TDI diesel direct injection and glow plug system (4-cyl.

unit injector)

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Copyright VW AG

Workshop manual
DMS order no.: undefined
VIN: WAUZZZ8DZ1A081895
Sales code: 8D50F4
Engine code: AJM
Official licence plate number:
Username: Calin

ElsaPro transaction no.: 33224

Model year: 2001
Model description: A4 Avant TDI1.9 I4 85 M5S
Gearbox code: DUK
Final drive code:
Service advisor name: Calin, Murgu (RO101050.009)

Servicing diesel direct injection system

Fitting locations overview
Note:
Some components are
located under the engine
cover. Removing
=>Fig.23-7.
Accelerator pedal
position sender G79
Fitting
location
=> Fig.237
Brake light switch
-F and brake
pedal switch -F47
Fitting
location
=> Fig.238
Clutch pedal
switch -F36
Fitting
location
=> Fig.238
Relay in
electronics box in
plenum chamber
Fitting
locations
=>Fig. 238

1. Coolant
temperature
sender -G62

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TDI diesel direct injection and glow plug system (4-cyl. unit injector)

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2. Mechanical
exhaust gas
recirculation
valve
With
intake
manifold
flap
3. Connector
For unit
injector
N240...243
4. Fuel
temperature
sender
-G81
5. Intake manifold
pressure sender
-G71 with intake
manifold
temperature
sender -G72
6. Connector
For engine
speed
sender G28
7. Connector
For Hall
sender G40 for
camshaft
position

8. Diesel direct
injection system
control unit J248
With
altitude
sender F96
Renewing
=> Page
23-40
9. Exhaust gas
recirculation
valve 1 -N18
10. Engine speed
sender -G28
11. Hall sender -G40
For

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TDI diesel direct injection and glow plug system (4-cyl. unit injector)

12.
13.

14.
15.

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camshaft
position
Pressure unit
for charge
pressure control
Charge
pressure control
valve -N75
(solenoid valve)
Air mass meter G70
Intake manifold
flap changeover valve -N239

Fig.1

Removing engine cover

Pull out oil dipstick -1- from dipstick

tube.
Unclip protecting covers.
Unscrew nuts -arrows- and remove
engine cover.
Remove noise insulation lying
underneath.
Insert dipstick into dipstick tube.

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TDI diesel direct injection and glow plug system (4-cyl. unit injector)

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Fig.2 Fitting location of accelerator

position sender -G79

Fig.3 Fitting location of brake light

switch -F, brake pedal switch -F47 and
clutch pedal switch -F36
12-

Clip
Brake light switch -F, brake

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TDI diesel direct injection and glow plug system (4-cyl. unit injector)

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pedal switch -F47

3 - Clutch pedal switch -F36
Note:
To ensure a secure fitting, the switches may
be installed only once.
Adjusting switch:
=> Brake system; Repair group 46

Fig.4 Fitting locations: relays in

electronics box in plenum chamber
1 - High heat output relay -J360
2a - Low heat output relay -J359
3 - Voltage supply relay (terminal
30) -J317

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