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yoke mechanism.
To get a practical exposure of machine tools and other
manufacturing equipments.
Problem Statement
To convert rotary motion into Reciprocatory motion in
Introduction
The Scotch yoke is a mechanism for converting the linear motion of a slider into
rotational motion or vice-versa.
Scotch yoke mechanism converts rotary motion into translatory motion which is simple
harmonic in nature.
MATHEMATICAL EXPLAINATION
If is the angle made by the tangential velocity with X-Axis at any point of time,
Component of tangential velocity in Y direction is u = rsin.
U = v.sin
So, velocity of U-Slot= rsin.
As a result , Velocity of U-Slot is a sine function of .
Now as we know,
is directly proportional to time. this implies velocity of U-Slot is a sine
function of time. Hence, the motion of U-Slot is a simple harmonic motion.
Advantage of SHM
The sinusoidal motion, cosinusoidal velocity, and sinusoidal acceleration (assuming
constant angular velocity) results in smoother operation of the mechanism.
Resources Used
Materials
Dimensions
1. 50 mm x 5 mm
2. 50 mm x 2.5 mm
1. 20 mm
2. 25 mm
30 mm (internal)
34 mm (external)
25 mm x 25 mm (external)
Thickness-2 mm
Equipment Used
1.
2.
3.
4.
5.
6.
7.
Lathe Machine
Drilling machine
Shaper machine
Grinding machine
Power tools
Power Hacksaw
Electric arc welding machine
Manufacturing Procedure
Handle
Crankshaft
Crank
U-Slot
Power Hacksaw
Power tools
U-Slot
Shaping machine
Converted the cylindrical block into a
cuboid of required dimensions
Drilling machine
Hole is drilled in the middle of block to accommodate the crank
Foundation
Power hacksaw
Drilling
Drilled holes to mount the crankshaft
Foundation
Guides
Power hacksaw
Obtained metallic strips of required lengths
Power cutter
Guides
Welding
Hollow Cylinder
Power Hacksaw
Hollow Cylinder
Step-by-step procedure
foundation
Welding is done carefully so that
the guides are perfectly vertical
and are parallel.
the
linear
reciprocating
motion
of
U-slot
is
constrained by the guides.
Bolts (with metallic washers)
passing through the slot of the
guide are welded to the U-slot
Now the U-slot is constrained
to move along the guide.
yoke:
U-slot:
Assembled Model
Final Assembly
Unbalanced
moment
Applications
This setup is most commonly used in control
valve actuators in high pressure oil and gas pipelines.
Shaper uses a Scotch yoke which has been adjusted to provide
a slow speed forward stroke and a faster return.
It has been used in various internal combustion engines, such
as the Bourke engine, SyTech engine, and many hot air
engines and steam engines.
Bibliography
http://en.wikipedia.org/wiki/Scotch_yoke
http://www.tecquipment.com/Theory_of_Machines/Enginee
ring-Science/RE300/M6.aspx
Theory of Machines by R. S. Khurmi.