Anlagenbau Moebel Englisch 72 CNC Machine

www.MARTINI-werbeagentur.
de 04/2014
Tailor-made Furniture Production
Partner in the sustainability initiative

for machinery and plant engineering
BARGSTEDT
Handlingsysteme
www.bargstedt.com
FRIZ
Kaschiertechnik
www.friz.de
LIGMATECH
Automationssysteme
www.ligmatech.com
WEEKE
Bohrsysteme
www.weeke.com
BRANDT
Kantentechnik
www.brandt.de
HOLZMA
Plattenaufteiltechnik
www.holzma.com
HOMAG eSOLUTION
Software
www.homag-esolution.com
WEINMANN
Holzbausystemtechnik
www.weinmann-partner.com
BTFERING
Schleiftechnik
www.buetfering.de
HOMAG
Holzbearbeitungssysteme
www.homag.com
SCHULER
Consulting
www.schuler-consulting.com
A worldwide
presence
www.homag-group.com
Videos on current equipment

www.youtube.com/homaggroup
HOMAG Group AG
72296 SCHOPFLOCH
DEUTSCHLAND
www.homag-group.com
Contents
Living starts with

our machines
02
Industrial furniture production
Innovative technology
Why choose us?
06
HOMAG Group
10
Batch size 1 production
24
completeLine and reacTec
34
Smart production networking
07
Engineering
14
Series production
25
Flexible splitting
35
woodCAD|CAM
18
Complex individual parts
26
Invisible joint with

laserTec and airTec
36
MOS production
control system
27
Material handling
37
28
Flexible drilling and hinge

setting technology
Machine monitoring reporting

and parts identification
38
powerTouch
29
Assembly and packaging
39
30
Lightweight design
Financing and
lifeline | service
40
ecoPlus
41
Quality brings loyalty
42
Inspired customers
HOMAG Group Made-to-measure furniture production
03
In the HOMAG Group we have found a partner who is prepared to develop concepts together with the customer.
Albert Nopp, Technical Manager, Hali Office Furniture, Austria
Living starts with our machines

HOMAG Group Engineering
04
05
Living starts with our machines | HOMAG Group Engineering
The HOMAG Group:

Everything from a single source
At our customers service worldwide

Worlds leading supplier of machinery
and equipment for the woodprocessing
industry, with a global market share of
28 %
Present in over 90 countries around
theworld
Over 100 sales partners on every
continent
15 production sites in Europe, Asia and
America
21 internal sales and service companies
Over 50 years of experience
Constant growth through corporate
values and a successful strategy
A workforce of over 5 000
www.homag-group.com
The Engineering:
Specialists for your success
Performance through
innovation
Your request is our

motivation
Storage, sawing, edge bonding, drilling,

hinge setting, surface processing,
handling and packaging with the wide
product range from the HOMAG Group,
combined with intelligent software,
you can take advantage of tailor-made
solutions for your individual requirements.
Customized solutions, the implementation

of entire systems and an in-depth
knowledge of the industry these
are the key elements that distinguish
the HOMAG Group Engineering.
This is where everything comes together.
Delivering your individual system or cell
is based on many years of experience,
high quality standards, a modular
machine design and a perfect level
of performance from project planning
through to handover. From the first
conversation to project completion,
the project manager is your personal
contact and, with you, will lead the
project to a success conclusion.
Individually strong
unbeatable as a team
The HOMAG Group offers high-tech
solutions using the latest machine
technology and continuous control for
project management of demanding,
networked systems. This covers the
entire spectrum from mass production
up to batch size 1 systems.
Simulation for maximum performance

Dynamic production processes are
illustrated by adaptable, realistic
models. Using simulation technology,
the expected performance is assessed
based on your product range.
Benefits
Statements about productivity/
throughput times
Bottleneck analysis/optimization
2-4% savings on investment
Investigation of problem scenarios
Interactive system optimization
Avoidance of oversizing
Minimizing business risks
Reducing start-up time
Objectives
Minimization of throughfeed times
Maximization of plant performance
Shorter ramp-up phase for new
installations
Objective assessment criteria for
production
06
07
Together with the HOMAG Group Engineering we designed a completely new

plant and set it up with a highly networked production line. .
Bill Longman, Chairman & Founder, Euro-Rite Cabinets Ltd., Canada
Industrial furniture production

Batch size 1 production Mass production Complex individual parts
08
HOMAG Group Mbelfertigung nach Ma
09
Industrial furniture production | Batch size 1 production
Flexibility with batch size 1 production

When you have a diverse range of products market-oriented production costs are critical by making
the best use of resources, short throughput times and low stocks. To help you do this, why not use
the HOMAG Group Engineerings industry expertise, vast experience and extensive knowledge of the
widest range of products from a single source.
Economically
producing individual
designs in the smallest
batch sizes is becoming
a critical success factor.
TLF 211
HPP/HPL/HKL
BHP 200
TPK 400
Basic concept 1, 2, 3, 5,
BMG 500
TLB 320
BHX 050
ABH 100
MPH 450
VKV 020
BHC 900
TPK 400
Basic concept 4 or 6
BAZ 700
TLB 320
BHX 500
ABF 600
MDE 120
VKV 710
TLB 220
Basic concept 7
TLB 320
ABH 100
ABL 100
MDE 160
VKU 200
TLB 220
Basic concept 8
TLB 320
BST 800
ABF 800
MPC 410
Individual solutions
Performance class I
450-800 parts per shift *
TLF 411
Performance class II
800-1 200 parts per shift *
TLF 610
Performance class III
1 200-1 600 parts per
shift *
TLF 810
Individual solutions
Performance class IV
6 000 parts per shift *
* = 8 hours
Warehouse
BARGSTEDT
Splitting/
cutting/
identification
HOLZMA
Dividing/nesting
WEEKE
Buffer
BARGSTEDT
Sizing and
edging
HOMAG
Sizing and
edging
HOMAG
Sorting and
order picking
BARGSTEDT
Drilling
WEEKE
Drilling with hardware

mounting
WEEKE
Assembly
LIGMATECH
Packaging
LIGMATECH
PRODUCTION PHILOSOPHIES
Customer-based production order
Each component has a unique number
and is assigned to the customer order
(label with customer reference) early in
the production process. This production
method requires a high degree of
transparency, which is facilitated by the
use of a production control system.
10
Longer post-production times

Harder to mix up components (label
with customer reference)
Less multiple depth storage which
means less use of capacity and
dynamics in the buffer, memory and
sorter
Component-based production order

The component can be used for
multiple customer orders. Each
component has a unique number and
is assigned to the customer order
(label without customer reference)
later on in the production process.
The high degree of flexibility fundamental

to this production method calls for the
use of a manufacturing execution system.
Higher sorting qualities required
Sorting and picking are done as late
as possible, so that the parts flow
remains flexible for longer (multiple
depth storage, changing sequences)
Post-production parts can be

taken from stock if required
High probability of multiple storage and
high capacity and dynamic utilization in
the buffer, storage or sorting system
Sequence of components
has no relevance
11
Industrial furniture production | Batch size 1 production
Order production by performance class.

In the furniture industry, high flexibility coupled with low production costs play a decisive role. Many
providers are increasingly relying on intelligent production on highly technical batch size 1 machines,
together with the correct handling and storage technology, an optimum material flow and automated
parts handling. With batch size 1 production, the HOMAG Group defines almost all machines by
performance class. The parts per shift indication is designed to give you an idea of the process: up
to 6 000 parts per shift depending on your requirements.
LIGMATECH
Material handling
HOMAG
Edge banding machine with rotation
WEEKE
BHC 912 highly flexible cutting process
BARGSTEDT: Surface storage with

stack feeding
HOLZMA: Panels cut on an angular
saw, including waste disposal
BARGSTEDT: Decoupling buer

HOMAG: Sizing and edging with
automatic parts handling
BARGSTEDT: Sorting station

WEEKE: Drilling and
hinge tting
Performance class II, 800 to 1 200 parts per shift

Workpiece thickness: 12-40 mm (8-100 mm optional)
Workpiece length: 240-2 500 mm (max. 3 000 mm optional)
Workpiece width: 120-1 200 mm
From handling the raw panel to retrieving the workpiece
Defined mechanical and control interfaces
LIGMATECH: Box cutting and

packaging
BARGSTEDT: Stacking station
BARGSTEDT: Surface storage
HOMAG: Parts handling
HOLZMA: Raw panels cut with angular saw and waste

disposal
HOMAG: Sizing and

edging in U-shape
WEEKE: Splitting nesting

BARGSTEDT: Decoupling buer
HOMAG: Sizing and edging
BARGSTEDT: Sorting station
WEEKE: Drilling and hinge tting
Performance class III, 1 200 to 1 600 parts per shift

2 cycles per workpiece
12
Performance class IV, 4 500 parts per shift

13
Industrial furniture production |Mass production
Efficiency through series production

Todays
panel
furniture
production
is
no
longer
conceivable
without
powerful,
reliable machines. The HOMAG Group offers you exactly the right system to suit your needs. Having
an optimum solution that combines storing, handling, transporting and processing the workpieces
is the path to safe production, thereby guaranteeing your success. For mass-production furniture at
You can still flexibly
respond to customer
needs even with a
standardized product
made in large batches.
a perfect price/performance ratio your customers will love.
HOLZMA: Longitudinal cutting (strips)

HOMAG: Laminating completeLine
HOLZMA: Transverse cutting (nished piece)
HOMAG: Transverse edging
Panel storage
BARGSTEDT
14
Cutting
HOLZMA
Sanding
BTFERING
Laminating
(e.g. completeLine)
Laminating
FRIZ
HOMAG
Bohr- und
Beschlagsysteme
Sizing and
edging
HOMAG
WEEKE
WEEKE: Drilling
- BARGSTEDT: Handling
Assembly and
packaging
LIGMATECH
15
Industrial furniture production |Mass production
Parts per batch sets the pace

Parts per shift you know this performance unit only too well, it defines efficiency. Mass production
and identical parts per shift increase your ROI (Return on Investment). That is why the HOMAG Group
defines precisely this unit for your machines and categorizes them by performance class. Here are
three examples of HOMAG Group lines with up to 25,000 parts per shift.
HOMAG
Considerable edging magazine
HOLZMA
Splitting
LIGMATECH
Packaging technology
HOLZMA: Cutting
BARGSTEDT: Stacking
BARGSTEDT: Feeding
Mass production up to 25,000 parts per shift

Workpiece length: 220-2 500 mm
4 edges per cycle including drilling
HOMAG: Edge processing

HOMAG: Crosscut saw
WEEKE: Drilling
BARGSTEDT: Stacking
Manual feeding
BARGSTEDT: Feeding
HOMAG: Turning station
Manual stacking
BARGSTEDT: Stacking
16
Line for 3 000 parts per shift

4 edges per cycle
Manual workpiece handling
Longitudinal and transverse line for 8 000 parts per shift

4 edges per cycle
Auto feeding with stacking
17
The industrial furniture production | Complex individual parts
We solve complex tasks with complete automation

The fully automated production of customized sizes and complex processes is particularly
challenging. With intelligent solutions we convert CNC processing stations into manufacturing cells
with automatic material handling and specific additional tasks. For this, the HOMAG Group offers
solutions with machines coordinated with one another. They enable efficient, industrial production
up to batch size 1.
Docking loader
Cheap basic investment, small footprint,
ease-of-use.
Storing
BARGSTEDT
18
Splitting
and cutting
HOMAG und WEEKE
Sizing and
edging
Handling
BARGSTEDT und LIGMATECH
HOMAG
Puffern und
Zwischenlagern
BARGSTEDT
Line and surface gantries

High performance, large part weights, short
cycle times, synchronous feeding.
Drilling and hinge

systems
WEEKE
Robot
Maximum flexibility, different stacking patterns and
easy-to-integrate additional functions: Turn, rotate,
divide.
Assembly
LIGMATECH
Packaging
LIGMATECH
19
The industrial furniture production | Complex individual parts
Custom-tailored systems for your specific

requirement
The trend is heading towards automation and networking concepts with integrated software. Our
versatile complete solutions with innovative technology can help you achieve a permanently high
level of productivity so you can benefit in the future.
HOLZMA and BARGSTEDT

Sawing and storage combination
HOLZMA and LIGMATECH

Saw/robot combination
Sawing and storage combination
Saw/robot combination
More and more companies rely on saw-store combinations from

HOLZMA and BARGSTEDT to remain competitive.
The saw/robot combination from HOLZMA and LIGMATECH makes handling offcuts
more efficient than ever. Automatic and fully integrated with up to 500 vertical
shelf storage compartments on the saw itself say goodbye to long pathways,
cumbersome storage and retrieval, damaged surfaces and time-wasting searches.
A whole host of combinations from small to large, adapted to your needs

Saw-store speaks one language: Software and hardware compatibility
Efficient, clear processes
Gentle-action material handling
High degree of automation, even with the smallest combination
Saves money, time and material
Optimized material flow, flowing processes
Profitable if you saw 30 or more (random) panels per day
Only one control terminal
Plenty of parts identification options
Automatic storage, management and retrieval of offcuts

Smallest offcuts and non-standard sizes are easily
handled with the robotic cell
Optimizes material yield because all the offcuts are immediately available and even
small offcuts are processed consistently
Increases the performance of an area storage as offcuts are stored separately
Provides an overview and structure
Saves on space, long pathways and valuable time
The right solution for every workshop

from small to large!
www.homag-group.com/workshop
20
21
The HOMAG laserTec has significantly improved quality, process reliability and ease-of-use.
Frank Kickler, Production Process Engineering, Veriset Kchen AG, Switzerland
Innovative technology
completeLine reacTec combiTec BHC 912 laserTec airTec Material handling Drilling Assembly Lightweight
construction
22
23
Innovative technology |completeLine/reacTec Flexible splitting
Perfect surface with completeLine and reacTec

In the furniture industry surface trends change rapidly. Expectations
concerning quality, look and feel are increasing at the same time as
the demand for durability and longevity. HOMAG provides you with the
solutions that help you meet just these challenges.
Splitting with batch size 1

HOLZMA and WEEKE offer solutions specifically for batch size 1 production in
an industrial style: With combiTec, HOLZMA offers a special re-cutting solution.
This innovation fully automatically finishes a large number of all re-cuts, reduces
the amount of materials used and saves a lot of time and money in the process.
The WEEKE BHC 912 guarantees precision splitting, a fast flow of material and
24
completeLine: All-over coating
Combined with reacTec
completeLine systems are allrounders in the truest sense of the

word. They size and shape raw panels,
laminate the surfaces and seal off the
narrow surfaces along the sides. The
material to be coated, say, chipboard, is
wrapped with finishing film or patterned
paper in a continuous process.
In cooperation with companies Henkel

and Nordson the HOMAG Group
developed the reacTec laminating
system. Using a newly developed
adhesive that has no open time, the
benefits of hot bonding have been
carried over into a new process
without any of its drawbacks.
Result:
Benefits:
Joint-free workpiece in the visible area

of the longitudinal edge
Top and narrow surfaces are identical
High heat resistance

Waterproof bonding joint
Small footprint
High reliability in production
has a milling system that cuts through at an extremely high degree of angle and
dimensional accuracy.
combiTec one system,
many advantages
Lower material costs and waste
Less power consumption
Proven HOLZMA sawing technology
HOLZMA optimization and simulation
expertise
Minimal piece costs
Low tooling costs
Excellent value for money
Standard package cutting still possible,
as is splitting of challenging thin or
lightweight panels
BHC 912 flexible splitting station

Lightweight longitudinal and
transverse splitting
High angular and dimensional accuracy
Optimal extraction and first-class cut
quality with CNC-controlled suction
hood with restraining function
Minimal waste by optimizing the panel
splitting (step-cuts, CutRite software)
Surface-protecting contact surfaces
Unprocessed panels fed in during the
machines non-productive time
Fully-automatic disposal of residual
parts and chips
25
Technology highlights | laserTec/airTec Material handling
Invisible joints with laserTec or airTec
Material handling and sorting
In its history, this woodworking pioneer has developed a variety of revolutionary
The logistics solutions from BARGSTEDT and LIGMATECH are modular in design.
ideas and established them in the market. After the invention of the edge banding
Using a sophisticated modular system we out together reliable components to
machine, based on the hot/cold process, in 1 962, HOMAG developed the next
create optimum customer-specific solutions.
generation of high-quality narrow surface sealants: invisible joint technology.
High-quality products with a

sophisticated design can now be made
with the laserTec process. This patented
innovation from HOMAG heralded a
new era in edge processing defining a
new level of quality. Over 200 machines
have been sold on the market.
Heating the working layer on the edge

with the laser produces a mechanical
and chemical edge seal with an aesthetic
invisible joint. This technology can be
used only with Rehau edges in Germany
in accordance with patent law. With
airTec BRANDT and HOMAG offer
craft industries a cost-effective solution
for the production of invisible joints.
An end to material congestion
Robot applications
Whether for storing, buffering or sorting,

with logistical solutions from BARGSTEDT
you can enjoy enormous productivity
gains and considerable savings potential.
With software solutions that manage your
warehouse data, for example, or carry out
complex sorting tasks, you can shorten
the stock times of your individual parts
and achieve a continuous material flow.
You can increase your productivity

fully automatically with the robotic
solutions from LIGMATECH. Whether
sanding, sawing, edging, drilling, milling,
assembling, packing or picking these
robots are all-rounders. All this with
batch size 1, small series production
or mass production. Innovative
loading and unstacking systems or
Pick & Place applications provide
high performance with maximum
repeatability and outstanding precision.
Benefits of automatic
handling systems
Optimum throughput time
Shorter waiting time
Maximum space utilization
Higher level of usage
Optimum material flow
Less damage due to manual transport
High degree of material flow
transparency
26
27
Technology highlights | Drilling Assembly
Flexible drilling and hinge setting technology
Assembly and packaging
This core technology sets the pace and ensures impressive performance. For
Optimized processes, flexible and efficient. LIGMATECH designs, develops and
ABH or BST this means more than being able to drill vertically or horizontally.
manufactures customized system concepts for batch size 1 to mass production.
In terms of dynamism, performance and flexibility they form the basis for
providing the exact output you need. Individuality means that we reach the pace
you set us.
28
ABH 100 uncompromising

6-sided processing
BST 800 pure dynamism,

an experience
The 6-sided workpiece processing in just

one throughfeed provides everything you
need. Whether drilling, milling, groove
setting or hinge fitting the ABH 100
can combine everything you want. The
integrated dynamic jaw clamping system
ensures safe and accurate workpiece
handling. The drilling equipment features
our patented spindle clamp as standard,
which ensures that an increasingly
accurate drilling depth is reached.
Up to 730 individually retrievable highspeed drill spindles offer a drilling

performance which is second to none
in terms of speed and dynamics. All the
spindles are equipped with the patented
spindle clamp and therefore ensure
an accurate drilling depth, every time.
Repetition precision for batch size 1
is not a contradiction here. The setup
times are close to zero and workpiece
machining in just one cycle offers an
extremely high level of productivity.
Assembly technology
Packaging systems
LIGMATECH offers manufacturing

facilities in all performance classes
from the stand-alone machine
for tradesmen right up to highperformance assembly systems.
Take advantage of the VKS-Series

box cutting machines for the flexible
production of tailor-made boxes.
Together with the VKF 100 (box
folding machine) and the VKV 710
(box sealing machine) you can create
highly flexible packaging lines.
Your benefits:
Traversing presses for automatically
pressing structural furniture
The diversity of the existing machine
types and conveyors allow an
individually tailored system made from
existing components
Your benefits:
The perfect packaging at the push of
a button fully automatic, tailor-made
and just-in-time
The ultimate in product protection
without additional packing materials
29
Technology highlights |Lightweight design
Lightweight construction expertise

The lightweight panel is one of the most significant innovative materials developed in recent years.
The innovative lightweight design is a market segment with growth potential. It opens up a whole new
world of possibilities for furniture design, reduced use of resources and cost-effective logistics. The
HOMAG Group can draw on its extensive expertise in this area. With its machines and systems you
can realize all your production stages with utmost efficiency from panel manufacture to splitting
and coating; sanding and edging to the hinge fitting and installation.
Sorting and splitting

BARGSTEDT and HOLZMA
Sizing and
edging
Surface laminating
HOMAG
Outset situation
HOMAG
BARGSTEDT
Panel coating
Panel cutting
Order picking and sorting
Drilling and fitting hinges

WEEKE
Edge sealing
Assembly/packaging
LIGMATECH
Hardware technology
Assembly
Surface laminating
Individual lightweight panel with
rail
Decorative edge on bar
Gluing in of bar
Frameless large-format lightweight panel

(e.g. Egger, Eurolight)
Splitting panels
Special options such as Soft Touch
Surface laminating
Throughfeed technology, straight
workpieces
Thick edging without bar
Thick edging on
shaped workpieces
Special screw
(Hfele)
doubleEdge without
rebate
Stationary technology, shaped

workpieces
30
Conventional
hardware mounting
Spreiz-/Klebedbel AEROFIX 100

(Hfele/Zimmer Kunststofftechnik)
doubleEdge without rebate

on shaped workpieces
31
For the production of individual household furniture and closets we

rely on a complete solution from the HOMAG Group.
Ting Zhang, Vice President of Suofeiya Home Collection Co. Ltd., China
Why choose us?

Networked production woodCAD|CAM MOS Identification powerTouch lifeline | service ecoPlus
Quality Assurance References
32
33
Why choose us? | Networked production wood CAD|CAM
Smart production networking
Furniture production at the click of a mouse:

woodCAD|CAM software
The interactive collaboration of humans, systems and production across the

entire value-added chain is todays reality. A key feature of this is that all the
From your 3D design the system automatically generates dimensioned
assets and people involved in the production process are intelligently linked
component drawings including cutting lists, parts lists, barcodes, labels and
to one another. Our machines and systems are adapted to these requirements
CNC programs. Your machines are controlled directly with production-relevant
with the help of communication and information technology.
parameters such as tool selection, drilling diagram, speed, feed and transport
strategy. This saves time and avoids errors.
The HOMAG Group supports the user

in implementing these requirements
with a comprehensive portfolio of
automation phases and services.
ERP system
Production control system

Material flow control
Labeling and identifying
components
Monitoring and reporting
CAD|CAM
Production control system (PCS)

and
material flow control
Production cell
34
Machine(s)
Highlights woodCAD|CAM
Complex component geometry
Parametric 3D design
CNC programs from 3D design
Detailed illustration of all items
Catalog of furniture fittings
Rapid implementation of design
changes
Automated tool assignment
Integrated project management
Low level of installation and
training
Technology standards such as
AutoCAD and MS SQL Server
Interactive programming of complex

workpieces
Graphic creation of 5-axis data
Generation of interpolating tool
movements
3D simulation of processing steps
including collision check
Pre-configured 5-axis processing
Import of 3D formats
AV workplace
35
Why choose us? | MOS Identification
woodStore: Warehouse
woodFlex: Edge processing
SCANNER: Raw material storage
MOS: Edge management
CENTRAL NETWORK SPLITTER
woodFlex: Circulation
PC: CutRite
woodStore: Sorter
SCANNER: Identifying manual scrap
CONTROL SCANNER: Infeed sorter
woodStore: Ocut management
MOS: Quality control
COMPONENT LABELING: With reprint function
SCANNER: Reproductions
CONTROL SCANNER: Readability and plausibility
PC: Drilling
woodTrans: Decoupling buer
CONTROL SCANNER: Drill infeed
CONTROL: Infeed edge
Production control, security and transparency

Driven by market requirements such as small batch sizes, short delivery times
and ever shorter model cycles, the requirements put on production processes
and data are ever increasing. With industry-specific, scalable system solutions
from the HOMAG Group even complex manufacturing processes are technically
and economically manageable.
36
Production control system
Material flow control
The modular production control

system MOS ensures communication
between the customers planning
specifications and production.
Central database with requirements
for production and an illustration of the
current situation in production
Standard communication level between
the ERP system and production
Link to the various production areas
such as parts production, assembly,
packaging, loading
Create, manage, track and
provide information on production
batches
Track orders and parts,
completeness checks
Material flow control systems

from the HOMAG Group attest
their performance worldwide in
more than 1 000 applications.
Online transfer of production data from
ERP systems
Automation of the manufacturing
process by distributing data and
tracking parts in machines and systems
Online feedback on production events
to ERP systems
Integration of identification and labeling
systems
System visualization
Performance enhancement by
automatically calculating workpiece
gaps, cycle numbers and feeds
Edge preview and stack management
Identification solutions
Monitoring and reporting (MMR)
The HOMAG Group is your reliable

partner in the selection and design of
tailor-made labeling and identification
solutions. From selecting coding media to
integrating scanning and labeling systems
right up to the system concept, we help
you realize your individual project.
A high level of transparency is

necessary in production processes to
be able to make informed decisions.
With the machine monitoring and
reporting system from the HOMAG
Group you can specifically identify
hidden cause and effect links within
your production processes, giving
you higher productivity and output.
Services:
Analysis and system integration
Technology:
Mobile and stationary labeling solutions
and scanning systems for 1D and 2D
barcodes
RFID read and write units
Evaluations and functions:

Machine-specific key figures as day
and shift readings
Machine statuses in the form of
Pareto, Gantt and line graphs
Display of maintenance instructions
Online monitoring of machines and
systems in the office
37
Why choose us? | powerTouch lifeline | service
powerTouch Touch the innovation
Tailor-made financing & global service
powerTouch is the new operating philosophy from the HOMAG Group. The
In cooperation with international banking partners HOMAG Finance developed
innovative touchscreen control combines design and function to create a
a tailor-made solution for your machine investments, such as with export and
completely new generation of control systems.
project finance. We offer individually tailored service contracts and ensure the
sustainability of your investment.
The centerpiece is a large multi-touch,

widescreen monitor, which you touch to
control machine functions. The entire user
interface is optimized for touchscreen
operation and offers numerous new
auxiliary and wizard features that greatly
simplify the work. Uniform controls and
software modules ensure that all HOMAG
Group machines operate in the same
way. This makes the use of different
machines easier and more efficient.
Benefits powerTouch:
Simple: Quick overview of the machine
status, user-oriented navigation
Uniform: Same operation of the
basic functions of all HOMAG Group
machines and unified control panel
Ergonomic: Intuitive touchscreen
operation, use of actions (zoom, swipe,
scroll)
Evolutionary: Operation via multitouch monitor, support via new wizard
systems and QR codes
Perfect service worldwide

Hotline & teleservice
Training
Direct hotline
Teleservice and/or TeleServiceNet
Expert advice on mechanics, control
system, electrics and process
engineering
Multilingual support
Maximum service at minimum cost
Optimum system operation

Ways towards permanently higher
productivity
Parts & accessories

Immediate availability of spares
Minimized standstill times
Preventive wear and tear replacements
with on-site service
Greater flexibility and high machine
availability with decentralized
warehousing
38
On-site servicing
Highly efficient installation service
Demand-oriented and comprehensive
inspections
Made-to-measure maintenance and
repair service
Production support and optimization by
experts
39
Why choose us? |ecoPlus Quality Assurance
ecoPlus Save up to 30 % energy

Efficient work, increasing productivity
and saving costs these are todays
key building blocks that forward-looking
companies rely on. And if you want
to be future-compatible, you have to
focus on sustainability. This includes
saving precious resources such as
energy, time, material and staff. ecoPlus
helps protect these with intelligent
technologies from the HOMAG Group.
ecoPlus also reduces CO emissions,
helping to protect the environment.
The combination of performance and
economy is the motivation behind all
our actions, ensuring future viability
and, with it, long-term sustainability.
Fast setup times, internal tools, the

latest control technology, as well as the
best service all ensure a more efficient
use of your machines and systems.
We have also significantly reduced
power consumption, for example
with intelligent standby switches and
modern evacuation concepts.
The modern machine technology from
the HOMAG Group and up-to-date
software solutions such as CutRite also
save money by reducing the use of raw
materials.
ecoPlus technologythatpays
for itself.
The HOMAG Group is also a partner
in the sustainability initiative Blue
Competence organized by the German
Engineering Federation (VDMA)
and has been a pioneer in resource
efficiency for a number of years.
40
Quality brings loyalty

Quality and quality management are
a key topic across the entire HOMAG
Group. DIN EN ISO 9001 and DIN ISO
14001 Environment certifications bear
testament to this. For us, international
safety standards are just as standard as
the close and consistent cooperation
with the German Trade Association.
The safety of your staff is very important
to us. We therefore continuously develop
technical innovations in the fields of
industrial safety and ergonomics.
Issues such as noise reduction and
minimizing dust emissions are just as
crucial as continuous improvement
in the area of user navigation using
intuitive software solutions.
Naturally, by quality we mean

the quality of our products, their
durability and reliability.
Last but not least, perfecting your
ready-for-sale furniture and your
satisfaction are the all-important
quality characteristics for us.
41
Why choose us? | Inspired customers
Our motivation: inspired customers.

Kitchens, furniture, doors if its high-quality woodwork you need, the HOMAG Group is the worlds
first choice. As our customers around the globe well know, the HOMAG Group offers complete
solutions. Mutual respect and a build-up of trust mean that, by working in partnership, we can create
values that benefit everyone, today and in the future.
42
The Swiss are known for their perfection, high

precision, and unbeatable quality. Together, RIWAG
boss Aldo Rickenbach and HOMAG Engineerings
system specialists planned and implemented a highly
efficient system. The result is one of the most modern
door production lines that would please even the
highest of Swiss standards.
Albert Nopp
Frank Kickler
Bill Longman
Jos Adami Neto
Ting Zhang
Roberto Spinelli
Technical Manager, Hali

Office Furniture, Austria
Engineering Production Process, Veriset Kchen AG

Switzerland
Chairman & Founder, Euro-Rite Cabinets Ltd.

Canada
Chairman of the Board of Directors, Adami Group

Brazil
Vice President of Suofeiya Home Collection Co., Ltd.

China
Technical Manager at Poliform

Italy
We produce office furniture with:
We produce kitchens with:
We produce kitchens with:
We produce doors with:
We produce furniture with:
We produce furniture with:
MOS production control technology

BARGSTEDT warehouse, decoupling buffer &
order picker
HOLZMA combiLine with Power Concept
HOMAG sizing line with integrated
boom
WEEKE ABH 100 throughfeed drilling machine
Flexible panel splitting from HOLZMA

Flexible sizing and edging machines from HOMAG
(we alternate between laserTec and PUR-bonding)
Customized automation solutions from
BARGSTEDT and LIGMATECH
Intelligent BARGSTEDT storage system for

managing raw panels
Two highly flexible, integrated panel saws from
HOLZMA
High-volume machine for flexible sizing, edging and
drilling from HOMAG and WEEKE
A high-performance door sizing and edging system

from HOMAG
Highly automated saws from HOLZMA
CNC machines for finishing and fitting hinges and
locks
High-precision sanding machines from
BTFERING for high-quality varnishing
A batch size 1 system with machines from

BARGSTEDT, HOLZMA, HOMAG, LIGMATECH
and WEEKE
A panel splitting station, WEEKE BHC 912

HOMAG edge bonding machine, KAL 350
profiLine
laserTec process and PU-hot bonding in quick
alternation
LIGMATECH ZHR 500 portal return system
With the HOMAG Group we have found

a partner who is prepared to develop
concepts together with the customer.
Our clear aim was a unique production
concept for the production of 48 million
variants in 15 working days. Today,
we are working with an unmanned
production process at batch size 1,
using the worlds shortest workpiece
gap, label-free production and at 30%
higher capacity, all with the same
number of staff. From a mechanical
engineering and software point of view,
we have found a partner that can do it
all. Through our cooperation we have
created a complete work of art, which
is both everything we imagined and
which works. We are proud of that.
We rely on the latest manufacturing

techniques, including HOMAGs laserTec
process. The quality is impressive: The
results we achieve with the laserTec
machine at batch size 1 production are
outstanding. Our experiences over the
last few years clearly and verifiably show
that this system guarantees a consistent
laser edge quality. The response of our
customers is wonderful, and we now
produce almost 100% of our kitchen
panels in 19 mm with a laser edge. I
can honestly say we would do it all over
again and our machine operators
are thrilled. With laserTec, quality,
process reliability and ease-of-use have
significantly improved. woodworking
Since I started making kitchens in

my garage in the early eighties, I have
always been very proud to offer highquality products at affordable prices.
Euro-Rite has become the largest
RTA manufacturer of kitchen furniture,
bathroom cabinets and closets in western
Canada. In 2010 we had to significantly
expand our business. We decided to
go with the proven technology of the
HOMAG Group and chose HOMAG
Canada Inc. as a partner. Together with
the HOMAG Group Engineering we
designed a completely new plant and set
it up with a highly networked production
line. Since we started production in
the fall of 2013, Euro-Rite has been
making furniture at an unprecedented
level of quality in a highly efficient way.
The Adami Group Brazil operates in

both the domestic and export markets.
Our investment policy requires us to
find outstanding quality machines and
equipment from well-known and reliable
suppliers. For our latest investment,
a new door production system, we
contacted the worlds top machine
suppliers. The HOMAG Group seemed to
us the most qualified partner to develop
our project, showing us the best solutions
by far. We are really very pleased with our
partnership with the HOMAG Group.
With its headquarters in Guangzhou,

Sogal Home Collection Co., Ltd, is the
largest company for the construction
of custom built furniture in China and
Southeast Asia. In our production of
individual household furniture and closets
we must be able to work with highly
efficient flexibility in all our processes.
For this we rely on a complete solution
from the HOMAG Group, which
significantly increases our productivity
efficiency. It provides us with fast,
stable and continuous development
in our plants in Guangzhou, Beijing,
Chengdu and Shanghai. Over the long
term, with its products and cooperation,
the HOMAG Group has successfully
demonstrated itself as a reliable partner.
We have high standards for our products

and place great value on design and
originality. To be able to manufacture our
products efficiently, we need the right
technology. We needed a new system
to improve our quality and flexibility. We
developed our design together with the
HOMAG Group Engineering. The new
splitting station fits perfectly into the
surrounding processes and provides
high precision sizing and angles when
cutting the raw panels. With the edge
bonding machine we can produce
perfect invisible joints and also process
structured designs. Overall, we are happy
with our investment. We are ready for
the next demanding design ideas!
43

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www.MARTINI-werbeagentur.

Tailor-made Furniture Production

Partner in the sustainability initiative

Videos on current equipment

Living starts with

Industrial furniture production

Why choose us?

Batch size 1 production

completeLine and reacTec

Smart production networking

Complex individual parts

Invisible joint with

Flexible drilling and hinge

Machine monitoring reporting

Assembly and packaging

Quality brings loyalty

HOMAG Group Made-to-measure furniture production

HOMAG Group Made-to-measure furniture production

Albert Nopp, Technical Manager, Hali Office Furniture, Austria

Living starts with our machines

HOMAG Group Made-to-measure furniture production

HOMAG Group Made-to-measure furniture production

Living starts with our machines | HOMAG Group Engineering

The HOMAG Group:

At our customers service worldwide

Your request is our

Storage, sawing, edge bonding, drilling,

Customized solutions, the implementation

Simulation for maximum performance

HOMAG Group Made-to-measure furniture production

HOMAG Group Made-to-measure furniture production

Together with the HOMAG Group Engineering we designed a completely new

Industrial furniture production

HOMAG Group Mbelfertigung nach Ma

HOMAG Group Mbelfertigung nach Ma

Industrial furniture production | Batch size 1 production

Flexibility with batch size 1 production

Drilling with hardware

HOMAG Group Made-to-measure furniture production

Longer post-production times

Component-based production order

The high degree of flexibility fundamental

Post-production parts can be

HOMAG Group Made-to-measure furniture production

Industrial furniture production | Batch size 1 production

Order production by performance class.

BARGSTEDT: Surface storage with

BARGSTEDT: Decoupling buer

BARGSTEDT: Sorting station

Performance class II, 800 to 1 200 parts per shift

LIGMATECH: Box cutting and

BARGSTEDT: Stacking station

BARGSTEDT: Surface storage

HOMAG: Parts handling

HOLZMA: Raw panels cut with angular saw and waste

HOMAG: Sizing and

WEEKE: Splitting nesting

Performance class III, 1 200 to 1 600 parts per shift

HOMAG Group Made-to-measure furniture production

Performance class IV, 4 500 parts per shift

HOMAG Group Made-to-measure furniture production

Industrial furniture production |Mass production

Efficiency through series production