Professional Documents
Culture Documents
OUR MISSION STATEMENT: Fulflo Specialties will strive to be the world leader in the valve manufacturing industry.
Our mission is to achieve and sustain through continual improvement, the highest quality of product and services.
Fulflo will ensure that every employee, vendor, and subcontractor share a common goal of quality and reliability
at an affordable price.
CONTENTS
General Information / Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ENGINEERING DATA
ENGINEERING
DATA
V-SERIES
VALVES
FV-SERIES
VALVES
OV-SERIES
VALVES
A-SERIES
VALVES
SVB
SERIES
VALVES
APPLICATIONS
V-SERIES VALVES
FV-SERIES VALVES
OV-SERIES VALVES
A-SERIES VALVES
SVB-SERIES VALVES
(Underwriter Listed)
APPLICATIONS
SPECIALTY VALVES
Please contact Fulflo directly for special applications. We can engineer special or
modified valves to meet your application.
3
ENGINEERING
DATA
V1 = 150 SSU
V2 = higher viscosity
Assume we have the following application,
GPM = 10
Viscosity = 12,000 SSU
Normally for 10 GPM a 1/2 valve would be used.
Referring to the orifice area chart on page 9, to find the
area of a 1/2 valve. The area is .305.
4 12000 = 4 80=2.99
150
2.99 x .305=.9120 area needed to pass 10 GPM
Again referring to the orifice area chart, we find that the
area of 11/4 valve is 1.224. Therefore a 11/4 valve
would be used. To find the over-pressure refer to the
performance chart for a 11/4 valve.
Performance charts based on actual test results are
available on request. For additional information contact
THE FULFLO SPECIALTIES CO.
VELOCITY
NORMAL SUCTION
VELOCITY IN PIPES
NORMAL
FLOW RATE
PIPE SIZE
ENGINEERING
DATA
ENGINEERING
DATA
APPLICATIONS
APPLICATION 1
APPLICATION 2
TO SYSTEM
FULFLO VALVE
OPEN TANK
TO SYSTEM
FULFLO VALVE
CLOSED TANK
PUMP
OPEN TANK
PUMP
CLOSED TANK
APPLICATION 3
APPLICATION 4
TO SYSTEM
TO SYSTEM
FULFLO VALVE
SUCTION
SUCTION
PUMP
FULFLO VALVE
PUMP
CLOSED LOOP
SPRING MATERIAL
& TEMPERATURE CHART
307-AS
307-US
307-WS
1/2
307-XS
307-YS
307-ZS
307-RS
307-TS
3/4
407-AS
407-US
407-WS
407-XS
407-YS
407-ZS
507-AS
507-US
507-WS
507-XS
507-YS
507-ZS
507-R
607-AS
11/4
607-US
607-WS
607-XS
607-YS
607-ZS
607-R
707YS
807-US
807-WS
807-XS
807-YS
807-ZS
A581 COND. A
A0970D
A0980D
A1060D
A1070D
A1080D
A1160D
A1170D
A1181D
A1190D
A0971C
A1061C
228
A0961C
229
A 231
250 F
425 F
550 F
650 F
OIL TEMP.
ASTM SPEC.
A0960D
A1071C
MAX TEMP.
MUSIC WIRE
18-8SS
807-AS
CHR. VANADIUM
17-7PHSS
PART NO.
VALVE SIZE
228
11/2
707-XS
707-R
707-WS
707-ZS
229
A 231
A581 COND. A
250 F
425 F
550 F
650 F
OIL TEMP.
707-US
207-TS
707-AS
21/2
207-RS
207-ZS
MATERIAL
207-YS
ASTM SPEC.
4 3 2 1/ 2
3/8
207-WS
MUSIC WIRE
18-8SS
207-US
207-XS
CHR. VANADIUM
17-7PHSS
PART NO.
VALVE SIZE
207-AS
MAX TEMP.
NOTES
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
7
ENGINEERING
DATA
MATERIAL
ENGINEERING
DATA
5
X
3/8
1/2
3/4
1
11/4
11/2
2
6
X
X
8
X
X
10
X
SAE J1926
12
X
X
16
20
X
X
24
X
X
32
THD. A
FIG.F
C
SAE
A
NO.
5
1/2-20
6
9/16-18
8
3/4-16
10
7/8-14
12
11/16-12
15/16-12
16
15/8-12
20
17/8-12
24
21/2-12
32
DIA. D
.010
.005 R
100
E
DIMENSIONS (INCHES)
B
.937
1.000
1.218
1.375
1.656
2.000
2.312
2.562
3.192
.547
.609
.688
.781
.906
.906
.906
.906
.906
.550
.616
.811
.942
1.148
1.398
1.713
1.962
2.587
12F
12F
12F
15F
15F
15F
15F
15F
15F
FIG. F
45 + 5
VALVE
SIZE
3/8
1/2
3/4
1
11/4
11/2
2
SAE
NO.
5
6
8
6
8
10
12
12
16
20
20
24
24
32
CAST IRON
SVJ-2039
SVJ-2036
SVJ-2042
SVJ-3065
SVJ-3066
SVJ-3051
SVJ-4049
SVJ-5084
SVJ-5071
SVJ-5083
SVJ-6065
SVJ-6066
SVJ-7050
SVJ-8047
MATERIAL
BRASS
STEEL
SVS-2039
SVB-2039
SVS-2036
SVB-2036
SVS-2042
SVB-2042
SVS-3065
SVB-3065
SVS-3066
SVB-3066
SVS-3051
SVB-3051
SVS-4049
SVB-4049
SVS-5084
SVB-5084
SVS-5071
SVB-5071
SVS-5083
SVB-5083
SVS-6065
SVB-6065
SVS-6066
SVB-6066
SVS-7050
SVB-7050
SVS-8047
SVB-8047
STAINLESS
SVSS-2039
SVSS-2036
SVSS-2042
SVSS-3065
SVSS-3066
SVSS-3051
SVSS-4049
SVSS-5084
SVSS-5071
SVSS-5083
SVSS-6065
SVSS-6066
SVSS-7050
SVSS-8047
VALVE
SIZE
3/8
1/2
3/4
1
11/4
11/2
2
MIN.
.685
.850
1.060
1.325
1.670
1.910
2.410
AA
BB
MAX.
.690
.855
1.065
1.330
1.675
1.915
2.415
.312
.437
.562
.625
.750
.812
.875
AA
Caps
Bodies
Locknuts, Retainers
Pistons
MATERIAL
BUNA
ETHYLENE-PROPYLENE
VITON
SILICONE
TEFLON
NEOPRENE
AFLAS
R
EPR
RV
RS
RT
RN
RA
MIN TEMP.
-20F
-20F
-30F
-50F
TEMP. RANGE
MIN.
MAX.
COMPOUND
B 46
E 50
V 14
S 71
MAX TEMP.
400F
400F
600F
600F
-40F
-67F
-31F
-103F
-423F
-67F
-25F
MAXIMUM ALLOWABLE
WORKING PRESSURE
CAST IRON
BRASS
STEEL
STAINLESS STEEL
PISTON DIA.
+.000-.0003
.4985
.6235
.7485
.9985
1.2485
1.4985
1.9985
2.6500
3.1235
4.1222
257F
302F
437F
482F
500F
284F
450F
AREA
IN 2
.195
.305
.440
.783
1.224
1.764
3.167
5.515
7.663
13.346
BODY GO
RC 3 FIT
.4993
.6243
.7493
.9993
1.2495
1.4995
1.9997
2.6517
3.1247
4.1250
1500
1500
2000
2000
ASTM
SPEC.
D2000
D2000
D2000
D2000
D2000
D2000
D2000
PSI
PSI
PSI
PSI
DIMENSIONS IN INCHES
BODY NO GO
RC 3 FIT
.4999
.6249
.7499
1.0003
1.2507
1.5007
2.0011
2.6527
3.1261
4.1262
ENGINEERING
DATA
BB
SOCKET WELD
ENGINEERING
DATA
FLANGE AND
DRILLING DIMENSIONS
(INCHES)
G
THICKNESS
B
E
C
A REF.
B
C
A
Flange Thickness Bolt Circle
Flange
Diameter
Diameter
Brass
Cl/Steel
31/8
9/16
41/4
3/8
5/8
13/32
45/8
31/2
11/16
7/16
5
37/8
3/4
1/2
6
43/4
7/8
N/A
7
51/2
15/16
N/A
71/2
6
15/16
N/A
71/2
9
F
D
E
Bolt Holes Raised Face Raised Face
Diameter
Height
Diameter
5/8
5/8
5/8
3/4
3/4
3/4
3/4
2
21/2
27/8
35/8
41/8
5
63/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
G
Spotface
Diameter
1.12
1.12
1.12
1.37
1.37
1.37
1.37
Number
of Bolts
4
4
4
4
4
4
8
Note: Brass flanges conform to 150# ANSI B 16.24 except with raised face. Cast iron and steel flanges conform to 150# ASME B 16.5 steel specifications.
*Available in Cast Iron & Steel only. 125-250 AARH flange finish (Steel & Stainless Steel only)
A
Flange
Diameter
47/8
51/4
61/8
61/2
B
Flange
Thickness
11/16
3/4
13/16
7/8
C
Bolt Circle
Diameter
31/2
37/8
41/2
5
F
D
E
Bolt Holes Raised Face Raised Face
Diameter
Height
Diameter
Note: Cast iron flanges conform to 250# ASME B 16.2 steel specifications.
3/4
3/4
7/8
3/4
211/16
31/16
39/16
43/16
1/16
1/16
1/16
1/16
A
Flange
Diameter
47/8
51/4
61/8
61/2
71/2
81/4
10
B
Flange
Thickness
11/16
3/4
13/16
7/8
1
11/8
11/4
C
Bolt Circle
Diameter
31/2
37/8
41/2
5
57/8
65/8
77/8
F
D
E
Bolt Holes Raised Face Raised Face
Diameter
Height
Diameter
3/4
3/4
7/8
3/4
7/8
7/8
7/8
2
21/2
27/8
35/8
41/8
5
63/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
G
Spotface
Diameter
Number
of Bolts
1.37
1.37
1.56
1.37
4
4
4
8
G
Spotface
Diameter
Number
of Bolts
1.37
1.37
1.56
1.37
1.56
1.56
1.56
4
4
4
8
8
8
8
G
Spotface
Diameter
Number
of Bolts
Note: Available in steel and cast iron only. Brass flanges conform to 300# ANSI B 16.24 except with raised face.
Steel flanges conform to 300# ASME B 16.5 steel specifications. 125-250 AARH flange finish (Steel & Stainless Steel only)
A
Flange
Diameter
47/8
51/4
61/8
61/2
71/2
81/4
103/4
B
Flange
Thickness
15/16
11/16
11/8
11/4
13/8
11/2
13/4
C
Bolt Circle
Diameter
31/2
37/8
41/2
5
57/8
65/8
81/2
F
D
E
Bolt Holes Raised Face Raised Face
Diameter
Height
Diameter
3/4
3/4
7/8
3/4
7/8
7/8
1
2
21/2
27/8
35/8
41/8
5
63/16
1/4
1/4
1/4
1/4
1/4
1/4
1/4
Note: Steel flanges conform to 600# ASME B 16.5 steel specifications. 125-250 AARH flange finish (Steel & Stainless Steel only)
Note: Special Flanges With Drilling On Or Off Center And Smooth Or Raised Face Are Available Upon Request.
10
1.37
1.37
1.56
1.37
1.56
1.56
1.78
4
4
4
8
8
8
8
V-SERIES VALVES
Installation, Maintenance & Operating Instructions
V- SERIES
VALVES
Standard
with Screw
Connections
Standard
with Flange
Connections
Stainless Steel
with Screw
Connections
Handwheel
with Screw
Connections
Handwheel
with Flange
Connections
APPLICATION
Widely used in a variety of applications, the VSeries valves are ideally suited in hydraulic and
lubricating systems for load regulation and
system protection. Special trim or packings are
available for use with fire resisting fluids and
other liquids of this type. Unusual applications
and special requirements should be referred to
our engineering staff for recommendation.
INSTALLATION
11
V-SERIES
V- SERIES
VALVES
SETTING VALVES
MAINTENANCE
G
B
E
F
C
I
H
A
D
G
C
I
Inspect valve bore and piston for wear or scoring. Replace broken
or damaged parts. Clean all parts thoroughly and re-assemble by
reversing the above procedure.
12
V-SERIES
ASSEMBLY NUMBER IDENTIFICATION CHART
Designation
Style
Code
None
H
V
J
B
S
SS
Description
Standard Model
Handwheel Model
2
3
Series
Material
Connections
None
F
Screw Connections
Flange Connections
Size
6,7,8
ASA
Flange
Rating
-2
-3
-4
-5
-6
-7
-8
None
-150
-600
3/8
1/2
3/4
1
11/4
11/2
2
300# Flange Standard (no designation required)
Flange
Style
150# & 600#
Only
O-Ring
Material
A
B
C
D
R
RV
RS
RT
RA
EPR
RN
SP
P
/HS
/SS
/3SS
/AS
/US
/WS
/XS
/YS
/ZS
Hardened Steel
416 Stainless Steel
303 Stainless Steel (For Stainless Valves Only)
10
11
Options
12
Piston
Material
13
Spring
14
Setting
Cast iron
Brass
Steel
Stainless Steel (300 Series Stainless)
EXAMPLES:
V
VJ-5RVSP/HS/WS
-5
1
RV
Viton O-Ring
SP
/HS
/WS
300# Flange Class Standard (250# Flange Class - Cast Iron Standard)
VJF-5R/HS/WS
Flanged
-5
1
Buna O-Ring
/HS
H.S. Piston
/WS
WS Spring
Series
Cast Iron
VJF-5-150AR/HS/WS
Flanged
-5 -150 A
1
Rating
Style
Buna O-Ring
/HS
H.S. Piston
/WS
WS Spring
Valve
Flange
Size
1
11/4
11/2
2
BLACK-AS
Low High
3
10
3
10
3
10
3
10
3
10
3
10
3
10
13
V- SERIES
VALVES
Symbol No.
1
V-SERIES
VJ Cast Iron
VS Steel
VB Brass
VSS Stainless Steel
DIMENSIONS
B
C
F
AA REF.
FULFLO
D
G
DIMENSIONS IN INCHES
Valve
Size
AA
BB
CC
3/8
511/32
13/8
13/8
13/8
1/2
63/16
111/16
17/16
17/16
3/4
15
6 /16
15
1 /16
13
1 /16
111/16
87/32
29/32
29/32
21/16
11/4
99/16
29/16
29/16
21/2
11/2
111/16
211/16
211/16
27/8
13
31/4
DD REF
DD
REF
OUT
BB
V- SERIES
VALVES
IN
DD
REF
CC
PARTS LIST
SYM.
A
NAME
BODY
CAP
(O-RING SEAL)
ADJUSTING
SCREW
RETAINER
O-RING
LOCK NUT
SPRING
STOP RING
PISTON
B
E
CAP
(GASKET SEAL)
GASKET
MODEL
3/8
VJ, VJ-SP
200
VB
200-B
VS
200-S
VSS
200-SS
VJ, VJ-SP
201-SR
VB
201-BR
VS
201-SR
VSS
201-SSR
VJ, VB
202-B
VS, VJ-SP
202-S
VSS
202-SS
VJ, VB
203-B
VS, VJ-SP
203-S
VSS
203-SS
VJ, VJ-SP, VB, VS
204-*
VSS
204-RT
VJ, VJ-SP, VS, VB
205-S
VSS
205-SS
ALL MODELS
207-**
VJ, VB
208-B
VS, VJ-SP
208-S
VSS
208-SS
HARDENED STEEL
206
416 STAINLESS STEEL 206-A
303 STAINLESS STEEL 206-SS
VJ, VJ-SP
201-S
VB
201-B
VS
201-S
204
VJ, VB
204-S
VS, VJ-SP
1/2
300
300-B
300-S
300-SS
301-SR
301-BR
301-SR
301-SSR
302-B
302-S
302-SS
303-B
303-S
303-SS
304-*
304-RT
305-S
305-SS
307-**
308-B
308-S
308-SS
306
306-A
306-SS
301-S
301-B
301-S
304
304-S
14
3/4
400
400-B
400-S
400-SS
401-R
401-BR
401-SR
401-SSR
402-B
402-S
402-SS
403-B
403-S
403-SS
404-*
404-RT
405-S
405-SS
407-**
408-B
408-S
408-SS
406
406-A
406-SS
401
401-B
401-S
404
404-S
VALVE SIZE
1
11/4
600
500
600-B
500-B
600-S
500-S
600-SS
500-SS
601-R
501-R
601-BR
501-BR
601-SR
501-SR
501-SSR 601-SSR
602-B
502-B
602-S
502-S
602-SS
502-SS
603-B
503-B
603-S
503-S
603-SS
503-SS
604-*
504-*
604-RT
504-RT
605-S
505-S
605-SS
505-SS
607-**
507-**
608-B
508-B
608-S
508-S
608-SS
508-SS
606
506
606-A
506-A
606-SS
506-SS
601
501
601-B
501-B
601-S
501-S
604
504
604-S
504-S
11/2
700
700-B
700-S
700-SS
701-R
701-BR
701-SR
701-SSR
702-B
702-S
702-SS
703-B
703-S
703-SS
704-*
704-RT
705-S
705-SS
707-**
708-B
708-S
708-SS
706
706-A
706-SS
701
701-B
701-S
704
704-S
2
800
800-B
800-S
800-SS
801-R
801-BR
801-SR
801-SSR
802-B
802-S
802-SS
803-B
803-S
803-SS
804-*
804-RT
805-S
805-SS
807-**
808-B
808-S
808-SS
806
806-A
806-SS
801
801-B
801-S
804
804-S
V-SERIES
VSF Steel
VSSF Stainless Steel
DIMENSIONS
DIMENSIONS IN INCHES
B
C
F
E
D
A
G
Valve
Size
AA
BB
91/2
31/2
90.0
AA REF.
149/16 49/16
45.0
BB
PARTS LIST
SYM.
NAME
BODY
(O-RING SEAL)
CAP
ADJUSTING
SCREW
RETAINER
O-RING
LOCK NUT
SPRING
STOP RING
PISTON
CAP
GASKET
(GASKET SEAL)
MODEL
1
VJF, VJF-SP
500-F
VBF
500-BF
VSF
500-SF
VSSF
500-SSF
VJF, VJF-SP
501-R
VBF
501-BR
VSF
501-SR
VSSF
501-SSR
VJF, VBF
502-B
VSF, VJF-SP
502-S
VSSF
502-SS
VJF, VBF
503-B
VSF, VJF-SP
503-S
VSSF
503-SS
VJF, VJF-SP
504*
VBF, VSF
504-*
VSSF
504-RT
VJF, VJF-SP
505-S
VSF, VBF
505-S
VSSF
505-SS
ALL MODELS
507-**
VJF, VBF
508-B
VJF-SP, VSF
508-S
VSSF
508-SS
HARDENED STEEL
506
416 STAINLESS STEEL 506-A
303 STAINLESS STEEL 506-SS
VJF, VJF-SP
501
VBF
501-B
VSF
501-S
VJF, VBF
504
VJF-SP, VSF
504-S
11/4
600-F
600-BF
600-SF
600-SSF
601-R
601-BR
601-SR
601-SSR
602-B
602-S
602-SS
603-B
603-S
603-SS
604*
604-*
604-RT
605-S
605-S
605-SS
607-**
608-B
608-S
608-SS
606
606-A
606-SS
601
601-B
601-S
604
604-S
VALVE SIZE
11/2
700-F
700-BF
700-SF
700-SSF
701-R
701-BR
701-SR
701-SSR
702-B
702-S
702-SS
703-B
703-S
703-SS
704*
704-*
704-RT
705-S
705-S
705-SS
707-**
708-B
708-S
708-SS
706
706-A
706-SS
701
701-B
701-S
704
704-S
2
800-F
800-BF
800-SF
800-SSF
801-R
801-BR
801-SR
801-SSR
802-B
802-S
802-SS
803-B
803-S
803-SS
804*
804-*
804-RT
805-S
805-S
805-SS
807-**
808-B
808-S
808-SS
806
806-A
806-SS
801
801-B
801-S
804
804-S
V- SERIES
VALVES
IN
PIPE SIZE
PARTS LIST
SYM.
A
B
C
D
E
G
H
I
J
K
L
M
NAME
PIPE SIZE
BB
CC
DD
EE
3/8
8 /8
1 /8
1 /8
1 /8
7/8
1/2
95/8
111/16
17/16
17/16
11/8
3/4
9 /16
15
1 /16
11
1 /16
13
1 /16
13/8
127/16
29/32
21/16
29/32
13/8
11/4
137/16
29/16
21/2
29/16
15/8
11/2
171/16
211/16
27/8
211/16
21/4
17 /16
3 /8
21/4
CC
OUT
PANEL MOUNT
OUT
PIPE SIZE
CC
I
J
K
AA MAXIMUM REF.
FULFLO
REF
FULFLO
AA MAXIMUM REF.
V- SERIES
VALVES
F
G
EE
THD. DIA.
AA
BB
C
D
E
DIMENSIONS IN INCHES
Valve
Size
REF
BB
DIMENSIONS
PIPE SIZE
V-SERIES
DD
IN
CC
REF.
DD
CC
REF.
MODEL
3/8
LOCK NUT OR
1/4-20
ALL
MODELS
SET SCREW
COMM.
HANDWHEEL ALL MODELS
229
HVJ(P),
HVS(P)
222-S
ADJUSTING
HVB(P)
222-B
SCREW
HVSS(P)
222-SS
HVJ(P), HVS(P)
205-S
HVB(P)
205-S
LOCK NUT
HVSS(P)
205-SS
225-S
HVJ(P), HVS(P)
225-B
HVB(P)
GLAND
225-SS
HVSS(P)
223-SR
HVJ, HVS
223-BR
HVB
223-SSR
HVSS
BONNET
228-SR
HVJ(P), HVS(P)
228-BR
HVB(P)
228-SSR
HVSS(P)
224*
HVJ(P), HVS(P)
224-*
HVB(P)
O-RING
224-RT
HVSS(P) only
204*
HVJ(P), HVS(P)
204-*
HVB(P)
O-RING
204-RT
HVSS(P) only
200
HVJ(P)
200-B
HVB(P)
BODY
200-S
HVS(P)
200-SS
HVSS(P)
207-**
SPRING
ALL MODELS
206
HARDENED STEEL
416 STAINLESS STEEL 206-A
PISTON
303 STAINLESS STEEL 206-SS
208-S
HVJ(P), HVS(P)
208-B
HVB(P)
STOP RING
208-SS
HVSS(P)
505-S
HVJ(P),
HVS(P),
LOCK NUTS
505-S
HVB(P)
2 REQD
505-SS
HVSS(P)
1/2
1/4-20
COMM.
229
322-S
322-B
322-SS
205-S
205-S
205-SS
325-S
325-B
325-SS
323-SR
323-BR
323-SSR
328-SR
328-BR
328-SSR
224*
224-*
224-RT
304*
304-*
304-RT
300
300-B
300-S
300-SS
307-**
306
306-A
306-SS
308-S
308-B
308-SS
605-S
605-S
605-SS
VALVE SIZE
1
11/4
1/4-20
205-S
COMM.
629
429
429
622-S
522-S
422-S
622-B
522-B
422-B
622-SS
522-SS
422-SS
655-S
305-S
305-S
655-S
305-S
305-S
655-SS
305-SS
305-SS
625-S
525-S
525-S
625-B
525-B
525-B
625-SS
525-SS
525-SS
623-SR
523-SR
423-SR
623-BR
523-BR
423-BR
423-SSR 523-SSR 623-SSR
628-SR
528-SR
428-SR
628-BR
528-BR
428-BR
428-SSR 528-SSR 628-SSR
624*
424*
424*
624-*
424-*
424-*
624-RT
424-RT
424-RT
604*
504*
404*
604-*
504-*
404-*
604-RT
504-RT
404-RT
600
500
400
600-B
500-B
400-B
600-S
500-S
400-S
600-SS
500-SS
400-SS
607-**
507-**
407-**
606
506
406
606-A
506-A
406-A
606-SS
506-SS
406-SS
608-S
508-S
408-S
608-B
508-B
408-B
608-SS
508-SS
408-SS
805-S
705-S
705-S
805-S
705-S
705-S
805-SS
705-SS
705-SS
3/4
205-S
11/2
1/4-20
COMM.
629
722-S
722-B
722-SS
655-S
655-S
655-SS
725-S
725-B
725-SS
723-SR
723-BR
723-SSR
728-SR
728-BR
728-SSR
624*
624-*
624-RT
704*
704-*
704-RT
700
700-B
700-S
700-SS
707-**
706
706-A
706-SS
708-S
708-B
708-SS
745-S
745-S
745-SS
2
1/4-20
COMM.
629
822-S
822-B
822-SS
655-S
655-S
655-SS
825-S
825-B
825-SS
823-SR
823-BR
823-SSR
828-SR
828-BR
828-SSR
624*
624-*
624-RT
804*
804-*
804-RT
800
800-B
800-S
800-SS
807-**
806
806-A
806-SS
808-S
808-B
808-SS
745-S
745-S
745-SS
V-SERIES
DIMENSIONS
DIMENSIONS IN INCHES
Valve
Size
C
D
E
H
I
J
SYM.
A
B
C
D
E
G
H
I
J
K
L
M
NAME
IN
BB
MODEL
OUT
BB
PARTS LIST
11/2
FULFLO
K
PANEL MOUNT
AA MAXIMUM REF.
BB EE
11
DIMENSIONS IN INCHES
11/2
11/4
1/4-20
1/4-20
COMM.
COMM.
629
629
722-S
622-S
722-B
622-B
722-SS
622-SS
655-S
655-S
655-S
655-S
655-SS
655-SS
725-S
625-S
725-B
625-B
725-SS
625-SS
723-SR
623-SR
723-BR
623-BR
723-SSR
623-SSR
728-SR
628-SR
728-BR
628-BR
728-SSR
628-SSR
624*
624*
624-*
624-*
624-RT
624-RT
704*
604*
704-*
604-*
704-RT
604-RT
700-F
600-F
700-BF
600-BF
700-SF
600-SF
700-SSF
600-SSF
707-**
607-**
706
606
706-A
606-A
706-SS
606-SS
708-S
608-S
708-B
608-B
708-SS
608-SS
745-S
805-S
745-S
805-S
745-SS
805-SS
1
205-S
429
522-S
522-B
522-SS
305-S
305-S
305-SS
525-S
525-B
525-SS
523-SR
523-BR
523-SSR
528-SR
528-BR
528-SSR
424*
424-*
424-RT
504*
504-*
504-RT
500-F
500-BF
500-SF
500-SSF
507-**
506
506-A
506-SS
508-S
508-B
508-SS
705-S
705-S
705-SS
2
1/4-20
COMM.
629
822-S
822-B
822-SS
655-S
655-S
655-SS
825-S
825-B
825-SS
823-SR
823-BR
823-SSR
828-SR
828-BR
828-SSR
624*
624-*
624-RT
804*
804-*
804-RT
800-F
800-BF
800-SF
800-SSF
807-**
806
806-A
806-SS
808-S
808-B
808-SS
745-S
745-S
745-SS
V- SERIES
VALVES
EE
THD. DIA.
AA
10
4
3
15
2 AS
US
RS
TS
ZS
YS
Rated Capacity
11 G.P.M.
10
XS
WS
25
20
Rated Capacity
5 G.P.M.
.5
V- SERIES
VALVES
6 8 10
XS
5
4
3
AS
US
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
YS
6 8 10
40
30
ZS
WS
YS
AS
XS
5
4
3
Rated Capacity
25 G.P.M.
20
US
WS
ZS
YS
10 AS
8
6
XS
2
1
40 60 80 100 150
60
50
40
30
Rated Capacity
16 G.P.M.
US
20
OVERPRESSURE IN P.S.I.
1 VALVE TESTS
PRESSURE RANGE IN P.S.I.
407-AS =
3-10
407-US =
7-35
407-WS = 30-100
407-XS = 60-175
407-YS = 150-350
407-ZS = 300-500
10
TS
ZS
20
15
RS
WS
6 8 10
20
OVERPRESSURE IN P.S.I.
21
40 60 80 100 150
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
Overpressure - The pressure increase or accumulation above the set pressure when the valve is discharging flow.
18
ZS
US
YS
XS
AS
8
41
WS
6 8 10
20
Rated Capacity
80 G.P.M.
80
32
24
WS
40
US
ZS
AS
16
8
1
40 60 80 100 150
OVERPRESSURE IN P.S.I.
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
200
150
Rated Capacity
150 G.P.M.
100
50
40
30
ZS
AS
XS
WS
US
YS
20
10
1
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
Overpressure - The pressure increase or accumulation above the set pressure when the valve is discharging flow.
19
YS
XS
2 VALVE TESTS
20
16
12
200
160
120
Rated Capacity
50 G.P.M.
V- SERIES
VALVES
120
100
80
60
40
FV-SERIES VALVE
FV- SERIES
VALVES
APPLICATION
INSTALLATION
FV-SERIES
SETTING VALVES
MAINTENANCE
G
B
E
C
To
1.
2.
3.
4.
5.
6.
7.
8.
Operates Efficiently
and Effectively
21
FV- SERIES
VALVES
FV-SERIES
ASSEMBLY NUMBER IDENTIFICATION CHART
Symbol No.
Designation
1
2
Code
Series
Material
Description
FV
J
B
S
SS
None
F
Cast iron
Brass
Steel
Stainless Steel (300 Series Stainless)
Screw Connections
Flange Connections 300# Flange Class Standard (250# Flange Class - Cast Iron Standard)
Connections
Size
5,6,7
ASA
Flange
Rating
Flange
Style
150# & 600#
only
None
-150
-600
O-Ring
Material
R
RV
RS
RA
EPR
RN
Buna (Standard)
Viton
Silicone
Aflas
Ethylene Propylene
Neoprene
10
Piston
Material
Hardened Steel
416 Stainless Steel
303 Stainless Steel (For Stainless Valves Only)
11
Spring
12
Setting
/HS
/SS
/3SS
/AS
/US
/WS
/XS
/YS
/ZS
FV- SERIES
VALVES
-2
-3
-4
-5
-6
-7
-8
3/8
1/2
3/4
1
11/4
11/2
2
A
B
C
D
EXAMPLES:
FV
Series
Cast Iron
FVJ-5RV/HS/WS
-5
1
RV
Viton O-Ring
/HS
H.S. Piston
/WS
WS Spring
FV
FVJF-5R/HS/WS
F
Flanged
-5
1
Buna O-Ring
/HS
H.S. Piston
/WS
WS Spring
FV
Series
Cast Iron
FVJF-5-150AR/HS/WS
Flanged
-5 -150 A
1
Rating
Style
Buna O-Ring
/HS
H.S. Piston
/WS
WS Spring
Valve
Flange
Size
1
11/4
11/2
2
BLACK-AS
Low High
3
10
3
10
3
10
3
10
3
10
3
10
3
10
22
FV-SERIES
FVS Steel
FVSS Stainless Steel
AA
BB
CC
3/8
5 /
1/
1/
13/8
1/2
73/32
111/16
17/16
17/16
3/4
7 /16
15
1 /16
13
1 /16
111/16
91/32
29/32
29/32
21/16
11/4
101/16
29/16
29/16
21/2
11/2
1215/32
211/16
211/16
27/8
13 /4
31/4
31
32
DD REF
FV- SERIES
VALVES
BB
DIMENSIONS IN INCHES
Valve
Size
DD
REF.
PIPE
SIZE
OUT
AA REF
B
C
E
D
I
J
A
G
FULFLO
DIMENSIONS
IN
PIPE SIZE
DD
REF.
CC
PARTS LIST
SYM.
A
B
C
E
F
G
H
NAME
MODEL
FVJ
FVB
BODY
FVS
FVSS
FVJ
FVB
CAP
FVS
FVSS
FVJ
ADJUSTING FVB
SCREW
FVS
FVSS
FVJ
O-RING
FVB
(2 REQUIRED) FVS
FVSS
FVJ
FVB
LOCK NUT
FVS
FVSS
HARDENED STEEL
416 STAINLESS STEEL
PISTON
303 STAINLESS STEEL
ALL MODELS
SPRING
FVJ
FVB
STOP RING FVS
FVSS
FVJ
FVB
BONNET
FVS
FVSS
FVJ
FVB
O-RING
(1 REQUIRED) FVS
FVSS
3/8
200
200-B
200-S
200-SS
201-SR
201-BR
201-SR
201-SSR
202-S8
202-B8
202-S8
202-SS8
204-*
204-*
204-*
204-*
205-S
205-S
205-S
205-SS
206
206-A
206-SS
207-**
208-S
208-B
208-S
208-SS
223-S4
223-B4
223-S4
223-SS4
7058-*
7058-*
7058-*
7058-*
1/2
300
300-B
300-S
300-SS
301-SR
301-BR
301-SR
301-SSR
302-S8
302-B8
302-S8
302-SS8
304-*
304-*
304-*
304-*
305-S
305-S
305-S
305-SS
306
306-A
306-SS
307-**
308-S
308-B
308-S
308-SS
323-S4
323-B4
323-S4
323-SS4
7006-*
7006*
7006-*
7006-*
VALVE SIZE
3/4
1
400
500
400-B
500-B
400-S
500-S
400-SS
500-SS
401-R
501-R
401-BR
501-BR
401-SR
501-SR
401-SSR 501-SSR
402-S8
502-S8
402-B8
502-B8
402-S8
502-S8
402-SS8 502-SS8
404-*
504-*
404-*
504-*
404-*
504-*
404-*
504-*
305-S
505-S
305-S
505-S
305-S
505-S
305-SS
505-SS
406
506
406-A
506-A
406-SS
506-SS
407-**
507-**
408-S
508-S
408-B
508-B
408-S
508-S
408-SS
508-SS
423-S4
523-S4
423-B4
523-B4
423-S4
523-S4
423-SS4 523-SS4
7025-*
7003-*
7025-*
7003-*
7025-*
7003-*
7025-*
7003-*
11/4
600
600-B
600-S
600-SS
601-R
601-BR
601-SR
601-SSR
602-S8
602-B8
602-S8
602-SS8
604-*
604-*
604-*
604-*
505-S
505-S
505-S
505-SS
606
606-A
606-SS
607-**
608-S
608-B
608-S
608-SS
623-S4
623-B4
623-S4
623-SS4
7061-*
7061-*
7061-*
7061-*
11/2
700
700-B
700-S
700-SS
701-R
701-BR
701-SR
701-SSR
702-S8
702-B8
702-S8
702-SS8
704-*
704-*
704-*
704-*
505-S
505-S
505-S
505-SS
706
706-A
706-SS
707-**
708-S
708-B
708-S
708-SS
723-S4
723-B4
723-S4
723-SS4
7062-*
7062-*
7062-*
7062-*
2
800
800-B
800-S
800-SS
801-R
801-BR
801-SR
801-SSR
802-S8
802-B8
802-S8
802-SS8
804-*
804-*
804-*
804-*
505-S
505-S
505-S
505-SS
806
806-A
806-SS
807-**
808-S
808-B
808-S
808-SS
823-S4
823-B4
823-S4
823-SS4
504-*
504-*
504-*
504-*
FV-SERIES
DIMENSIONS
DIMENSIONS IN INCHES
Valve
Size
EE
D
AA REF
AA REF
105/16 31/2
FULFLO
BB
I
J
AA
90.0
155/16 49/16
45.0
F
BB
BB
-----
-----
BB
BB
-----
-----
FV- SERIES
VALVES
BB
PARTS LIST
SYM.
A
B
C
E
F
G
H
NAME
MODEL
1
FVJF
500-F
FVBF
500-BF
BODY
FVSF
500-SF
FVSSF
500-SSF
FVJF
501-R
FVBF
501-BR
CAP
FVSF
501-SR
FVSSF
501-SSR
FVJF
502-S8
ADJUSTING FVBF
502-B8
SCREW
FVSF
502-S8
FVSSF
502-SS8
FVJF
504-*
O-RING
FVBF
504-*
(2 REQUIRED) FVSF
504-*
FVSSF
504-*
FVJF
505-S
FVBF
505-S
LOCK NUT
FVSF
505-S
FVSSF
505-SS
HARDENED STEEL
506
416 STAINLESS STEEL 506-A
PISTON
303 STAINLESS STEEL 506-SS
ALL MODELS
507-**
SPRING
FVJF
508-S
FVBF
508-B
STOP RING FVSF
508-S
FVSSF
508-SS
FVJF
523-S4
FVBF
523-B4
BONNET
FVSF
523-S4
FVSSF
523-SS4
FVJF
7003-*
FVBF
7003-*
O-RING
7003-*
(1 REQUIRED) FVSF
FVSSF
7003-*
11/4
600-F
600-BF
600-SF
600-SSF
601-R
601-BR
601-SR
601-SSR
602-S8
602-B8
602-S8
602-SS8
604-*
604-*
604-*
604-*
505-S
505-S
505-S
505-SS
606
606-A
606-SS
607-**
608-S
608-B
608-S
608-SS
623-S4
623-B4
623-S4
623-SS4
7061-*
7061-*
7061-*
7061-*
VALVE SIZE
11/2
700-F
700-BF
700-SF
700-SSF
701-R
701-BR
701-SR
701-SSR
702-S8
702-B8
702-S8
702-SS8
704-*
704-*
704-*
704-*
505-S
505-S
505-S
505-SS
706
706-A
706-SS
707-**
708-S
708-B
708-S
708-SS
723-S4
723-B4
723-S4
723-SS4
7062-*
7062-*
7062-*
7062-*
2
800-F
800-BF
800-SF
800-SSF
801-R
801-BR
801-SR
801-SSR
802-S8
802-B8
802-S8
802-SS8
804-*
804-*
804-*
804-*
505-S
505-S
505-S
505-SS
806
806-A
806-SS
807-**
808-S
808-B
808-S
808-SS
823-S4
823-B4
823-S4
823-SS4
504-*
504-*
504-*
504-*
FV-SERIES
All valve tests 110F. to 120F. Oil Viscosity 150 S.S.U. at 100F.
(Charts good from 30 to 500 S.S.U.)
15
Rated Capacity
5 G.P.M.
XS
4
3
US
RS
WS
TS
ZS
AS
YS
1
.5
Rated Capacity
10
25
20
6 8 10
XS
5
4
3
AS
US
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
YS
6 8 10
40
30
ZS
YS
AS
XS
WS
5
4
3
Rated Capacity
25 G.P.M.
20
US
WS
ZS
YS
10 AS
8
6
XS
2
1
40 60 80 100 150
60
50
40
30
Rated Capacity
16 G.P.M.
US
20
OVERPRESSURE IN P.S.I.
1 VALVE TESTS
PRESSURE RANGE IN P.S.I.
407-AS =
3-10
407-US =
7-35
407-WS = 30-100
407-XS = 60-175
407-YS = 150-350
407-ZS = 300-500
10
TS
ZS
20
15
RS
WS
6 8 10
20
OVERPRESSURE IN P.S.I.
21
40 60 80 100 150
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
Overpressure - The pressure increase or accumulation above the set pressure when the valve is discharging flow.
25
FV- SERIES
VALVES
10
FV-SERIES
All valve tests 110F. to 120F. Oil Viscosity 150 S.S.U. at 100F.
(Charts good from 30 to 500 S.S.U.)
20
16
12
WS
ZS
US
YS
AS
XS
R
8
41
6 8 10
20
Rated Capacity
80 G.P.M.
80
WS
40
32
24
YS
US
AS
16
ZS
XS
8
1
40 60 80 100 150
OVERPRESSURE IN P.S.I.
200
160
120
Rated Capacity
50 G.P.M.
40
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
2 VALVE TESTS
PRESSURE RANGE IN P.S.I.
807-AS =
3-10
807-US =
7-35
807-WS = 30-100
807-XS = 60-175
807-YS = 150-350
807-ZS = 250-600
200
150
Rated Capacity
150 G.P.M.
100
FV- SERIES
VALVES
120
100
80
60
50
40
30
ZS
AS
XS
WS
US
20
10
1
YS
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
Overpressure - The pressure increase or accumulation above the set pressure when the valve is discharging flow.
26
OV-SERIES VALVES
Installation, Maintenance & Operating Instructions
Standard
with Flange
Connections
Stainless Steel
with Screw
Connections
Note: OV-Series Valves offered in Cast Iron, Brass, Steel and Stainless Steel
APPLICATION
INSTALLATION
27
OV- SERIES
VALVES
Standard
with Screw
Connections
OV-SERIES
SETTING VALVES
MAINTENANCE
TYPICAL DISASSEMBLY
To
1.
2.
3.
4.
5.
6.
7.
OV- SERIES
VALVES
I
H
TYPICAL APPLICATIONS
TO SYSTEM
FULFLO VALVE
TO SYSTEM
TO SYSTEM
FULFLO VALVE
SUCTION
CLOSED TANK
APPLICATION 1
PUMP
SUCTION
PUMP
FULFLO VALVE
PUMP
APPLICATION 2
28
APPLICATION 3
OV-SERIES
ASSEMBLY NUMBER IDENTIFICATION CHART
Symbol No.
Designation
Code
Description
Style
None
Standard Model
2
3
Series
Material
OV
J
B
S
SS
Connections
None
F
Size
-3
-4
-5
-6
-7
-8
6,7,8
ASA
Flange
Rating
None
-150
-600
Flange
Style
150# & 600#
Only
A
B
C
D
10
O-Ring
Material
R
RV
RS
RA
EPR
RN
11
Options
SP
12
Piston
Material
13
Spring
/HS
/SS
/3SS
/WS
/XS
/YS
/ZS
14
Setting
Cast iron
Brass
Steel
Stainless Steel (300 Series Stainless)
Screw Connections
Flange Connections
1/2
3/4
1
11/4
11/2
2
300# Flange Standard (no designation required)
Raised Face, Staggered Bolt Centers
Smooth Face, Staggered Bolt Centers
Raised Face, Bolts on Valve Centerline
Smooth Face, Bolts on Valve Centerline
OV
OVJ-5RVSP/HS/WS
-5
1
RV
Viton O-Ring
SP
OV- SERIES
VALVES
Buna (standard)
Viton
Silicone
Aflas
Ethylene Propylene
Neoprene
EXAMPLES:
Series Cast Iron
300# Flange Class Standard (250# Flange Class - Cast Iron Standard)
/HS
/WS
OV
OVJF-5R/HS/WS
Flanged
-5
1
Buna O-Ring
/HS
H.S. Piston
/WS
WS Spring
OV
Series
Cast Iron
OVJF-5-150AR/HS/WS
Flanged
-5 -150 A
1
Rating
11/2
2
Valve
Flange
Size
1
11/4
11/2
2
29
Style
Buna O-Ring
/HS
H.S. Piston
/WS
WS Spring
0V-SERIES
DIMENSIONS
DIMENSIONS IN INCHES
Valve
Size
AA
BB
CC
DD REF
3/8
5 /32
1 /8
1 /8
13/8
1/2
63/16
111/16
17/16
17/16
3/4
15
6 /16
15
1 /16
13
1 /16
111/16
87/32
29/32
29/32
21/16
11/4
99/16
29/16
29/16
21/2
11/2
111/16
211/16
211/16
27/8
13
31/4
VENT HOLE
AA REF.
A
G
FULFLO
11
OUT
DD
REF
BB
H
IN
OV- SERIES
VALVES
DD
REF
CC
PARTS LIST
SYM.
1/2
300-33
300-B33
300-S33
300-SS33
301-S
301-B
301-S
301-SS
VALVE SIZE
3/4
1
1 1/4
400-26
500-39
600-25
400-B26 500-B39 600-B25
400-S26 500-S39 600-S25
400-SS26 500-SS39 600-SS25
401
501
601
401-B
501-B
601-B
401-S
501-S
601-S
401-SS
501-SS
601-SS
11/2
700-27
700-B27
700-S27
700-SS27
701
701-B
701-S
701-SS
2
800-30
800-B30
800-S30
800-SS30
801
801-B
801-S
801-SS
OVJ, OVB
OVS, OVJ-SP
OVSS
OVJ, OVB
OVS, OVJ-SP
OVSS
OVJ, OVJ-SP, OVB, OVS
OVSS
OVJ, OVJ-SP, OVS, OVB
OVSS
ALL MODELS
302-B
302-S
302-SS
303-B
303-S
303-SS
402-B
402-S
402-SS
403-B
403-S
403-SS
502-B
502-S
502-SS
503-B
503-S
503-SS
602-B
602-S
602-SS
603-B
603-S
603-SS
702-B
702-S
702-SS
703-B
703-S
703-SS
802-B
802-S
802-SS
803-B
803-S
803-SS
224-*
424-*
204-*
7073-*
7069-*
7069-*
305-S
305-SS
207-**
405-S
405-SS
307-**
505-S
505-SS
407-**
605-S
605-SS
507-**
705-S
705-SS
607-**
805-S
805-SS
707-**
OVJ, OVB
OVS, OVJ-SP
OVSS
HARDENED STEEL
416 STAINLESS STEEL
303 STAINLESS STEEL
308-B
308-S
308-SS
306-21
306-A21
306-SS21
408-B
408-S
408-SS
406-22
406-A22
406-SS22
508-B
508-S
508-SS
506-32
506-A32
506-SS32
608-B
608-S
608-SS
606-32
606-A32
606-SS32
708-B
708-S
708-SS
706-25
706-A25
706-SS25
808-B
808-S
808-SS
806-23
806-A23
806-SS23
NAME
BODY
CAP
ADJUSTING
SCREW
RETAINER
PISTON
O-RING
LOCK NUT
SPRING
STOP RING
PISTON
MODEL
OVJ, OVJ-SP
OVB
OVS
OVSS
OVJ, OVJ-SP
OVB
OVS
OVSS
30
OV-SERIES
DIMENSIONS
D
A
G
E
I
H
B
C
F
Valve
Size
AA
BB
91/2
31/2
HOLE
VENTVENT
HOLE
22.5
G
A
I
149/16 49/16
90.0
45.0
H
BB
DIMENSIONS IN INCHES
AA REF.
BB
SYM.
NAME
BODY
CAP
ADJUSTING
SCREW
RETAINER
PISTON
O-RING
LOCK NUT
SPRING
STOP RING
PISTON
MODEL
OVJF, OVJF-SP
OVBF
OVSF
OVSSF
OVJF, OVJF-SP
OVBF
OVSF
OVSSF
OVJF, OVBF
OVSF, OVJF-SP
OVSSF
OVJF, OVBF
OVSF, OVJF-SP
OVSSF
OVJF, OVJF-SP
OVBF, OVSF
OVSSF
OVJF, OVJF-SP
OVSF, OVBF
OVSSF
ALL MODELS
OVJF, OVBF
OVJF-SP, OVSF
OVSSF
HARDENED STEEL
416 STAINLESS STEEL
303 STAINLESS STEEL
1
500-F39
500-BF39
500-SF39
500-SSF39
501
501-B
501-S
501-SS
502-B
502-S
502-SS
503-B
503-S
503-SS
VALVE SIZE
11/2
11/4
600-F25
700-F27
600-BF25
700-BF27
600-SF25
700-SF27
600-SSF25
700-SSF27
601
701
601-B
701-B
601-S
701-S
601-SS
701-SS
602-B
702-B
602-S
702-S
602-SS
702-SS
603-B
703-B
603-S
703-S
603-SS
703-SS
2
800-F30
800-BF30
800-SF30
800-SSF30
801
801-B
801-S
801-SS
802-B
802-S
802-SS
803-B
803-S
803-SS
204-*
7073-*
7069-*
7069-*
505-S
505-S
505-SS
407-**
508-B
508-S
508-SS
506-32
506-A32
506-SS32
605-S
605-S
605-SS
507-**
608-B
608-S
608-SS
606-32
606-A32
606-SS32
705-S
705-S
705-SS
607-**
708-B
708-S
708-SS
706-25
706-A25
706-SS25
805-S
805-S
805-SS
707-**
808-B
808-S
808-SS
806-23
806-A23
806-SS23
31
OV- SERIES
VALVES
PARTS LIST
40
30
25
20
15
ZS
6 8 10
20
YS
XS
5
4
3
40 60 80 100 150
OVERPRESSURE IN P.S.I.
ZS
YS
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
1 VALVE TESTS
60
50
40
30
GALLONS PER MINUTE
OV- SERIES
VALVES
WS
WS
10
XS
5
4
Rated Capacity
16 G.P.M.
20
15
Rated Capacity
11 G.P.M.
10
Rated Capacity
25 G.P.M.
20
WS
ZS
YS
10
8
6
XS
4
21
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
Overpressure - The pressure increase or accumulation above the set pressure when the valve is discharging flow.
32
200
160
120
Rated Capacity
50 G.P.M.
ZS
WS
40
YS
20
16
12
XS
8
41
Rated Capacity
80 G.P.M.
80
WS
40
ZS
32
24
16
6 8 10
20
XS
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
2 VALVE TESTS
PRESSURE RANGE IN P.S.I.
707-WS = 30-100
707-XS = 60-175
707-YS = 150-350
707-ZS = 300-500
200
150
Rated Capacity
150 G.P.M.
100
ZS
50
40
30
XS
WS
YS
20
10
1
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
Overpressure - The pressure increase or accumulation above the set pressure when the valve is discharging flow.
33
YS
OV- SERIES
VALVES
8
1
40 60 80 100 150
OVERPRESSURE IN P.S.I.
120
100
80
60
A-SERIES VALVES
A- SERIES
VALVES
APPLICATION
INSTALLATION
34
A-SERIES
SETTING VALVES
MAINTENANCE
H
D
A
C
B
F
L
35
A- SERIES
VALVES
A-SERIES
Symbol No.
Designation
1
2
Series
Material
Type
4&5
Size
Connection
7,8,9
ASA Flange
Rating
10
Flange Style
Only
11
O-Ring
Material
12
Piston
Material
13
Spring
14
Setting
Code
Description
A
A
C
SS
D
P
Cast Iron
Cast Steel
Stainless Steel
Direct Acting
Internal Pilot Operated
21/2
3
4
09
10
11
None
F
150# 300#
600#
A
B
C
D
R
RV
RS
RT
RA
EPR
RN
/HS
/SS
/3SS
SPRING
PART
NUMBER
See Below
Desired Set Pressure
A- SERIES
VALVES
EXAMPLE:
A
Series
C
Steel
EXAMPLE:
ACP09R
P
Pilot Operated
09
21/2
Specify:
1. Valve Model Number ( 1-10 )
2. O-Ring Identification Number ( 11 )
3. Piston Material ( 12 )
4. Spring Part Number ( 13 )
5. Spring pressure range or desired pressure setting. ( 14 )
R
Buna
(Continued)
Valve
Size
2 /2
1
A0960D
7-57 P.S.I.
A0961C
8-75 P.S.I
I&J
A0960D and
A0970D
14-115 P.S.I.
I&J
A0961C and
A0971C
16-150 P.S.I.
I&J
I&J
I
I&J
A1060D
5-50 P.S.I.
A1061C
Valve
Size
5-67 P.S.I.
21/2
O&J
O&J
O&J
36
10-100 P.S.I.
10-135 P.S.I.
A1160D
2-37 P.S.I.
A1160D and
A1170D
4-75 P.S.I.
A1060D and
A1070D
A1061C
A1071C
50-500 P.S.I.
50-500 P.S.I.
50-500 P.S.I.
(Direct Acting)
DIMENSIONS
A
PIPE SIZE
G
I
DD
REF.
AA REF.
E
F
AA
BB
CC
DD
2 /2
15 /16
5 /2
5 /16
17 /2
6 /8
6 /8
BB
DIMENSIONS IN INCHES
Valve
Size
M
N
PIPE SIZE
PARTS LIST
NAME
SYMBOL
DD
REF.
CC
VALVE SIZE
MODEL
AA, AC
ASS
21/2
A1101CR
A1101SSR
A1013CR
A1013SSR
A0922C
A0922SS
605-S
605-SS
A1022C
A1022SS
705-S
705-SS
Cap
Adjusting Screw
Lock Nut
O-Ring
Cap Screw
Bonnet
Gasket
Spring Retainer
Spring
See Chart
See Chart
Spring
See Chart
See Chart
Cylinder
Body
Piston
Hardened Steel
416 Stainless Steel
303 Stainless Steel
Retaining Bushing
604-*
604-*
3/8 x 1 SHCS
AA, AC
ASS
AA, AC
ASS
704-*
704-*
3/8 x 1 SHCS
A0909A
A0909C
A0909SS
A1009A
A1009C
A1009SS
A0903E
A0903RT
A1003E
A1003RT
A0916C
A0916SS
A1016C
A1016SS
AA, AC
ASS
AA
AC
ASS
A0908C
A0908SS
A1008C
A1008SS
AA, AC,
AA, AC
ASS (only)
A0906C
A0906D
A0906SS
A1006C
A1006D
A1006SS
AA, AC
ASS
A0911C
A0911SS
A1011C
A1011SS
A0900A
A0900C
A0900SS
A1000A
A1000C
A1000SS
A- SERIES
VALVES
AA, AC
ASS
AA, AC
ASS
AA, AC
ASS
AA, AC
ASS
AA
AC
ASS
(Direct Acting)
DIMENSIONS
DIMENSIONS IN INCHES
Valve Flange
Size Rating
21/2
AA REF.
G
H
I
45.0
3
4
22.5
PIPE SIZE
BB
1513/16
53/4
163/16
61/8
171/8
61/4
171/2
65/8
20
715/16
203/16
81/8
M
N
PIPE SIZE
PARTS LIST
SYMBOL
A- SERIES
VALVES
150#
300#
600#
150#
300#
600#
150#
300#
600#
21/2
AA
BB
NAME
Cap
Adjusting Screw
Lock Nut
O-Ring
Cap Screw
Bonnet
Gasket
Spring Retainer
MODEL
AA, AC,
ASS
AA, AC,
ASS
AA, AC,
ASS
AA, AC,
ASS
VALVE SIZE
21/2
A1101CR
A1101SSR
A1013CR
A1013SSR
A1113CR
A1113SSR
605-S
605-SS
604-*
604-*
705-S
705-SS
704-*
704-*
805-S
805-SS
804-*
804-*
A0922C
A0922SS
A1022C
A1022SS
A1122C
A1122SS
3/8 x 1 SHCS
3/8 x 1 SHCS
AA
AC
ASS
A0909A
A0909C
A0909SS
A1009A
A1009C
A1009SS
A1109A
A1109C
A1109SS
AA, AC,
ASS
AA, AC,
ASS
A0903E
A0903RT
A1003E
A1003RT
A1103E
A1103RT
Spring
See Chart
See Chart
See Chart
Spring
See Chart
See Chart
See Chart
Cylinder
Body
Piston
Hardened Steel
416-Stainless Steel
303-Stainless Steel
Retaining Bushing
AA, AC,
ASS
A0916C
A0916SS
A1016C
A1016SS
3/8 x 1 SHCS
A1116C
A1116SS
A0908C
A0908SS
A1008C
A1008SS
A1000AF
A1000CF
A1000SSF
A1108C
A1108SS
A1100AF
A1100CF
A1100SSF
AA
AC
ASS (Only)
A0906C
A0906D
A0906SS
A1006C
A1006D
A1006SS
A1106C
A1106D
A1106SS
AA, AC,
ASS
A0911C
A0911SS
A1011C
A1011SS
A1111C
A1111SS
AA
AC
ASS
A0900AF
A0900CF
A0900SSF
38
All valve tests 110F. to 120F. Oil Viscosity 150 S.S.U. at 100F.
(Charts good from 30 to 500 S.S.U.)
21/2 VALVE TESTS
300
250
200
150
100
50
40
30
20
10
6 8 10
20
OVERPRESSURE IN P.S.I.
40
60
3 VALVE TESTS
350
250
150
100
50
40
30
10
6 8 10
20
OVERPRESSURE IN P.S.I.
40
60
4 VALVE TESTS
600
500
400
300
200
100
80
60
40
20 1
6 8 10
20
OVERPRESSURE IN P.S.I.
40
60 80100
Overpressure - The pressure increase or accumulation above the set pressure when the valve is discharging flow.
39
A- SERIES
VALVES
20
A-SERIES
A
D
C
E
B
A- SERIES
VALVES
F
R
40
DIMENSIONS
A
DIMENSIONS IN INCHES
Valve
Size
AA
BB
CC
2 /2
15 /8
5 /2
5 /16
161/2
65/8
63/8
47/8
DD
PIPE SIZE
DD
REF
AA REF.
BB
O
P
R
PIPE SIZE
PARTS LIST
Symbol
CC
NAME
DD
REF
VALVE SIZE
MODEL
21/2
A1101CR
A1101SSR
A1101CR
A1101SSR
Cap
AA, AC
ASS
Adjusting Screw
AA, AC
ASS
A1102C
A1102SS
A1102C
A1102SS
Lock Nut
D
E
O-Ring
Cap Screw
Bonnet
Cast Iron
Steel
Stainless Steel
AA, AC
ASS
505-S
505-SS
505-S
505-SS
604-*
3/8 x 1 SHCS
604-*
3/8 x 1 SHCS
AA
AC
ASS
A0919A
A0919C
A0919SS
A1019A
A1019C
A1019SS
Gasket
AA, AC
ASS
A0903E
A0903RT
A1003E
A1003RT
Retainer Ring
AA, AC
ASS
A1120D
A1120SS
A1120D
A1120SS
Pilot Spring
Piston Retainer
AA, AC
ASS
A1190D
A1118C
A1118SS
A1190D
A1118C
A1118SS
Cylinder Retainer
Cylinder
AA, AC
ASS
AA, AC
ASS
A0912C
A0912SS
A0928C
A0928SS
A1012C
A1012SS
A1028C
A1028SS
AA, AC
AA, AC
ASS (Only)
AA, AC, ASS
A1115C
A1115D
A1115SS
A0980D
A1115C
A1115D
A1115SS
A1080D
AA, AC
AA, AC
ASS (Only)
A0936C
A0936D
A0936SS
A1036C
A1036D
A1036SS
A0900A
A0900C
A0900SS
A1000A
A1000C
A1000SS
M
N
O
Pilot Piston
Hardened Steel
416 Stainless-Steel
303 Stainless-Steel
Balance Spring
Piston
Hardened Steel
416 Stainless-Steel
303 Stainless-Steel
Body
Retaining Bushing
AA
AC
ASS
AA, AC
ASS
A0911C
A0911SS
41
A1011C
A1011SS
A- SERIES
VALVES
DIMENSIONS IN INCHES
Valve Flange
Size Rating
21/2
21/2
22.5
G
J
45.0
AA REF.
3
4
PIPE SIZE
22.5
K
L
BB
157/8
53/4
161/4
61/8
161/8
61/4
161/2
65/8
183/16
715/16
183/8
81/8
BB
150#
300#
600#
150#
300#
600#
150#
300#
600#
AA
O
P
PIPE SIZE
BB
PARTS LIST
MODEL
21/2
A1101CR
A1101SSR
A1101CR
A1101SSR
Cap
AA, AC
ASS
Adjusting Screw
AA, AC
ASS
A1102C
A1102SS
A1102C
A1102SS
A1102C
A1102SS
Lock Nut
505-S
505-SS
505-S
505-SS
505-S
505-SS
O-Ring
AA, AC
ASS
A- SERIES
VALVES
VALVE SIZE
NAME
Symbol
Cap Screw
Bonnet
Cast Iron
Steel
Stainless Steel
604-*
3/8 x 1 SHCS
604-*
3/8 x 1 SHCS
A1101CR
A1101SSR
604-*
3/8 x 1 SHCS
AA
AC
ASS
A0919A
A0919C
A0919SS
A1019A
A1019C
A1019SS
A1119A
A1119C
A1119SS
Gasket
AA, AC
ASS
A0903E
A0903RT
A1003E
A1003RT
A1103E
A1103RT
Retainer Ring
AA, AC
ASS
A1120D
A1120SS
A1120D
A1120SS
A1120D
A1120SS
Pilot Spring
Piston Retainer
AA, AC
ASS
A1190D
A1118C
A1118SS
A1190D
A1118C
A1118SS
A1190D
A1118C
A1118SS
Cylinder Retainer
AA, AC
ASS
A0912C
A0912SS
A1012C
A1012SS
A1112C
A1112SS
Cylinder
AA, AC
AA, AC
ASS (Only)
AA, AC, ASS
A1115C
A1115D
A1115SS
A1115C
A1115D
A1115SS
A1115C
A1115D
A1115SS
AA, AC
AA, AC
ASS (Only)
AA
AC
ASS
A0936C
A0936D
A0936SS
A1036C
A1036D
A1036SS
A1136C
A1136D
A1136SS
A1011C
A1011SS
A1111C
A1111SS
M
N
O
P
R
Pilot Piston
Hardened Steel
416 Stainless-Steel
303 Stainless-Steel
Balance Spring
Piston
Hardened Steel
416 Stainless-Steel
303 Stainless-Steel
Body
Retaining Bushing
AA, AC
ASS
AA, AC
ASS
A0928C
A0928SS
A0980D
A0900AF
A0900CF
A0900SSF
A0911C
A0911SS
42
A1028C
A1028SS
A1080D
A1000AF
A1000CF
A100SSF
A1128C
A1128SS
A1080D
A1100AF
A1100CF
A1100SSF
All valve tests 110F. to 120F. Oil Viscosity 150 S.S.U. at 100F.
(Charts good from 30 to 500 S.S.U.)
21/2 VALVE TESTS
300
250
200
150
GALLONS PER MINUTE
100
50
40
30
20
10
1
6 8 10
20
OVERPRESSURE IN P.S.I.
40
60
3 VALVE TESTS
350
250
150
Spring Part Nos. A1080D
and A1190D
Pressure Ranges 50 to 500 P.S.I.
100
50
40
30
10
6 8 10
20
OVERPRESSURE IN P.S.I.
40
60
4 VALVE TESTS
Rated Capacity 600 G.P.M.
600
500
400
300
200
100
80
60
40
201
6 8 10
20
OVERPRESSURE IN P.S.I.
40
60
Overpressure - The pressure increase or accumulation above the set pressure when the valve is discharging flow.
43
A- SERIES
VALVES
20
SVB-SERIES VALVES
*Underwriter Listed
*ANSI, UL-842 Approved
Valves for Flammable Fluids
APPLICATION
INSTALLATION
SVB-SERIES
VALVES
44
SVB-SERIES
MAINTENANCE
TYPICAL DISASSEMBLY OF
SVB VALVES
E
J
C
F
D
G
I
H
SVB-SERIES
VALVES
45
SVB-SERIES
Symbol
Number
Code
Description
Style
Underwriter Listed
Series
Material
Brass
Size
-25
-35
-45
-55
-65
-75
-85
3/8
1/2
3/4
1
11/4
1 1/2
2
Spring
See Chart
Piston
0
1
2
3
4 or 5
EXAMPLE:
SETTING VALVES
SVB-55ZSO
S
V
B
Underwriters Series Brass
Listed
-55
ZS
1 Spring
O
Hardened
Steel
Piston,
Deep
Groove
HOW TO ORDER
Specify:
1.
2.
3.
4.
SVB-SERIES
VALVES
U.L.
Symbol
3/8
SVB-25
1/2
3/4
1
11/4
1 1/2
2
SVB-35
SVB-45
SVB-55
SVB-65
SVB-75
SVB-85
BLACK -AS
Low
3
3
3
High
10
10
10
10
10
3
3
GREEN-WS
YELLOW-XS
WHITE-YS
BLUE-ZS
Low
High
Low
High
Low
High
Low
High
Low
High
35
30
100
60
175
150
350
300
500
7
7
10
7
7
10
35
35
35
35
35
35
30
30
30
30
30
30
46
100
100
100
100
100
100
60
60
60
60
60
60
175
175
175
175
175
175
150
150
150
150
150
150
350
350
350
350
350
350
300
300
300
300
300
250
500
500
500
500
500
600
SVB-SERIES
(Brass)
DIMENSIONS
B
F
D
AA REF.
FULFLO
BB
DD
REF.
OUT
Pipe
Size
U.L.
Symbol
3/8
DIMENSIONS IN INCHES
AA
BB
CC
SVB-25
511/32
1 3/8
1 3/8
13/8
1/2
SVB-35
63/16
111/16
17/16
17/16
3/4
SVB-45
615/16
115/16
113/16
111/16
SVB-55
87/32
29/32
29/32
21/16
11/4
SVB-65
99/16
29/16
29/16
21/2
11/2
SVB-75
111/16
211/16
211/16
27/8
SVB-85
13
31/4
IN
DD REF.
CC
CC
PARTS LIST
Symbol
NAME
VALVE SIZE
3/8
1/2
3/4
1 1/4
1 1/2
Body
200-B
300-B
400-B
500-B
600-B
700-B
800-B
Cap
201-B
301-B
401-B
501-B
601-B
701-B
801-B
Adjusting Screw
202-B
302-B
402-B
502-B
602-B
702-B
802-B
Retainer
203-B
303-B
403-B
503-B
603-B
703-B
803-B
Gasket
204
304
404
504
604
704
804
Lock Nut
205-S
305-S
405-S
505-S
605-S
705-S
805-S
Spring
Stop Ring
208-B
Piston
H.S. Deep Groove
S.S. Deep Groove
H.S. Shallow Groove
S.S. Shallow Groove
Limit Collar
See Chart
308-B
408-B
508-B
608-B
708-B
206-G
206-AG
206
206-A
306-G
306-AG
306
306-A
406-G
406-AG
406
406-A
506-G
506-AG
506
506-A
606-G
606-AG
606
606-A
706-G
706-AG
706
706-A
221-B
321-B
421-B
521-B
621-B
721-B
See Chart
47
SVB-SERIES
VALVES
AS
Rated Capacity
5 G.P.M.
WS
ZS
US
YS
1
2
Rated Capacity
11 G.P.M.
10
XS
.5 1
25
20
15
GALLONS PER MINUTE
10
5
4
3
6 8 10
20
40
OVERPRESSURE IN P.S.I.
5
4
3
2
XS
US
ZS
AS
1
1
60 80 100 150
WS
YS
2
Rated Capacity
16 G.P.M.
10
US
WS
YS
AS
XS
WS
20
ZS
US
10
8
6
YS
AS
XS
2
11
60 80 100 150
Rated Capacity
25 G.P.M.
30
ZS
5
4
3
40
60
50
40
SVB-SERIES
VALVES
20
15
20
OVERPRESSURE IN P.S.I.
1 VALVE TESTS
PRESSURE RANGE IN P.S.I.
407-AS =
3-10
407-US =
7-35
407-WS = 30-100
407-XS = 60-175
407-YS = 150-350
407-ZS = 300-500
40
30
6 8 10
6 8 10
20
OVERPRESSURE IN P.S.I.
40
60 80 100 150
6 8 10
20
OVERPRESSURE IN P.S.I.
40
60 80 100 150
Overpressure - The pressure increase or accumulation above the set pressure when the valve is discharging flow.
48
20
16
12
WS
ZS
US
YS
AS
XS
R
8
41
6 8 10
20
Rated Capacity
80 G.P.M.
80
WS
40
32
24
16
8
1
40 60 80 100 150
OVERPRESSURE IN P.S.I.
200
160
120
Rated Capacity
50 G.P.M.
40
US
ZS
AS
YS
XS
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
2 VALVE TESTS
PRESSURE RANGE IN P.S.I.
807-AS =
3-10
807-US =
7-35
807-WS = 30-100
807-XS = 60-175
807-YS = 150-350
807-ZS = 250-600
200
150
Rated Capacity
150 G.P.M.
100
50
40
30
AS
ZS
XS
WS
US
YS
20
10
1
6 8 10
20
OVERPRESSURE IN P.S.I.
40 60 80 100 150
Overpressure - The pressure increase or accumulation above the set pressure when the valve is discharging flow.
49
SVB-SERIES
VALVES
120
100
80
60
NOTES
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NOTES
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
459 Fancy Street Blanchester, OH 45107 PH: (937) 783-2411 F: (937)783-4983 Email: info@fulflo.com www.fulflo.com
50
TYPICAL APPLICATIONS
Laundry Equipment
Coal Mining Equipment
Road Spraying Machinery
Car Washing Machinery
Cleaning Machinery (Steam or Solution)
Industrial Sewing Machines
Dairy Machinery
Special and Custom Engineered Industrial
Machinery
Equipment for Oxygen and Industrial Gasses
Combustion Equipment
Circulating Oil Systems
Heating Equipment on Railroad Cars
Package and Industrial Boilers
Oil Burning Equipment
Machine Tools
Valves are used for:
Regulation of Lubricating System Pressure
Regulation of Pressure for Hydraulic Feeds
Regulation of Coolant Pressure
Boring Machines
Drills (Radial, Single or Multiple Spindle)
Grinders (Surface, Cylindrical, Centerless
and Universal)
Lathes (Engine, Turret, Automatic)
Milling Machines
Hydraulic Tracing Units
Mobile Equipment
Industrial Compressors
Liquids Handled
Hydraulic Oils
Water (Treated, Purified and Salt Water)
Dry Cleaning Solvent
Heated Tar (Pumped)
Heated Molasses (Pumped)
Anhydrous Ammonia
Edible Fats and Oils
Processed Liquid Foods
Processed Petroleum Products
aAPPLICATIONS
Processing Systems
Public Utilities
Maintaining City Water System Pressures
Protection and Control of Fire Hydrant
Pressures
Oil Refineries
Chemical Plants
Distilleries
Irrigation Systems
Steel Mill and Processing Plants
Food Processing Plants
Papermill and Pulp Processing Plants
VALVE DEFINITIONS
Pressure Safety Valve (PSV)
A pressure safety valve actuated by inlet static pressure and
characterized by rapid opening or rapid popping action. this safety
valve is tight shut-off and is for safety only. Meets ASME SEC. VIII
(Not a Fulflo valve)
Pressure Relief Valve (PRV)
A pressure relief device designed to re-close and prevent further
flow after normal conditions have been restored. (Fulflo)
a DEFINITIONS
Backpressure
The pressure existing at the outlet of a pressure relief valve,
due to the pressure in the discharge system. the pressure can
be constant or variable. It is the sum of the superimposed and
build-up pressure.
Cracking Pressure
The pressure which the valve starts to leak flow through the
valve, but before the set pressure.
Set Pressure
The inlet pressure the valve is adjusted to open, maintain or
control under service conditions.
Full Open Pressure
The set pressure plus overpressure is when the valve is full open
Differential Set Pressure
The pressure differential between the set pressure and constant
superimposed backpressure.
Superimposed Backpressure
The static pressure existing at the outlet of the relief device at
the time the device is required to operate. It is a result of
pressure in the discharge system coming from another source.
This pressure may be constant or variable.
Overpressure
The pressure increase or accumulation above the set pressure
when the valve is discharging flow.
Catalog FS-10-14