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-1-
University of Warwick
School of Engineering
ES2A7 laboratory Exercises
Section I
Theoretical Preparation
1. Introduction
In this experiment you will investigate the frictional forces inherent in
laminar and turbulent pipe flow. By measuring the pressure drop and flow
rate through a pipe, an estimate of the coefficient of friction (friction factor)
will be obtained. Two different flow situations will be studied, laminar flow
and turbulent flow. The experimentally obtained values of the coefficient of
friction will then be compared with established results by plotting them on
the Moody chart provided.
-2-
z
z
z
3. Background
3.1 Turbulent flow and laminar flow, Reynolds number
Figure 1 shows the three regimes of viscous flow. The changeover
from laminar flow to turbulent flow is called transition. Transition
depends upon many effects, e.g., wall roughness or fluctuations in
the inlet stream, but the primary parameter is the Reynolds
number.
Reynolds number is the ratio of inertial forces ( U ) to viscous
forces ( L ) and is used for determining whether a flow will be
laminar or turbulent:
Re =
UL
(1)
Figure 1. The three regimes of viscous flow: (a) laminar flow at low Re; (b)
transition at intermediate Re; (c) turbulent flow at high Re.
Since the velocity profiles of laminar flow and turbulent flow are
different (see Figure 2), the nominal velocities used here are the
mean velocities of the flows:
V
V
U=
=
2
At
(2)
d
t
2
where V is the measured flowing fluid volume over a period of
time t , and A is the area of the cross section. Alternatively, given
fluid mass M :
-3-
U=
M
=
At
M
2
d
t
2
(3)
Example 1
The accepted transition Reynolds number for flow in a circular pipe is
Ud
Re d ,c =
2,300 . For flow through a pipe, at what velocity will this occur
at 20 C for:
(a) oil flow ( oil = 861 kg m3 , oil = 0.01743 Ns m 2 ) with diameter of
19mm ;
(b) water flow ( water = 998 kg m3 , water = 0.001003 Ns m 2 ) with
diameter of 17mm ?
Solution
Re
2300 0.01743
(a) U = d ,c oil =
= __________________
oil d
861 0.019
Re
2300 0.001003
(b) U = d ,c water =
= __________________
water d
998 0.017
3.2 Friction coefficients of pipe flow
-4-
p1 U m2 ,1
p2 U m2 ,2
+
+
=
+
+
z
z
+ h f
1
2
g 2g
2
g
g
(4)
{L} .
p
p
p
h f = ( z1 z2 ) + 1 2 = z +
g
g g
(5)
-5-
p R 2 + g z R 2 = w 2 RL
(6)
z +
p 4 w L
=
g g d
(7)
hf =
4 w L
g d
(8)
L U m2
d 2g
(9)
f =
8 w
U m2
(10)
( z = 0 )
w 2 RL = p R 2
w =
pR
2L
-6-
(11)
(12)
(13)
f =
p d
2
1
2 U m L
(14)
Cf =
w
2
1
2 U m
(15)
Example 2
An oil with = 900 kg m3 and = 0.18 Ns m 2 flows through a pipe as
shown in Figure 4. The pressures are known at sections 1 and 2, 10m
apart. Given the flow rate by V = 0.456m3 collected in t = 1min , (a)
compute the Reynolds number and tell whether the flow is laminar or
turbulent, (b) compute the friction coefficient by Equation (14).
Figure 4
Solution
(a) U =
Re =
V
2
d
t
2
0.456
2
0.06
60
2
= _________________
(b) f =
= _____________
1
1
10
2 L
2
900 ______
U
2
2
p
-7-
Section II
1. Theory
Oil pipe:( d = 19mm )
Inches
6
12
18
24
30
36
42
48
54
60
72
84
96
138
168
198
228
mm
152.4
304.8
457.2
609.6
726.0
914.4
1066.8
1219.2
1371.6
1524.0
1828.8
2133.6
2438.4
3505.2
4267.2
5029.2
5791.2
Evaluation of hs
Applying the hydrostatic pressure formula to evaluate pressures at points 1
and 2,
-8-
p1 + 1 gh1 = p2 + 1 gh2 + 2 g ( h1 h2 ) ,
p1 p2 = 1 g ( h1 h2 ) + 2 ( h1 h2 ) ,
p1 p2 = ( 2 1 ) g ( h1 h2 ) ,
p1 p2 = 1 ghs
Where
1 ghs = ( 2 1 ) g ( h1 h2 ) ,
hs = 2 1 ( h1 h2 ) .
1
If 1 is oil (or water) and 2 is mercury (Hg), then
p1 p2 = oil ghs
(16)
Hg
hs =
1 ( h1 h2 )
oil
(17)
Where
Roughness Values, in mm
1. Smooth pipes
Drawn brass, copper, aluminum, etc.
Glass, Plastic, Perspex, Fiber glass, etc.
2. Steel pipes
New smooth pipes
Centrifugally applied enamels
Light rust
Heavy brush asphalts, enamels and tars
Water mains with general tuberculations
3. Concrete pipes
New, unusually smooth concrete with smooth joints
Steel forms first class workmanship with smooth joints
New, or fairly new, smooth concrete and joints
Steel forms average workmanship smooth joints
Wood floated or brushed surface in good condition with good joints
Eroded by sharp material in transit, marks visible from wooden forms
Precast pipes good surface finish average joints
4. Other pipes
0.0025
0.0025
0.025
0.025
0.25
0.5
1.2
0.025
0.025
0.1
0.1
0.25
0.5
0.25
extruded, cast and pipes formed on mandrels may have imperfections that can
increase roughness by a factor of 10.
-9-
0.0025
0.15
0.025
0.15
0.025
0.025
3.5
3.0
commercial corrugated plastic pipes in the 40 or 100mm diameter size range have
corrugation crest length to depth ratios of about 1.5. Increasing the crest length to
depth ratio from 1.5 to 5 may double the friction coefficient.
-10-
2. Calculation
Two sets of data will be given: one for LAMINAR flow and one for
TURBULENT flow:
1. Mass flow M ( kg ) over time t ( s ) , mass flow rate m in kg s is to be
determined;
2. The pressure at various points along the pipe is given. Plot the
manometer reading versus x . Determine the slope of the plot for the
fully developed pipe flow;
3. Noting from the previous page on manometer reading that pressure
difference at a point in the pipe is given by equation (derived by
Equations (16) and (17))
p1 p2 = oil ghs
(18)
= ( Hg oil ) g ( h1 h2 )
4.
5.
6.
7.
-11-
Laminar Flow:
2
d
0.019
2
Cross Section Area: A = =
= ______________ m
2
2
Mass: M ( kg )
Time: t ( s )
Mass Flow Rate:
M
m =
( kg s )
t
Mean Mass Flow Rate: m = _______________ kg s
Mean Velocity: U =
m
oil A
= ___________ m s
Manometer Reading
No.
Location ( mm )
152.4
304.8
457.2
609.6
726.0
914.4
1066.8
1219.2
1371.6
10
1524.0
Manometer Reading h ( m )
-12-
11
1828.8
12
2133.6
13
2438.4
14
3505.2
15
4267.2
16
5029.2
17
5791.2
h
= _______________________
L
Then
p
h
= ( Hg oil ) g
= (13,530 861) 9.81 __________
L
L
= ______________ N m3
Friction Coefficient by Equation (14):
f =
1
2
p d p d
=
U 2 L L 12 U 2
0.019
= _________
2
1
2
861
__________
= __________
Reynolds Number:
Ud
Re d =
861
=
_________
0.01743
0.019
= _____________
-13-
Turbulent Flow:
2
d
0.019
2
Cross Section Area: A = =
= ______________ m
2
2
Mass: M ( kg )
Time: t ( s )
Mass Flow Rate:
M
m =
( kg s )
t
Mean Mass Flow Rate: m = _______________ kg s
Mean Velocity: U =
m
oil A
= ___________ m s
Manometer Reading
No.
Location ( mm )
152.4
304.8
457.2
609.6
726.0
914.4
1066.8
1219.2
1371.6
Manometer Reading h ( m )
-14-
10
1524.0
11
1828.8
12
2133.6
13
2438.4
14
3505.2
15
4267.2
16
5029.2
17
5791.2
h
= _______________________
L
Then
p
h
= ( Hg oil ) g
= (13,530 861) 9.81 __________
L
L
= ______________ N m3
Friction Coefficient by Equation (14):
f =
1
2
p d p d
=
U 2 L L 12 U 2
0.019
= _________
2
1
2
861
__________
= __________
Reynolds Number:
Ud
Re d =
861
=
_________
0.01743
0.019
= _____________
-15-
Section III
This is the
17mm
-16-
d
0.017
2
Cross Section Area: A = =
= ______________ m
2
2
L = ___________ m
Reading No.
Water Temp T ( C )
Density ( kg m3 )
Viscosity ( Ns m 2 )
Volume V ( m3 )
Times t ( s )
Volume Flow Rate
V
Q=
( m3 s )
t
Q
Velocity U =
A
(m s )
log (U )
p ( kPa )
log ( p )
Re =
Ud
log ( Re )
f =
1
2
p d
U 2 L
log ( f )
-17-
d
0.015
2
Cross Section Area: A = =
= ______________ m
2
2
L = ___________ m
Reading No.
Water Temp T ( C )
Density ( kg m3 )
Viscosity ( Ns m 2 )
Volume V ( m3 )
Times t ( s )
Volume Flow Rate
V
Q=
( m3 s )
t
Q
Velocity U =
A
(m s )
log (U )
p ( kPa )
log ( p )
Re =
Ud
log ( Re )
f =
1
2
p d
U 2 L
log ( f )
-18-
-19-
f = c Ren
(27)
Where for laminar flow c = 16 and n = 1 , for turbulent flow in the smooth
pipe c = 0.79 and n = 0.25 , and for fully turbulent flow in the rough pipe f
depends on roughness only and n = 0 .
-20-
Section IV
-21-
Appendix I
Answers to the examples:
1. (a) 2.451m s ; (b) 0.136 m s .
2. (a) U = 2.69 m s , Re = 806 < 2300 , laminar flow; (b) f = 0.0798
-22-
Appendix II
T,
0
10
20
30
40
50
60
70
80
90
100
, kg/m3
1000
1000
998
996
992
988
983
978
972
965
958
, N s/m2
1.788
1.307
1.003
0.799
0.657
0.548
0.467
0.405
0.355
0.316
0.283
, m 2/s
E-3
E-3
E-3
E-3
E-3
E-3
E-3
E-3
E-3
E-3
E-3
1.788
1.307
1.005
0.802
0.662
0.555
0.475
0.414
0.365
0.327
0.295
T,
E-6
E-6
E-6
E-6
E-6
E-6
E-6
E-6
E-6
E-6
E-6
T,
40
0
20
50
100
150
200
250
300
400
500
1.704
273 K
TK
, kg/m3
, N s/m2
1.520
1.290
1.200
1.090
0.946
0.835
0.746
0.675
0.616
0.525
0.457
1.51
1.71
1.80
1.95
2.17
2.38
2.57
2.75
2.93
3.25
3.55
3.73
2.73
2.09
1.67
1.37
1.14
0.975
0.846
0.741
0.660
0.591
Power law:
Sutherland law:
with T0
273 K,
0
0
T
T0
T
T0
4 C1.7
0.2%
7.003z2
T, F
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
40
32
68
122
212
302
392
482
572
752
932
, slug/ft3
, lb s/ft2
2.94
2.51
2.34
2.12
1.84
1.62
1.45
1.31
1.20
1.02
0.89
3.16 E-7
3.58 E-7
3.76 E-7
4.08 E-7
4.54 E-7
4.97 E-7
5.37 E-7
5.75 E-7
6.11 E-7
6.79 E-7
7.41 E-7
E-3
E-3
E-3
E-3
E-3
E-3
E-3
E-3
E-3
E-3
E-3
Rair
287 J/(kg K)
0.7
3/2
T0
T
1.925 E-5
1.407 E-5
1.082 E-5
0.864 E-5
0.713 E-5
0.597 E-5
0.511 E-5
0.446 E-5
0.393 E-5
0.352 E-5
0.318 E-5
100 C ;
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
, ft2/s
0.99
1.33
1.50
1.79
2.30
2.85
3.45
4.08
4.75
6.20
7.77
,lb s/ft2
1.940
1.940
1.937
1.932
1.925
1.917
1.908
1.897
1.886
1.873
1.859
5.306z
, m 2/s
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
E-5
, slug/ft3
0.0178T C
1000
ln
32
50
68
86
104
122
140
158
176
194
212
S
S
Sair
110.4 K
, ft2/s
1.07
1.43
1.61
1.93
2.47
3.07
3.71
4.39
5.12
6.67
8.37
E-4
E-4
E-4
E-4
E-4
E-4
E-4
E-4
E-4
E-4
E-4
103
Re
0.008
0. 0 1
0.009
0.015
0.02
0.025
4
=6
0.03
0.04
0.05
0.06
0.07
From L. F. Moody, "Friction factors for Pipe Flow," Trans. A.S.M.E., Vol. 66, 1944
x 103
3 4 56
8 104
Laminar Critical
Zone Transition
Flow
Zo ne
x 104
34 5 6
3 4 56
pip
es
x 105
th
8 1 06
Reynolds number Re = VD
v
8 105
Sm
oo
x 106
3 4 56
8 10 7
0.000,01
2 3 4 5 6 8 108
e
e
D = 0.
000 D = 0
. 00
,00
0,00
1
5
0.000,05
0.0002
0.0001
0.001
0.0008
0.0006
0.0004
0.002
0.004
0.01
0.008
0.006
0.02
0.015
0.03
0.05
0.04
e
D
0.08
w
ar flo
n
i
m
La
Relative roughness
0.10
0.09
Appendix III
Friction factor