode.
Example : We will check the temperature of Fuser (Center) (converted from the analog value)
Its Sub Mode Number is 0E.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
3) The data is indicated on 4th, 5th and 6th digits.

The temperature of Fuser (Center) is 190 degrees centigrade ( again, example only ).
8-17
8.4
Device Operation Mode
8.4.1
Function
Motors and clutches are connected to the DC Controller PCB via various driver PCBs.
It is possible to make the individual parts function in this mode.
Refer to 8.2.4 Device Signal List starting on page 8-11 as for the Signal Codes,
Names and notes.
8.4.2
The 1st digit from the left indicates a 3 which is the Device Operation Mode.
The 2nd and 3rd digits from the left indicate the Signal Code.
The 5th and 6th digits indicate the status of selected object.
Status of the selected object

Signal Code
Mode number of Device Operation Mode
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-18
SW722
SW723
TEST
SW724
SW725
8.4.3
1) Enter Service Modes, and then select mode 3 on the 1st digit from the left
by pressing SW721 three times.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(3 is the mode number of Function Checking Mode.)
8-19
2) Both the 2nd and 3rd digits of the Operation Panel display the Signal Code.
It is possible to change the Signal Code by pressing SW722 ( to increase) and
SW723 ( to decrease).
Please reference the Device Signal List staring on page 8-11, to select your
Signal Code you require.
Example : We will make the Eraser Lamp light.
The Signal Code is 3A.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(3A is the Signal Code of Eraser Lamp.)
8-20
3) When you press SW724, the device will function.

(The Eraser Lamp will light up in this example, no other devices will function.)
The Hyphens ( dashes ) in the 5th and 6th digits blink when the selected device is working.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-21
SW723
TEST
SW724
SW725
4) The device will stop working if you press the SW725 again.
The hyphens ( dashes ) in 5th and 6th digits stop blinking when the device stops working.
job
PLAIN PAPER
SW721
SW722
VELLUM
TRACING
FILM
TEST
SW723
SW725
SW724
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-22
SW723
TEST
SW724
SW725
8.5
Adjustment Mode
8.5.1
Function
It is possible to adjust the printer ( to calibrate , etc ).

The summary:
Sub Mode
Number
00
01
02
03
04
05
06
07
08
09
0A
0b
0C
0d
0E
0F
Name
Default
value
Metric or inch
A0
Maximum cut length
06
Cut sheet size Signal
AU
LED Head strobe time (Overall)
35
LED Head strobe time compensation (Left block)
00
LED Head strobe time compensation (Right
00
block)
Image delay (Left block)
0.00
17
18
19
1A
1b
1C
1d
Image delay (Right block)

Fusing temperature (Plain paper)
Fusing temperature (Tracing paper)
Fusing temperature (Film)
Fusing temperature cycle
Warm Sleep Temperature
Developer Bias Voltage (Plain Paper)
Fusing temperature overshoot (At warming up)
Transfer Corona ON timing
(For the leading image)
Transfer Corona OFF timing
(For the trailing image)
Leading Edge ( Position of image ) - Roll Media
Leading Edge ( Position of image ) Cut Sheet
Cut length ( predetermined cut length )
Cut length ( signal cut from scanner only )
Image Void - Trail Edge ( predetermined cut
lengths )
Image Void - Trail Edge ( signal cut from
scanner only )
Side Image Void
Irregular roll paper size setting
Dehumidify Heater setting
Counter Setting
Key Card setting
Print Stacker / Folder Setting
Transfer Corona Voltage (Plain paper)
1E
1F
20
21
22
23
24
Transfer Corona Voltage (Tracing paper)

Transfer Corona Voltage (Film)
Number of Roll Decks
Power OFF timer
Main Motor speed
Paper Feeding Motor speed (Plain paper)
Paper Feeding Motor speed (Tracing paper)
10
11
12
13
14
15
16
8-23
Factory or
Tech Setting
Tech
Tech
Factory
Tech
Tech
Tech
Refer to
page;
8-29
8-30
8-31
8-32
8-34
8-36
Factory
8-38
0.00
200
190
175
02
100
b0
00
010
Factory
Factory
Factory
Factory
Factory
Tech
Tech
Factory
Factory
8-40
8-42
8-43
8-44
8-45
8-47
8-49
8-50
8-52
70
Factory
8-54
011
011
010
010
00
Tech
Tech
Tech
Tech
Tech
8-56
8-59
8-62
8-65
8-68
085
Tech
8-70
06
02
00
00
00
00
JP (90)
US (30)
EU (30)
(b0)
(70)
03
--0.00
0.00
0.00
Factory
Factory
Tech
Tech
Factory
Tech
Factory
8-72
8-74
8-76
8-77
8-79
8-80
8-81
Factory
Factory
tech
tech
Factory
Factory
Factory
8-82
8-83
8-84
8-86
8-87
8-89
8-90
Sub Mode
Number
25
26
27
28
29
2A
2b
2C
2d
2E
2F
30
31
Contents of the setting
Default
value
0.00
Paper Feeding Motor speed (Film)

AC Corona OFF Timing (Plain paper)
AC Corona OFF Timing (Tracing paper)
AC Corona OFF Timing (Film)
Fuser Agitator Fan Speed
Developer Bias Voltage (Tracing Paper)
Developer Bias Voltage (Film)
Down Sequence Temperature adjustment
Tracing Paper mode
User Mode Function
Fan Cool Mode
E0-1 Reset Method
Toner Down Sequence Operation
8-24
60
60
60
00
b0
CE
05
00
00
Unit of
setting value
Factory
Refer to
page;
8-91
Factory
Factory
Factory
Factory
Tech
Tech
Factory
Factory
Factory
Factory
Tech
Factory
8-92
8-93
8-94
8-95
8-96
8-97
8-98
8-99
8-100
8-100
8-100
8-100
8.5.2
The 1st digit from the left indicates a 4 which is the Adjustment Mode.
The 2nd and 3rd digits from the left indicate the Sub Mode Number.
The 4th, 5th and 6th digits indicate the value of the selected Sub Mode.
Value of the selected Sub Mode
Sub Mode Number
Mode number of Adjustment Mode
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-25
SW722
SW723
TEST
SW724
SW725
8.5.3
1) Enter Service Mode, and then select 4 on the 1st digit from the left by
pressing SW721 four times.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(4 is the mode number of Adjustment Mode.)
8-26
2) Both the 2nd and 3rd digits of the Operation Panel display the Sub Mode Number.
To change the Sub Mode Number press SW722 ( to increasing ) and SW723 ( to decrease).
Select your required Sub Mode by pressing SW722 and SW723. (Refer to 8.5.1 for the list.)
Example : We will adjust the fusing temperature for plain paper.
Its Sub Mode Number is 08.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(08 is the Sub Mode Number to adjust the fusing temperature for plain paper.)
8-27
3) Change the value by pressing SW724 ( to increasing the value) and SW725 ( to decreasing the
value).
The fusing temperature for the plain paper is changed from 175 degrees centigrade to
180 degrees centigrade in this example. ( factory specification is 200, see the Toner Door Label
for your printers setting )
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-28
SW723
TEST
SW724
SW725
8.5.4
Explanation for each Sub Mode

Specify the size format of the media in this mode.
The values are either 36 or A0. ( IN USA USE 36 only )
Select 36 when you use the inch media sizes, and select A0 when you use the metric media sizes.
The value can be switched between 36 and A0 with SW725.
(Inch format)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Metric Format)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-29
SW723
TEST
SW724
SW725

Specify the maximum cut length in this mode.
Setting range = 06 or 16 or - -.
Value
06
16
--
Maximum cut length

6m ( approx 20 ft )
16m ( approx 50 ft )
No limit
Change the value by pressing SW725.

(6m is the maximum set.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(16m is the maximum set )

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(cut length is not limited)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-30
SW722
SW723
TEST
SW724
SW725
(3) Cut Sheet Size Signal (Sub Mode No.02)

This setting is for the cut sheet paper size signal from the scanner / host controller.
Selectable value is AU or Co.
Setting value
AU
Co
Contents
Paper size is detected by the position of guide of Bypass Feeder ( optional )
Cut sheet paper size is decided by the command sent from an outer device.
Change the value by pressing SW725.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-31
SW723
TEST
SW724
SW725
(4) LED Head Strobe Time (Overall) (Sub Mode No.03)

It is possible to change the LED Head strobe time ( on / off time ).
This setting is the strobe time for all of 3 LED segments ( blocks ).
The units are in microseconds, and the setting range is from 00 to 48.
If you increase the value, the LED Head will produce more light and as the result image density becomes
darker.
Changes to this mode will be seen when producing test prints. Please note that the Scanner and
Powerprint Controller send this density information to the printer, this adjustment alone will not usually
correct density issues when copying or printing. Please produce test prints with the internal test patterns
to set the printer density. Then confirm that the Scanner density values and Powerprint controller density
values are set correctly before making any further adjustments to this sub mode.
Increasing the
setting value
Decreasing the
setting value
8-32
Increase the value by pressing SW724 and decrease it by pressing SW725.
(LED Head strobe time is 35 microseconds. Increase the value to 38 pressing SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Decrease the value to 33 pressing SW725.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-33
SW722
SW723
TEST
SW724
SW725
It is possible to adjust the strobe time ( lighting time ) of LED Head left segment (block). This may be
required to produce prints with even image density. ( see diagrams )
This setting is the compensation from the overall LED strobe time (Sub Mode No.03).
When you select the value 35 on the Sub Mode No.03 and select the value -05 in
Sub Mode No.04, the strobe time of the left segment is 30 microseconds.
35 ( value of No.03) - 5 ( value of No.04) = 30 (strobe time of left segment )
The units are in microsecond, and the range is from -10 to 10.
If you increase the value, the left block of LED Head will increase in light volume.
The result is the image density of left segment becomes darker.
Increasing the
setting value
Decreasing the
setting value
8-34
(current value is 00. Increase the value to 05 by pressing SW724.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Decrease the value to -03 pressing SW725.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-35
SW723
TEST
SW724
SW725
It is possible to adjust the strobe time ( lighting time ) of LED Head right segment ( block ). This may be
required to produce prints with even image density. ( see diagrams )
This setting is the compensation from the overall LED strobe time (Sub Mode No.03).
When you select the value 35 on the Sub Mode No.03 and select the value -05 in
Sub Mode No.05, the strobe time of the right segment is 30 microseconds.
35 ( value of No.03) - 5 ( value of No.04) = 30 (strobe time of right segment)
The units are in microsecond, and the range is from -10 to 10.
If you increase the value, the right segment of LED Head will increase in light volume.
The result is the image density of left segment becomes darker.
Increasing the
setting value
Decreasing the
setting value
8-36
(current value is 00. Increase the value to 05 by pressing SW724.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Decrease the value to -03 by pressing SW725.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-37
SW723
TEST
SW724
SW725

It is possible to shift the left block image to either the leading edge or the trailing edge.
You can increase (or decrease) the setting value in 0.25 dot (0.016mm) increment.
The setting range is from -1.50 to 1.50.
If you increase the value by +0.25, the left block image is shifted 0.016mm toward the trailing
edge.
Left block
Center block
Right block
Leading edge
Trailing edge
+0.50
0.25
8-38
Increase the value by pressing SW724, and decrease it by pressing SW725.

(current value is 00. Increase the value to 0.25 by pressing SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Decrease the value to -1.00 pressing SW725.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-39
SW722
SW723
TEST
SW724
SW725

It is possible to shift the right block image to the leading edge side or the trailing edge.
You can increase (or decrease) the value in 0.25 dot (0.016mm) increment.
The range is from -1.50 to 1.50.
If you increase the value by +0.25, the right block image is shifted 0.016mm toward the trailing
edge.
Left block
Center block
Right block
Leading edge
Trailing edge
+0.50
0.25
8-40

(current value is 00. Increase the value to 0.25 by SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-41
SW722
SW723
TEST
SW724
SW725

Adjust the fuser temperature for plain paper media.
The units are in degree centigrade, and the range is from 100 to 210.
Increase the value by pressing SW724, and decrease it with SW725.
(shown value is 175. Increase the value to 180 by pressing SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-42
SW722
SW723
TEST
SW724
SW725

Adjust the fuser temperature for vellum ( tracing paper ) media.
Increase the value by pressing SW724, and decrease it with SW725.
(shown value is 150. Increase the value to 155 pressing SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-43
SW722
SW723
TEST
SW724
SW725

Adjust the fuser temperature for film media.
Increase the value by pressing SW724, and decrease it with SW725
(shown value is 150. Increase the value to 155 by pressing SW724.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-44
SW722
SW723
TEST
SW724
SW725

It is possible to adjust the low range of fusing temperature ( cycle or ripple).
The setting unit is degree centigrade, and the setting range is from 0 to 30.
Fusing temperature rises and falls within the specified range.
The upper limit of range corresponds to the fusing temperature decided in each No.08, 09 and 0A.
The lowest limit is decided by the following formula.
Fusing temperature ( value of No.08, 09 and 0A) - value of No.0b = Lowest limit
(Example)
When the fusing temperature for plain paper is set to 175 in No.08
and the value of No.0b is 5, the lowest limit of fuser temperature is 170 degrees.
Temperature is controlled as follows.
1) When the fusing temperature rises up to the upper limit (175 degrees), the machine stops
heating up the Fuser Element.
- See (1) in the following figure.
2) Fusing temperature will drop during printing or during idle periods.
- see (2) in the figure.
3) When the temperature falls down to the lowest limit (170 degrees), the machine starts heating
the Fuser Element again.
-see (3) in the figure.
4) the Fuser Element is heated up until its temperature reaches the upper limit.
-see (4) in the figure.
5) The fusing temperature is kept within the 5 degrees range by repeating (1) to (4)
Fusing temperature : Upper limit
(No.08)
Fusing temperature
(1)
175
(1)
(4)
(2)
170
(3)
(2)
(1)
(4)
Range of fusing
temperature cycle
(3)
Lowest limit (No.0b)
0
Time
Note
THIS REQUIRES NO ADJUSTMENT FROM

THE FACTORY SETTING! SEE YOUR DOOR LABEL.
If the range of temperature cycle is too small, this will cause the premature failure of SSRs.
8-45
Increase the value by pressing the SW724, and decrease it by pressing SW725.
(Present setting value is 02. Increase the value to 05 pressing SW724.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-46
SW722
SW723
TEST
SW724
SW725

It is possible to set the fusing temperature during the printers Warm Sleep mode.
The unit is degree centigrade, and the range is from 50 to 250
Fusing temperature
175
Fusing temperature in
Warm Sleep
(Example : 120 degree)
120
Warm Sleep starts.

Time
8-47

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-48
SW722
SW723
TEST
SW724
SW725

It is possible to adjust the Developer Bias Voltage.
This setting is only used when printing onto plain paper.
The unit is in Hexadecimal, and the range is from 00 to FF.
If you increase the value, the print image gets darker. (please use your meter to correct adjust the bias)
( please see Image Adjustments 7.3 for more details )
(Present setting value is b1. Increase the value to b5 pressing SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Decrease the value to b0 pressing SW725.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-49
SW722
SW723
TEST
SW724
SW725

When you turn on the printer, the Fuser can be heated past the point which is set in Sub Mode No.08, 09
and 0A. It is possible to specify how much the temperature should rise past that set in Fuser
Temperature during the warm up period. The units are in degree centigrade, and the setting range is
from 0 to 40.
Supposing the fusing temperature decided in No.08 is 175 degrees centigrade and you select 10 as
the overshoot, the Fuser is heated up to 185 degrees centigrade during the warm up time.
175 (Fusing temperature decided in No.08) + 10 (Setting value of No.0E) = 185
Overshooting level
(No.0E)
Fusing temperature
185
175
Specified fusing
temperature
(No.08)
0
Time
There should be no reason to adjust from the factory setting other than poor fusing on first copy out.
This will allow all the internal fuser components to ensure they reach the correct temperture before
printing commences.
Please do not adjust from factory default ( see door label )
8-50

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-51
SW722
SW723
TEST
SW724
SW725

It is possible to adjust the on timing of the Transfer Corona.
The unit is mm, and the range is from 001 to 100.
If you increase the value, the on time of the Transfer Corona is delayed during the print process.
This will cause a greater amount of the leading edge image ( toner ) not to be transferred onto the paper.
It will remain on the Drum. As the result of it, the print will have a wider margin region on its leading
edge.
Turned on too late =
the leading edge image may be seen faintly on the print, this can poor image on the
leading edge and cause repeat of the lead edge further down the print
Turned on too early =
unwanted toner pulled from the drum / dev unit which may cause the printer to become
dirty very quickly, usually seen as toner on back of page and dirty corona wires
(Increasing the value by 1, the void gets 1mm longer.)
This part of toner image is not transfered

from the Drum to the paper.
Transfer Charger starts charging

at this point.
Increasing the
setting value
8-52

(Present value is 025. Increase the value to 030 by pressing SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-53
SW722
SW723
TEST
SW724
SW725

It is possible to adjust the timing to turn off the Transfer Corona.
The units are in mm, and the range is from 001 to 300.
If you decrease the value, the Transfer Corona turns off earlier.
As a result a greater amount of trailing image (toner) is not transferred to the paper. It remains on
the Drum. This will cause the print to have a has a longer image void on the trailing edge.
(Decreasing the value by 1, and the void becomes 1mm longer.)
Turned off too early =

the trail edge image may be seen faintly on the print, this can poor image on the tariling
edge and cause repeat of the trail edge image on the next page
Turned off too late =
unwanted toner will be pulled from the drum / dev unit which may cause the printer to
become dirty very quickly, usually seen as toner on back of page and dirty corona
wires
Decreasing the
setting value
Transfer Charger stops charging

at this point.
This part of toner image is not transfered

from the Drum to the paper.
8-54

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-55
SW722
SW723
TEST
SW724
SW725
(18) Leading Edge ( Position of image ) - Roll Paper (Sub Mode No.11)
It is possible to adjust the start time of when image is placed on the media. This is done with respects to
the leading edge of the media. Therefore you actually adjust the quantity of media on the leading edge
before the image starts on the media.
This setting is used when printing onto roll media.
Please note that this adjustment can be made for each roll size width. The setting unit is mm, and the
setting range is from 01 to 20.
If you increase the value, the greater the leading edge void ( the image is shifted toward the trailing
edge of the media.)
Increasing the
setting value
Decreasing the
setting value
Image is shifted toward

the trailing edge.

the leading edge.
[Operation]
1) Select the Sub Mode Number 11.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Sub Mode Number)
8-56
2) Pressing the Roll Selection Button, select the roll paper size you will adjust.
Roll paper sizes are shown as 0 1, 2, 3 and 4 which are indicated in the
4th digit.
The codes are as follows.
Size code
0
1
2
3
4
Roll paper size (Inch)

36, 34 and 30
24 and 22
18 and 17
12 and 11
9 and 8.5
Roll paper size (Metric

A0
A1
A2
A3
A4
Example : We will adjust the position of image on 18 / 17 roll media.

Therefore, we will select the size code 2.
(Roll Selection Switch)
(Size code)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-57
SW722
SW723
TEST
SW724
SW725
3) Change the value by pressing SW724 (Increment) and SW725 (Decrement).

Example : We will increase the setting value from 08 to 10.
(Setting value)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-58
SW722
SW723
TEST
SW724
SW725
(19) Leading Edge ( Position of image ) Cut Sheet (Sub Mode No.12)
It is possible to adjust the start time of when image is placed on the media. This is done with respects to
the leading edge of the media. Therefore you actually adjust the quantity of media on the leading edge
before the image starts on the media.
This setting is used when printing onto cut sheets only.
Please note that this adjustment can be made for each roll size width. The setting unit is mm, and the
setting range is from 01 to 20.
If you increase the value, the greater the leading edge void ( the image is shifted toward the trailing
edge of the media.)
Increasing the
setting value
Decreasing the
setting value

the trailing edge.

the leading edge.
[Operation]
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Sub Mode Number)
8-59
2) Pressing the Roll Selection Button, select the cut sheet paper size you will adjust.
Cut sheet paper sizes are shown as 0 1, 2, 3 and 4 which is indicated in
the 4th digit.
Size code
0
1
2
3
4
Cut sheet size (Inch)

36, 34 and 30
24 and 22
18 and 17
12 and 11
9 and 8.5
Cut sheet size (Metric)

A0
A1
A2
A3
A4
Example : We will adjust the position of image of 18 / 17 cut sheets.

(Size code)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-60
SW722
SW723
TEST
SW724
SW725

Example : We will decrease the setting value from 11 to 09.
(Setting value)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-61
SW722
SW723
TEST
SW724
SW725
(20) Cut length (Copies Buffered from Scanner, Standard Cut or Prints from
Controller)
(Sub Mode No.13)
It is possible to adjust the cut length in this Sub Mode noting the following :
Copies from the K-75 Scanner:
A: When the speed of the Scanner and Printer matches ( K-66 with a 2050 Scanner, 50mm / sec )
- when using all Standard Cut lengths in the scanner
- when using Synchro Cut every copy, but the first copy.
e.g. when you have one orginal and have selected five copies to print, the first copy
does not use this cut length sub-mode ( see 4 - 14 ); copy numbers 2 to 5 uses this cut
length information! ( any image that is buffered before printing uses this cut signal )
B: When the speed of the Scanner and Printer does not match, ( K-66 with 2080, 2120 etc )
- when using all Standard Cut lengths in the scanner
- when using Synchro Cut every copy
e.g. when you have one orginal and have selected five copies to print, all prints use this
sub-mode! ( any image that is buffered before printing uses this cut signal, when the
speed does not match all images are buffered then spooled to the printer )
Prints from the Controller
All prints from Powerprint use this cut length mode
You can specify the cut length for each roll media sizes. The unit are in mm, and the range is from 01
to 20.
If you increase the value, the cut length is extended.
As the result, the white region at the trailing edge becomes longer, page size increases.
Increasing the
setting value
Decreasing the
setting value
White part at the trailing

part becomes longer.

part becomes shorter.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Sub Mode Number)

8-62
K66sm8e7-1 not done.doc (Ver. D.2)
2) Pressing the Roll Selection Button, select the roll size you will adjust.
Roll paper sizes are shown as 0 1, 2, 3 and 4 which is indicated in the
4th digit.
Code
0
1
2
3
4
Roll Media (Inch)

36, 34 and 30
24 and 22
18 and 17
12 and 11
9 and 8.5
Roll Media (Metric)

A0
A1
A2
A3
A4
Example : We will adjust the cut length of 17 / 18 roll media.

(Size code)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-63
SW723
TEST
SW724
SW725

Example : We will increase the setting value from 08 to 10.
(Setting value)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-64
SW723
TEST
SW724
SW725
(21) Cut length ( Copies from Scanner Syncro Cut , first copy out )
(Sub Mode No.14)
It is possible to adjust the cut length in this Sub Mode noting:
- when using Synchro Cut only the first copy out uses this sub mode, every
other copy uses cut length in 4 - 13.
e.g. when you have one orginal and have selected five copies to print, the first print
uses this cut signal. Prints 2 to 5 use the signal in 4-13 ( any image that is not buffered
before printing uses this cut signal )
- do not use this mode ( as all images are buffered before spooled to the printer)

Does not use this mode ( see 4 13 )
You can specify the cut length for each roll media sizes. The setting unit is mm, and the setting range
is from 01 to 20.
If you increase the value, the cut length is extended.
As the result, the white region at the trailing edge becomes longer, page size increases.
Increasing the
setting value
Decreasing the
setting value

part becomes longer.

part becomes shorter.
[Operation]
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Sub Mode Number)
8-65
2) Pressing the Roll Selection Button, select the roll paper size you will adjust.
Roll paper size are shown as 0 1, 2, 3 and 4 which are indicated in the
4th digit.
The contents of code are as follows.
Code
0
1
2
3
4
Roll Media (Inch)

36, 34 and 30
24 and 22
18 and 17
12 and 11
9 and 8.5
Roll Media (Metric)

A0
A1
A2
A3
A4
Example : We will adjust the cut length of 17 / 18 roll media.

(Size code)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-66
SW723
TEST
SW724
SW725

Example : We will decrease the setting value from 10 to 08.
(Setting value)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-67
SW723
TEST
SW724
SW725
(22) Image Void Trail Edge (Copies Buffered from Scanner, Standard Cut or Prints
from Controller)
(Sub Mode No.15)
It is possible to adjust the end of the print image ( closing the image data bus or end of the image ) in
this Sub Mode noting:
- when using Standard Cut
- when using Synchro Cut every copy, but the first copy.
e.g. when you have one orginal and have selected five copies to print, the first copy
does not use this image bus sub-mode ( see 4 - 16 ); copy numbers 2 to 5 uses this
data bus closure information! ( any image that is buffered in the scanner before
printing uses this signal )
- when using Standard Cut
- when using Synchro Cut every copy printed
e.g. when you have one orginal and have selected five copies to print, all prints use this
sub-mode! ( any image that is buffered before printing uses this data bus closure
signal, when the speed does not match all images are buffered then spooled to the
printer )
All prints from Powerprint use this data bus closure signal
You can adjust the closure of the bus for each roll media size. The units are in mm, and the range is
from 00 to 20.
If you increase the value, the image bus will be closed earlier, therefore removing image from the
trailing edge of the print. As the result, the white region at the trailing edge becomes larger ( page size
remains the same.)
Increasing the
setting value
Decreasing the
setting value
More amount of trailing

image is deleted.
Less amount of trailing

image is deleted.
8-68

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-69
SW723
TEST
SW724
SW725
(23) Image Void Trailing Edge ( Copies from Scanner Syncro Cut , first copy out )
(Sub Mode No.16)
It is possible to adjust the trailing edge image in this Sub Mode noting:
- when using Synchro Cut only the first copy out uses this sub mode, every
other copy uses cut length in 4 - 15.
e.g. when you have one orginal and have selected five copies to print, the first print
uses this image signal. Prints 2 to 5 use the signal in 4-15 ( any image that is not
buffered before printing uses this image void signal )
- do not use this mode ( as all images are buffered before spooled to the printer)

Does not use this mode ( see 4 15 )
The unit is mm, and the setting range is from 001 to 300.
If you decrease the setting value, the image bus will be shut down earlier.
As a result , more trailing image will be deleted from the print.
Increasing the
setting value
Decreasing the
setting value
More amount of trailing

image is deleted.
Less amount of trailing

image is deleted.
Note: Trailing Image area is finished with earlier timing either Sub-Mode 15 or 16. Please use the
correct Sub Mode to adjust the trail edge image.
8-70
Increase the setting value pressing the SW724, and decrease it pressing the SW725.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-71
SW723
TEST
SW724
SW725
(24) Side margins (Sub Mode No.17)

It is possible to specify the amount of margins on both sides of print.
Each increase stands for 0.508mm, and the range is from 00 to 20.
( or from 0mm to 10.16mm )
If you increase the value, margins on both sides will enlarge. By default you should have 3 mm on each
side void or a value of 6
Increasing the
setting value
Decreasing the
setting value
8-72

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-73
SW723
TEST
SW724
SW725
(25) Irregular roll paper sizes (Sub Mode No.18)

FOR USE IN EUROPE ONLY NOT FOR USA
It is possible to use the following kinds of irregular roll media when using metric mode.
Selectable setting values are 00, 01 and 02.
The contents of setting values are as follows.
Setting value
00
01
02
Roll size
900mm wide roll paper becomes available to use.
Size indication
900
890
880
Note
After selecting the irregular size, place the Selector Knob of the Size Selector at SPL.
If you do so, the Operation Panel will indicate these irregular sizes as 900, 890 and 880.
(Irregular roll paper size : 900mm)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-74
SW723
TEST
SW724
SW725
Change the setting value pressing the SW725.

(900mm wide roll paper is available to use.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-75
SW722
SW723
TEST
SW724
SW725
(26) Dehumidify Heater S(Sub Mode No.19)

It is possible to decide when the Dehumidify Heater will function.
Selectable values are 00, 01 and 02.
The setting values are as follows.
Setting value
00
01
02
Contents
Dehumidify Heater works only when the Power Switch is OFF.
Dehumidify Heater does not work only during printing.
It works in the other cases.
Dehumidify Heater works always.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-76
SW722
SW723
TEST
SW724
SW725
(27) Unit of counter (Sub Mode No.1A)

It is possible to specify the counting unit of the hardware counter.
Selectable settings are 00, 01, 02 and 03.
The setting are as follows.
FOR USA and CANADA
Setting value
Counting unit (metric)
Counting unit (inch)
00
1 count means 1 meter
1 count means 1 feet
01
1 count means 0.1 meter
1 count means 1 square feet
02
1 count means 1 square meter
NA
03
1 count means 0.1 square meter NA
Notes
(1) Metric or inch is decided by the setting of Sub Mode No.00.
(2) We recommend you to decide the counting unit at the time of installation and not to
change it later.
Because it is impossible to reset or to change the counted number.

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-77
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-78
SW722
SW723
TEST
SW724
SW725
(28) Key Card setting (Sub Mode No.1b)

This mode is used in Asian Market only
NOT USED IN USA DO NOT USE
It is possible to decide what the Key Card should count.
Selectable setting values are 00, 01 and 02.
Setting value
00
01
Contents
Key Card is not used.
Key Card counts the length of print.
1 count corresponds to 10cm.
02
Key Card counts the number of prints.
Every print size is counted distinctly.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-79
SW723
TEST
SW724
SW725
(29) Optional Instrument setting ( STACKER OR FOLDER ) (Sub Mode No.1C)

This mode is to enable communications for a Stacker or Folder behind of the machine through infrared
communication.
Selectable values are 00 and 01.
Setting value
00
01
Contents
NO FOLDER ~ STACKER
Folder or Stacker used ( connected.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-80
SW723
TEST
SW724
SW725
(30) Transfer Corona Analog voltage (Plain paper) (Sub Mode No.1d)
It is possible to adjust the analog voltage (TR_ANLOG) which controls the high-voltage current
supplied to the Transfer Corona.
This setting is effective when you take a print using a plain paper.
The setting unit is Hexadecimal, and the setting range is from 00 to FF.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-81
SW723
TEST
SW724
SW725
(31) Transfer Corona analog voltage (Tracing paper) (Sub Mode No.1E)
It is possible to adjust the analog voltage (TR_ANLOG) which controls the high-voltage current supplied
to the Transfer Corona.
This setting is effective when you take a print using a tracing paper.

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-82
SW723
TEST
SW724
SW725
(32) Transfer Corona analog voltage (Film) (Sub Mode No.1F)

It is possible to adjust the analog voltage (TR_ANLOG) which controls the high-voltage current supplied
to the Transfer Corona.
This setting is effective when you take a print using a film.

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-83
SW723
TEST
SW724
SW725
(33) Number of Roll Deck (Sub Mode No.20)

This setting makes the machine recognize how many Roll Decks the Paper Feeding Unit has.
Selectable setting values are 01, 02, 03 and 04.
The contents are as follows.
Setting value
01
02
03
Number of Roll Deck

1 Roll Deck
2 Roll Decks
3 Roll Decks

(1 Roll Deck)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(2 Roll Decks)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(3 Roll Decks)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-84
SW722
SW723
TEST
SW724
SW725
(34) Timer of Auto Power OFF (Sub Mode No.21)

When no prints are sent to the printer for some time, the Auto Power OFF works to turn off the
Power Switch automatically.
No.21 is the timer setting for the Auto Power OFF.
If no print data is sent to the printer within the time set in the No.21, the Auto Power OFF functions.
The units are minute, and the range is from 30 to 720.
When the setting value is - - -, the Auto Power OFF does not work.
(Present setting value is - - -. Increase the value to 50 pressing SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-85
SW723
TEST
SW724
SW725
(35) Main Motor speed (Sub Mode No.22)

It is possible to adjust the speed of Main Motor to rotate.
The setting unit is %, and the setting range is from -1.00 to 1.00 in 0.05 % increment.
If you increase the setting value, the Main Motor rotates faster.
As the result of it, the image is a little expanded vertically. ( can effect image 1:1 )
Setting value is
increased.
Image is expanded
vertically.
Setting value is
decreased.
Image is shrinked
vertically.
8-86
(Present setting value is 0.00. Increase the value to 0.50 pressing SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-87
SW723
TEST
SW724
SW725
(36) Paper Feeding Motor speed (Plain paper) (Sub Mode No.23)
DO NOT ADJUST FACTORY USE ONLY

It is possible to adjust the speed of Paper Feeding Motor .
This setting is effective when you take a print using a Plain paper.
If you increase the setting value, the Paper Feeding Motor rotates faster.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-88
SW723
TEST
SW724
SW725
(37) Paper Feeding Motor speed (Tracing paper) (Sub Mode No.24)

It is possible to adjust the speed of Paper Feeding Motor.
This setting is effective when you take a print using a Tracing paper.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
TEST
SW723
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-89
SW722
SW723
TEST
SW724
SW725
(38) Paper Feeding Motor speed (Film) (Sub Mode No.25)

It is possible to adjust the speed of Paper Feeding Motor .
This setting is effective when you take a print using a Film.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-90
SW723
TEST
SW724
SW725
(39) AC Corona OFF Timing (Plain paper) (Sub Mode No.26)

It is possible to adjust the timing of AC Corona OFF after the trailing edge of the paper passes the
position of Paper Entry Sensor(PH5).
This setting is effective when you take a print using a Plain paper.
The setting unit is mm, and the setting range is from 00 to 99.
When the value is selected at 00, the function of AC Corona OFF Timing turns invalid.
(AC Corona is always applied during the interval of continuous print.)
If you decrease the setting value smaller than 60, AC Corona turns OFF earlier than the trailing edge
of the paper.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-91
SW723
TEST
SW724
SW725
(40) AC Corona OFF Timing (Tracing paper) (Sub Mode No.27)

This setting is effective when you take a print using a Tracing paper.
of the paper.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-92
SW723
TEST
SW724
SW725
(41) AC Corona OFF Timing (Film) (Sub Mode No.28)

This setting is effective when you take a print using a Film.
of the paper.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-93
SW723
TEST
SW724
SW725
(42) Agitator Fan Half Speed (Sub Mode No.29)

It is possible to change the speed of Fuser Agitator Fan.
This value is selectable 00 or 01.
When the value is selected at 00, Agitator Fan rotates in a half speed during the Ready condition.
If the value is selected at 01, Agitator Fan rotates with a normal speed during the Ready condition.
Select the setting value pressing the SW724 or SW725.
(Agitator Fan Half Speed)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
TEST
SW723
SW724
SW725
(Agitator Fan Normal Speed)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-94
SW723
TEST
SW724
SW725
(43) Developer Bias analog voltage (Tracing Paper) (Sub Mode No.2A)
It is possible to increase or decrease the analog voltage of Developer Bias.
This setting is applied when print is done with the tracing paper.
If you increase the setting value, the print image gets darker.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-95
SW723
TEST
SW724
SW725
(44) Developer Bias analog voltage (Film) (Sub Mode No.2b)

It is possible to increase or decrease the analog voltage of Developer Bias.
This setting is applied when print is done with the film.
If you increase the setting value, the print image gets darker.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-96
SW723
TEST
SW724
SW725
(45) Down Sequence Temperature adjustment (Sub Mode No.2C)

It is possible to adjust the temperature to enter in Down Sequence 2.
As it is explained on page 4-20, Down Sequence 2 means:
If TH2 detects certain degree lower compare with 200 degrees during TH3 detects less than 130
degrees, this machine enters to Down Sequence.
This certain degree is adjusted in this sub-mode.
The setting unit is degree, and the setting range is from 05 to 15.
If you increase the setting value, this machine does not enter to the Down Sequence so easily.
Instead, you should be careful that non-fused might happen.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-97
SW723
TEST
SW724
SW725
(46) Tracing Paper mode (Sub Mode No.2d)

In case a sort of Tracing Paper is run, paper surface is not always smooth after fusing. (ripple in media)
If Separation Fan (Fan1) and Inner Feeder Fan (Fan9) are do not turn, it resolves the issue.
Setting value
00
01
Function
Normal control
Fan1: Narrower than 594mm = Normal control
594mm or wider roll = Special control ON/OFF
Fan9: always stays OFF
Change the setting value pressing the SW724 or SW725.

(Present setting value is 00. Change the setting value to 01 pressing SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-98
SW723
TEST
SW724
SW725
(47) User Mode Function (Sub Mode No.2E)

DO NOT USE THIS MODE IN USA
ADJUST CUT LENGTH AND TARIL EDGE IMAGE ONLY
THIS MODE SHOULD BE LEFT AT 00
It is selectable to allow the operator to use a special key combination.
In case this function is effective, and a special key combination is taken, Image Area may expand to
right, left and trailing edge side.
However, this function does not guarantee about the image of trailing side.
In addition, since a cleaning cycle to collect the residual toner from Drum is taken, print ratio is
reduced compare with the normal operation.
Special key combination = [Roll Deck Selection Key] + [Test Print Switch]
This function is reset by the same operation.
Setting value
00
01
(simultaneously)
Function
User Mode is invalid.
User Mode is valid.
Change the setting value pressing the SW724 or SW725.

(Present setting value is 00. Change the setting value to 01 pressing SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
If you press [Roll Deck Selection Key] and [Test Print Switch] at the same time, you can set this
User Mode.
The dot of the far right digit is lit only when;
1. You access Service Mode 7.
2. You get out from this Service Mode.
The dot of the far right digit informs you that Expanded Image Area was set.
8-99
(48) Separation Cooling Fan Function (Sub Mode No.2F)

In environments with higher room temperature the drum may need to be cooled to prevent dots from
appearing on the surface or premature failure due to heat.
The separation fan can be used to cool the drum in these cases.
If 4 2E is set to:
00 = on during printing only ( default )
01 = sep fan on at all time to assist to cool the drum
(49) E0-1 Error reset Method (Sub Mode No.30)

The error code E0-1 can be reset by ether one of the two methods
If 4 30 is set to :
00 = error reset by technician in ERROR MASK MODE ( default )
01 = error reset by user by turning the power switch off then on again
(50) Toner Down Sequence Operation (Sub Mode No.31)
The toner down sequence is not needed in most all installations. It may only be needed when
the user prints a large number of smaller page sizes ( 18 or smaller ) or images with a lot of
solids.( over 50% black images )
If 4 - 31 is set to;
00 = no toner down sequence ( default - PLEASE SET TO THIS VALUE )
01 = toner down sequence will occur when needed
8-100
8.6
Running Mode
(DO NOT USE )

8.6.1
Function
It is possible to make the printer carry out the print action even without the paper.
If the paper is set, it is fed as usual.
However, this mode does not work at present.
8.6.2
Indication of the Operation Panel
The 1st digit from the left indicates 5 which is the mode number of the Running Mode.
3rd, 4th, 5th and 6th digits indicate bUSy. (This is not indicated at present.)
bUSy
Mode number of Running Mode
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-101
SW722
SW723
TEST
SW724
SW725
K66sm8ea-1.doc (Ver. D.2)
8.6.3
Operation
Do not make the following operation.

1) Enter the Service Mode, and then indicate the mode number 5 on the 1st digit from the left
pressing the SW721 five times.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(5 is the mode number of Running Mode.)
8-102
2) Press the SW724 when the printer is ready.

The printer starts printing action.
The indication keeps on blinking when the printer is carrying out the print action
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-103
SW723
TEST
SW724
SW725
3) Press the SW724 again to make the printer stop printing.

bUSy stops blinking.
The printer will stop working a little later because it needs some time to finish the print cycle.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
Note
When you would like to make the printer carry out a print action without paper connecting
such outer device as scanner, at first mask the Roll End error in the Error Check Masking
Mode (Mode 6).
Then, select the Running Mode and send the job from the outer device.
As for the detail for the Error Check Masking Mode, refer to 8.7 Error Check Masking Mode
on the page 8-99.
8-104
8.7
Error Reset / Error Mask Mode
8.7.1
Function
It is possible to make the machine ignore error code by masking such errors in this mode.
Each error is shown by the Mask Code.
The following list shows each Mask Code and its target to mask (Name of error and Error Code).
Mask Code
00
01
02
03
04
05
06
07
08
10
11
12
13
14
15
Name of error
Fuser Temperature Rising Error
Fuser Over Temperature Error
Developer Error
Cutter Error
Counter Error
Fuser Thermostat Error
Tray Error
Wire Cleaning Error
Fuser Agitator Fan Error
Roll Deck Jam
Roll End (1st Roll Deck)

Roll End (2nd Roll Deck)
Roll End (3rd Roll Deck)
Roll End (4th Roll Deck)
Toner Low
Error Code
E-01
E-02
E-04
E-07
E-06
E-21
E-22
E-16
E-28
J-01
J-02
J-03
J-04
P-01
P-02
P-03
P-04
Notes
(1) When Fuser Temperature Rising Error (E-01) or Fuser Over Temperature Error (E-02)
occurs during the usage of machine, it is impossible to clear the error even if you turn off
the machine after taking a proper treatment because it is memorized in the memory.
When these errors occur, do as follows.
1. Find the cause of error and take a proper treatment.
2. Turn on the machine.
The same Error Code will be indicated again as E-01.
Enter the Service Mode, and then select the Error Check Masking Mode.
3. Mask the error in the way mentioned on and after the next page.
The error will be cleared.
4. Do not forget to cancel error masking after clearing the error because it is
very dangerous if the machine ignores those errors.
(Error masking will be cancelled automatically if you turn off the machine or cancel
the Service Mode.)
(2) It is impossible to mask the Door Open Error.
8-105
8.7.2
The 1st digit from the left indicates 6 which is the mode number of the Error Check Masking Mode.
2nd and 3rd digits from the left indicate the Mask Code.
5th and 6th digits indicate either on or no.
on or no
Mask Code
Mode number of Error Check Masking Mode
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-106
SW722
SW723
TEST
SW724
SW725
8.7.3
Operation (Example of usage)
pressing the SW721 six times.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(6 is the mode number of Error Check Masking Mode.)
8-107
2) Both 2nd and 3rd digits of the Operation Panel indicate the Mask Code.
It is possible to change the Mask Code pressing SW722 (Increasing the Mask Code) and
SW723 (Decreasing the Mask Code).
Select your required Mask Code pressing SW722 and SW723 making reference to the list on the
page 8-93.
Example : We will mask the Wire Cleaning Error.
Its Mask Code is 07.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(07 is the Mask Code of the Wire Cleaning Error.)
8-108
3) Press the SW725 to mask the selected error.

5th and 6th digits indicate on showing that the machine can not detect the selected error now.
(Before masking the error)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(After masking the error)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
Note
Error masking will be cancelled automatically if you turn off the machine or cancel the
Service Mode.
8-109
8.8
Test Print Mode
8.8.1
Function
It is possible to print out the test patterns from the printer, which the printer has in its memory.
8.8.2
The 1st digit from the left indicates 7 which is the mode number of the Test Print Mode.
2nd and 3rd digits from the left indicate the selected print size.
5th and 6th digits indicate the number of print.
Number of print
Print Size
Mode number of Test Print Mode
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
In the Test Print Mode you will find not only the above indication but also the other one.
We will explain about such indication in the next section 8.8.3 Operation.
8-110
K66sm8eb.doc (Ver. D.2)
8.8.3
Operation
It is possible to decide the following settings in the Test Print Mode.

Print size
Number of prints
Test pattern ( type of image )
Roll Deck selection
As an example we will make the following test print.
Print size
Number of print
Test pattern
Roll Deck selection
A1
30 sheets
Pattern No.5
Roll paper is supplied from the 2nd Roll Deck
pressing the SW721 seven times.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(7 is the mode number of Test Print Mode.)
8-111
2) Press the SW722 once.

The indication of print size (2nd and 3rd digits) blinks and it becomes possible to change the
print size.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Print size A0 blinks.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-112
SW723
TEST
SW724
SW725
3) Select your required print size pressing SW724 and SW725.

In case of the roll paper feeding, print size means the cut length.
In case of the sheet paper feeding, print size means the width of paper.
Selectable print sizes are as follows.
Cut length ( paper size )
Inch : 48, 44, 36, 34, 30, 24, 22, 18, 17, 12, 11 and SC
Metric : A0, A1, A2, A3, A4, A5, b1, b2, b3, b4, b5 and SC
(We need A1 print. So, select A1 pressing SW724 or SW725.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Print size A1 is selected.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
Note
Print size SC of roll paper feeding means Signal Cut.
On later page we will explain how to send the cutting signal.
8-113
4) After deciding the print size, press the SW722.

The indication of the number of print blinks and it becomes possible to change the number.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Number of print 01 blinks.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-114
SW723
TEST
SW724
SW725
5) Decide the number of prints by pressing SW724 (Increasing the number) and SW725 (Decreasing
the number).
The maximum number is 99.
(We need 30 sheets of print. So, increase the number pressing the SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(30 sheets of print)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
Note
It is impossible to decide the number of print in case of the sheet paper feeding.
8-115
6) After deciding the number of print, press the SW722.

The Operation Panel will indicate the Test Pattern Number and Magnification Code on its 3rd and
4th digits in blinking.
Also, the Roll Deck number now selected is indicated on the 6th digit at this time.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Test Pattern Number and Magnification Code blink.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
(Test Pattern No.)
8-116
SW723
TEST
SW724
SW725
(Magnification Code)
7) Select your preferable Test Pattern Number pressing the SW724.

This machine has 8 kinds of test pattern.
(We will print out the Test Pattern No.5. So, select 5 pressing the SW724.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Test Pattern No.5 is selected.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
Pattern No.1
Pattern No.4
Pattern No.7
Pattern No.2
Pattern No.5
Pattern No.8
Pattern No.3
Pattern No.6
8-117
8) This machine has 16 kinds of magnification ratio. (Magnification Codes are from 0 to F.)
Select your preferable magnification ratio pressing the SW725.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Magnification Code 2 is selected.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Example)
Test Pattern No.5
Magnification Code is 0
Test Pattern No.5

Magnification Code is 2
8-118
9) After deciding Test pattern Number and Magnification Code, press the SW722.
The indication of Roll Deck blinks and it becomes possible to select the other Roll Deck.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-119
SW723
TEST
SW724
SW725
10) Select the Roll Deck which has your required roll paper pressing the SW725.
It is also possible to select the sheet paper feeding mode.
The contents of the setting values are as follows.
Setting value
1
2
3
5
Contents
Roll Deck 1
Roll Deck 2
Roll Deck 3
Sheet paper feeding mode
5 is selectable only when Manual Feed System (option) was added.

(We will use the roll paper in the 2nd Roll Deck. So, select 2 pressing the SW725.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(2nd Roll Deck is selected.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-120
SW723
TEST
SW724
SW725
Note
It is possible to specify the paper material if you select the sheet paper feeding mode.
Press the Roll Selection Switch to change the material setting.
However, note that there may be the case that you can not change the material setting if
some outer device is connected to the printer.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-121
SW722
SW723
TEST
SW724
SW725
11) After selecting the Roll Deck, press the SW722 to indicate print size and number of print again.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-122
SW723
TEST
SW724
SW725
12) Confirming that no setting item is blinking, press the SW725 in order to start printing.
The indication of number of print is counted down for every 1 printout.
When the last sheet is printed out, the selected number of print is indicated again.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Print is completed.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(30 is automatically indicated again.)

job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-123
SW723
TEST
SW724
SW725
Notes
(1) If you would like to cancel a multiple sheets of test print in the middle, press the SW725.
The number of print will become 01 and the printer will stop printing.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(2) When the print size is SC (Signal Cut), send the cutting signal pressing the SW723 in
the middle of printing.
The roll paper is cut at the time you press the SW723.
If you do not press it, the paper will be cut according to the setting of Maximum Cut
Length (6m or 16m).
(If the Maximum Cut Length is unlimited and you do not press the SW723, paper is not
cut.)
(Press the SW723 to cut the roll paper.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-124
SW722
SW723
TEST
SW724
SW725
Notes
(3) If you press the SW723 before starting the test print, a dot is indicated beside the print
size indication.
This is a Repeat Mode to make the decided number of prints many times.
If you start test print, a set of test print (Decided by the number of print) is repeated
endlessly having an interval between sets.
(If the number of print is 30 sheets, 30 sheets of print will be repeated many times. The
printer will stop completely between former 30 sheets and latter ones.)
We recommend you not to do this kind of print because it is useful not in the service field
but in the factory.
In case you carelessly press the SW723 and the dot is indicated, press the SW723 again
to put it out.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-125
SW722
SW723
TEST
SW724
SW725
8.9
Factory Adjustment Mode
8.9.1
Function
It is possible to adjust such part as Developer Unit or Corona Units while making the following parts
work.
This mode is used in the factory before the shipment of product.
Therefore, most item is not permitted to use in the service field.
(Refer to Permission to use in the service field in the following list.)
Each item is shown by the Sub Mode Number.
The following list shows each Sub Mode Number and how each part works.
Sub Mode
Number
00
01
02
03
04
05
8.9.2
Contents
Permission to use in
the service field
Not permitted
Not permitted
Main Motor rotates for 3 minute.

Drum rotates for 1 revolution.
Image Corona takes discharging when Drum is rotating.
Transfer Corona takes discharging when Drum is rotating.
Separation Corona takes discharging when Drum is
rotating.
Wire Cleaner goes and returns once.
Developer Bias is supplied for 3 minutes. (Main Motor
also rotates.) It is possible to cease during the operation
with another pressing of SW725.
Not permitted
Not permitted
Permitted
Permitted
The 1st digit from the left indicates 8 which is the mode number of the Factory Adjustment Mode.
2nd and 3rd digits from the left indicate the Sub Mode Number.
5th and 6th digits indicate - - to show the state of the part to make work.
- -
Sub Mode Number
Mode number of Factory Adjustment Mode
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
8-126
SW722
SW723
TEST
SW724
SW725
K66sm8ec.doc (Ver. D.2)
8.9.3
Operation (Example of usage)
pressing the SW721 eight times.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(8 is the mode number of Factory Adjustment Mode.)
8-127
2) Both 2nd and 3rd digits of the Operation Panel indicate the Sub Mode Number.
It is possible to change the Sub Mode Number pressing SW722 (Increasing the Sub Mode
Number) and SW723 (Decreasing the Sub Mode Number).
Select your required Sub Mode Number pressing SW722 and SW723. (Refer to 8.9.1.)
Example : We will make the Wire Cleaner work.
Its Sub Mode Number is 04.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(04 is the Sub Mode Number of the Wire Cleaner.)
8-128
3) - - on 5th and 6th digits indicate the state of the part to make work.
When - - is not indicated : It is impossible to make the selected part work.
When - - is lighting up
: Selected part is not working
When - - is blinking
: Selected part is working now
After confirming that - - is lighting up, press the SW725 to make the selected part work.
- - on both 5th and 6th digits keep on blinking when the selected part is working.
When the selected part stops working, - - stops blinking.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
(Wire Cleaner is moving.)
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
8-129
SW723
TEST
SW724
SW725
8.10
Ram Clear Mode
8.10.1
Function
It possible to clear all setting values memorized in the RAM.

All settings will rest to factory EPROM default.
You must input all data back into BUD after you have reset the printer
8.10.2
Operation
1) When all segments on the Operation Panel are lighting up, press both SW722 and SW723 at the
same time.
job
PLAIN PAPER
VELLUM
TRACING
FILM
SW721
SW722
SW723
TEST
SW724
SW725
2) Turn off the machine, and then turn it on again.

All settings are initialized by this operation.
8-130
Installation Procedure
KIP 2000 Series Roll Removal Kit
Installation of RRK Part Number 6608000010 ( per deck removal )
Rev 2
August 8, 2001
Note
When you wish to remove two Roll decks (2nd and 3rd) from the machine, take
out all of the Roll decks for the following procedure.
When you wish to remove the only one Roll deck (3rd), take out the 2nd Roll
deck and the 3rd Roll deck.
The following instructions are the procedures when two Roll decks (2nd and 3rd) are removed:
1) Remove three screws (2) on each side from
the rails and take out all of Roll decks from the
printer. The right fig. shows the 2nd Roll deck (1).
2
2
2) Remove three screws (3) to take off the Switch

cover (4) and remove two screws (5) on each
side to take off the 2nd Roll deck front cover and
3rd Roll deck front cover (6) from the roll decks
removed from printer.
3
6
5
4
2nd and 3rd Roll decks
3) Put on the Face plate (7) and the Fitting brackets

Right/Left (8) to the 2nd Roll deck cover (6) and
the 3rd Roll deck cover (6), respectively.
6601310020
6601301230
6601301220
7
8
Face plate (1EA)

Fitting bracket Right (1EA)
Fitting bracket Left (1EA)
6
2nd and 3rd Roll deck covers
K66RRK1e1Rev2.doc (Ver. A.0)
4) Take out the rails (no longer used in the printer)

(9) on the both side panels.
(three screws on each side)
5) Take out the Actuator assembly (10) from the

2nd Roll deck and 3rd Roll deck and fit them to
the Connector cover left (11) and mount it onto
the left side of Center Frame (12).
6601301250
12
11
11
Connector cover Left (1EA)

Roll deck
10
6) Insert the short connector (cheater) to the

Connector cover right (13) in advance and
mount it to the right side of the Center frame (12).
6601301240
6606400270
13
Connector cover Right (1EA)

Short connector (1EA)
12
7) Mount the Switch brackets (14) on both sides

of the Center frame (12).
6601301210
Switch bracket (2EA)
14
14
12
8) Fit the 2nd Roll deck cover and the 3rd

Roll deck cover (15) assembled ( see
item 3 above ) to the both side plates (16).
16
9) Replace the 1st Roll deck.

10) Enter the Service Mode 4 and select the Sub
Mode No. 20 to state the new number of Roll
decks.
15
Note
Please see the Service Manual for details on how to enter service
modes, 8.5.4 Explanation of each Sub Mode.

KIP 2000 Printer Service Manual Ver D 2 US PDF

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DIGITAL PRINTER

KIP America / KIP Canada

: Features, specifications and operational

: Installation location, procedure / Unpacking

Chapter 3 Print Process

: Explanation of print processes

Chapter 4 Electrical Systems

: Basic principles of electrical system and operation

Chapter 5 Mechanical Systems

: Mechanical structure, disassembly, assembly, and adjustments

Chapter 6 Maintenance/Checking : Replacement parts, Preventative Maintenance

: Procedures to repair malfunctions and image quality

Chapter 8 Service Modes

: timing charts, circuit diagrams

K66sm0e2-1.doc (Ver. D.2)

1.3 Name of Each Part

Packing Tape Removal

Installation of Floor Plates

Contents of Accessory Box

2.6 Installation of the Process Unit

Install the Toner Cartridge

Installing the Print Tray

K66sm0e2-1.doc (Ver. D.2)

4.3 DC Controller and Roll Feeder Board

4.4 Schematic Explanation

4.5 Electric Assembly Location/Function

4.6 Down Sequence

K66sm0e2-1.doc (Ver. D.2)

5.1 External covers

5.2 Upper Frame

5.3 Lower Frame

5.4 Process Unit

5.5 Main Frame

5.6 Primary Charger assembly

5.7 Transfer/Separation Charger assembly

K66sm0e2-1.doc (Ver. D.2)

5.8 Fuser Assembly

5.9 Development Assembly

5.10 Inner Feed Assembly

5.11 Paper Feeder Assembly

K66sm0e2-1.doc (Ver. D.2)

7.1 Error Code List

7.2 Error Troubleshooting

7.3 Image Quality Troubleshooting

K66sm0e2-1.doc (Ver. D.2)

8.1 General Operation

8.2 Device Status Mode

8.3 Display / View Mode

8.4 Device Operation Mode

8.5 Adjustment Mode

K66sm0e2-1.doc (Ver. D.2)

Counter Setting (Sub Mode No.1A)

8.6 Factory Mode (DO NOT USE)

8.7 Error Mask / Error Reset Mode

8.8 Test Print Mode

8.9 Factory Adjustment Mode

8.10 Ram Clear Mode

K66sm0e2-1.doc (Ver. D.2)

1.3 Name of Each Part

(1) KIP2000 Series Printer prints 4 D size per minute. ( 51 mm / sec )

K66sm1e1.doc (Ver. D.2)

230V, 50Hz and Dehumidify Heater is ON