Professional Documents
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PIP
SPEAK
THE NEWSLETTER OF
Partners in Performance
IN THIS ISSUE:
Pages 1-4
Focusing Business Improvement
Last Year
$/t
2,000
15,00
$/k
Total Volume Sensitive Cost
20,000
1,000
5,00
0
15,000
M J J A S O N D J F M A
10,000
kt
5,000
$/k
40,000
Total Cost
15
M J J A S O N D J F M A
30,000
10
5
20,000
10,000
0
Production
M J J A S O N D J F M A
$/k
25,000
20,000
15,000
10,000
5,000
0
M J J A S O N D J F M A
Period Costs
M J J A S O N D J F M A
Partners in Performance
Activity-Based
COAL MINE
Context
This integrated coal facility has both mining and processing
operations. While primarily an underground mining operation,
additional coal is also brought through the processing facility
from surface mines, coal dumps, and external sources.
As an old mine, life-of-mine issues were pushing up costs,
while prices were falling. Margins were being squeezed, and
the situation was expected to get worse.
Management was given the task of identifying ways to lift
prots by increasing throughput and reducing costs per
tonne. They knew which levers mattered, but didnt know
how to prioritise. Moreover, they needed to quickly compare
a number of scenarios.
What we did
Developed a detailed Value Driver Tree for the business
Performed trend and sensitivity analysis to test
management assumptions regarding which levers
mattered
Developed scenario models for the business as a whole
(i.e. how to meet our cost targets)
Implemented a review structure based on dramatically
increased levels of accountability driven from clarity on
key business drivers
Results
Identied and commenced implementing ideas worth
$34 million EBIT
Re-congured the sources of coal to extract more coal
at higher EBIT
Enabled management to focus on the highest priority /
highest value ideas
Diagram 2
$k
100,000
90,000
80,000
70,000
60,000
50,000
40,000
30,000
20,000
10,000
0
Conc Related
Mining Vol
Sensitive Costs Volume Sensitive
Costs
Production
Engineering &
Site Services=
Commercial
Total{}
Mining Period
Costs
Smelting Period
Costs=
Processing
Period Costs=
Recoverable Zn /
tonne Ore{}
Total Cost
[Y/SOV Impact]
ENERGY DISTRIBUTION
APPLICATIONS DEVELOPMENT
Context
Context
What we did
Developed a detailed Value Driver Tree for the business
Identied major risks between different stages of the
value chain and how to price these
Results
Established a new model for utility ownership that has
since been replicated by others
Separated the Distribution Infrastructure asset consistent
with risk, pricing and accountability frameworks.
Subsequently sold for double the initial valuation.
Partners in Performance
What we did
Drew up the driver trees to disaggregate the problem,
identify the key levers on performance and set targets
for the key accounts
Instigated training throughout the organisation to educate
all levels on the importance of logging actual hours
Set up a spin cycle approach with appropriate KPIs for
monitoring compliance with the prescribed logging (and
billing) process
Cascaded the KPI monitoring down to the individual
employee and tracked progress at all levels
Determined the degree to which worked hours that were
now being captured could/should be passed on to the
client
Developed work-arounds for the systems and processes
that reinforced inappropriate behaviours
Results
Fundamental shift in the approach to logging and
reconciling hours worked at all levels of the organisation
Increased accountability for managing account
protability in operational and commercial areas of the
business
5%+ increase in billed hours (revenue) achieved within
2 months for each account in which the spin cycle
approach was tried - AT NO EXTRA COST (US 9m
annual savings)
Partners in Performance
Partners in Performance is a rm that builds better businesses. We deliver rapid performance improvements in industrial,
resource, manufacturing and service companies, using specialist teams and a hands-on approach to lower costs and
increase revenues.
PO Box H52, Australia Square, Sydney NSW 1215 Australia
Phone: +61 (0) 2 9321 0800 Fax: +61 (0) 2 9321 0888
Email: info@pipint.com
www.pipint.com