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M.A. Sayed, SPE, H.A. Nasr-El-Din, SPE, and H. Nasrabadi, SPE, Texas A&M University
Summary
Emulsified acids have been used in the oil field for many years.
They are retarded systems that can be used effectively in stimulation of carbonate reservoirs. Emulsified acids have been used primarily in acid fracturing and matrix acidizing. The delayed nature
of emulsified acids is useful in generating longer etched fractures
or deeper wormholes. To predict the penetration depth of the
wormholes or the length obtained from an acid-fracturing treatment, diffusion-coefficient values need to be estimated.
This paper discusses the reaction kinetics of dolomite disks
with emulsified acids formulated using a cationic emulsifier. The
emulsified acid systems were prepared using 15 wt% HCl and 0.7
acid volume fraction. The emulsifier concentration was varied
from 0.5 to 2.0 vol%. Emulsified-acid reaction rates and, hence,
acid diffusivity were measured using a rotating disk apparatus at
230 F. Disk-rotational speed was varied from 100 to 1,500 rev/
min. Samples of the reacted acid were collected and analyzed
using the inductively coupled plasma (ICP) mass spectrometry to
measure calcium and magnesium concentrations.
The dolomite core samples reacted slowly with emulsified
acid. Emulsions with low emulsifier concentrations (0.5 vol%)
had average droplet sizes of 8.118 lm and achieved a diffusion
coefficient of 1.413108 m2/s. While emulsions prepared with
higher emulsifier concentration (2.0 vol%) had a smaller droplet
size (2.82 lm), they achieved a diffusion coefficient of
8.3671010 cm2/s. Reaction of dolomite with emulsified acid at
230 F was found to be mass-transfer limited. Compared with calcite, the dissolution rate of dolomite in emulsified acids was lower
by one order of magnitude, and the diffusion coefficient of acid
was lower by two orders of magnitude.
Introduction
Acid-stimulation treatments in carbonate reservoirs involve injection of an acid to dissolve the rock in order to increase the productivity (or injectivity) of oil, gas, or water wells. A number of
models can be used to predict the distance to which the acid penetrates and the amount of rock that will be dissolved and removed
by acids (Nierode et al. 1972; Roberts and Guin 1975; Gdanski
and Lee 1989; Ben-Naceur and Economides 1989; Lo and Dean
1989).
Of the two dominant carbonates present in oilfield reservoirs,
calcite and dolomite, calcite dissolution has received considerable
work (Nierode and Williams 1971; Lund et al. 1975; Busenberg
and Plummer 1986; Chou et al. 1989; Fredd and Fogler 1997,
1998; Alkattan et al. 1998; Taylor et al. 2003, 2004a, 2006; NasrEl-Din et al. 2008; Rabie et al. 2011, 2012), while there have
been fewer studies devoted to dolomite (Lund et al. 1973; Busenberg and Plummer 1982; Herman and White 1985; Chou et al.
1989; Wollast 1990; Anderson 1991; Orton and Unwin 1993). In
the case of acid dissolving minerals [e.g., hydrochloric acid (HCl)
with limestone and dolomite], the solid/liquid reaction process
involves three steps: diffusion of liquid phase to the rock, reaction
at rock surface, and diffusion of reaction products into the bulk
solution (Lund et al. 1973). The slowest step will control the reaction. Mason and Berry (1967) indicated that the rate of dissolution
of dolomite in HCl at 25 C is slow compared with that of marble,
C 2013 Society of Petroleum Engineers
Copyright V
This paper was accepted for presentation at the SPE International Symposium and
Exhibition on Formation Damage Control held in Lafayette, Louisiana, 1517 February 2012,
and revised for publication. Original manuscript received for review 15 June 2012. Revised
paper received for review 24 January 2013. Paper peer approved 25 January 2013 as SPE
paper 151815.
164
Density at 77 F
Viscosity at 77 F
Surface tension at 77 F
Component
Concentration (wt%)
Cyclobutane, ethenylDecane
Undecane
Dodecane
Tridecane
Decane, 2,3,5-trimethylPentadecane
Hexadecane
Heptadecane
Octadecane
Nonadecane
Eicosane
Heneicosane
Docosane
Octacosane
5.01
7.32
6.37
8.18
9.29
8.58
10.17
10.16
8.76
7.60
6.20
4.98
4.57
2.15
0.67
Element
Moles
Ca
Mg
Ca
Mg
0.567
0.483
0.545
0.429
1.174
1.270
Sample # 1
Sample # 2
O
Ca
C
Mg
Si
Na
Al
Fe
K
Cl
S
Mn
Sn
Total
51.3
22.7
12.6
11.6
0.533
0.458
0.235
0.204
0.16
0.0779
0.0475
0.0196
0.0112
100.03
48.5
21.8
11.6
10.3
3.29
2.32
0.837
0.489
0.273
0.252
0.18
0.0155
0.0112
99.9963
tion was 0.3 vol%. The emulsifier (at varying concentrations) was
added to the diesel and was mixed using a magnetic stirrer. Then,
HCl solution was added slowly to the diesel solution using a separatory funnel and mixing was performed at a high constant speed.
The final volume of the emulsion was 500 mL, at an acid/diesel
volume ratio of 70:30. The electrical conductivity of the final
emulsion was measured in a conductivity meter (Marion L, Model
EP-10) to confirm the quality of the final emulsion. If the electrical conductivity is nearly zero, then we have a good emulsified
acid; otherwise, the mixing time was increased to 60 minutes at
the maximum possible speed.
Equipment. Reaction-rate experiments were performed using a
rotating-disk apparatus (Fig. 1). All acid-wetted surfaces were
manufactured by Hastelloy. The rotating-disk apparatus consists
of an acid reservoir, reaction vessel, gas-booster system, heaters,
associated pressure regulators, valves, temperature and pressure
sensors, and displays. The reactor and reservoir vessels were
heated up to the desired temperature. After stabilizing the temperature in both vessels, the emulsified acid was transferred from the
reservoir to the reactor, and the reactor pressure was adjusted to
1,100 psi, in order to keep the CO2 in solution. Then, the disk
rotation was started, and during the experiment, small samples
(approximately 3 cm3) were collected periodically from the reaction vessel through the sampling valve. The samples, contained
emulsions, were left to separate, and after separation, a small sample of the aqueous phase was drawn by use of a syringe and
diluted in order to measure the calcium and magnesium concentrations using the ICP mass spectrometry (optical emission spectrometer, Optima 7000 DV).
Some of the reaction-rate experiments were repeated several
times to assess the reproducibility of the collected data. For emulsified acid formulated using 1.0 vol% emulsifier at 230 F, two
experiments were performed for disk-rotational speeds of 300 and
1,000 rev/min. The maximum relative error was calculated as the
ratio of the absolute difference between the original and repeated
values to the original value. The maximum relative error did not
exceed 3.1%, and this indicates good reproducibility of the data
collected using the rotating-disk apparatus.
A high-pressure/high-temperature rheometer was used to
measure the viscosity of live emulsified acids under different conR C-276, an acidditions. The wetted material was HastelloyV
resistant alloy. The rheometer can perform measurements at various
temperatures up to 500 F over shear rates of 0.00004 to 1870 s1.
A B5 bob was used in this work, which required a sample volume
of 52 cm3. The test was applied by varying the shear rate from 1.0
to 1000 s1.
165
Vent Lines
Compressed
Nitrogen Gas
Acid
Reservoir
Reactor
Heating
Jacket
Heating
Jacket
To Drainage
Sampling
Tube
Sample
Collector
166
bution is negatively skewed. The average, median, standard deviation, and errors with 95% confidence limits of these distributions
are presented in Table 5. The photomicrographs and droplet-size
measurements showed that as the emulsifier concentration
increased from 0.5 to 2.0 vol%, the average droplet size decreased
from 8.1 to 2.8 lm, which indicates that emulsifier concentration
has a great effect on the average droplet size and droplet-size distribution of the produced emulsions. These results are in agreement
with what was noted by Al-Mutairi et al. (2009).
Viscosity of Emulsified Acids
Because the emulsified acid is a non-Newtonian shear-thinning
fluid (Al-Mutairi et al. 2009), the rheological parameters are important in determining and studying the acid diffusivity. The
apparent viscosity of the emulsified acid was measured at shear
rates up to 1000 s1. Fig. 4 shows the effect of increasing the
shear rate on the apparent viscosity of the emulsified acid system
at 230 F. These data can be represented by a straight line on the
log-log plot, indicating a non-Newtonian shear-thinning behaviour that can be fitted using a power-law model. The power-law
model is given by Eq. 1:
la K c_ n1 ; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
where K is the power-law consistency factor, g/cm s(n2); n is the
power-law index; la is the fluid apparent viscosity, poise; and c_ is
the shear rate, s1.
Table 6 gives the values of K and n for the 15 wt% HCl emulsified acid samples prepared using 0.5, 1.0, and 2.0 vol% emulsifier and measured at 230 F.
The apparent viscosity of emulsified acid prepared using 1.0
vol% emulsifier after the reaction of emulsified acid with dolomite was studied. At the end of the rotating-disk experiment performed at disk-rotational speed of 1,000 rev/min, a sample of the
remaining emulsified acid in the reactor was drawn and cooled to
75 F. The apparent viscosity of the drawn sample was measured
as a function of the shear rate. Then, the measured apparent viscosity was compared with the apparent viscosity of emulsified
acid before the reaction. Fig. 5 shows the comparison of the apparent viscosity of emulsified acid measured at a temperature of
75 F before and after the reaction with dolomite. There is a good
agreement between the apparent viscosity of emulsified acid after
and before the reaction with dolomite, which means that there is
no significant change in the emulsified-acid apparent viscosity,
indicating the stability of the emulsified acid.
May 2013 Journal of Canadian Petroleum Technology
Fig. 2Droplet-size distributions of emulsified acid systems (40X objective: 0.0960 micrometres per pixel).
Frequency,%
Frequency,%
Frequency,%
1 dMg
; . . . . . . . . . . . . . . . . . . . . . . . . 2
A0
dt
where RDh is the initial dissolution rate, and A0 is the initial surface area of the disk, which equals
A0
Ac
; . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1 /
where Ac is the disk cross-sectional area and / is the initial porosity of the disk (as a volume fraction).
Average
Droplet
Size (lm)
Median
Droplet
Size (lm)
Standard
Deviation
(lm)
0.5
1.0
2.0
8.1 6 0.28
6.9 6 0.36
2.8 6 0.17
7.9
6.5
2.7
1.3
2.0
0.9
167
10000
0.5 vol% Emulsifier
Apparent Viscosity, cp
1000
Y = 1734.1x0.62
R2 = 0.9887
Y = 544.39x0.528
R2 = 0.9573
100
Y = 58.77x0.249
R2 = 0.9759
10
1
1
100
10
1000
Shear Rate, s1
Fig. 4Effect of shear rate on the apparent viscosity of emulsified acids at 230 F.
K (mPasn)
Power-Law
Index (n)
0.5
1.0
2.0
58.77
544.39
1734.1
0.751
0.472
0.38
10000
Apparent Viscosity, cp
Before
After
100
10
0.1
10
Shear Rate, s1
100
1000
Fig. 5Apparent viscosity of emulsified acid before and after the reaction with dolomite.
168
1200
Ca Cocentration, mg/L
1000
100 rev/min
300 rev/min
500 rev/min
750 rev/min
1000 rev/min
1500 rev/min
800
600
400
200
6
Time, minutes
10
12
Fig. 6Calcium concentration as a function of time for reaction between emulsified acid (1 vol% emulsifier) and dolomite at 230 F.
500
450
Mg Cocentration, mg/L
400
350
100 rev/min
300 rev/min
500 rev/min
750 rev/min
1000 rev/min
1500 rev/min
300
250
200
150
100
50
0
6
Time, minutes
10
12
Fig. 7Magnesium concentration as a function of time for reaction between emulsified acid (1 vol% emulsifier) and dolomite at
230 F.
250
0.5 vol% Emulsifier
1.0 vol% Emulsifier
200
Mg, mg
100
50
6
Time, minutes
10
12
Fig. 8Amount of magnesium liberated as a function of time for reaction of emulsified acid and dolomite at 750 rev/min and 230 F.
May 2013 Journal of Canadian Petroleum Technology
169
TABLE 7DISSOLUTION RATES (in g mol/cm2s) OF DOLOMITE WITH EMULSIFIED ACIDS AT VARIOUS
DISK-ROTATIONAL SPEEDS
X (rev/min)
Emulsifier
Concentration (vol%)
100
300
7
0.5
1.0
2.0
500
7
5.7010
4.51107
4.82107
750
7
8.0610
6.734107
5.23107
1,000
6
8.9710
7.58107
5.54107
1,500
6
1.0310
9.57107
5.94107
1.1910
1.12106
6.26107
1.53106
1.23106
7.29107
250
300 rev/min
300 rev/min(2)
1000 rev/min(2)
300 rev/min(1)
1000 rev/min
1000 rev/min(2)
200
= 0.7, 15 wt% HCl, 230F,
10 minutes of Contact Time
Mg, mg
150
100
50
6
Time, minutes
10
12
Fig. 9Amount of magnesium liberated as a function of time for reaction between emulsified acid (1 vol% emulsifier) and dolomite
at 230 F for disk-rotational speeds of 300 and 1,000 rev/min.
TABLE 8DISSOLUTION RATES (in g mol/cm2s) OF DOLOMITE AT DISK-ROTATIONAL SPEEDS OF 300 AND 1,000 REV/MIN
X (rev/min)
300
2
300 (1)
6.73410
7
6.92910
300 (2)
7
1,000
7
6.94710
1,000 (1)
6
6
1.12010
1.12410
1,000 (2)
1.131106
1.80x106
0.5 vol%
Y = 6.474x108x + 3.035x107
1.60x106
1.0 vol%
R2 = 9.804x101
2.0 vol%
1.40x106
1.20x106
Y = 3.394x108x + 2.937x107
1.00x106
R2 = 9.930x101
8.00x107
6.00x107
Y = 7.1305x109 x + 4.3392x107
4.00x107
2.00x107
0.00x10
R2 = 9.8074x101
10
15
20
25
30
35
40
45
1/(1+n), (rad/s)1/(1+n)
Fig. 10Effect of disk-rotational speed on the dissolution rate of dolomite at different emulsifier concentrations.
170
0.2
0.4
0.5
0.6
0.8
1.0
1.3
e(n)
0.695
0.662
0.655
0.647
0.633
0.620
0.618
R Ax1n ; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
where Cb is the reactant concentration in the bulk solution, g mol/
cm3; D is the diffusion coefficient, cm2/s; K is the power-law consistency factor (g/cm sn2); n is the power-law index; r is the radius of the disk, cm; R is the rate of reaction (g mol/cm2 s); q is
the fluid density, g/cm3; x is the disk-rotational speed, s1; and
e(n) is a function that depends on n (Table 9).
For certain initial bulk concentrations, plotting the initial rate
of reaction vs. the disk-rotational speed to the power [1/(1n)]
should yield a straight line with Slope A (Eq. 5), which is proportional to the diffusion coefficient raised to the power (2/3).
With increasing the emulsifier concentration to 1.0 vol%, the
reaction rate between emulsified acid and dolomite rocks decreased. As shown in Fig. 10, the dissolution rate of dolomite
rocks increased as the disk-rotational speed increased up to 1,500
1.80x106
300 rev/min
1.60x106
500 rev/min
1.40x106
1000 rev/min
1500 rev/min
1.20x106
1.00x106
8.00x107
6.00x107
4.00x107
2.00x107
0.00x10
4
5
6
Average Droplet Size, m
Fig. 11Effect of the average droplet size of emulsified acid on the dissolution rate of dolomite.
May 2013 Journal of Canadian Petroleum Technology
171
Power-Law
Constant
K (mPasn)
Power-law
Index (n)
e(n)
D (cm2/s)
0.5
1
2
58.77
544.39
1734.1
0.751
0.472
0.38
0.637212
0.66188
0.67000
1.41373108
6.75175109
8.36741010
1.60x108
0.5
2.5
10
1.40x108
Diffusion Coefficient, cm2/s
1.20x108
1.00x108
8.00x109
6.00x109
4.00x109
2.00x109
0.00x10
4
6
Average Droplet Size, m
Fig. 12Effect of the emulsifier concentration and average droplet size on the diffusion coefficient.
1994; Al-Mutairi et al. 2009). Table 11 lists the diffusion coefficients obtained in these studies. Hoefner and Fogler (1989) used a
rotating-disk technique and measured diffusion-coefficient values
in the range of 108 cm2/s for a microemulsified acid system. de
Rozieres et al. (1994) measured the diffusion coefficients of emulsified acids with Carrara marble using both the diaphragm diffusion cell and the rotating disk at a temperature of 147 F. At a
temperature of 147 F, de Rozieres et al. (1994) predicted a diffusion coefficient of 4.60108 cm2/s. Al-Mutairi et al. (2009)
measured the diffusion coefficient of emulsified acid at 85 C
(185 F), and it was 2.8187108 cm2/s. Comparing the acid diffusion coefficient of the emulsified acid with dolomite rocks at
230 F (D 1.413108 cm2/s) to the values obtained by Hoefner
and Fogler (1989), de Rozieres et al. (1994), and Al-Mutairi et al.
(2009), the diffusion of emulsified acid in the presence of dolomite rocks was lower although the reaction-rate experiments were
performed at higher temperature.
Hoefner and Fogler (1989) tried to relate the measured diffusion coefficient to the particle size using the Stokes-Einstein equation for the Brownian diffusion. The Brownian diffusion
Rg T
; . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6pNA rD g
172
Authors
Notes
10108
4.60108
2.8187108
1.413108 to 8.3671010
1.20x105
Calcite
1.00x105
Dolomite
8.00x106
6.00x106
4.00x106
2.00x106
0.00x10
20
40
60
80
100
120
140
160
1/(1+n), rev/min1/(1+n)
Fig. 13Comparison of dissolution rate of dolomite and calcite (Sayed et al. 2012) in the emulsified acid systems formulated using
1.0 vol% emulsifier at different disk-rotational speeds.
4.50x107
Calcite
4.00x107
3.50x107
Diffusion Coefficient, cm2/s
Dolomite
3.00x107
2.50x107
2.00x107
1.50x107
1.00x107
5.01x108
1.00x1010
0.5
1
1.5
Emulsifier Concentration, vol%
2.5
Fig. 14Comparison of diffusion coefficient of emulsified acid when reacted with dolomite and calcite (Sayed et al. 2012).
the authors. The authors would like to acknowledge Ahmad AlDouri and Olusegun Adenuga for assisting with the experimental
work and Kate Brady for proofreading the paper.
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