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38) Is the pressure thickness eqn. for bends same as that of straight pipe in
B31.3?
39) How B31.3 defines the terms Weldolet, Sweepolet?
40) Between a short and a long radius bend, which one has higher flexibility
and why?
41) What does B31.3 tell about SIF for sockolet and reducer?
42) Explain the role of Appendix V of B31.3?
43) Does B31.3 allow a stress limit of 1.33Sh in PSV pop up case or is it 1.20
Sh?
44) Explain how to model snubber in CAESAR II.
45) Briefly explain the modeling of Sway Brace is CAESAR II.
46) What is the basic difference between a snubber and a sway brace in
terms of applicability?
47) Explain with reason as to what should happen to the SIF and Flexibility
factor of a bend when a trunnion is attached to it?
48) Explain the terms SIF and FLEXIBILITY factor.
49) Why SIF is not so significant with primary loading?
50)
What happens to SIF of a reinforced connection if thickness of
reinforcement increases beyond 1.5 times header thickness?
51) What special note B31.3 provides for SIF of welding tees (B16.9) ?
52) Explain with reasons as to which one is having higher SIF: a 45 bend or
a 90 Bend?
53) Explain with reasons as to whether for a non 90 degree branch the
same SIF can be taken as that for a 90 branch?
54)
If thickness of the header of a branch connection increases, what
happens to its SIF, other parameters kept constant?
55) What are the methods for flange leakage checking? Write euations used
for flange leakage checking in pressure equivalent method?
56) What are the major difference between ASME B 31.3 and B31.1?
57) Place the following lines in Rack and show the placement of expansion
loop?
a) A 16 inch High pressure steam line
b) A 6 inch Low pressure steam line
c) A 10 inch Medium pressure steam line
d) A 30 inch flare line
e) A 8 inch process line and
f) A 24 inch cooling water line.
58) How to decide the Spring height for a top mounted Spring hanger?
What are the attachments used?
59) How do you calculate SIF for 45 degree lateral connections entering into
flare header?
60) What are the transfer lines? Why does the stress analysis of transfer
lines considered critical?
61. If a power plant is designed inside a Process refinery then where the
specification break between ASME B31.1 & ASME B31.3 should occur?
62.What is category M fluid service? Provide some examples?
63.What will be the consequences of a steam piping having low pocket but
not having a steam trap?
64.When and why the reducer of a pump suction piping is installed in bottom
flat condition?
65. If you found a specification break (at flange) between carbon steel and
stainless steel in a typical P&ID. What are the additional arrangements which
a piping engineer should make for this?
66.Assume a straight pipe of length L anchored at both ends. When a temp
change occurs the anchor force at one anchor becomes F1. Now the length
of the same pipw increased to L2 and with similar temp change anchor force
becomes F2. What is the relation between F1 and F2?
67. What is Piping Speciality item? How many types of piping speciality items
are used in piping engineering? Can we include them in standard piping
specification, explain with reason?
68.Why does the sustained sagging for steam lines are limited within 3-5
mm?
69. What is a Double block & Bleed valve? When such type valves are
required?
70.In a normal tie-in where do you insert the spectacle blind? a) before block
valve and towards new plant or b) after block valve and towards existing
plant . Explain why.
71.What is the difference between a pipe elbow and a bend?
72. Among the following which material have the highest co-efficient of
thermal expansion? A) Carbon steel b) Cast Iron c) Duplex steel d)Stainless
steel e) Galvanized Carbon steel
73.What are the major parameters to be reported in support tag for a
Shoe/Saddle type support?
74.What are the Metallic expansion joints? When they are used and when
they could be avoided?
75.What is hot sustained stress? Why do we check it? Do we need to chech
expansion stress for hot sustained case?
76. What is the philosophy of arranging pipes in the Pipe rack and why?
Normally what % of area is kept reserved for future expansion?
77.What are the major difficulties faced by a stress engineer while analysis
two vertical rebolers connected with a single column?
78.What are the different types of combination methods available is Caesar
II? What is the difference between Scalar and Absolute method?
79. Are process plant water lines considered pressure piping systems?
80. For what fluid service category may a hydro test be waived off as per
B31.3?
81. Check the following load cases and tell me what is the difference
between load case L3 and L4?
L1. W+T1+P1
OPE
L2. W+P1
SUS
L3. L1-L2
EXP
L4. T1
EXP
96. As per code ASME B 31.3 how many types of fluid service is available?
97. What are the code cases for ASME B 31.3?
98. Describe step by step methods for modelling a sway brace in caesar II?
99. In which way PDS, PDMS and SP3D differs? Which one is the best user
friendly?
101. Can we exceed the design pressure of a piping system more than its
design pressure. If yes then in what condition?
102. What is the limitation of using PTFE slide plate? What can be done in
such situation?103. How to decide whether hydrotest or pneumatic test will
be performed for a piping system?
104. What is bourdon effect of Piping system? When this effect become
critical?
105. How do you check dummy ot trunnions for any project? Can you write
the formulas used for this checking?
106. What is the difference between pressure safety valve and pressure relief
valve?
107. Why do you consider slug flow in a piping system as critical?
108. What is the function of a gasket in flanged joint?
109. Why sustained stress is considered as a primary stress?
110. What are the major differences between SIF and SCF (Stress
Concentration Factor)?
111. Lets assume from a 24 inch pipe header two tapping, one 2 inch and
other one 4 inch, are taken. At the interconnection point in which case the
SIF will be higher?
112. What is the industry accepted procedure for transferring anchor load for
intermediate anchors (anchor in between two loops) where normally caesar
shows very less value?
113. How to analyze stress packages when D/T ratio for the pipe exceeds
100?
114. Arrange the following piping elements with respect to flexibility and SIF
(either increasing or decreasing order). Assume pipe size and thickness are
constant.: 1.5D bend, 1D bend, Straight Pipe, 4D bend, 10D bend.
115. What is primary membrane stress?
116. Which one is more flexible : 45 bend or 90 bend? Which one is having
more SIF?
117. Can we call piping shoe a pipe component as per code? Explain with
reason. What is your opinion about RF pad in this respect?
118. What does the piping code says about the operation and maintenance
of piping system?
119. You want to make some changes in the existing plant and want to add a
new line by hot tapping. From which point the ASME B 31.3 code will be
applicable?
121. How to model Air fin Fan Cooler in Caesar II? Why do you consider
equipment weight in AFC modeling while for other heat exchanger we do not
consider? What code need to be followed for nozzle load checking and what
the code says about nozzle load checking? Why do we need thrust blocks for
air fin fan cooler?
122. Can you write the NEMA equipment nozzle equation sets? What are the
major differences in between API 617 and NEMA SM 23 from stress point of
view? Draw a typical steam turbine piping layout?
123. Which standard is used for designing plate fin heat exchanger? Which
table is normally followed for nozzle load checking?
124. How do you consider tank settlement while stress analysis? Is it a
primary or secondary stress? Do you add tank settlement with sustained load
cases? If yes why? What code says about tank settlement? What is tank
bulging and why does it happen?
125. Draw a typical layout of a line connected with fired heater (Heater
Piping)? Which standard is used for allowble nozzle loads?
126. What are the major differences in between B 31.3 edition 2012 and
2010?
127. Which standard says about rotary equipment alignment check? What is
the criteria mentioned in that standard? While alignment checking spring will
be in locked or design condition?
128. Calculate the number of loops for a 400 meter long carbon steel pipe
having a temperature of 400 degree centigrade running over a pipe rack?
129. How do you calculate PSV reaction forces in absence of reaction force in
vendor data? What is the major difference in between pressure safety valve
and pressure relief valve?
130. Do you perform trunnion check while analysing a stress system? What
are the associated formulas for trunnion checking?
131. What is the equation for calculating seismic co-efficient? How to
calculate the wind force?
132. What is guided cantilever method? What is the importance of this
method?
133. What does the Appendix F of API 610 ensures? What are the equations?
What the standard says for vertical inline pumps?
134. What do you mean by weld joint strength reduction factor and quality
factor? What is the importance of these factors?
135. While providing preliminary rack loading what assumptions do you
consider?
136. What was the most critical system you analysed in the last company?
Draw the layout? What changes you recommended? What is temperature of
that line?
137. What are the minimum load cases required to consider while performing
stress analysis of a vertical reboiler connected piping system?
138. Have you performed stress analysis of reciprocating compressor
connected line? What are the considerations? What is the minimum
frequency you achieved before sending for pulsation study? How do you
consider upto what length of piping is to be send for pulsation study?
139. What actually do you check during flange leakage checking by NC 3658
method?
140. Can we reduce the hydrotest pressure of pipe to less than 1.5 times the
line design pressure? If yes then in what condition?
2.
3.
for austenitic stainless steels and nickel alloys having similar stress
strain behavior, the lower of two thirds of yield strength and 90% of yield
strength at temperature.
4.
100% of the average stress for a creep rate of 0.01% per 1 000 h
5.
67% of the average stress for rupture at the end of 100 000 h
6.
80% of the minimum stress for rupture at the end of 100 000 h
7.
for structural grade materials, the basic allowable stress shall be 0.92
times the lowest value determined (1) through (6) above.
Here,
Ii = sustained in-plane moment index. In the absence of more applicable
data, Ii is taken asthe greater of 0.75ii or 1.00.
Io = sustained out-plane moment index. In the absence of more applicable
data, Io is taken as the greater of 0.75io or 1.00.
Mi = in-plane moment due to sustained loads, e.g.,pressure and weight
Mo = out-plane moment due to sustained loads, e.g.,pressure and weight
Z = sustained section modulus
of
pipe,
obtain the
diameter
from pipe
Now accept the available pipe thickness (based on next nearest higher pipe
schedule) just higher than the calculated value from manufacturer standard
thickness tables.
6. How many types of fluid services are available for process piping?
Ans: In process piping industry following fluid services are available..
High Pressure Fluid Service: a fluid service for which the owner
specifies the use of Chapter IX for piping design and construction. High
pressure is considered herein to be pressure in excess of that allowed by
the ASME B16.5 Class 2500 rating for the specified design temperature
and material group.
2.
3.
Here,
D = outside diameter of pipe, mm (in.)
Ea = reference modulus of elasticity at 21C (70F),MPa (ksi)
K1 = 208 000 SA/Ea, (mm/m)2 = 30 SA/Ea, (in./ft)2
L = developed length of piping between anchors,m (ft)
SA = allowable displacement stress range
U = anchor distance, straight line between anchors,m (ft)
y = resultant of total displacement strains, mm (in.), to be absorbed by the
piping system
9. How will you calculate the displacement (Expansion) stress range
for a piping system?
Ans: Expansion stress range (SE) for a complex piping system is normally
calculated using softwares like Caesar II or AutoPipe. However, the same can
be calculated using the following code equations:
here
Ap = cross-sectional area of pipe
Fa = range of axial forces due to displacement strains between any two
conditions being evaluated
ia = axial stress intensification factor. In the absence of more applicable
data, ia p 1.0 for elbows, pipe bends, and miter bends (single, closely
spaced, and widely spaced), and ia =io (or i when listed) in Appendix D for
other components;
it = torsional stress intensification factor. In the absence of more applicable
data, it=1.0;
Mt = torsional moment
Sa = axial stress range due to displacement strains= iaXFa/Ap
Sb = resultant bending stress
St = torsional stress= itXMt/2Z
Z = section modulus of pipe
ii = in-plane stress intensification factor from Appendix D
io = out-plane stress intensification factor from Appendix D
Mi = in-plane bending moment
Mo = out-plane bending moment
Sb = resultant bending stress
10. What do you mean by the term Cold Spring?
Ans: Cold spring is the intentional initial deformation applied to a piping
system during assembly to produce a desired initial displacement and stress.
Cold spring is beneficial in that it serves to balance the magnitude of stress
under initial and extreme displacement conditions.
When cold spring is properly applied
during initial operation; hence, it is
materials of limited ductility. There is
dimensions during initial operation, so
far from their original settings.
However now a days most of the EPC organizations does not prefer the use
of Cold Spring while analysis any system.
11. How to decide whether Reinforcement is required for a piping
branch connection or not?
Ans: When a branch connection is made in any parent pipe the pipe
connection is weakened by the opening that is made in it. So it is required
that the wall thickness after the opening must be sufficiently in excess of the
required thickness to sustain the pressure. This requirement is checked by
calculating the required reinforcement area (A1) and available reinforcement
area (A2+A3+A4) and if available area is more than the required area then
no reinforcement is required. Otherwise additional reinforcement need to be
added. The equations for calculating the required and available area are
listed below for your information from the code. Please refer the code for
notations used: