Professional Documents
Culture Documents
721
3-WAY CONTROL VALVES
Fig. 450/451, with electric actuator Ari-Premio
Publication nr
Supersedes
TIB-721-GB-0711
TIB-721-GB-1004
Fig. 12.450
22.450
23.450
34.450
35.450
Fig. 12.451
22.451
23.451
34.451
35.451
Contents
8.2
8.3
8.4
8.5
page 3
3.0 Handling
3.1 Storage
- Storage temperature -20 to +65C dry, free of dirt
- The painting is only a primer, intending to guard against rust during stock or transportation. Dont
damage the paintwork.
- A desiccant or heating to prevent condensation is necessary in damp rooms.
3.2 Transport
- Transport temperature -20 to +65C.
- Protect against external force (impact, vibration etc.).
- Dont damage the paintwork.
4.0 Description
4.1 Scope of Applications
These servo controlled valves are suitable for controlling the flow of liquids, gases and vapours in
chemical and other processing plants and for plant engineering.
The materials have been selected and matched on the basis of current DIN, AD, TRD and UVV rules.
The mechanical and flow characteristics conform to standard DIN EN 60534.
The engineer planning a plant is responsible for selecting the correct valve for a given application. The
special features of the valve concerned must be taken into account.
Oil and grease free
for oxygen application
- Valves for Ammonia (NH3) acc. to TRD 451-452 must be free from nonferrous metals
with flanges DIN 2512 form N.
- ARI-Valves of GG-25 are not allowed in systems acc. to TRD 110.
- Valves for inflammable, aggressive or toxic media, must be off tensile material.
- With applications for media that demand special criteria, please consult.
-
page 4
AB
0040000093 4000
rotated view
rotated view
rotated view
rotated view
rotated view
rotated view
page 5
5.0 Installation
5.1 General Notes on Installation
The following points should be taken into account besides the general principles governing installation
work:
- Remove flange covers if present.
- There must be no foreign bodies inside the valve or piping.
- Pay attention to the direction of flow: see markings on the valve and refer to the operation and
installation instructions (point 4.2).
- Centre sealings between the flanges.
- Connection flanges must mate exactly.
- If the valve is handling steam, the piping must be laid with a gradient to prevent water from
accumulating in pockets. Condensation traps are needed to prevent water-hammer.
- All parts must be free from stress after installation.
- The valve must not serve as a fixed point. It must be carried by the piping.
- Protect the valve from dirt, especially during construction work. Strainers or filters shoud be installed
before the valves.
- Install compensators to compensate for thermal expansion of the piping.
- Keep the thread and shaft of the spindle free from paint.
0040000093 4000
Caution!
Care must be taken with the bellow type valves when actuators are mounted or removed. Hold the valvespindle against turning with an open-end wrench.
When retrofitting actuators, the maximum permissible force for valve actuation must be taken into
account.
The maximum permissible actuation forces are:
BR450
BR451
12 kN for DN 15 - 50
18 kN for DN 15 - 100
29 kN for DN 65 - 100
37 kN for DN 125 - 150
40 kN for DN 125 - 150
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rotated view
rotated view
1 backing ring
4 sealing rings
1 cover ring
Owing to the installed compression spring, this spindle packing is selfadjusting. If the spindle starts leaking, the ring pack is worn out and
must be replaced.
Replacing PTFE V-ring unit:
page 8
0040000093 4000
fig. 9
fig. 10: Split packing ring
- Damaged spindles must also be replaced (see point 8.5 for instructions) since a new ring pack will soon
start leaking again with a damaged spindle.
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page 10
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Torque
20 Nm
35 Nm
80 Nm
160 Nm
page 12
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Possible cause
Corrective measures
No flow
Valve closed.
Little flow
Seatring and plug clogged with dirt; especially with V-port and perforated plugs.
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page 13
12.0 Warranty
The extent and period of warranty cover are specified in the "Standard Terms and Conditions of Albert
Richter GmbH & Co. KG" valid at the time of delivery or, by way of departure, in the contract of sale
itself.
We guarantee freedom of faults in compliance with state-of-the-art technology and the confirmed
application.
No warranty claims can be made for any damage caused as the result of incorrect handling or disregard
of operating and installation instructions, accident prevention regulations, EN, DIN, VDE standards and
other applicable codes of practice.
This warranty also does not cover any damage which occurs during operation under conditions deviating
from those laid down by specifications or other agreements.
Justified complaints will be eliminated by repair carried out by us or by a specialist appointed by us.
No claims will be accepted beyond the scope of this warranty. The right to replacement delivery is
excluded.
The warranty shall not cover maintenance work, installation of external parts, design modifications or
natural wear.
Any damage incurred during transport should not be reported to us but rather to the competent cargohandling depot, the railway company or carrier company immediately or else claims for replacements
from these companies will be invalidated.
page 14
0040000093 4000
as defined by
the Pressure Equipment Directive 97/23/EC and
Manufacturers declaration
as defined by
the Machinery Directive 98/37/EC
Herewith we declare,
ARI-Armaturen Albert Richter GmbH & Co. KG,
Mergelheide 56-60, 33756 Schlo Holte-Stukenbrock
that according to the above mentioned Pressure Equipment Directive (PED) and Machinery Directive the below listed products comply and have been approved according to Category III , Module H
through Lloyds Register of Shipping (NB-No. 0525),
Mnckebergstr. 27, 20095 Hamburg
Certificate-No: 50003/1
3-way control valves
Type 450, 451, 423, 463, 483
Applied standards:
DIN EN 60534 part 1
VDI/VDE 3844 sheet 1
DIN 3840
If the supplied model is intended to be incorporated into machinery or assembled with other
machinery to constitute machinery covered by this directive and must be put into service until the
machinery into which it is be incorporated has been declared in conformity with the provisions of the
EC-Machinery Directive as amended by 98/37/EC.
Schlo Holte Stukenbrock, 13.12.2001
...................................................
(Brechmann, Managing director)
Contents
1.0 General information on operating instructions ..................................................................................................3
2.0 Notes on possible dangers .....................................................................................................................................3
2.1 Signicance of symbols ........................................................................................................................................................3
2.2 Safety-related denitions: .....................................................................................................................................................4
2.3 Qualied personnel ...............................................................................................................................................................4
6.5.4 Potentiometers...................................................................................................................................................................26
6.5.4.1Installing the potentiometer.............................................................................................................................................................. 27
6.5.4.2Setting the potentiometer ................................................................................................................................................................. 28
6.5.5 Heating..............................................................................................................................................................................29
6.5.5.1Installation of heating....................................................................................................................................................................... 29
Exposed to injury!
Dont touch the turning handwheel when the motor is running
Exposed to injury!
Dont put your hand into the up or downwards moving appliance
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page 3
3.0 Handling
3.1 Storage
- Storage temperature -20 to +70C dry, free of dirt
- Do not damage packing
- A desiccant or heating to prevent condensation is necessary in damp rooms.
3.2 Transport
- Transport temperature -20 to +70C
- Protect against external force (impact, vibration etc.).
- Do not damage packing.
page 4
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4.0 Description
4.1 Field of application
ARI-PREMIO linear thrust actuators are employed to actuate control or shut-off valves requiring a
nominal linear stroke distance of up to 80 mm and thrust from 2.2 kN to 15 kN. The thrust actuators
are set to the thrust forces specified in the technical data. If supplied with the valve, the lift of the
thrust actuator will be set to the stroke distance of the valve.
Selection of the proper actuator version in alignment with the corresponding fitting as well as use of
the thrust actuator in accordance with the specified technical data is the responsibility of the systems
engineer.
Any use of the thrust actuator beyond the specified technical data or improper use of the actuator is
deemed to be not for the intended purpose.
The ambient conditions have to be conform to the actual electromagnetic compatibility directives.
Additional the compatibility to this directives has to be maintained in case of expansion or other
changing of the ambient conditions.
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ARI-PREMIO
Thrust force
kN
mm/sec.
12.0
15.0
50
80
S1 - 100% ED;
S4 - 50% ED 1200 c/h
0.25
Motor voltage
Power consumptionW
5.0
mm
2.2
0.38
0.38
1,0
230V 50Hz
11.7
25.3
52.9
0.79
0.38
96
Torque switch
2 pcs., permanently
wired
switching capacity 16A,
250V~
Travel switch
1 pcs.,
permanently wired
switching capacity 16A,
250V~
IP 65
Handwheel
Mounting position
Gear lubricant
Weight kg
5.4
page 6
Yes (engageable)
0040000107 2402
50/50-mix
Klber Isoflex NBU15
Ultra and
Klber Nontrop KR291
6.5
10,5
Accessories
Type
Thrust force
ARI-PREMIO
kN
2.2
5.0
12.0
15.0
Heating resistor
24V - 50/60Hz
115V - 50/60Hz
24V - 50Hz
24V - 60Hz
115V - 50Hz
115V - 60Hz
230V - 60Hz
--
24V - 50/60Hz
115V - 50/60Hz
3~400V - 50Hz
3~440V - 60Hz
--
--
--
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Column Version
Fig. 1
page 8
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Fig. 2
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page 9
Designation
50.1
Gearbox
50.30
Driving spindle
50.1.1
50.31
50.32
50.2
50.34
Bellow
50.35
Grub screw M6
50.4
50.36
Set collar
50.5
Gasket
50.37
50.6
Hood
50.38
Guide spindle
50.7
Hood seal
50.39
50.8
50.40
50.9
50.41
50.10
Column
50.42
Board support
50.12
Handwheel
50.43
Standard board
50.45
Shift lever
50.14
Yoke
50.46
Washer
50.15
Flange
50.47
50.16
50.48
50.17
50.50
Trip slide
50.51
50.52
50.53
50.18
50.19
50.54
Trip cam
50.20
50.55
50.21
50.56
50.22
50.57
50.23
Lift dial
50.58
50.24
Distance column
50.59
50.25
50.87
Threaded bush
50.26
50.27
Coupling
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0040000107 2402
ARI-PREMIO 2,2 - 5 kN
Nominal stroke max. 30 mm
ARI-PREMIO 2,2 - 5 kN
Nominal stroke > 30 mm - 50 mm
ARI-PREMIO 12 - 15 kN
Nominal stroke max. 80 mm
X
236
256
271
286
L
633
653
668
683
h
max. 30 mm
max. 50 mm
max. 65 mm
max. 80 mm
4.6 Dimensions
Fig. 3
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6.0 Installation
6.1 General installation data
In addition to general installation guidelines, the following points are required to be observed:
- Existing operating instructions for valve.
- Complete valve with crossarm.
- Valve cone approximately in mid lift position - on no account supported inside a seat!
- Electrical installation in accordance with DIN VDE 0100 and regulations of the local electricity
generating board.
- Conductor cross-section selected to correspond to the given drive power and existing line length.
- Mains fuse rating max. 6A.
- Circuit breakers to EN 60335-1 in the plant to cut off the mains supply to the actuator.
- Conformity of technical data on thrust actuator with field conditions.
- Mains voltage in accordance with data specified on rating plate of thrust actuator.
- Thrust actuator complete with yoke or distance columns and coupling parts intended for mounting
to the corresponding valve.
- Qualified personnel possessing knowledge of the regulations pertaining to the erection of power
installations.
- Ease of access to installation site.
- Adequate clearance space above the thrust actuator for removing the hood
(refer to point 4.6 Dimensions).
- Install where there is protection against high-energy heat radiation.
- The ambient temperature must not exceed +70 C.
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Correct
Incorrect
Fig. 4
Close
Fig. 5
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page 13
Engaging button
for manual mode
Open
Close
Fig. 6
CAUTION:
In the manual operating mode pay careful attention in the final positions that the handwheel is
only turned to the point where the torque switch trips (audible click) as otherwise damage will
be caused to the thrust actuator!
page 14
0040000107 2402
turn
Hexagon nut
Valve spindle
Hexagon nut
Valve spindle
Fig. 7
To mount the thrust actuator to a valve having a nominal lift of up to 30mm, proceed as
follows:
- Screw coupling (50.27) out of torsion safety feature (50.32) of thrust actuator
(not illustrated).
- Position valve cone approximately in mid lift position.
Fig. A:
Fig. D/E: - Swing out handwheel lever (50.12.1) and use it to move out the thrust actuator until the
driving spindle (50.30) comes to rest on the threaded bush (50.87).
Fig. F:
- Screw the coupling (50.27) firmly into the torsion safety feature (50.32) and secure in
place using grub screw M6 (50.35).
- Run valve to lowest position.
- Clip lift dial (50.23) onto yoke in such a way that top edge of torsion safety feature is in
alignment with tip of arrow mark on lift dial.
- Run valve to both final positions and check to ensure that these are safely reached
- Carry out electrical connection (refer to section 6.4.1).
- Set travel switch S3 (refer to section 6.5.3.2).
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turn
Hexagon nut
Valve spindle
Hexagon nut
Valve spindle
Fig. 8
To mount the thrust actuator to a valve having a nominal lift of over 30mm to 50mm, proceed
as follows:
- Screw coupling (50.27) out of torsion safety feature (50.32) of thrust actuator
(not illustrated).
- Position valve cone approximately in mid lift position.
Fig. A:
- Slip 2-ear clamp (50.26) onto a distance column (50.24) press on very lightly.
- Screw distance column with 2-ear clamps on opposite side of handwheel into the flange
in such a way that one of the 2-ear clamps is situated above the torsion safety feature
(50.32) and the other below.
- Screw the other distance column into the flange likewise.
- Place thrust actuator (50) with distance columns onto valve and fix into position with
two self-locking hexagon nuts (50.25).
Fig. D/E: - Fold out turning handle of handwheel (50.12.1), slightly turn the handwheel and press
in the engaging button for manual mode (only 12 - 15 kN) (button engages). Having
done this, move out the thrust actuator until driving spindle (50.30) comes into contact
with threaded bush (50.87).
page 16
0040000107 2402
- Screw coupling (50.27) firmly into torsion safety feature (50.32) and secure using grub
screw M6 (50.35).
- Move the valve to the lowest position.
- Press 2-ear clamps (50.26) into position according to the stroke so they cannot slip,
with the bottom clamp in the lowest valve position located directly below torsion safety
feature (50.32) and the top clamp in the highest valve position located directly above
the torsion safety feature.
- Move the valve to both travel positions and check that it reaches them reliably.
- Fold turning handle of handwheel (50.12.1) back in.
- Make the electrical connection (see points 6.4.1 and 6.4.2). The engaging button for
manual mode (only 12 - 15 kN) disengages when the motor starts up.
- Set standard travel switch S3 (see point 6.5.3.2).
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open
open
3-way valve
with diverting plug
open
open
3-way valve
with mixing plug
open
Fig. 9
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Option NA:
same design but no RC circuit
and switches with gold contacts
(Switching capacity 0.1A, 4-30VDC)
WE
(S3)
RI 21
NA
PA
POT
WE
TTR
Torque switch
DE
actual
external
set point input value input
interface
Heating resistor
binary input 2/
output 5
HZ
power
supply
output 1
(K1)
output 2
(K2)
page 18
closed
Straightway valve
accessoires
0040000107 2402
external
reversing
contactor
open
closed
Straightway valve
B-AB open
A-AB open
3-way valve
with mixing plug
AB-A open
AB-B open
3-way valve
with diverting plug
Reversing contactor
Phase control relay
WS
PR
TTR Temperature-controller
WE
POT Potentiometer
PA
NA
Torque switch
actual value
input
DE
Option
external set
point input
interface
Heating resistor
binary input 2/
output 5
HZ
power
supply
output 1
(K1)
output 2
(K2)
Accessories
Fig. 10
page 19
Fig. 11
page 20
0040000107 2402
Accessories WS
Accessories WS + PR
open
closed
Straightway valve
B-AB open
A-AB open
3-way valve
with mixing plug
AB-A open
AB-B open
3-way valve
with diverting plug
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page 22
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Designation
50.38
Guide spindle
50.42
Board support
50.43.3
50.43.4
50.56 Spring
50.44
Self-tapping screw
50.50
Trip slide
50.51
page 24
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page 25
page 26
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grey
red
grey
yellow
yellow
Fig. 13
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page 27
page 28
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Mounting thread M3
for heating reisistor
Mounting thread M3
for thermal circuit breaker
Mounting thread M4
for options ES11 and RI21
Mounting thread M3
for jack strip
Fig. 15
50.83.1
50.83.2
50.83.3
Designation
Holding bracket (Option:
heating)
Head cap screw DIN 84-M3x8
Thermal circuit breaker
50.83.4
Designation
Jack strip
50.83.6
50.83.10
Connector, 2-pole
Heating resistor
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page 30
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50.81
50.97
50.98
50.99
50.100
Designation
Head cap screw DIN912 - M4x8
Temperature controller dTRON 16.1
Fixing bracket (option dTRON)
Holding bracket (option dTRON)
Self-locking nut (option dTRON)
page 32
0040000107 2402
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page 33
50.57
Designation
Head cap screw DIN 912 - M4 x 10
50.59
50.81
50.102
50.103
50.105
50.107
page 34
0040000107 2402
7.0 Starting up
DANGER!
Check the following before starting up a new system or restarting a system after repairs or
conversion:
- Correct completion of all installation/assembly work!
- Circuits of the system in accordance with DIN VDE regulations and regulations of the
relevant power supply company as well as compliance with all safety regulations, especially
TRB 700.
- hood of thrust actuator assembled.
- Start up only by qualified personnel (see 2.3).
While in operation, the thrust actuator has moving and rotating parts as well as being
integrated in an electrical network system. Improper handling or failure to observe the
operating instructions or the valid regulations may lead to death, grievous bodily injury or
substantial property damage!
When placing into service proceed as follows:
- Using the handwheel, run the thrust actuator to approximately mid lift position.
- Apply brief pulses to the thrust actuator for each direction of movement and check whether the
directions of movement correspond to those desired. If this is not the case, the pulse lines
governing the opening and closing action must be exchanged on the thrust actuator.
- Run thrust actuator to the final position in each direction of movement and check whether it
switches off automatically and whether all externally moving parts are able to move freely.
- If failing to function properly, check all installation and setting work previously carried out,
correcting if necessary, and afterwards place into service once again.
9.0 Troubleshooting
In the event of malfunctions or disturbances in operation, first check whether the installation and
adjustment work has been carried out and concluded in accordance with these operating instructions.
Compare the data referring to operating voltage, actuating signal and temperature to the data
specified on the layout drawing of the control system. Also check whether the given operating
conditions correspond to those specified in the data sheet or to the technical data specified on the
type identification plate.
DANGER!
All relevant safety regulations must be observed when carrying out the troubleshooting procedure,
especially TRB 700.
Contact the supplier/manufacturer if faults cannot be rectified on the basis of the following
troubleshooting table.
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page 35
Possible Causes
Power failure
Fuse has blown
Thrust actuator not properly
connected
Short circuit due to:
Remedy
Ascertain and eliminate cause
Replace fuse
Rectify connection on thrust actuator
in accordance with wiring diagram
Ascertain exact cause,
- moisture
- wrong connection
- motor has burned out
page 36
12.0 Warranty
The extent and period of warranty cover are specified in the "Standard Terms and Conditions of
Albert Richter GmbH & Co. KG" valid at the time of delivery or, by way of departure, in the contract
of sale itself.
We guarantee freedom of faults in compliance with state-of-the-art technology and the confirmed
application.
No warranty claims can be made for any damage caused as the result of incorrect handling or
disregard of operating and installation instructions, accident prevention regulations, EN, DIN, VDE
standards and other applicable codes of practice.
This warranty also does not cover any damage which occurs during operation under conditions
deviating from those laid down by specifications or other agreements.
Justified complaints will be eliminated by repair carried out by us or by a specialist appointed by us.
No claims will be accepted beyond the scope of this warranty. The right to replacement delivery is
excluded.
The warranty shall not cover maintenance work, installation of external parts, design modifications
or natural wear.
Any damage incurred during transport should not be reported to us but rather to the competent
cargo-handling depot, the railway company or carrier company immediately or else claims for
replacements from these companies will be invalidated.
0040000107 2402
page 37
........................................................
(Brechmann, Managing director)
0040000107 2402
page 38
Revision 0711
House style change
Represented by