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THE GINA
TWIN GREASING SYSTEM
INTRODUCTION
The GINA (Groeneveld tester for INstallation and Analysis) is a programming and read-out device for the digital control unit of the TWIN greasing system.
In the description that follows all screens of the GINA are dealt with in the order in which they have been
placed in its menu system. Toget aquainted with the menu system and the features the GINA offers, we advise
you to follow the sequence as presented, if only once. In practise there is, of course, no reason whatsoever for
such a rigid and time consuming approach. Normally, you would go directly to the screen that contains the information you want to view or the settings you wish to change.
The read-outs and setting have been grouped in three menus:
main menu
parameters timer
diagnosis menu.
You can access each of these menus by pressing MAIN , PARAMETERS or DIAGNOSIS on the keypad op the GINA.
You can do so at any time, regardless of the screen currently shown on the display.
Some screens just show information. You cannot change anything in those screens. Other screens allow you to
change parameters or the status of a particular input or output. You can recognise those screen by the blinking
cursor that appears on them (with the exception of the system configuration and error-logging-reset screens).
A number of screens show the current time in their top-right corner. In the screens, as reproduced in this manual, this is indicated by hh:mm:ss. Values are usually denoted to by a number of x-signs, with one x for every
possible digit in the number.
PREPARATIONS
2.1
Control pad
function
POWER ON/OFF
F1
0
... F4 (softkeys)
... 9
MAIN
PARAMETERS
To call the parameter timer menu (to view and enter parameter data)
DIAGNOSIS
NEXT
ENTER
Operation
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2.2
The supply voltage of the control unit to be read or programmed must be available (from the vehicle or an external power supply, if need be).
Connect the GINA with the control unit with the supplied interconnection cable.
Remark:
While the GINA is connected to the control unit, the mode-selection switch on the dashboard (if present) of the
vehicle cannot be used to change the greasing systems operating mode.
2.3
Switching on
!
"
You can access the main , parameters timer and diagnosis menus by
pressing respectively MAIN , PARAMETERS or DIAGNOSIS .
Each of those menus are described separately in the chapters 5, 6
and 8.
Always try to alleviate the problem by turning the GINA off and
then on again, or by pressing one of the softkeys ( F1 ... F4 ).
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Operation
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3
3.1
The main menu contains various data about the GINA and the control unit that is connected. You change only some of the data.
Press MAIN
Press F1 (info).
"%
The screen shows the date and time at which a GINA has, most recently, been connected with this control unit. Attention: this date
and time are updated when you switch-off the GINA.
Press F3 (u-ch).
",
#%
##' ((((((
)*
#
+*
#
)*#$
+*#$
",-+
.
##
((*((*(( (('((
)*
#
+*
#
)*#$
+*#$
#$
%&' ((((((
)*
#
+*
#
)*#$
+*#$
Press F4 (d-ch).
The screen shows the date and time at which the settings of this
control unit were most recently changed. Attention: This time and
date will be overwritten when you switch-off the GINA, provided
you have changed at least one setting.
",-+
.
#$%&
((*((*(( (('((
)*
#
+*
#
)*#$
+*#$
Press NEXT .
Operation
!
/"%
0& )%"
' ((((
0*
0*)"
##
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The display shows the access level for all control units that are
supported by this GINA. (you cannot change access levels).
Press NEXT
The screen shows the version number of the software in the GINA.
)
0& )%"
' ((((
0*
0*)"
##
)
$"
"% /
((( 1+/"# (2
+3
+4
Press NEXT .
!
/"%
0& )%"
' ((((
0*
0*)"
##
The screen shows the version number of the display texts in the
software of this GINA.
/' (((((((((
"%
The screen shows the hours of the current day and time. You can
change this setting with the numeric keys. Confirm the new setting
with ENTER .
Press F2 (min).
The display shows the minutes of the current date and time. You
can change this setting with the numeric keys. Confirm the new
setting with ENTER . As soon as you press ENTER , the seconds will
start running at zero.
",
#%
%
$)
((
$
,"%
%
,"%)
((
$
,"%
Press NEXT .
The display shows the day of the month of the current day and
time. You cannot change this.
Press F2 (mnth).
B - 18
%
+
((
+
,%
$
Operation
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EM1701D1.DOC
The display shows the month of the current day and time. You
cannot change this.
Press F3 (year).
The display shows the year of the current date and time. You cannot change this.
Press MAIN to return to the main menu.
%
,%
$
((
+
,%
$
%
((
+
,%
$
Press F3 (contr).
"%
",
#%
Press F1 (-) to lower the contrast or F4 (+) to raise it. Press the keys
until you are satisfied with the contrast setting.
+5)
#%
*
3.2
Parameters timer
The parameters timer menu contains the parameter settings for the
greasing cycle. You can view and/or change these parameters (provided you have the correct access level.
Press PARAMETERS .
The display shows the duration (in minutes) of the greasing cycle
as set for the heavy-duty mode. You can change the value with the
numeric keys. The cursor indicates the digit about to be changed,
and automatically moves along one digit when a digit is entered.
$
/*+)
##
(((( 1,"%)
2
$+#
%+#
+#
#,
If the value shown is OK: press ENTER to confirm it. The cursor
then disappears from the display.
Press F2 (ndcy).
Operation
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The display shows the duration (in minutes) of the greasing cycle
in normal-duty mode.
If necessary, change this value (confirm with
ENTER ).
%,
*+)
##
(((( 1,"%)
2
$+#
%+#
+#
#,
!*+)
##
(((( 1,"%)
2
$+#
%+#
+#
#,
Press F3 (ldcy).
The display shows the duration of the greasing cycle (in minutes)
in light-duty mode.
If necessary, change this value (confirm with
ENTER ).
Press F4 (cms).
## ,+ #
(' 78+" 98$+ :8%+ ;8 +
$+#
%+#
+#
#,
Press NEXT .
ENTER ).
,
(",), 0),0
",
((( 1,"%)
2
,0
/,
%
<#+#
Press F2 (vmf).
The display shows the factor with which the actual duration of a
pump phase is to be multiplied to calculate the required duration of
/%
,)
"0
#
the pressure-relief phase
((( 1=972
The value shown on the display must be divided by 10 to obtain the actual factor.
,0
/,
<#+#
ENTER ).
Press F3 (noa).
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Operation
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%),<
,0
(((
,0
/,
%
<#+#
The display shows the number of times the blinking-code for the
operating mode will be repeated by the signal light when the contact is switched-on.
If necessary, change this value (confirm with
3.3
ENTER ).
< "% #+ +)
##
(
,0
/,
%
<#+#
Diagnosis menu
=
/
Press F1 (tote).
Operation
0%+
"%
,"
% 0 #$%& "%
(((((
%0#
%0#<
0<#
% 0 #$%& "% >
(((((
%0#
%0#<
0<#
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The display shows the number of times the contact of the greasepressure switch was still closed at the start of a pump phase.
Press NEXT .
The display shows the number of times an interruption was detected in the pump motor circuit.
Press F3 (lsc).
The display shows the number of times an interruption was detected in the signal light circuit.
Press NEXT .
The display shows the total number of greasing cycles in which the
minimum-level switch has reported a low grease level in the reservoir
Press F4 (eres).
B - 22
0 < ##
(((((
%0#
%0#<
0<#
0),0 $
#"#)"
(((((
0#
0
#
0),0 0%
+
(((((
0#
0
#
,0 $
#"#)"
(((((
0#
0
#
,0 0%
+
(((((
0#
0
#
/
/ $
#"#)"
(((((
/#
/
!
/
/ 0%
+
(((((
/#
/
!
! /
(((((
/#
/
Operation
Workshop manual
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The display shows the total number or greasing cycles in which the
minimum-level switch has reported that the reservoir needs to be
refilled, and the maximum pump time was reached (because the
required grease pressure was not reached, as signalled by the
grease pressure switch).
,0
/"
(((((
/#
/
!
Press NEXT .
Press F2 (pnde).
In the displays that follow, the numbers of pending errors are
shown. These are currently active failures. The counters are incremented each time the failure occurs, but set to zero if the failure
did not occur during a subsequent greasing cycle.
0%+
,"
After the last display of the pending errors has been shown: Press
NEXT .
Press F3 (meis).
In the displays that follow, the maximum number of times particular failures have occurred in consecutive greasing cycles are
shown. The values are overwritten only it a new sequence of failures is larger than the preceding one (for that particular fault).
After the last display with 'maximum errors in succession has been
shown: Press NEXT .
Press F2 (I/O).
Operation
=
/
"%
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auto
man
sngl
mult
=
", ,+' 7
)
(' 98,
% :8%& ;8,)
,+
You can change the current status of the system by pressing either
0 , 1 , 2 or 3 and confirming that action with ENTER .
Note1: You cannot initiate a test cycle if the system is busy with a
pump phase.
Note 2: The status will automatically return to 0 (auto) when the
contact is switched-off.
Press NEXT .
This is the first I/O-display. The status of the various inputs and
outputs of the control unit are shown.
An input or output can be either low (0) or high (1) (False or
True).
pump
vlve
lamp
press
=
= 9
(
(
0),0
/ /
,0
(
0
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Operation
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EM1701D1.DOC
=
= :
(
(
0
/
(
&<!
(pump open load) interruption in the pump circuit. This indicator is valid only when the pump in not running.
(valve open load) interruption in the solenoid valve circuit.
This indicator is valid only when the valve is not actuated.
(lamp open load) interruption in the signal light circuit.
This indicator is valid only if the light is not lit.
(gear box switch) The supply voltage to the greasing system has been enabled via an extra switch (to start the
greasing program).
Press NEXT .
=
= ;
(
(
!
(
0
(
0
=
= ?
(
(
0#
/#
(
#
(
0
Press NEXT .
Operation
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Press DIAGNOSIS .
Press F3 (var).
The display shows the remaining time (of the current greasing cycle) to the pump phase of the next greasing cycle.
Press F2 (pintv).
The display shows in which phase of the greasing cycle the greasing system currently is.
2
3
4
29
32
33
34
59
=
/
"%
>
$$',,'
,
"%"%& ##
",
((((( 1,"%)
2
#
0"%
/
0
>
$$',,'
0&
, "%
/
((
#
0"%
/
0
Press F3 (lpt).
The display shows the duration of the last pump phase (in seconds).
Press NEXT .
>
$$',,'
0),0"%&
",
((((( 1#%+2
#
0"%
/
0
Press F4 (tinfo).
=
/
"%
Press F1 (pdif).
0+"
The display shows the part number of this control unit.
Press F2 (srno).
B - 26
$"
0
%),<
(((((
0%
%
"/
Operation
Workshop manual
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EM1701D1.DOC
Press F2 (hist).
"
%),<
(((((((((((
0%
%
"/
", /"%
(((
0%
%
"/
0+"
The display shows the number of hours the control unit has been
up and running. (the time the supply voltage was present on pin 3
of the connector of the control unit).
Press F3 (tcy).
The display shows the number of greasing cycles the system has
performed since it was installed.
Press F4 (teewr).
The display shows the number of times the EEPROM in the control unit was overwritten (data/parameters changed and stored).
$"
@A
0),0"%&
",
(((((( 1$)2
0
#
!
@A
0
"%&
",
(((((( 1$)2
0
#
!
@A
##
((((((((((
0
#
@A
!"
((((((((
0
#
!
!
All displays have now been shown. If you are satisfied with all
settings, you can switch off the GINA.
Press POWER ON/OFF .
Remove the interconnection cable from the GINA and the control
unit.
Operation
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4
4.1
access
authorisation level
bcdc
cms
contr
d-ac
d-ch
day
eres
err
gbsw
hdcy
hist
hrs
heavy-duty cycle
historic (data)
hours (time)
I/O
info
inp/outp
inputs/outputs
information
inputs/outputs
lamp
ldcy
lol
lowl
lpt
lsc
meis
min
mode
month
mpt
ndcy
noa
npca
npcb
normal-duty cycle
number of attempts
no pressure change line A
no pressure change line B
p-s
p-ui
(GINA)
(GINA)
B - 28
Operation
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pbcy
pintv
pnde
pol
press
prno
psc
pump
rct
spr
srno
spare
serial number
tcy
teewr
test
text version
time
tinfo
tive
tote
tot
put
total cycles
total EEPROM writes
test switch
text version software GINA
time
timer information
timer version
total errors
total operating time
total pumping time
u-ac
u-ch
var
vlve
vmf
vol
vsc
variables
valve
venting multiply factor
valve open load
valve short circuit
year
year
Operation
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4.2
4.3
info
time
contr
u-ac
d-ac
u-ch
d-ch
hrs
min
p-s
p-ui
acces
day
mnth
year
=
NEXT
B - 30
=
NEXT
Operation
Workshop manual
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EM1701D1.DOC
4.4
I/O
err
tinfo
mode
rct
pintv
lpt
pump
vlve
lamp
press
pdiff
pol
vol
lol
gbsw
prno
srno
tive
hist
tcy
tol
tpt
teewr
lowl
test
spr
spr
psc
vsc
lsc
spr
tote
pnde
meis
npca
npcb
pbcy
pending
errors
error
counters
psc
pol
lsc
lol
=
NEXT
vsc
vol
lowl
eres
Operation
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Operation