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Abstract
The study involves a complex sandstone reservoir characterized by relatively thin stratified viscous
oil-bearing net pays separated by localized shales and baffles in between. Some of the reservoir intricacies
include mappable gas cap intervals overlying net pays at places, water-bearing intervals on top of oil, long
transitional zones, and lateral as well as vertical variation in oil viscosity and API. Based on the
stratigraphy and geological understanding derived from log interpretation of some initially drilled
appraisal wells, the reservoir was divided into four oil-bearing layers: Upper-A, Upper-B, Lower-A, and
Lower-B. Upper Sands are separated by Upper Shale Baffle and Lower Sands are similarly separated by
Lower Shale Baffle; and Middle Shale acts as a regional barrier between Upper and Lower sand units.
Initial reservoir description postulated that all the four oil-bearing layers are separate unconnected units,
with no vertical communication. Several hundred wells have been drilled as of now; in many wells, it was
found that Upper Shale is discontinuous, with Upper-A and Upper-B sands merging into a single net pay
layer. The present study attempts to analyze and integrate various reservoir parameters to understand the
realistic and credible shaliness of the Upper and Lower Shales. Analysis includes PVT and SCAL data
from over 100 wells including viscosity, API gravity, compositional data, and volatiles. Steamflood
experiments were conducted on plugs from Upper and Lower Shales. Many plugs were found to have
appreciable permeability and porosity with limited oil saturation. All these data suggest that Upper and
Lower Shales do not seem to be effective shale barriers and vertical fluid migration can occur. During
cyclic steam stimulation in one of the pilot wells, steam was injected in Upper-B layer. Subsequent
temperature survey suggests that steam has passed through Upper Shale and migrated into Upper-A Sand.
This further corroborates that Upper shale is not acting as an effective barrier.
It is thus concluded that to understand geological heterogeneities and to reduce reservoir uncertainty,
integration of PVT, SCAL, and other reservoir information along with geology is required for optimum
development of an unconventional reservoir.
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Introduction
Proper understanding of a reservoir is very important for the success of an EOR process. It becomes
crucial when a thermal process such as steam injection is used as an EOR process because cost per
barrel by thermal methods is much higher than for
other EOR processes. If a reservoir is complex then
it is a must prior to application of any thermal
method.
The reservoir under consideration is a complex
one. Its thickness is relatively less with baffles and
shales in between. At places it is having gas cap
which is mappable, some water is also found on top
of oil. Laterally as well as vertically there is an
Figure 1Map of the Field Under Consideration
appreciable variation in oil viscosity and API. After
considering all the thermal EOR processes, steam
injection has been finalised as the optimum method
for the development strategy. Considering the cost
of steam, it is always desirable that it should be
applied thoughtfully in view of reservoir complexity. Therefore, proper understanding of the reservoir
with an integrated approach is critical prior to steam
injection in the field for commercial development
strategy.
Sometimes, only log response of some of the
wells may not be enough to understand the reservoir. An integrated approach is needed to understand it completely. In the present work, an integrated approach was used to understand the exact
Figure 2Stratigraphy of the Field
nature of various shales and cemented rocks and
interconnection between layers by considering all
inputs such as geological, PVT, SCAL and log
correlations. This would help in developing the reservoir in an efficient and disciplined manner.
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Figure 3(a)Log correlation of some of the wells showing either no shale or thin baffle
Figure 3(b)Log correlation of some of the wells showing either no shale or thin baffle
Lower-B (Figure-2). In general, all the four layers are present in the Northern part of the field while in
Southern part only Upper-A and Upper-B are present. In South-West, presence of Lower-A and Lower-B
are seen along with Upper layers. There is a Mid Shale barrier in between main Upper and Lower sand
units, its thickness varies from 30 to 60 ft, however, its barrier competency needs further evaluation.
Upper shale is in between Upper-A and Upper-B and Lower shale is in between Lower-A and Lower-B
(Figure-2). From the geological point of view, it appears that the migration of oil took place at some point
of time during tectonic activities and it migrated into these sand units. Later biodegradation and gravity
segregation took place in the main sand units - Upper and Lower separately.
Log Correlation
On the basis of the initial understandings, it was believed that Upper shale is a barrier between Upper-A
and Upper-B. Upper shale thickness is about 0-10 ft. Later, hundreds of wells were drilled and logging
was done in all the wells. It was found that at many places Upper shale was absent and Upper-A and
Upper-B are merging together. Logs of some of the wells are shown in Figure-3(a) and 3(b).
In these wells either Upper shale is absent or very thin. It raises concern on the nature of the so called
shale competency. We shall try to understand exact nature of the Upper shale using PVT and SCAL data.
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These analyses clearly show that there is a definite trend in viscosity, API gravity, volatile fractions and asphaltene not only within Upper-B or
Upper-A, but within the Upper sand unit as a whole.
This also suggests that these trends are because of
gravity segregation, and perhaps there are some
form of communications between Upper-A and Upper-B units.
Compositional Analysis
As mentioned above, in 18 wells two samples were
collected either in Upper-A or in Upper-B. Compo- Figure 5(b)API gravity of North wells (Upper-A, Upper-B, Lower-B)
sitional analysis was done in all these samples. It
was observed that in a single well, lighter fractions
decrease from top to bottom. One such example is
of Well-18 where two samples were collected in
Upper-A at different depths and one in Upper-B. In
this well, entire lighter fractions are decreasing continuously from top to bottom (Figure-10).
Another example of Well-3 is shown in Figure11. In this well, one sample was collected in Upper-A while two samples were collected in Upper-B. Just like well-18, similar trend is observed in
this well as well.
6(a)Viscosity at Reservoir condition of North wells, cp (UpIn Well-11, one sample was collected in Up- Figure
per-A, Upper-B (1), Upper-B (2))
per-A while two samples were collected in Upper-B. It is interesting to note that composition of
Upper-B top sample is quite similar to that of Upper-A. It indicates that the upper part of Upper-B
has the same composition as that of Upper-A (Figure-12).
The case of Well-2 is quite unique. In this well,
two samples in Upper-A and two samples in Upper-B at different depths were collected. Plot of
compositional analysis is shown in Figure-13. It is
seen that compositional analysis of all four samples
are almost the same. It indicates that oil from top of
Upper-A to bottom of Upper-B is very similar.
Figure 6(b)API Gravity of North wells (Upper-A, Upper-B (1), UpAll these analyses confirm that oil composition is per-B (2))
changing from top to bottom within the Upper sand
unit in a definite trend, meaning lighter components
are decreasing with depth. At some places even a same quality of oil is present in all the layers. This again
re-affirms that layers Upper-A and Upper-B are not isolated, and variation in oil properties within them
is caused by gravity segregation.
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Figure 7(a)Viscosity at Reservoir condition of South wells, cp (Upper-A, Upper-B (1), Upper-B (2))
Figure 7(b)API Gravity of South wells (Upper-A, Upper-B (1), Upper-B (2))
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Depth, ft
Upper-A
Upper-B (1)
Upper-B (2)
581
623
641
12.30
9.68
5.08
Layer
Depth, ft
Upper-A
Upper-B (1)
Upper-B (2)
600
636
653
11.75
6.24
4.77
Depth, ft
Asphaltene, wt%
Upper-A
Upper-B (1)
Upper-B (2)
600
636
653
11.9
12.4
12.5
Figure 11Compositional Analysis of Well-3 samples (Upper-A, Upper-B (1), Upper-B (2))
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Figure 12Compositional Analysis of Well-11 samples (Upper-A, Upper-B (1), Upper-B (2))
Plug No.
Layer
Air Permeability, md
Maximum Recovery, %
Well-8
Well-22
Well-8
Well-23
Well-24
Well-24
1
1
2
1
1
2
Upper Shale/Baffle
Upper Shale/Baffle
Lower Shale/Baffle
Mid Shale/Baffle
Mid Shale/Baffle
Mid Shale/Baffle
3
11
629
9
9
5
64
29
58
0
0
49
Layer
Sand Interval, ft
Perforation
Interval, ft
Permeabi lity, md
Porosity, %
Reservoir
Viscosity, cp
API gravity
Well-21
Well-21
Upper-A
Upper-B
565-594
605-635
Not Perforated
610-635
4000
4123
34
35
420
1912
14
12
cracks are rare. The only possibility is that Upper Shale is not acting as a barrier. Geological interpretation
suggests that so-called Upper Shale is not shale, but a baffle composed of cemented silty sandstone rock
matrix. At static reservoir conditions it appears like a barrier, but in fact the reservoir may become active
at higher temperatures and pressure regime, particularly when dynamic conditions are developed during
steam injection.
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10
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obstructions etc. Baffles are commonly considered as low permeability layers that impede or delay fluid
flow, but do not prevent the steam movement in the longer duration. Usually, these low permeability
layers are locally developed (limited extent), so steam can bypass laterally at its outer limits. Thus, baffles
are the temporary obstructions that may act as a barrier for a shorter duration under static conditions due
to relative variability in pore-throat size, capillary pressure, density contrast between water and hydrocarbon etc. However, under dynamic conditions when external energy is introduced under pressure, such
as steam/water/gas/chemical injection to enhance oil recovery, most baffles would rupture and breach with
time to act as fluid conduits for cross-formational heat and fluid migration. Baffles are usually locally
developed and as such, discontinuous, and may act as seals only locally for a short duration. During heavy
oil development strategy, baffles are often considered to act as potential seal/barrier during primary cold
production; however, for any enhanced oil recovery including thermal they are potential thief zones and
their barrier competency is extremely uncertain.
In contrary, barriers are considered as regionally extensive impermeable layers (permeability much less
than 1 md) during typical thermal operation duration; thus, steam usually cannot penetrate through or
laterally bypass a barrier; however conductive heating may reduce the bitumen viscosity above the barrier.
In Many Canadian heavy oil reservoirs the absolute permeability of the barriers and seals are very low,
usually their porosity in the range of 10% to 20% and permeability in the order of micro to nano-Darcy
(Yuan et al, 2011; Yang et al, 2013). Barriers usually compartmentalize the entire reservoir into several
segments distinguished by distinctive pressure regime. Because of their regionally extensive development,
barriers usually have hydrodynamic entity to characterize the entire petroleum migration and fluid flow
system in a basin. Some simulation studies report the possibility of steam dehydrating and fracturing the
impermeable barriers over some extended periods of time after several years of injecting steam due to
exceeding injection pressure or volume. The integrity of impermeable barriers under various reservoir
conditions is a matter of ongoing research by industry and academia (Ito et al., 2001).
Significance of Baffles in Thermal EOR
The ongoing discussions on baffles and barriers focusing on nature, distribution and quality of Upper
Shale and Lower Shale have enormous significance for the thermal development strategy of the
reservoir under consideration. The impact of Upper Shale within Upper Sand Reservoir (Upper-A and
Upper-B) or Lower Shale within Lower Sand Reservoir performing as barrier or baffle, their shale
competency, and the degree of cemented rock characteristics, all these parameters would impact the
physical processes of convection, diffusion, and conduction. They would act as potential Thief Zones
and would influence the steam injection, cross formational fluid flow, heat loss, sweeping efficiency, and
ultimate oil recovery. Likewise, the comprehensive understandings of reservoir geology, acquired laboratory data, reservoir parameters need to be considered to plan and develop the completion design and
production scenario for the long term thermal EOR strategy.
Upper and Lower Shale Baffle Units
Considering the conventional geological characteristics of the stratigraphic traps and barrier rocks (Berg,
1975; Nelson, 2009; Camp, 2011), the Upper and Lower Shale units in order to perform as barrier unit
should be composed of: i) rock materials of primary depositional origin with inherent barrier characters
and integrity, ii) deposits of thinly laminated and fissile low energy marine shale made of clay and very
fine grains, iii) pore-throat size 0.1 um to 0.005 um and very high capillary pressure (Nelson, 2009), and
iv) excessive mercury injection entry pressure, v) additionally, the unit should be regionally extensive
with at least 15 thick shale lithology between Upper-A and Upper-B (as well Lower-A and Lower-B)
to inhibit cross formational steam migration in the long duration under dynamic conditions. Detail
reservoir characterization suggests that Upper and Lower Shale units are locally developed shales with 0
to 10 thickness, dominated by largely siltstone-sandstone-shale rocks. They are associated with extensively cemented lithology, mainly by carbonate (calcite and dolomite), minor silica and clay, and
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11
occasional hematite and pyrite cements with average thickness of 16 (range 0 to 50). Thus, the baffle
rock materials are of secondary diagenetic post-depositional origin, made of coarser grains of silt to sand,
highly variable range of porosity and permeability (up to 20% and 300 md). Their barrier competency
would be highly controlled by degree of cementation and their intricate bonding. This kind of cemented
interval is highly susceptible to artificial diagenesis during EOR processes as chemical interactions
between minerals, steam, fluid, temperature, and pressure occur. There are many documented evidences
in Canadian heavy oil reservoirs in Cold Lake, Lloydminister, Saskatchewan reservoirs where diagenetic
alterations modify the rock behaviour in cemented zones (Oldershaw, 1983; McKay and Longstaffe, 1997,
Weatherford Report, 2014). Thus, understandings the barrier performance of this kind of cemented zone
is of utmost significance before committing to planning Upper-A and Upper-B (also Lower-A and
Lower-B) as isolated compartments separated by Upper and Lower Shale Baffle. These cemented
intervals will vary on a regional scale from place to place in terms of its homogeneity, integrity etc. These
fundamental geological parameters need to be understood and evaluated for heavy oil field development;
all available technical data and pilot well performances should be assessed prior to committing thermal
recovery scheme. Also, considerations should be given that any rock interval may act as a baffle/barrier
under static conditions, however, may act as potential thief zones and could be breached under dynamic
conditions (during thermal operation) when external heat/pressure/mass introduced into the reservoir
system. Thus proper and continuous monitoring during short and long duration is particularly significant.
Conclusion
1. There is a continuous variation in fluid properties from top to bottom not only in different layers
but also within individual layers of Upper-A and Upper-B. This is observed in North as well as
in South part of the field.
2. Steamflood experiments in plugs of Upper Shale and Lower Shale shows that not only steam but
oil at higher temperature and pressure can pass through them, and oil recovery occur.
3. During CSS, steam injection was performed in Upper-B of Well-21 five feet below the top of
Upper-B presuming that Upper-B is isolated by Upper Shale and steam will not pass through it.
But temperature survey taken 8 days after steam injection suggests that steam has migrated into
Upper-A also. Therefore, Upper Shale is no longer acting as a barrier to steam flow under dynamic
conditions.
4. Log correlation shows that at many places there is no distinction in Upper-A and Upper-B as both
sands merge together. It also proves that Upper Shale is not a permanent barrier.
5. Geological interpretation suggests that so-called Upper Shale and Lower shale are not a shale
barrier on a field scale. They are baffles and therefore locally at some places they may act as
barrier to oil under static reservoir conditions, but may not be a barrier during dynamic steam
injection phase.
6. From above mentioned evidences, we can conclude that Upper Shale and Lower Shale are not
shale barriers but they are baffles on a regional field scale. They are not marine shale but fluvial
in nature, so it cannot be correlatable at regional level. At some places Upper-A and Upper-B oil
zones are separated by tight calcareous/dolomitic sandstone which has porosity in the range of 15
- 25 % and permeability in the range of 10 - 300 md. These shales are mostly deposited in fluvial
environment (as overbank channel), as such, very discontinuously distributed and should not
treated as regionally extensive competent barrier.
7. In cold static conditions they may act as local barrier for a short duration, but at higher temperature
and pressure regime during dynamic steam injection phase they may be communicating with the
net pay intervals. Not only steam but oil at high temperature may also pass through them. Viscosity
of oil at 450F comes down to less than 2 cp that can very easily flow though baffles.
12
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Acknowledgement
Authors are thankful to Dr. S.M. Farouq Ali for his valuable suggestions.
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