Professional Documents
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SERVICE MANUAL
MODEL : LS-P0760CL/P0760HL LS-P0820C
LS-P0960CL/P0960HL
LS-S0960CL/S0960HL LS-S1120C
LS-S1260CL/S1260HL
LS-S1420CL LS-S1421CL
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
Contents
Functions
Dimensions
10
Wiring Diagram
11
Operation Details
13
Display Function
21
Self-Diagnosis Function
21
Installation
22
Operation
41
43
46
53
54
59
Schematic Diagram
63
67
Functions
Indoor Unit
Operation ON/OFF by Remote controller
Sensing the Room Temperature
U Room temperature sensor. (THERMISTOR)
Room temperature control
U Maintains the room temperature in accordance with the Setting Temp.
Starting Current Control
U Indoor fan is delayed for 5 sec at the starting.
Time Delay Safety Control
U Restarting is inhibited for approx. 3 minutes.
Indoor Fan Speed Control
U High, Med, Low
Operation indication Lamps (LED)
--- Lights up in operation
--- Lights up in Sleep Mode
--- Lights up in Timer Mode
--- Lights up in Deice Mode (for Heating Model)
OUTDOOR --- Lights up in compressor operation (for Cooling Model)
Soft Dry Operation Mode
U Intermittent operation of fan at low speed.
Sleep Mode Auto Control
Remote Controller
Operation ON/OFF
(Cooling
(Heating
model only) model only)
)
)
)
)
(Low)
(Med)
(High)
(CHAOS)
LOW:11C
Temperature Setting
LOW
TEMPERATURE
HIGH
: Cooling
Down to 20C
Up to 30C
Timer Selection
ON
OFF
ON
Timer Setting
SET
Timer Cancel
CANCEL
: Heating
Down to 16C
Up to 30C
BTU/h
Moisture Removal
/h
Power Source
Air Circulation
Noise Level
LS-P0960CL
LS-S0960CL
LS-S1260CL
Unit
7,200
7,300
8,400
1.0
Outdoor
Indoor
Outdoor
9,000
12,000 12,000
1.2
1.2
1j220-240V, 50Hz
m3/min
dB (A) 3
8,800
1.2
j, V, Hz
Indoor
8,500
4.6
5.3
7.3
8.9
25
25
25
25
35
36
37
38
36
37
38
46
47
47
48
47
48
49
Input
690
715
890
900
730
750
1,180
1,180
Running Current
3.2
3.2
4.0
3.9
3.4
3.3
5.8
5.4
BTU/h-W
10.4
10.2
9.44
9.44
12.0
12.0
10.17
10.17
E.E.R.
Indoor
Motor Output
Dimensions
(WHD)
Net. Weight
Outdoor
10
15
25
25
25
25
Indoor
Outdoor
790230142
Indoor
Outdoor
Refrigerant (R-22)
880302183
mm
kg
g
660540260
7
9.5
9.5
29
29
29
30
560
490
780
700
Remocon Type
Service Valve
L.C.D Wireless
Liquid
1/4" (6.35)
Gas
3/8" (9.52)
1/2"(12.7)
Sleeping Operation
Drain Hose
Connecting Cable
1.0mm2
Power Cord
1.0mm2
SPEC. AT 220V
Model Name
Item
LS-P0820CL
LS-S1120CL
LS-S1420CL
LS-S1421CL
Unit
Cooling Capacity
BTU/h(kcal/h)
7,500(1,900)
11,000(2,772)
13,300(3,350)
14,000(3,550)
Moisture Removal
/h
1.2
2.3
2.3
2.5
Power Source
Air Circulation
Noise Level
j, V, Hz
Indoor
Outdoor
Indoor
Outdoor
m3/min
dB (A) 3
1, 220~V, 60Hz
5.5
9.0
9.0
10.1
23
24
24
27
36
39
39
39
47
49
49
50
Input
710
1,050
1,378
1,500
Running Current
3.3
4.9
6.3
6.9
BTU/h-W
10.6
10.5
9.7
9.3
4.5
19.8
19.8
19.8
20
30
30
35
E.E.R.
Indoor
Motor Output
Dimensions
(WHD)
Net. Weight
Outdoor
Indoor
Outdoor
790230142
Indoor
Outdoor
Refrigerant (R-22)
kg
g
660540260
6
9.5
9.5
9.5
29
31.5
33.5
31.5
600
710
980
750
Remocon Type
Service Valve
880302183
mm
L.C.D Wireless
Liquid
Gas
1/4" (6.35)
3/8" (9.52)
1/2" (12.7)
Sleeping Operation
Drain Hose
Connecting Cable
1.0mm2
Power Cord
1.0mm2
Heating
Moisture Removal
7,000
8,400
8,500
9,400
7,300
7,500
9,400
9,500
1.3
LS-S0960HL
LS-S1260HL
1.17
m3/min
dB (A) 3
Cooling
W
9,500
11,700 12,000
1.2
1.2
1j220-240V, 50Hz
Indoor
Heating
Running
7,000
Indoor
Outdoor
Input
BTU/h
j, V, Hz
Outdoor
Noise Level
LS-P0960HL
/h
Power Source
Air Circulation
LS-P0760HL
Unit
5.3
6.3
7.6
8.9
24
25
25
25
36
38
36
37
37
38
47
49
47
48
48
49
710
720
910
940
940
950
1,210
1,250
730
740
940
990
900
950
1,160
1,230
Cooling
A
3.1
4.5
4.5
6.4
6.2
3.3
4.5
4.5
6.2
6.0
Current
Heating
E.E.R.
Cooling
BTU/hw
9.86
9.7
9.23
9.0
10.0
10.0
9.7
9.6
C.O.P
Heating
W/W
2.93
2.97
2.93
2.81
3.32
3.2
3.2
3.1
Indoor
Motor Output
Dimensions
(WHD)
Net. Weight
Outdoor
10
15
25
25
25
25
Indoor
Outdoor
790230142
Indoor
Outdoor
Refrigerant (R-22)
880302183
mm
kg
g
660540260
7
9.5
9.5
30
31
31
33
600
540
1,020
1,150
Remocon Type
Service Valve
L.C.D Wireless
Liquid
1/4" (6.35)
Gas
3/8" (9.52)
1/2"(12.7)
Sleeping Operation
Drain Hose
Connecting Cable
1.0mm2
Power Cord
1.0mm2
Dimensions
(1) Indoor Unit
LS-P0760CL/P0760HL
LS-P0820CL
LS-P0960CL/P0960HL
LS-S0960CL/S0960HL
LS-S1120CL
LS-S1260CL/S1260HL
LS-S1420CL/S1421CL
D
Installation plate
20
Installation plate
45
70
50
Hole for piping
MODEL
LS-P0760CL/P0760HL/P0820CL
LS-P0960CL/P0960HL
LS-S0960CL/S0960HL/S1120CL
LS-S1260CL/S1260HL/S1420CL/S1421CL
mm
790
880
mm
230
302
mm
142
183
DIM
L1
L4
L5
L3
MODEL
mm
660
mm
540
mm
260
L1
mm
297
L2
mm
66
L3
mm
447
L4
mm
17
L5
mm
82
DIM
OUTDOOR UNIT
LIQUID SIDE
CAPILLARY TUBE
2-WAY VALVE
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
EXCHANGE
(CONDENSOR)
GAS SIDE
3-WAY VALVE
REVERSING
VALVE
(Heating Model Only)
ACCUMU
LATOR
COOLING
HEATING
COMPRESSOR
Gas
Liquid
MAX.
Piping length
(m)
LS-P0760CL/P0760HL
LS-P0820CL
LS-P0960CL/P0960HL
3/8"
1/4"
LS-S0960CL/S0960HL
LS-S1120CL
LS-S1260CL/S1260HL
LS-S1420CL/S1421CL
1/2"
1/4"
Pipe size(Diameter:j)
MODEL
10
Max
Elevation
(m)
Wiring Diagram
MODEL
INDOOR UNIT
LS-P0760CL
LS-P0820CL
LS-P0960CL
OUTDOOR UNIT
LS-S0960CL
LS-S1120CL
LS-S1260CL
LS-S1420CL
LS-S1421CL
LS-P0760HL
LS-P0960HL
LS-S0960HL
LS-S1260HL
BL
BL
RD
R
CAPACITOR
C
F
RD
RD
RD
S
BK
BL
BL
COMP
CAPACITOR
C
F
BL
COMP
BR
BR
OLP
REVERSING
VALVE
BL
OLP
FAN
YL MOTOR
FAN
MOTOR
YL
BR
1
BLACK
GN/YL
RD
PILLAR
TERMINAL
RD
GN/YL
BL
BLACK
TO INDOOR UNIT
BL
BR
GN/YL
BL
BR
1(L) 2(N)
BK
PILLAR
TERMINAL
1(L) 2(N)
2
BR
GN/YL
BL
BR
BK
BR
GRAY
TO INDOOR UNIT
3854AR2262F
11
3854AR2262E
CN-FAN
SSR-M
MOTOR
BR BL
CN-TH
FUSE T2A
RY-COMP
3
CN-4WAY
4
SH-CAPA
RD
2
STEP
MOTOR
1
4
DC PCB
ASM
GN/YL
BLACK
3854AR2262D
3854AR2262B
TO OUTDOOR UNIT
GN/YL
BR BL
1(L) 2(L)
CN-TRANS
GN/YL
GN/YL
CN-FAN
CN-FAN
SSR-L
MOTOR
SSR-M
BR BL
SSR-H
CN-TH
FUSE T2A
RD
THERMISTOR
3
4
MAIN PCB
ASM
BR BL
CN-DISP
GRAY
TO OUTDOOR UNIT
BK RD
1(L) 2(N)
BL
PILLAR
TERMINAL
BR
BK
BL
GN/YL
BLACK
RY-COMP
BK RD
3
2
1
RD
GN/YL
RY-FAN
1(L) 2(N)
BR
RY-4WAY
FUSE T2A
STEP
MOTOR
12
STEP
MOTOR
DC PCB
ASM
RY-4WAY
CN-DISP
RY-FAN
PILLAR
TERMINAL
GRAY
TO OUTDOOR UNIT
3854AR2262A
BLACK
3854AR2262C
THERMISTOR
BK
BR BL
CN-POWER
CN-4WAY
CN-TH
GN/YL
SH-CAPA
RD
SSR-H
SH-CAPA
CN-4WAY
RY-COMP
GN/YL
CN-UP/DOWN
SSR-L
SSR-M
CN-POWER
MOTOR
BR BL
BL
OR
BR
YL
RD
TRANS
FORMER
RD
BL
OR
BR
YL
AC PCB
ASM
CN-TRANS
GN/YL
FORCED
OPERATION
SWITCH
CN-AC/DC
BR BL
1(L) 2(L)
FORCED
OPERATION
SWITCH
CN-UP/DOWN
TRANS
FORMER
POWER
POWER
BL
BR
GN/YL
TO OUTDOOR UNIT
PILLAR
TERMINAL
1(L) 2(N)
BLACK
STEP
MOTOR
BR BL
GN/YL
PILLAR
TERMINAL
THERMISTOR
CN-DISP
CN-DISP
BL
RY-COMP
MAIN PCB
ASM
BR BL
BR
CN-TH
FUSE T2A
THERMISTOR
2
1
1(L) 2(N)
SSR-H
SH-CAPA
CN-AC/DC
SSR-H
SSR-L
SSR-M
GN/YL
CN-POWER
RD
TRANS
FORMER
CN-FAN
BL
OR
BR
YL
RD
SSR-L
CN-UP/DOWN
MOTOR
AC PCB
ASM
GN/YL
BL
OR
BR
YL
BR BL
BR BL
GN/YL
1(L) 2(N)
FORCED
OPERATION
SWITCH
CN-TRANS
CN-TRANS
GN/YL
GN/YL
BR BL
1(L) 2(N)
FORCED
OPERATION
SWITCH
CN-UP/DOWN
TRANS
FORMER
POWER
POWER
Operation Details
(1) The function of main control
1. Time Delay Safety Control
U3min The compressor is ceased for 3minutes to balance the pressure in the refrigeration cycle.
(Protection of compressor)
U2sec The indoor fan is ceased for 2sec. to prevent relay noise.
(Protection of fan relay and micro chip)
U30sec The 4-way valve is ceased for 30sec. to prevent the refrigerant-gas abnormal noise when the Heating
operation is OFF or switched to the other operation mode.
LS-P0760CL/P0760HL, LS-P0820CL
LS-P0960CL/P0960HL
Horizontal
Horizontal
Cooling 1
Setting point:
150
2
Cooling
Heating 3
Setting point:
Cooling 1
110
Heating 2
Cooling 5
Approx. 28
4
Heating
Heating
Cooling 5
Approx. 32
6
Heating 7
8 (Close)
Cooling
3
Approx. 32
4
8 (Close)
Approx. 28
Heating 6
7
COMP. ON
(SET TEMP.+0.5 )
COMP. OFF
(SET TEMP. -0.5 )
INDOOR FAN
COMPRESSOR
More than
More than
3 minutes
3 minutes
Selecting
fan speed
Low
Selecting
fan speed
Low
Selecting
fan speed
ON
OFF
ON
OFF
ON
13
), the
30 minutes
1
COMP. ON
(SET TEMP.+0.5 )
COMP. OFF
(SET TEMP. -0.5 )
Delay 3 minutes
Morethan
3 minutes
More than
3 minutes
INDOOR FAN
Low
Low
Low
Low
Low
COMPRESSOR
ON
OFF
ON
OFF
ON
Setting Temp. +3
(Compressor OFF)
Setting Temp.
(Compressor ON)
Indoor Fan
Compressor
Med.
Med.
Med.
Med.
Med.
Med.
ON
OFF
ON
OFF
ON
OFF
14
5. Auto Operation
U The operation procedure is as following.
Press Start/Stop Button
Operation mode
Indoor fan speed
Setting temperature
Intake-air
temperature
Over
21
below 21
Operation Mode
Heating
below
24
Soft Dry
Over 24
Cooling
NIf initial mode is decided, that mode is continued without the room temperature changing.
Intake-air Temperature
Setting temperature
Over 26C
25C
When Switch to
Auto Operation
below 20C
20C
Fuzzy control
below 20C
20C
Over 30C
30C
Fan speed
Controlled
by Fuzzy logic
1/f rhythm
Intake-Air temp
Setting Temp. +0.5C
(Compressor OFF)
Setting Temp.-0.5C
(Compressor ON)
Fuzzy Speed
Indoor Fan
Compressor
ON
OFF
15
ON
OFF
below 20C
Setting temp.
20C
Setting temp.
21C
20.5C
20C
20C
16
21C
Intake-Air temp.
Magnitude
Generally natural wind has the following character (frequency-Magnitude), for example dark vally, sea, mountain wind.
frequency(Hz)
So as to make a similar Natural wind function, Indoor fan speed is shifted to high from low or reversely in
according to the CHAOS logic.
17
Setting temp.
(Compressor ON)
minimum
minimum
minimum
10sec.
10sec.
10sec.
HOT
START
INDOOR FAN
COMPRESSOR
OFF
Selecting fan
speed
Low
ON
OFF
Low
OFF
Selecting fan
speed
ON
Low
OFF
OFF
8. Hot-Start Control
U The indoor fan stops until the evaporator piping temperature will be reached at 28 . (BY TEMPERATURE)
U The operation diagram is as following.
PIPING
TEMP 28C
60 sec.
INDOOR
FAN
OFF
LOW
SELECTING
FAN SPEED
ON
COMPRESSOR
(HOT-START BY TEMPERATURE)
18
9. Deice Control
U Deicing operation is controlled by timer and sensing the indoor pipe temperature.
U Deicing operation checks the indoor pipe temperature and Intake-air temperature at 25 minutes and 60 minutes on starting of heating operation, and discriminates by temperature difference.
U When the heating operation passed 25 minutes, the temperature ( T1=TE1TR1) is checked and memorized
with checking the indoor pipe temperture (TE1) and the indoor Intake-air temperature (TR1).
U When the heating operation passed 60 minutes, deicing operation checks the indoor pipe temperature (TE2)
and the indoor Intake-air temperature (TR2), and checks the temperature difference ( T2=TE2TR2) and the
temperature difference Td(= T1 T2) of T1, T2.
If the temperature difference ( Td) become more than the option temperature, deicing operation starts.
U At that time, deicing operation time is decided.
U The deicing operation time stops after deicing operation started.
U If deicing operation start, above heating operation time is reset, so if deicing operation is finished, the heating
operation time is recounted.
U The deicinig time and the operation diagram are as following.
60 minutes
TEMP C
Heating
25 MINS
25 MINS
Heating
Heating
TE1
TE1
TE2
Pipe Temp.
T1
T2
TR1
TR2
T1
TR1
Intake Air
Temp.
Deicing
INDOOR FAN
ON
OFF
OUTDOOR FAN
ON
OFF
ON
COMPRESSOR
ON
ON
ON
4WAY VALVE
ON
OFF
ON
Td (=T1 T2)
Over 3.5C
3.0~3.5C
2.5~3.0C
2.0~2.5C
below 2.0C
Deicing Time
12mins
11mins
10mins
9mins
Heating Operation
19
Operation
Cooling
SETTING TEMP.+1C
(COMP. ON)
SETTING TEMP.
(COMP. OFF)
Dry operation
maximum
4 minutes
1 minutes
1.5 minutes
10 minutes
2 minutes
INDOOR FAN
Selecting
fan speed
COMPRESSOR
ON
OFF
maximum
10minutes
5.5 minutes
LOW
OFF
LOW
ON
OFF
LOW
LOW
OFF
ON
Cooling Model
Room Temp 24C
Operation Mode
Cooling
Cooling
Soft Dry
Heating
FAN Speed
High
High
Low
High
Setting Temp.
24C
24C
Room Temp.
22C
20
Display Function
Operation Indicator
Cooling, Soft Dry, Heating
Timer Indicator
Timer Mode
Sleep Timer Indicator
Sleep Mode
Deice Indicator
Hot-start, Deice
Compressor On Indicator
Self-diagnosis Function
1. Protection of the evaporator pipe from frosting
If the temperature of the indoor pipe is below 0C after 7 mins from starting the compressor, the compressor
and the outdoor fan is stopped, and then after 3 mins delay of the compressor and the temperature of the
indoor pipe is over 7C, the compressor and the outdoor fan is reoperated.
21
Installation
1. Installation of indoor, Outdoor unit
1) Selection of the best location
Front
1. Indoor unit.
There should not be any heat source or steam near
the unit.
There should not be any obstacles to prevent the air
circulation.
A place where air circulation in the room will be
good.
A place where drainage can be easily obtained.
A place where noise prevention is taken into consideration.
Do not install the unit near the door way.
Ensure the spaces indicated by arrows from the
wall, ceiling, fence, or other obstacles.
Ringt
Down right
Rear right
left
Rear left
More than
5cm
More than
5cm
More than eye-level
2. Outdoor unit.
If an awning is built over the unit to prevent direct
sunlight or rain exposure, be careful that heat radiation from the condenser is not restricted.
There should not be any animals or plants which
could affected by hot air discharged.
Ensure the spaces indicated by arrows from the
wall, ceiling, fence, or other obstacles.
More than
10cm
More than
10cm
More than
70cm
Max. piping
length
GAS LIQUID
A(m)
LS-P0760CL/P0760HL
LS-P0820CL
3/8"
LS-P0960CL/P0960HL
1/4"
LS-S0960CL/S0960HL
LS-S1120CL
1/2"
LS-S1260CL/S1260HL
LS-S1420CL/S1421CL
1/4"
Max.
elevation
B(m)
Indoor unit
A
7
5
B
22
Outdoor unit
Installation Plate
LS-P0760CL/P0760HL, LS-P0820CL
LS-P0960CL/P0960HL
To remove the installation plate, pull the two ' '
marked portion of bottom of chassis and pull the
installation plate out of chassis.
Marking-off line
Type A screw
Weight
Thread
LS-P0760CL/P0760HL, LS-P0820CL
LS-P0960CL/P0960HL
Left rear piping
80mm
20mm
20mm
50mm
70mm
70mm
LS-S0960CL/S0960HL, LS-S1120CL
LS-S1260CL/S1260HL, LS-S1420CL, LS-S1421CL
Left rear piping
Center
Center
70mm
70mm
WALL
Outdoor
5~7mm
Indoor
23
Slanted Rough
90
Pipe
2. Remove burrs.
Reamer
Point down
"A";j12.7mm(3/8") 0.5mm
"A";j9.52mm(1/2") 1.0mm
"A";j6.35mm(1/4") 1.0mm
Yoke
Handle
Cone
Bar
Bar
Copper pipe
= Improper flaring =
Inclined
Surface
damaged
Cracked
Uneven
thickness
2) Connection of pipings
(LS-S0960CL/S0960HL, LS-S1120CL, LS-S1260CL/S1260HL, LS-S1420CL, LS-S1421CL)
1. Remove the indoor tubing with Drain hose to the hole.
Remove tubing holder and pull the tubing out of the chassis.
2. Refix the tubing holder into original position.
Tubing holder
To remove the holder,
press the bottom of the
chassis near the holder
upwards and pull the tab
out of its hole.
2 Pull
1 Press
Taping
Indoor/outdoor
connecting cable
Outdoor
Connecting
cable
Piping
Indoor
Drain hose
Connecting cable
25
Connecting
cable
Drain hose
Press the lower left and right side of the unit
against the installation Plate until the hooks
engages with their slots(sound click).
Torque
Liquid Side(1/4")
1.8Kgm
Gas Side(1/2")
5.5Kgm
Spanner
Plastic Bands
Torque wrench
Insulation material
26
Tubing holder
To remove the holder,
press the bottom of the
chassis near the holder
upwards and pull the tab
out of its hole.
2 Pull
1 Press
Taping
Indoor/outdoor
connecting cable
Outdoor
Connecting
cable
Piping
Indoor
Drain hose
Connecting cable
27
Connecting
cable
Drain hose
Press the lower left and right side of the unit
against the installation Plate until the hooks
engages with their slots(sound click).
Torque
Liquid Side(1/4")
1.8Kgm
Gas Side(1/2")
5.5Kgm
Gas Side(5/8")
6.5Kgm
Spanner
Torque wrench
Insulation material
28
Tubing holder
Taping
Piping
Drain hose
1 Hook
2 Push
Connecting
cable
Drain hose
Press the lower left and right side of the unit
against the installation Plate until the hooks
engages with their slots(sound click).
29
Installation plate
Outdoor
Piping
Indoor
Connecting cable & Drain pipe
Torque
1.8kgm
4.2kgm
Torque wrench
Spanner
Plastic Bands
Drain Hose
Adhevsive
30
Insulation material
Drain Pipe
6. Wrap the tubing, the drain hose and the connecting cable
Loop
Connecting
cable
Tape
Gas side piping
Liquid side piping
Drain hose
Connecting cable
Drain hose
CAUTION : Take care to arrange the pipings, drain
hose and cables as the feature 6 page for
inserting it into the indoor unit and mount
the indoor unit on the installation plate.
31
Drain Hose
Outdoor
Indoor
Drain Pipe
Connecting Piping
Connecting Cable
Torque
1.8kgm
4.2kgm
Torque wrench
Spanner
Drain Hose
Drain Pipe
Adhevsive
Loop
32
Plastic Bands
Insulation material
Taping
Indoor/outdoor
connecting cable
Connecting
cable
Connecting cable
Drain hose
Press the lower left and right side of the unit
against the Installation Plate until the hooks
engages with their slots (sound click).
33
Torque
Liquid Side(1/4")
1.8Kgm
Gas Side(3/8")
4.2Kgm
Gas Side(1/2")
5.5Kgm
Outdoor unit
Gas side
piping
(Bigger Dia)
Connect the wires to the terminals onthe control board individually as the following.
Torque wrench
1(L)
2(N)
BROWN
BLUE GREEN/YELLOW
1(L)
Outdoor unit
2(N)
Terminal block
(Pillar terminal)
Color of Wires
Terminals on the indoor unit
1(L) 2(N)
BROWN BLUE
3
G/Y
BLACK
GRAY
BLACK
GRAY
BROWN BLUE
1(L) 2(N)
G/Y
Over 5mm
BLACK RED
Holder for
connecting
cable
Connecting
cable
BLACK RED
Cover control
Screw
Screw cap
Evaporator
35
1(L)
Connecting
cable
2(N)
BROWN
BLUE GREEN/YELLOW
1(L)
2(N)
Color of Wires
Terminals on the indoor unit
1(L) 2(N)
BROWN BLUE
3
G/Y
BLACK RED
BLACK
GRAY
BLACK
GRAY
BROWN BLUE
1(L) 2(N)
G/Y
BLACK RED
36
Plastic Band
Pipings
Connecting
cable
Trap
3. Form the pipings gathered by taping along the
exterior wall and the Trap is required to prevent
the room from entering the water.
4. Fix the pipings onto the wall by saddle or
equivalent.
37
5. Air Purging
1) Air purging
The air which contains a moisture is remaining in the
refrigeration cycle may cause a malfunction on the
compressor.
Terminal block
(pillar terminal)
Cover control
To indoor unit
Liquid side
Gas side
2-way valve
(Open)
3-way valve
(Close)
Cap
Hexagonal wrench
Service port cap
NCAUTION:
Do not leak the gas in the air during Air purging
with vacumm pump as possible as you can.
No leakage found
Result
leakage found
leakage ceased
leakage persists
Repair
leakage ceased
6. To purge the air, push the pin on the service port
of 3-way valve for three seconds with a hexagonal
wrench and set it free for one minute.
U Repeat the operation three times.
7. Set the both 2-way and 3-way valves to open position with the hexagonal wrench for the unit operation.
38
Indoor unit
Liquid side
Closed
Chiuso
Outdoor unit
Gas side
Closed
CLOSE
CLOSE
NOTE:
The additional gas for air purging has been charged in the outdoor unit.
However, if the flare connections have not been done correctly and there gas leaks, a gas cylinder and the
charge set will be needed.
NCAUTION:
Do not leak the gas in the air during Air purging with vacumm pump as possible as you can.
39
6. Test running
1) Connection of power supply
1. Connect the power supply cord to independent
power supply.
2. Prepare the remote control.
Insert two batteries provided.
Remove the cover from the back of the remote control.
Slide the cover according to the arrow directon.
Insert the two batteries.
(Two "R03" or "AAA" dry-cell batteries or equivalent).
Be sure that the (+) and (-) directions are correct.
Be sure that both batteries are new.
Re-attach the cover.
Slide it back into position.
3. Operate the unit at cooling operation mode for
fitteen minutes or more.
Tubing connection
discharge air
40
Operation
(1) Name and Function-Remote Control (Cooling Models)
Remote Controller
Signal transmitter.
A Operation Display
Displays the operation conditions.
B Start/Stop Button
Operation start when this button is pressed, and
stops when the button is pressed again.
CHAOS
ON
TIME
a.m.
p.m.
OFF
TIME
a.m.
p.m.
E ON Timer Button
Hr.
6
ON
SET
4
3
CANCEL
10
OFF
11
12
13
14
RESET
15
L Room Temperature
M Airflow Direction Control Button
Press to set the desired airflow direction.
N Reset Button
O Fan Operation Button.
Used to operate the indoor fan only.
41
Remote Controller
Signal transmitter.
A Operation Display
Displays the operation conditions.
B Start/Stop Button
Operation start when this button is pressed, and
stops when the button is pressed again.
CHAOS
ON
TIME
a.m.
p.m.
OFF TIME
a.m.
p.m.
Hr.
E ON Timer Button
Used to set the time of starting operation.
6
ON
SET
CANCEL
7
OFF
10
11
12
13
14
RESET
L Room Temperature
M Airflow Direction Control Button
Press to set the desired airflow direction.
N Reset Button
42
Screw
Screw cap
43
44
Pull
Evaporator
Tab
End Plate
evaporator
Unhook the tab on the right inside of the chassis
at the same time, slightly pull the evaporator
toward you until the tab is clear of the slot.
Pull
Tab
Evaporator
Fan motor
Cross-flow fan
Screw
Pull the left end of the cros-flow fan with the selfaligning bearing out the groove.
Remove the cross-flow fan by sliding it out from
the shaft of fan motor.
45
Bearing
Cross-flow fan
Valve cap
Open position
Flare nut
Closed position
Open position
Closed position
To
piping
connection
To
piping
connection
To outdoor unit
Works
Shipping
1.
Air purging
(Installation)
Operation
Pin
Service Service
port cap port
To outdoor unit
Shaft position
Shaft position
Service port
Closed
(with valve cap)
Closed
(with valve cap)
Closed
(with cap)
Open
(counter-clockwise)
Closed
(clockwise)
Open
(push-pin or with
vacumm pump)
Open
(with valve cap)
Open
(with valve cap)
Closed
(with cap)
Closed
(clockwise)
Open
Open
(counter-clockwise) (connected manifold
gauge)
2.
Pumping down
(Transfering)
Evacuation
(Servicing)
Open
Open
3.
Open
(with charging
cylinder)
Gas charging
(Servicing)
Open
Open
4.
Open
(with charging
cylinder)
5.
Pressure check
(Servicing)
Open
Open
"
6.
Gas releasing
(Servicing)
Open
Open
"
46
1. Air purging
Required tools : hexagonal wrench, adjustable
wrench, torque wrenches, wrench to
hold the joints, and gas leak
detector.
Liquid side
Open
Outdoor unit
2-way
valve
Gas side
Clsed
3-way
valve
Procedure
(6) Set the 3-way valve to the back seat.
(7) Mount the valve stem nuts to the 2-way and 3way valves.
(8) Check for gas leakage.
At this time, especially check for gas leakage
from the 2-way and 3-way valves stem nuts,
and from the service port nut.
Caution
2. Pumping down
Liquid side
Indoor unit
2-Way
valve
Open
Outdoor unit
Gas side
Closed
3-Way
valve
Lo
CLOSE
CLOSE
Procedure
(1) Confirm that both the 2-way and 3-way valves
are set to the open position.
Remove the valve stem caps and confirm that
the valve stems are in the raised position.
Be sure to use a hexagonal wrench to operate
the valve stems.
(2) Operate the unit for 10 to 15 minutes.
(3) Stop operation and wait for 3 minutes, then
connect the charge set to the service port of
the 3-way valve.
Connect the charge hose with the push pin to
the service port.
48
1) Re-air purging
(Re-installation)
Liquid side
Indoor unit
2-Way
valve
Closed
Outdoor unit
Gas side
Closed
3-Way
valve
Gas cylinder
Lo
R22
OPEN
CLOSE
Procedure
(1) Confirm that both the 2-way valve and the 3way valve are set to the closed position.
(2) Connect the charge set and a gas cylinder to
the service port of the 3-way valve.
Leave the valve on the gas cylinder closed.
(3) Air purging.
Open the valves on the gas cylinder and the
charge set. Purge the air by loosening the flare
nut on the 2-way valve approximately 45 for 3
seconds then closing it for 1 minute; repeat 3
times.
After purging the air, use a torque wrench to
tighten the flare nut on the 2-way valve.
49
Liquid side
Indoor unit
Outdoor unit
2-Way
valve
Open
3-Way
valve
Open
Gas side
Lo
OPEN
CLOSE
Procedure
(1) Confirm that both the 2-way and 3-way valves
are set to the back seat.
(2) Connect the charge set to the 3-way valves
port.
Leave the valve on the charge set closed.
Connect the charge hose with the push pin to
the service port.
(3) Open the valve (Lo side) on the charge set
and discharge the refrigerant until the gauge
indicates 0 kg/cm2G.
If there is no air in the refrigerant cycle (the
pressure when the air conditioner is not
running is higher than 1 kg/cm2G), discharge
the refrigerant until the gauge indicates 0.5 to 1
kg/cm 2 G. if this is the case, it will not be
necessary to apply a evacuatin.
Discharge the refrigerant gradually; if it is
discharged too suddenly, the refrigeration oil
will also be discharged.
50
3. Evacuation
(All amount of refrigerant leaked)
Liquid side
Indoor unit
Outdoor unit
2-Way
valve
Open
Gas side
3-Way
valve
Vacuum pump
Lo
OPEN
CLOSE
Procedure
(1) Connect the vacuum pump to the charge sets
center hose
(2) Evacuation for approximately one hour.
Confirm that the gauge needle has moved
toward -76 cmHg (vacuum of 4 mmHg or less).
(3) Close the valve (Lo side) on the charge set,
turn off the vacuum pump, and confirm that
the gauge needle does not move (approximately 5 minutes after turning off the vacuum
pump).
(4) Disconnect the charge hose from the vacuum
pump.
Vacuum pump oil.
If the vacuum pump oil becomes dirty or
depleted, replenish as needed.
51
Open
4. Gas Charging
(After Evacuation)
Liquid side
Indoor unit
2-Way
valve
Open
Outdoor unit
Gas side
Open
3-Way
valve
Check valve
Charging
cylinder
Lo
(1)
OPEN
CLOSE
Procedure
\
52
Temp. Difference
Operating Current
Temp. difference
Current
: approx. 0C
: less than 80% of
rated current
Temp. difference
Current
: approx. 8C
: less than 80% of
rated current
Refrigerant leakege
Clog of refrigeration cycle
Defective compressor
Temp. difference
Current
: less than 8C
: over the reated
current
Temp. difference
: over 8C
Normal
Notice :
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
2. Check temperature and pressure of refrigeration cycle.
Suction pressure
(Compared with
the normal value)
Temperature
(Compared with
the normal valve)
Cause of Trouble
High
Defective compressor
Defective 4-way reverse valve
Current is low
Excessive amount of
refrigerant
Insufficient amount of
refrigerant (Leakage)
Clogging
Current is low
Higher
Normal
Lower
Higher
Description
Current is low
Notice :
1. The suction pressure is usually 4.5~6.0 kg/cm2G at normal condition.
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.
53
NO
YES
NO
Is shorted the
trans output?
YES
YES
NO
NO
Exchange IC2
YES
Is output voltage of
IC3 DC5V?
NO
Exchange IC 3
YES
NO
YES
54
Possible Trouble 2
YES
YES
NO
NO
YES
NO
YES
NO
NO
YES
NO
YES
NO
YES
55
Possible Trouble 3
NO
YES
Is the voltage of
CN-UP/DOWN NO
1,2 DC12V?
NO
YES
Possible Trouble 4
Is the battery
consumption O.K?
NO
YES
Is DC5V between
1 and 7of CN-DISP
NO
NO
Connect CN-DISP
exactly
YES
Is the connection
of CN-DISP all right?
YES
56
Possible Trouble 5
: Ineffective Heating
NO
YES
YES
NO
57
Possible Trouble 6
NO
YES
58
PRE-AMP
CN3
P.C.B
ASM
LED1(DP)
6046AQ3015A
6047AQ3014
LED2(S)
LED3(PS) LED4(DI)
P.C.B
ASM
LD1
6046AQ3015A
6047AQ3014
LD2
1 CN-MAIN 7
LD3
62
LD4
REMOCON
RECIVER
14
19
17
16
28
29
30
33
10
26
31
32
27
25
34
36
35
11
12
24
23
13
22
21
20
18
15
L S - S 0 9 6 0 C L / S 0 9 6 0 H L , L S - S 11 2 0 C L , L S - S 1 2 6 0 C L / S 1 2 6 0 H L , L S - S 1 4 2 0 C L ,
LS-S1421CL
67
14
15
18
30
24
25
10
26
23
32
22
12
20
11
21
29
19
13
28
31
27
17
16
68
PART NO.
Q/TY
PART NAME
REMARKS
1H00843A
PLATE INSTALLING
3H03651A
HOLDER, TUBE
2HO2441
MOTOR, BLOWER
1C
1E
1C
1E
2H02440
CHASSIS ASM
1A
1G
1A
1G
3H03652A
COVER, TUBE
2H02426A
3H02821A
BEARING ASM
3H03711
EVAPORATOR
1C
1A
1C
1A
2H02449A
10
6711AR1386
1C
1C
1D
1D
11
3A00375D
SOCKET FLARE
12
3H01420A
SOCKET FLARE
13
4781AR1220A
TUBING ASM
LCD REMOCON ASM
CONTROLLER ASM
4781AR1216B
14
3H02255S
15
4780AR1013A
CONTROL BOARD
16
6171AQ2147
POWER, TRANS
1A
1A
1A
1A
17
4H03048
PILLAR TERMINAL
1A
1A
1C
1C
18
4H03048A
PILLAR TERMINAL
19
6047AQ3014
1A
1A
1A
1A
20
6871AQ2157
1B
1B
1A
1A
21
6871AQ2156
1B
1B
1A
1A
22
3Q35099
THERMISTOR ASM
1E
1E
1A
1A
23
3H03716A
24
2H01721E
25
1H00866
1E
1E
1E
1E
26
3H02857A
27
3H03718B
BRACKET-R ASM
28
3H03719B
BRACKET-L ASM
29
1H00830
INLET GRILLE
1L
1L
1L
1L
30
1H00867
1R
1R
1S
1S
31
3H03601A
VANE-1
32
3H03602B
VANE-2
33
3H03650B
CAP SCREW
34
2H02422A
AIR FILTER
35
3H03585
1C
1C
1N
1N
36
4640AR3086A
CONTROL COVER
SCREEN, WIRE
69
PART NO.
Q/TY
PART NAME
REMARKS
1H00843A
PLATE INSTALLING
3H03651A
HOLDER, TUBE
2HO2441
MOTOR, BLOWER
1F
1F
1K
2H02440
CHASSIS ASM
1A
1A
1A
3H03652A
COVER, TUBE
2H02426A
3H02821A
BEARING ASM
3H03711
EVAPORATOR
1A
1A
1A
2H02449A
10
6711AR1386
1C
1C
1C
11
3A00375D
SOCKET FLARE
12
3H01420A
SOCKET FLARE
13
4781AR1216B
CONTROLLER ASM
14
3H02255S
15
4780AR1013A
CONTROL BOARD
16
6171AQ2147
POWER, TRANS
1A
1A
1A
17
4H03048
PILLAR TERMINAL
1A
1A
1A
18
4H03048A
PILLAR TERMINAL
19
6047AQ3014
1A
1A
1A
20
6047AQ2157
1B
1B
1B
21
6047AQ2156
1B
1B
1B
22
3Q35099
THERMISTOR ASM
1E
1E
1E
23
3H03716A
24
2H01721E
25
1H00866
1E
1E
1E
26
3H02857A
27
3H03718B
BRACKET-R ASM
28
3H03719B
BRACKET-L ASM
29
1H00830
INLET GRILLE
1L
1L
1L
30
1H00867
1R
1R
1R
31
3H03601A
VANE-1
32
3H03602B
VANE-2
33
3H03650A
CAP SCREW
34
2H02422A
AIR FILTER
35
3H03585
1C
1C
1C
36
4640AR3086A
TUBING ASM
LCD REMOCON ASM
CONTROL COVER
SCREEN, WIRE
70
PART NO.
Q/TY
PART NAME
REMARKS
3300AR1008A
PLATE INSTALLING
4930AR3015A
HOLDER TUBE
4680AR2033
MOTOR, BLOWER
1E
1B
1D
1E
1D
3141AR2032
CHASSIS ASM
1D
1D
1D
1D
1D
3140AR3003
CHASSIS SIDE
2D
2D
2D
2D
2D
5835AR2034A
BLOWER ASS'Y
3H02821A
BEARING ASM
5421AR2035
1D
1B
1D
1D
1H
5211AR2042A
10
6711AR1386
1C
1C
1C
1D
1D
11
3A00375D
SOCKET FLARE
12
4010AR3071A
SOCKET FLARE
13
4781AR2263
1D
1D
1D
EVAPORATOR ASS'Y
TUBE ASS'Y
LCD REMOCON ASM
CONTROLLER ASS'Y
4781AR2097
1H
4781AR2360
1B
14
3H02255
1U
1S
1U
1U
1T
15
4994AR1007A
CONTROL BOARD
16
6171AQ2147
17
POWER TRANS
1B
1B
1B
1B
1B
6047AQ3029
1B
1B
1B
1B
1B
18
6871AQ2155
1B
1B
1B
1E
1A
19
3Q35099
THERMISTOR ASM
1A
1A
1A
1A
1A
20
2H01803B
21
5250AR2044A
22
5991AR3142
VANE ASS'Y
1A
1A
1A
1A
1A
23
5009AR1080
1F
1F
1F
1F
1F
24
3530AR1006
INLET GRILLE
1H
1H
1H
1H
1H
25
3531AR1081
1Q
1Q
1Q
1R
1R
26
5230AR2003A
AIR FILTER
27
3H01487A
SH CAPACITOR
28
4H03048A
PILLAR TERMINAL
29
4933AR3352
CONNECTOR ASS'Y
1A
1A
1A
1A
1A
30
4933AR3353
CONNECTOR ASS'Y
1A
1A
1A
1B
1B
31
4H03048
PILLAR TERMINAL
1A
1A
1A
1C
1C
32
3700AR3072B
STEEL NET
71
2. Outdoor Unit
27
29
3
4
22
4-1
4-2
34
72
32
21
24
20
25
15
14
33
17
18
28
31
19
1
26
30
9
10
13
8
5
16
12
PART NO.
Q'TY
PART NAME
REMARKS
2H02435B
1H00838A
MOUNT, MOTOR
1H00853
1D
1D
1D
1D
1H00643A
FAN
4-1
1WPA0600014
PLAIN WASHER
4-2
4H02861A
FAN NUT
2H02383B
SUPPORT, VALVE
5403AR2046
CONDENSOR ASM
1A
1A
1A
1A
5417AR2256
COMPRESSOR
MOTOR, FAN
1A
1H00408
8
4H00982A
1NHA0801206
10
4H00972D
1M
1N
1M
ANTI-VIBRATION BUSH
HEXAGON NUTS
WASHER
4H01811C
12
2H02479
SERVICE VALVE(1/4")
13
2H01890
SERVICE VALVE(1/2")
2A00393
SERVICE VALVE(3/8")
14
6750-CL005A
1B
1F
1B
1B
1B
1H
1H
1F
6750-CL013A
15
5300-CL101A
O.L.P SPRING
16
4781AR2098
17
4H01017A
18
2A00986
CLAMP, CAPACITOR
SH CAPACITOR
1D
1D
1A
1A
1Q
1Q
1Q
2HO1451
R
1P
19
4H03048
PILLAR TERMINAL
1A
1A
1A
1A
20
3550-CL001
TERMINAL COVER
1D
1D
1D
1D
21
4H00947A
22
1H00836B
REAR PANEL
24
2H02448
1D
1D
1D
1D
25
3721AR2103B
26
4H01050A
BAND CORD
27
3H03714
1B
1B
1B
1B
28
1H00839A
CONTROL PANEL
29
3H03168A
HANDLE
73
Q'TY
NO
30
PART NO.
PART NAME
5210AR2047
TUBE DISCHARGE
1A
1A
5210AR2075
1A
5210AR3419
31
5210AR2048
1A
TUBE SUCTION
1C
2HO2445
1A
5210AR3293
1A
5219AR3418
32
2H02385D
33
3H00390
1A
COVER GRILLE
TERMINAL BLOCK
74
1B
1B
1B
1B
REMARKS
PART NO.
Q'TY
PART NAME
REMARKS
2H02435B
1H00838A
MOUNT, MOTOR
1H00853
MOTOR, FAN
1F
1B
1B
1G
1H00643A
FAN
4-1
1WPA0600014
PLAIN WASHER
4-2
4H02861A
FAN NUT
2H02383B
SUPPORT, VALVE
2H02382
CONDENSOR ASM
1C
1B
1C
1F
1H
1H
5403AR2046
7
2H02466
1A
COMPRESSOR
2H02388
1K
4H00982
ANTI-VIBRATION BUSH
3B
3A
3A
3A
1NHA0801206
HEXAGON NUTS(D8.0)
10
4H00972
WASHER
3F
3D
3D
3D
12
2H01225H
SERVICE VALVE(1/4")
2H02479
13
14
1B
2H01890F
SERVICE VALVE(1/2")
2A00393F
SERVICE VALVE(3/8")
6750-CL002A
6750-CL007A
6750-CL008A
R
1
15
5300-CL101A
O.L.P SPRING
16
4781AR2098
17
4H01017A
18
2A00986
CLAMP, CAPACITOR
1C
1B
1B
1B
1J
1J
1J
SH CAPACITOR
2H01451
1N
19
4H03048
PILLAR TERMINAL
1A
1A
1A
1A
20
3550-CL001A
TERMINAL COVER
21
4H00947A
22
1H00836B
REAR PANEL
24
2H02448
1B
1B
1B
1B
25
3721AR2103B
26
4H01050A
BAND CORD
27
3H03714A
28
1H00839A
CONTROL PANEL
75
NO
PART NO.
Q'TY
PART NAME
REMARKS
3H03168A
30
5210AR2075A
HANDLE
TUBE DISCHARGE
1
1
2H02444A
2H02445A
2H02385D
33
3H00390
1
TUBE SUCTION
5210AR2048A
32
5210AR2047A
31
1B
1B
1B
1B
1
COVER GRILLE
TERMINAL BLOCK
76
PART NO.
Q'TY
PART NAME
2H02435B
1H00838A
MOUNT, MOTOR
1H00853
1D
1D
1D
1D
1H00643A
FAN
4-1
1WPA0600014
PLAIN WASHER
4-2
4H02861A
FAN NUT
2H02383B
SUPPORT, VALVE
2H02382
CONDENSOR ASM
1D
1D
1E
1E
1H00408
COMPRESSOR
1H
MOTOR, FAN
2H02466
R
1C
1J
5417AR2256
8
4H00982A
1NHA0801206
10
4H00972D
1A
ANTI-VIBRATION BUSH
HEXAGON NUTS
WASHER
4H01811C
12
2H02379
SERVICE VALVE(1/4")
13
2H01890
SERVICE VALVE(1/2")
2A00393
SERVICE VALVE(3/8")
14
6750-CL005A
1B
1F
1B
1B
1B
1H
1H
1F
6750-CL013A
15
5300-CL101A
O.L.P SPRING
16
4995AR2361
17
4H01017A
18
2A00986
CLAMP, CAPACITOR
SH CAPACITOR
1H
1A
1A
1A
1Q
2H01451
R
1P
1P
1P
19
4H03048
PILLAR TERMINAL
1A
1A
1F
1F
20
3550-CL001A
TERMINAL COVER
21
4H00947A
22
1H00836B
REAR PANEL
24
2H02448
1E
1E
1E
1E
25
3721AR2103B
26
4H01050A
BAND CORD
27
3H03714A
28
1H00839A
CONTROL PANEL
29
3H03168A
HANDLE
77
NO
PART NO.
Q'TY
PART NAME
REMARKS
5210AR2075
TUBE DISCHARGE
1A
5210AR3117
1A
5210AR2135
1A
5210AR2018
31
5210AR2074
1B
TUBE SUCTION
1A
5210AR3120
1B
5210AR2136
1A
5210AR2019
32
2H02385D
33
3H00390
34
3A02028G
5220AR3084A
1B
COVER GRILLE
TERMINAL BLOCK
2A
2A
2A
2A
COIL, REVERSING
VALVE, REVERSING
78
P/NO:3828AR3221X
Printed in Korea