9820 3582 05 User Guide MKIV Ethernet-IP 03

User Guide for
Ethernet/IP Protocol on Elektronikon ComBox-E
Name
Mark IV : User Guide
Detail
User Guide Ethernet/IP Protocol on Elektronikon ComBox-E
Edition
Serc. Class
Modified from
1102 K/1
PC
Print date
Owner
AII
03
Family
Written by
CTE
Compare
Design checked.
Production checked.
Approved
Replaces
31/03/2006
Date
21/12/2006
Designation
9820 3582 05
Atlas Copco Airpower NV
Ethernet Protocol for ComBox-E
Document Information
Edition
0
01
02
03
Date
20/05/2005
19/09/2005
31/03/2006
21/12/2006
Description
Draft update
First release
Protocol update
ES 8 Commands deleted
Author
CTE-PDJ
CTE-PVL
CTE-MP
CTE-PDJ
Turbo commands deleted , Turbo External setpoint deleted , Turbo

Status Changed
File: 9820 3582 05 User Guide MKIV Ethernet-IP 03.doc
Page 1
Table of Contents
User Guide for.....................................................................................................................................................................0
Ethernet/IP Protocol on Elektronikon ComBox-E ..............................................................................................................0
1 Preface.........................................................................................................................................................................4
2 The Physical set-up .....................................................................................................................................................4
2.1
Ethernet & the Network ......................................................................................................................................4
2.2
AB CompactLogix ..............................................................................................................................................6
3 Profile definition .........................................................................................................................................................7
3.1
Master Slave concept .......................................................................................................................................7
3.2
Buffer structure ...................................................................................................................................................7
3.3
Header .................................................................................................................................................................7
3.3.1
Master to Slave............................................................................................................................................7
3.3.2
Slave to Master............................................................................................................................................8
3.4
Data Record.........................................................................................................................................................9
3.4.1
Node Address ..............................................................................................................................................9
3.4.2
Ethernet Parameter ID for Data Reading...................................................................................................10
3.4.2.1 Compressor connection .........................................................................................................................10
3.4.2.2 Detailed General Compressor Condition...............................................................................................11
3.4.2.2.1 C.C.M. ............................................................................................................................................12
3.4.2.2.2 Status for Fixed Speed , AQ Fixed Speed , ES002.........................................................................13
3.4.2.2.3 Status for MCC...............................................................................................................................13
3.4.2.2.4 Status for VSD , AQ VSD , PET VSD Booster , ZB VSD............................................................14
3.4.2.2.5 Status for ZH Turbo........................................................................................................................14
3.4.2.2.6 Status for SF (Multi).......................................................................................................................14
3.4.2.2.7 Status for PET Fixed Speed............................................................................................................15
3.4.2.2.8 Status for BD Dryer (Stand alone)..................................................................................................16
3.4.2.2.9 Status for CD Dryer (Stand alone).................................................................................................17
3.4.2.2.10 Status for FD-Fixed Speed & FD-VSD Dryer (Stand alone)........................................................17
3.4.2.2.11 Status for MD-Fixed Speed Dryer (Stand alone)..........................................................................17
3.4.3
Inputs & Outputs .......................................................................................................................................18
3.4.3.1 Analogue Inputs Sensors & Calculated..............................................................................................18
3.4.3.2 ParameterID ..........................................................................................................................................18
3.4.3.2.1 Sensor Inputs ..................................................................................................................................18
3.4.3.2.2 Calculated (virtual) Inputs .............................................................................................................18
3.4.3.3 Status register Interpretation..............................................................................................................19
3.4.3.4 Value register Interpretation ..............................................................................................................19
3.4.3.4.1 Pressure Input .................................................................................................................................19
3.4.3.4.2 Temperature Input ..........................................................................................................................19
3.4.3.4.3 Vibration Input ...............................................................................................................................19
3.4.3.4.4 Level Input .....................................................................................................................................19
3.4.3.4.5 Conductivity Input..........................................................................................................................19
3.4.3.4.6 SPM Input.......................................................................................................................................19
3.4.3.4.7 Current Input ..................................................................................................................................20
3.4.3.4.8 Speed Input.....................................................................................................................................20
3.4.3.5 Digital (Voltage free contacts) Inputs ...................................................................................................21
3.4.3.6 Status register Interpretation..............................................................................................................21
3.4.3.7 Value register Interpretation ..............................................................................................................21
3.4.3.8 Analogue Outputs (Only for Turbo)......................................................................................................22
3.4.3.9 Registers................................................................................................................................................22
3.4.4
Counters ....................................................................................................................................................23
3.4.4.1 Compressor Counters ............................................................................................................................23
3.4.4.1.1 Counters for Fixed Speed ...............................................................................................................25
3.4.4.1.2 Counters for VSD ...........................................................................................................................26
3.4.4.1.3 Counters for ZB VSD .....................................................................................................................27
3.4.4.1.4 Counters AQ Fixed Speed .............................................................................................................28
3.4.4.1.5 Counters for AQ VSD ....................................................................................................................29
3.4.4.1.6 Counters for PET VSD ...................................................................................................................30
3.4.4.1.7 Counters for Turbo .........................................................................................................................31
Page 2
3.4.4.1.8 Counters PET Fixed Speed............................................................................................................32

3.4.4.1.9 Counters for SF (Multi) .................................................................................................................33
3.4.4.1.10 Counters for CD Dryer .................................................................................................................34
3.4.4.1.11 Counters for BD dryer (AII).........................................................................................................35
3.4.4.1.12 Counters for FD VSD dryer..........................................................................................................36
3.4.4.1.13 Counters MD dryer.......................................................................................................................37
3.4.4.1.14 Counters for ES002 .....................................................................................................................38
3.4.4.2 Multi Compressor Controller Counters .................................................................................................39
3.4.5
Special.......................................................................................................................................................40
3.4.5.1 VSD motor data.....................................................................................................................................40
3.5
Ethernet/IP parameters for change ....................................................................................................................40
3.5.1
Load/Unload Pressure Band change..........................................................................................................40
3.5.2
VSD Setpoint change ................................................................................................................................40
3.5.3
MCC Pressure Band change......................................................................................................................42
3.5.4
PET L/U Regulation Band Change ...........................................................................................................43
3.5.5
ZH Turbo Regulation Setpoint and Band Change.....................................................................................44
3.6
Ethernet/IP parameters for remote control ........................................................................................................45
3.6.1
Control Commands ...................................................................................................................................45
3.6.1.1 Compressor Control Mode Selection ....................................................................................................45
3.6.1.2 Compressor Commands ........................................................................................................................47
3.6.2
VSD external setpoint/speed control ......................................................................................................49
3.6.3
Reset Initial Settings (Analogue , Digital , Counter Inputs)......................................................................49
Page 3
1 Preface
This document describes Atlas Copcos Elektronikon MkIV Ethernet Profile that is used by the ComBox-E
communication processor.
This document gives an overview of the components that are required to setup and ComBox-E
In order to fully understand this document, the following information should be available:
Technical note : 9820 3585 00 How to setup a CAN network
Airmonitor Installation requirements
9820 4082 02 - 2
Ethernet IP_Setup Wizard UserGuide
9820 4082 10
The Physical set-up
2.1
Ethernet & the Network
In the Elektronikon MkIV system all compressors in an installation can be connected by a data and/or control network.
This is done according the Compressor Network Cabling Instruction (9820 3585 00). This instruction explains what
connectors and cables should be used to interconnect the different compressors/controllers in the network. Basically this
is a CAN-based local network.
In order to setup a Ethernet connection to one or several of the compressors in this network, a special module has to be
inserted in this network.
Elektronikon
Controller
..
CAN
ComBox-E
Ethernet/IP
PLC
Page 4
An example of our testcase
Ethernet/IP-Netwerk
CAN-Netwerk
Ethernet/IP-Netwerk
CAN-Netwerk
Page 5
2.2
AB CompactLogix
2.2.1 L35E CompactLogix Controller
For testing we used the L35E CompactLogic Controller.
Page 6
3 Profile definition
3.1
Master Slave concept
The profile is based upon the master-slave principle. This means all communication is initiated by the master and a
reply is generated by the slave (ComBox-E).
3.2
Buffer structure
The Profile can be used for buffers with different length. (Type of PLC)
The buffer is split into 2 parts :
header : 3 DINT
data section : n * data record (3 DINT)
Attention : not all functions allow more then 1 data record to be transferred. Basically read operations can be handled
for several data records in 1 cycle, while write operations are only valid for a single data record at a time.
3.3
Header
The header is a 3 DINT value. The interpretation is different for Master->slave and Slave->Master communication.
3.3.1
Sync
Master to Slave
Function
#-parameters
Synch. or Synchronisation bits can be used to synchronise master requests and slave answers. The slave will always
reflect the same bit sequence in its answer (see Slave to Master header). This way an old answer can be distinguished
from a new one.
Functions that are supported for master to slave
Value
0
1
3
Function (Master-> Slave

No task
Request Parameter Value (read)
Alter Parameter Value (write)
Note : only 1 parameter can be writing in 1 cycle, #
parameters must be 1
# parameters : number of data records in the message
Page 7
3.3.2
Slave to Master
The header is split into 3 areas.

Sync
Function
Error-code
The following functions are supported for slave to master:

Value
0
2
7
Function (Master-> Slave

No task, or no data yet
Transmit Parameter Value (s)
Task not possible
Synch. or Synchronisation bits will be set identical to the bits from the master-slave request.
Error Code :
Error Code
0
1
2
3
4
Explanation
No Error
Can Initializing
Function is not correct
Number of data records for reprogramming is not correct
(only one data record)
Too many parameters
Page 8
3.4
Data Record
Each data record 3 DINT long contains the following info:
Node ID
3.4.1
Parameter ID
Data Value
Node Address : 1 DINT, CAN address of slave to connect to

Parameter ID : 1 DINT, ID of the parameter to read/write , ( the Ethernet addresses in this manual are
decimal !!!!)
Data : 1DINT, containing actual data
Node Address
This is the Elektronikon MkIV CAN address : 1 to 30 (31 only used for default factory setting, should not be used in
network).
If there is no data error
byte1
byte2
byte3
byte4
byte3
byte4
Node ID
If there is a data error
byte1
byte2
Node ID
DataError :
DataError
1 error on the data
Parameter ID : shows the parameter thats being requested

Data value :
shows the data off the parameter when DataError is 0

Returns the nature of the error when DataError is 1
Value
1
2
3
4
5
Function
Node ID not found
Parameter not found
Command does not exist
Data is not valid
Can link is offline
Page 9
3.4.2
3.4.2.1
Ethernet Parameter ID for Data Reading

Compressor connection
Function to be used : Read 01

NodeAddress
DINT
7F
Parameter ID
DINT
0000
Parameter
Compressor Connection
Data 4 Bytes
DINT
Compressors Connection
Bit
0
1
.
29
Compressor with Node ID 1 is found

Page 10
3.4.2.2
Detailed General Compressor Condition
NodeAddress
DINT
Parameter ID
DINT
0400
0401
0402
Parameter
General status
AV4000 Status
CCM
(Compressor Controller Mode)
CMS
(Compressor Mechanical State)
Data 4 Bytes (DINT)

B1
B2
CS
CCM
CS_MCC
AV4000
STATUS
BOV actual
IGV actual
position [%]
position [%]
Bit
0
1
2
3
4
5
6
7
8
9
10
11
0
1
2
3
4
5
6
B3
B4
CMS
Not Used
GENERAL STATUS
Surge Nr (S) [ 9999 ]
Pre Warning
General Warning
General Shutdown-Warning
General Shutdown
General Service
General Start Failure
Emergency Stop
Manual/Automatic (COS1)
Local/Remote
Timer Not Active/Active
Pre-warning Service Running Hours
Pre-warning Service Accumulated M3
Shutdown to surge
Oil heater On
Oil Pump On
Manual valve control active
Opening IGV limited due to high motor current
Regulation Type (0 = constant pressure / 1 = auto-dual)
Idling Timer (0 = disabled / 1 = enabled)
CCM2a
CCM2b
CCM2e
CCM3a
CCM3b
CCM3e
CCM4a
CCM4b
CCM4c (Speed control )
CCM4d (MCC)
CCM4e
No Valid Data
Stopped
Unloaded
Loaded
00
10
40
01
11
41
02
12
22
32
42
00
01
02
04
Page 11
3.4.2.2.1
C.C.M.
2
Local Control (Keyboard)

This mode has 3 variants
2a
local pressure control
2b
External Load/Unload control (Pressure Switch)
2e
4-20 mA external speed control
Remote Control (Digital)

3a
3b
External Load/Unload control (Pressure Switch)
3e
Remote Control (Communication remote)

4a
4b
remote setpoint control (Control over CAN)
4c
remote speed control (Control over CAN)
4d
MCC control
4e
Page 12
3.4.2.2.2
3.4.2.2.3
Status for Fixed Speed , AQ Fixed Speed , ES002
STATE
name
STATE
Number
A
C
D
E
F
G
H
I
J
K
L
M
N
P
Q
R
S
T
V
1
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
22
Description
Compressor Off
Motor Stopped
Motor Stopped
Automatically Unloaded
Automatically Loaded
Manually Unloaded
Programmed Stop
Programmed Stop
Programmed Stop
Programmed Stop
Programmed Stop
Shutdown
Compressor is Starting
Manually Unloaded
Unload due to overpressure
Initializing
Status for MCC
STATE
name
STATE
Number
A
B
C
D
1
2
3
4
Description
Ready for Start

Central Control Regulating
Central Control Stopped
Start Impossible
Page 13
3.4.2.2.4
3.4.2.2.5
3.4.2.2.6
Status for VSD , AQ VSD , PET VSD Booster , ZB VSD
STATE
name
STATE
Number
A
C
D
E
F
G
I
J
K
L
N
P
Q
V
1
3
4
5
6
7
9
10
11
12
14
16
17
22
Description
Compressor Off
Motor Stopped
Motor Stopped
Motor Started
Automatically Speed Control
Programmed Stop
Programmed Stop
Programmed Stop
Motor Stopped
Shutdown
Programmed Stop
Initializing
Status for ZH Turbo

STATE
name
STATE
Number
A
C
D
E
F
G
H
I
J
K
L
N
P
Q
R
S
U
V
X
Y
Z
1
3
4
5
6
7
8
9
10
11
12
14
16
17
18
19
21
22
24
25
26
Description
Compressor Off
Motor Stopped
Motor Stopped
Motor Started
Automatically Speed Control
Manually Unloaded
Programmed Stop
Programmed Stop
Programmed Stop
Programmed Stop
Shutdown
Programmed Stop
Manually Unloaded
Automatic Unload due to Surge
Initializing
Minimum Load
Full Load
Minimum Minimum Load
Status for SF (Multi)

STATE
name
STATE
Number
A
G
V
1
3
22
Description
Compressor Off
Compressor Running
Initializing
Page 14
3.4.2.2.7
Status for PET Fixed Speed
STATE
name
STATE
Number
A
C
D
E
F
G
H
I
J
K
L
M
N
P
Q
R
S
T
V
1
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
22
Description
Compressor Off
Motor Stopped
Motor Stopped
Automatically loaded 100%
Manually Unloaded
Programmed Stop
Programmed Stop
Programmed Stop
Programmed Stop
Programmed Stop
Shutdown
Manually Unloaded
Unload due to overpressure
Initializing
Page 15
3.4.2.2.8
Status for BD Dryer (Stand alone)

STATE
name
STATE
Number
A
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
N
V2
V
X
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
-
Description
Stopped
Shifting
Pressure relief
Start blower
Heating Seq 1 (main on, regulating on)
Heating Seq 1 (main on, regulating off)
Heating Seq 1 (main off, regulating off)
Cooling 1: blower on
Cooling 2: blower off
Cooling 3: cooling air valve open
Pressure equalisation
Split Flow Cool / Split Flow Ads
Waiting
Shifting
Pressure relief
Start blower
Cooling 1: blower on
Cooling 2: blower off
Cooling 3: cooling air valve open
Pressure equalisation
Split Flow Cool / Split Flow Ads
Waiting
Shutdown
Recovering from power failure
INIT
Can be one of the states: A1B15
Page 16
3.4.2.2.9
3.4.2.2.10
3.4.2.2.11
Status for CD Dryer (Stand alone)

STATE
name
STATE
Number
Description
A
A0
A1
A2
B0
B1
B2
W
V
1
2
3
4
5
6
7
8
9
Dryer off
Exhaust vessel A / Shifting
Regenerating vessel A
Pressurizing vessel A
Exhaust vessel B / Shifting
Regenerating vessel B
Pressurizing vessel B
Purge saving
Power on, checking auto restart conditions
(ARAVF)
Status for FD-Fixed Speed & FD-VSD Dryer (Stand alone)

STATE
name
STATE
Number
Description
A
C
E
G
N
P
1
3
5
7
14
16
22
Dryer off
Dryer stopped
Dryer starting
Dryer running
Dryer shutdown
Checking permissive start condition(s) (Dryer
Starting)
(ARAVF)
Status for MD-Fixed Speed Dryer (Stand alone)

STATE
name
STATE
Number
Description
A
N
V
1
14
22
Dryer off
Dryer shutdown
(ARAVF)
Page 17
3.4.3
Inputs & Outputs
3.4.3.1
Analogue Inputs Sensors & Calculated
The Elektronikon MkIV supports up to 55 analogue sensor inputs and 10 additional analogue calculated (virtual) inputs.
Each input has a value and a status register assigned.
The contents of these registers depend on the actual type of sensor that is connected. This can be different for every type
of compressor. E.g. standard compressors may have 1 to 4 pressure inputs, 1 to 10 temperature inputs, up to 7 SPM
inputs, Also, features and options may increment the number of sensors that are actually installed on your
compressor.
Before using the Ethernet/IP system it is therefore required to find out what sensors are really connected to your
compressors. This can e.g. be done with the FDP program. This program has a function that lists the sensors +
Ethernet/IP (use Profibus) registers for a selected compressor type (including features and options).
Once the list of sensors is known, the contents of the registers can be interpreted as described below.
3.4.3.2
ParameterID
3.4.3.2.1
Sensor Inputs
NodeAddress
DINT
ParametersID
DINT
0000
0001
..
0053
0054
Data 4 Bytes (DINT)

B1
B2
W1
Analogue Input 1 Value
B4
W2
Analogue Input 1 Status


B3
3.4.3.2.2
Calculated (virtual) Inputs
NodeAddress
DINT
ParametersID
DINT
0055
..
0064
Data 4 Bytes (DINT)

B1
B2
W1
B4
W2
B3
Page 18
3.4.3.3
Status register Interpretation

Byte 3 (B3)
= 00
Byte 4 (B4)
= Input Status
The Input Status must be interpreted as Binary data (bit coded).

Each part ( bit ) of the data ( byte ) is indicating a specific item that applies on the Input function. In the following table,
an overview is given of all bits together with the corresponding meaning and interpretation.
Function
Description
Bit 7
Input
Set/Not Set
Bit 6
Sensor
Error
Bit 5
Permissive
Start
Bit 4
Service
Bit 3
Shutdown
Bit 2
Shutdown
Warning
Bit 1
Warning
Bit 0
PreWarning
Bit 1
Bit 0
Set
Not Set
Active
Not Active
Active
Not Active
Active
Not Active
Active
Not Active
Active
Not Active
Active
Not Active
Active
Not Active
3.4.3.4
Value register Interpretation
This depends on the type of inputs.

3.4.3.4.1
Pressure Input
The Pressure Input Value is a 2 byte integer, and contains the actual reading in mbar (0.001 bar)
For negative values, standard 2-complement notation is used.
Example:
Value = 7040 decimal or 0x1B80 hexadecimal = 7.040 bar.

Value = -1000 decimal (2-complement) or 0xFC18 = -1.000 bar
For sensor error the value the value 32767 or 7FFF (hex) is returned.
On some high pressure compressors (with working pressures above 30 bar) a special Pressure Input can be defined that
returns data in cBar (0.01 bar) in stead of mBar.
3.4.3.4.2
Temperature Input
The Temperature Input Value is a 2 byte integer, and contains the actual reading in 0.1C
For negative values, standard 2-complement notation is used.
Example:
Value = 855 decimal or 0x0357 hexadecimal = 85.5 C

Value = -250 decimal (2-complement) or 0xFF06 = -25.0 C
3.4.3.4.3
Vibration Input
The Vibration Input Value is a 2 byte integer, and contains the actual reading in 0.01m
3.4.3.4.4
Level Input
The Level Input Value is a 2 byte integer, and contains the actual reading in 0.1mm
3.4.3.4.5
Conductivity Input
The Conductivity Value is a 2 byte integer, and contains the actual reading in 1 S/cm
3.4.3.4.6
SPM Input
The SPM Input Value is a 2 byte register that must be seen as 2 x 1 byte.
Byte 1 : carpet value (in dB)
Byte 2 : peak value (in dB)
Page 19
Example:
Value = 0x1120 = > carpet value = 0x11, peak value = 0x20
For sensor error the value the value 0X7FFF (hex) is returned.
SPM values cannot be negative
3.4.3.4.7
Current Input
The Current Input Value is a 2 byte integer, and contains the actual reading in 0.1 A
3.4.3.4.8
Speed Input
The Speed Input Value is a 2 byte integer, and contains the actual reading in 1 rpm
Page 20
3.4.3.5
Digital (Voltage free contacts) Inputs
The Elektronikon MkIV supports up to 18 digital (voltage free) inputs. Each input has a value and a status register
assigned.
The contents of these registers is for digital inputs always the same, if the input is used. Before using the Ethernet/IP
system it is therefore required to find out what inputs are used on your compressors. This can e.g. be done with the FDP
program. This program has a function that lists the digital inputs + Profibus (Ethernet/IP has the same registers)
registers for a selected compressor type (including features and options).
Once the list of inputs is known, the contents of the registers can be interpreted as described below.
NodeAddress
DINT
3.4.3.6
ParametersID
DINT
Data 4 Bytes
B1
0200
0201
..
0220
B2
W1
Digital Input 1 Value
B4
W2
Digital Input 1 Status
B3
Status register Interpretation

Byte 3 (B3)
Byte 4 (B4)
= 00
= Input Status
The Input Status must be interpreted as Binary data.

Each part ( bit ) of the data ( byte ) is indicating a specific item that applies on the Input function. In the following table,
an overview is given of all bits together with the corresponding meaning and interpretation.
Function
Description
Bit 7
Input
Set/Not Set
Bit 6
Sensor
Error
Bit 5
Permissive
Start
Bit 4
Service
Bit 3
Shutdown
Bit 2
Shutdown
Warning
Bit 1
Warning
Bit 0
PreWarning
Value 1
Value 0
Set
Not Set
Active
Not Active
Active
Not Active
Active
Not Active
Active
Not Active
Not used
Not used
Active
Not Active
Active
Not Active
3.4.3.7
Value register Interpretation

Value: 00
Digital input is Open
Value: 01
Digital input is Closed
Page 21
3.4.3.8
Analogue Outputs (Only for Turbo)
The Elektronikon MkIV supports up to 2 analogue outputs.

3.4.3.9
Registers

NodeAddress
DINT
ParametersID
DINT
0700
0701
Data 4 Bytes (DINT)

B1
B2
W1
0
0
B3
B4
W2
Analogue Output 1 -Value
Analogue Output 2 -Value
Page 22
3.4.4
Counters
3.4.4.1
Compressor Counters
The Elektronikon MkIV supports up to 33 counters (32-bit counters). Each input as 2 x 16bit value register assigned,
to allow a 32-bit value to be read.
Not all types of compressors use all types of counters. The list in this chapter provides an overview of the used counters
/ compressor type, and the units that are used
Node Address
ParametersID
DINT
DINT
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
0314
..
0332
Data 4 Bytes (DINT)

B1
B2
B3
B4
W1
W2
Running Hours
Loaded Hours
Motor Starts
Module Hours
Accumulated Volume
Load cycle
VSD 1-20% RPM
VSD 20-40% RPM
VSD 40-60% RPM
VSD 60-80% RPM
VSD 80-100% RPM
Not yet used
50 % loaded hours
Load relay 2
Counter application Specific
..
Counter application Specific
yes, if VSD has unloading cycle (e.g. Z-VSD)

Interpretation of data in the registers
Example Running Hours
Running Hours B4 B5 B6 B7
00 2C 93 45 2921285 sec 811 hrs
An Example to calculate the VSD %Counters
Running Hours
65 s
1 - 20%
41 s
20 - 40 %
13 s
40 - 60 %
3 s
60 - 80 %
1 s
80 - 100 %
7 s
Page 23
1 -20%
41 s
20 - 40 %
13 s --> 13*100/65 = 20
--> 20% (round off downwards if the value is lower then xx,50 else round
40 - 60 %
3 s
--> 3*100/65 = 4,61
--> 5%
60 - 80 %
1s
-->
1*100/65 = 1,53
--> 2%
80 - 100 %
7s
-->
7*100/65 = 10,76
--> 11%
off upwards)
---------40 %
100 % - 40 % = 60%
1-20%
41 s
60%
Page 24
3.4.4.1.1
Counters for Fixed Speed
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
Description
Running Hours
Loaded Hours
Motor Starts
Module Hours
Unit
s
s
Number
s
Load Relay
Number
0314
Description
Dryer Low Load Warnings
Unit
Number
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Motor Rotations
Malfunctions Pres/Temp
Malfunctions Fail Pulse
Regreasing Actions
Number
Number
Number
Number
ParameterID
S
P
E
C
I
F
I
C
Page 25
3.4.4.1.2
Counters for VSD
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
S
P
E
C
I
F
I
C
Description
Running Hours
Unit
s
Motor Starts
Module Hours
Accumulated Volume
Number
S
1000m3
VSD
VSD
VSD
VSD
VSD
1-20 % RPM
20-40 % RPM
40-60 % RPM
60-80 % RPM
80-100 % RPM
%
%
%
%
%
0314
Description
Unit
Number
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Motor Rotations
Regreasing Actions
Number
Number
Number
Number
Page 26
3.4.4.1.3
Counters for ZB VSD
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
Description
Running Hours
Unit
s
Motor Starts
Module Hours
Accumulated Volume
Number
S
1000m3
VSD 1-20 % RPM

VSD 20-40 % RPM
VSD 40-60 % RPM
VSD 60-80 % RPM
VSD 80-100 % RPM
Accumulated Volume Tout > 60C
Description
%
%
%
%
%
Unit
0314
S
P
E
C
I
F
I
C
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Page 27
3.4.4.1.4
Counters AQ Fixed Speed
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
0314
S
P
E
C
I
F
I
C
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Description
Running Hours
Loaded Hours
Motor Starts
Module Hours
Unit
s
s
Number
s
Load Relay
Number
Description
Drain Time
Fill Time
Unit
s
s
Page 28
3.4.4.1.5
Counters for AQ VSD
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
0314
S
P
E
C
I
F
I
C
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Description
Running Hours
Unit
s
Motor Starts
Module Hours
Accumulated Volume
Number
S
1000m3
VSD
VSD
VSD
VSD
VSD
1-20 % RPM
20-40 % RPM
40-60 % RPM
60-80 % RPM
80-100 % RPM
%
%
%
%
%
Description
Drain Time
Fill Time
Unit
s
s
Motor Rotations
Regreasing Actions
Number
Number
Number
Number
Page 29
3.4.4.1.6
Counters for PET VSD
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
Description
Running Hours
Unit
s
Motor Starts
Module Hours
Accumulated Volume
Number
S
1000m3
VSD
VSD
VSD
VSD
VSD
1-20 % RPM
20-40 % RPM
40-60 % RPM
60-80 % RPM
80-100 % RPM
Description
%
%
%
%
%
Unit
0314
S
P
E
C
I
F
I
C
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Page 30
3.4.4.1.7
Counters for Turbo
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
Description
Running Hours
Loaded Hours
Motor Starts
Module Hours
Unit
s
s
Number
s
Load Relay
Number
Description
Unit
0314
S
P
E
C
I
F
I
C
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Page 31
3.4.4.1.8
Counters PET Fixed Speed
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
Description
Running Hours
Loaded Hours
Motor Starts
Module Hours
Unit
s
s
Number
s
Load Relay
Number
50 % loaded hours
Load relay 2
s
Number
Description
Unit
0314
S
P
E
C
I
F
I
C
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Page 32
3.4.4.1.9
Counters for SF (Multi)
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
0314
S
P
E
C
I
F
I
C
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Description
Running Hours
Module Hours
Description
Running Hours Element 1
Motor Starts Element 1
Shutdowns Element 1
Shutdowns Element 2
Shutdowns Element 3
Shutdowns Element 4
Units
s
Unit
S
S
S
S
Number
Number
Number
Number
Number
Number
Number
Number
Page 33
3.4.4.1.10
Counters for CD Dryer
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
Description
Running Hours
Module Hours
Description
Units
s
Unit
0314
S
P
E
C
I
F
I
C
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Page 34
3.4.4.1.11
Counters for BD dryer (AII)
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
0314
S
P
E
C
I
F
I
C
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Description
Running Hours
Module Hours
Description
Actual State Time
Programmed State Time
Actual Half Cycle Time
Programmed Half Cycle Time
Unit
s
Unit
s
s
s
s
Page 35
3.4.4.1.12
Counters for FD VSD dryer
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
Description
Running Hours
Unit
s
Motor Starts
Module Hours
Number
s
Description
Unit
0314
S
P
E
C
I
F
I
C
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Page 36
3.4.4.1.13
Counters MD dryer
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
0314
S
P
E
C
I
F
I
C
Description
Unit
Loaded Hours
Module Hours
Description
Unit
Number
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Page 37
3.4.4.1.14
Counters for ES002
ParameterID
F
I
X
E
D
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
ParameterID
Description
Running Hours
Loaded Hours
Motor Starts
Module Hours
Unit
s
s
Number
s
Load Relay
Number
Description
Unit
0314
S
P
E
C
I
F
I
C
0315
0316
0317
0318
0319
0320
0321
0322
0323
0324
0325
0326
0327
0328
0329
0330
0331
0332
Page 38
3.4.4.2
Multi Compressor Controller Counters
The Elektronikon MkIV contains 4 counters (32-bit counters) to perform the MCC load balancing between up to 4
compressors. Each such counter as 2 x 16bit value register assigned, to allow a 32-bit value to be read.
Only units where the MCC master function is active contain real data for this registers.
NodeAddress
DINT
ParametersID
DINT
0500
0501
0502
0503
Data 4 Bytes (DINT)

B1
B2
B3
W1
Compressor 1 counter
B4
W2
Units
s
s
s
s
Data interpretation is the same as for the other counters
Page 39
3.4.5
Special
3.4.5.1
VSD motor data
The Elektronikon MkIV on VSD units contains some important data about the motor speed.This data can be read over
the modbus system.
NodeAddress
DINT
ParametersID
DINT
800
801
802
803
Data 4 Bytes (DINT)

B1
B2
W1
0000 (Not Used)
0000 (Not Used)
0000 (Not Used)
0000 (Not Used)
B3
B4
W2
Required motor speed
Actual motor speed motor 1
Units
rpm
rpm
rpm
rpm
Each register contains a 16-bit value that is directly readable as the equivalent rpm.
3.5
3.5.1
Ethernet/IP parameters for change

Load/Unload Pressure Band change
It is possible to change the operating pressure band inside the Elektronikon MkIV, or to switch between the two
available pressure bands. These registers are only valid for Load/Unload compressors
Functions to be used :
For reading : Read 01
For writing :Command or reprogramming 03
NodeAddress
DINT
ParametersID
DINT
1060
1061
1062
1063
1064
Data 4 Bytes (DINT)

B1
B2
W1
0000 (Not Used)
0000 (Not Used)
0000 (Not Used)
0000 (Not Used)
0000 (Not Used)
B3
B4
W2
Pressure Band Selection
Loading pressure band 1
Unloading Pressure band 1
Loading pressure band 2
Unloading Pressure band 2
Pressure Band Selection : 1 = band 1, 2 = band 2

Attention : when writing values the following relations should be maintained :
Loading pressure < unloading pressure (per band)
Loading pressure should not be below the minimum setting that was factory defined.
Unloading pressure should not be above the maximum setting that was factory defined.
Values not fulfilling this will be refused.
3.5.2
VSD Setpoint change
It is possible to change the operating set point inside the Elektronikon MkIV, or to switch between the two available
pressure set points. These registers are only valid for VSD compressors
Page 40
NodeAddress
DINT
ParametersID
DINT
1050
1051
1052
Data 4 Bytes (DINT)

B1
B2
W1
0000 (Not Used)
0000 (Not Used)
0000 (Not Used)
B3
B4
W2
Setpoint Selection
Setpoint 1
Setpoint 2
Setpoint Selection : 1 = Setpoint 1, 2 = Setpoint 2

The set point must be within the limits that are factory defined for your machine type.
Values not fulfilling this will be refused by the MKIV.
Page 41
3.5.3
MCC Pressure Band change
In Elektronikons where the MCC master function is active it is possible to change the operating pressure band for this
master, or to switch between the two available pressure bands.
NodeAddress
DINT
ParametersID
DINT
1080
1081
1082
1083
1084
Data 4 Bytes (DINT)

B1
B2
W1
0000 (Not Used)
0000 (Not Used)
0000 (Not Used
0000 (Not Used
0000 (Not Used)
B3
B4
W2
MCC Pressure Band Selection
MCC Loading pressure band 1
MCC Unloading Pressure band 1
MCC Loading pressure band 2

MCC Unloading Pressure band 2

Attention : when writing values the following relations should be maintained :
Loading pressure < unloading pressure (per band)
Page 42
3.5.4
PET L/U Regulation Band Change
NodeAddress
DINT
ParametersID
DINT
1090
1091
1092
1093
1094
1095
1096
1097
1098
1099
Data 4 Bytes (DINT)

B1
B2
W1
0000 (Not Used)
0000 (Not Used)
0000 (Not Used)
0000 (Not Used
0000 (Not Used
0000 (Not Used
0000 (Not Used
0000 (Not Used
0000 (Not Used
0000 (Not Used)
B3
B4
W2
Pressure Band Selection
Regulation Method
100 % Loading Pressure band1
100 % Unloading Pressure band1

Regulation Method :
1
2
3
0 - 100 %
0 - 50 %
0 50 100 %
The values must be within the limits that are factory defined for your machine type.
Page 43
3.5.5
ZH Turbo Regulation Setpoint and Band Change
NodeAddress
DINT
ParametersID
DINT
1110
1111
1112
1113
1114
1115
1116
Data 4 Bytes (DINT)

B1
B2
W1
0000 (Not Used)
0000 (Not Used)
0000 (Not Used)
0000 (Not Used
0000 (Not Used
0000 (Not Used
0000 (Not Used
B3
B4
W2
Setpoint selection
Setpoint 1
Load offset 1
Unload offset1
Setpoint 1
Load offset 1
Unload offset1
Setpoint Selection : 1 = Setpoint 1, 2 = Setpoint 2

The values must be within the limits that are factory defined for your machine type.
Page 44
3.6
3.6.1
Ethernet/IP parameters for remote control

Control Commands
3.6.1.1
Compressor Control Mode Selection
The Elektronikon MkIV has a number of control modes that define the behaviour of a compressor in relation to external
inputs (pressure reading, start/stop commands,).
Each mode has a main type (= number 1 to 4), and a sub-type (a,b,c,..). The number of sub-types is different for each
main type.
When Ethernet/IP has to be used to control a compressor the main type ust be set to 4 (=remote control over
communication line). This has to be done through the display, select LAN Control. By default the compressor will
then enter the 4a mode.
Through Profibus it is now possible to activate the other sub-types.
NodeAddress
DINT
ParametersID
2001
ParametersID
DINT
Value to write
1
2
3
Data 4 Bytes (DINT)

B1
B2
00
00
Description
Switch from 4a or 4c to 4b
Switch from 4b or 4c to 4a
Switch from 4a or 4b to 4c
B3
00
B4
Value
Accepted in mode
4a 4c
4b
4a 4b
Note
Mode 4a : remote control of start/stop but pressure control is done by the controller
Mode 4b : remote control of start/stop and pressure control is done from remote (Supervisory control) (also for VSD
setpoint control and Turbo)
Mode 4c : remote control of start/stop with external speed (only vsd) speed control)
Page 45
Fixed Speed
VSD
VSD Throttle Valve
AQ Fixed Speed
AQ VSD
ZH Turbo
PET Fixed Speed
PET VSD
WCO Fixed Speed
WCO VSD
SF (Multi)
BD Dryer (AII)
FD VSD Dryer
MD Dryer
ES002
Fixed Speed
VSD
VSD Throttle Valve
AQ Fixed Speed
AQ VSD
ZH Turbo
PET Fixed Speed
PET VSD
WCO Fixed Speed
WCO VSD
SF (Multi)
BD Dryer (AII)
FD VSD Dryer
MD Dryer
ES002
Switch from 4a to 4b
X
X
X
X
X
X
X
X
X
X
Switch from 4b to 4a
X
X
X
X
X
X
X
X
X
X
Switch from 4a to 4c
Switch from 4c to 4a
X
X
X
X
Switch from 4b to 4c
Fixed Speed
VSD
VSD Throttle Valve
AQ Fixed Speed
AQ VSD
ZH Turbo
PET Fixed Speed
PET VSD
WCO Fixed Speed
WCO VSD
SF (Multi)
BD Dryer (AII)
FD VSD Dryer
MD Dryer
ES002
Switch from 4c to 4b
X
X
X
X
Page 46
3.6.1.2
Compressor Commands
The commands that are described here are only available in the defined Compressor Control Modes.
Carefully consult the control concept of the compressors before using them.
NodeAddress
DINT
ParameterID
2000
ParameterID
DINT
Value to write
1
2
3
4
5
6
7
8
9
10
11
2003
1
2
Data 4 Bytes (DINT)

B1
B2
00
00
B3
Command
Start
Stop
Load
Unload
MCC Start System
MCC Stop System
MCC Local
50 % Load (PET L/U Booster)
Not used
Start water-cooling pump (PET L/U or VSD
Booster + PETPACK functionality is active)
Stop water-cooling pump (PET L/U or VSD
Booster + PETPACK functionality is active)
Reset Shutdown
Reset Start Failures
B4
00
Value
Accepted in mode
4a / 4b
4a / 4b
4a / 4b
4b ( in 4a = Manual unload )
4a / 4d
4d
4d
4b
4b
4b
In all Modes
In all Modes
Page 47
Fixed Speed
VSD
VSD Throttle Valve
AQ Fixed Speed
AQ VSD
ZH Turbo
PET Fixed Speed
PET VSD
WCO Fixed Speed
WCO VSD
SF (Multi)
BD Dryer (AII)
FD VSD Dryer
MD Dryer
ES002
Start Command
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Stop Command
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Load Command
X
Unload Command
X
X
X
X
X
Page 48
3.6.2
VSD external setpoint/speed control
On VSD units extended external control is possible whereby either the main motor speed of the pressure set point is
directly controlled from remote over Profibus.
This can be done with the following Profibus parameters.
NodeAddress
DINT
ParametersID
DINT
1070
1071
3.6.3
Data 4 Bytes (DINT)

B1
B2
W1
0000 (Not Used)
0000 (Not Used)
B3
B4
W2
External Setpoint
External Speed
Reset Initial Settings (Analogue , Digital , Counter Inputs)
NodeAddress
DINT
Existing Node
ParametersI
D
DINT
2100
Data 4 Bytes (DINT)

B1
B2
W1
0000 (Not Used)
B3
B4
W2
0000 (Not Used)
Page 49

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Atlas Copco Airpower NV

Ethernet Protocol for ComBox-E

2.2.1 L35E CompactLogix Controller

For testing we used the L35E CompactLogic Controller.

File: 9820 3582 05 User Guide MKIV Ethernet-IP 03.doc

Atlas Copco Airpower NV

Ethernet Protocol for ComBox-E

Master Slave concept

Function (Master-> Slave

# parameters : number of data records in the message

File: 9820 3582 05 User Guide MKIV Ethernet-IP 03.doc

Atlas Copco Airpower NV

Ethernet Protocol for ComBox-E

The header is split into 3 areas.

The following functions are supported for slave to master:

Function (Master-> Slave

File: 9820 3582 05 User Guide MKIV Ethernet-IP 03.doc

Atlas Copco Airpower NV

Ethernet Protocol for ComBox-E

Each data record 3 DINT long contains the following info:

Node Address : 1 DINT, CAN address of slave to connect to

Parameter ID : shows the parameter thats being requested

shows the data off the parameter when DataError is 0

File: 9820 3582 05 User Guide MKIV Ethernet-IP 03.doc

Atlas Copco Airpower NV

Ethernet Protocol for ComBox-E

Ethernet Parameter ID for Data Reading

Function to be used : Read 01

Compressor with Node ID 1 is found

File: 9820 3582 05 User Guide MKIV Ethernet-IP 03.doc

Atlas Copco Airpower NV

Ethernet Protocol for ComBox-E

Detailed General Compressor Condition

Data 4 Bytes (DINT)

File: 9820 3582 05 User Guide MKIV Ethernet-IP 03.doc

Atlas Copco Airpower NV

Ethernet Protocol for ComBox-E

Local Control (Keyboard)

Remote Control (Digital)

Remote Control (Communication remote)

File: 9820 3582 05 User Guide MKIV Ethernet-IP 03.doc