Heat Exchanger Design

Heat Exchanger Thermal Design
Shell&Tube V7.3.1 CP1Page 1
File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.
Time: 12:44:27
Description
Heading
IZMJENJIVA TOPLINE DIMNI PLINOVI IZGARANJA - VODA
Remarks
Application Options
Calculation mode
Location of hot fluid
Select geometry based on this dimensional standard
Calculation Method
Rating / Checking
Tube side
SI
Advanced method
Application
Condenser type
Simulation calculation
Gas, no phase change

Set default
Set default
Application
Vaporizer type
Simulation calculation
Thermosiphon circuit calculation
Liquid, no phase change

Set default
Set default
Set default
Process Data
Hot Side
DIMNI PLINOVI
Fluid name
In
Mass flow rate (total)
Temperature
Vapor mass fraction
Operating pressure (absolute)
Pressure at liquid surface in column
Heat exchanged
kg/s
C
bar
bar
Fouling resistance
In
0,8203
950
1
0,993
Out
2,8133
115
1
0,793
15
0
2,5
90
0
2,2
kW
Heat Load Balance Options

Estimated pressure drop
Allowable pressure drop
Out
Cold Side
VODA
Heat load
bar
bar
m K/W
Heat load
0,2
0,2
0,3
0,5
0,0002
0,0004
Time: 12:44:29
Hot Side Databank

Physical property package
Hot side composition specification
COMThermo
Mole flowrate or %
Pressures
bar
0,993
0,793
Aspen property method

Aspen free-water method
Aspen water solubility
Aspen flash option
Aspen Plus or Aspen Properties run file
BL1(273)
BL1(313)
BL1(314)
Vapor-Liquid-Liquid
Hot Side - Component

ComThermo Components
Composition Component type
CO2
49,43
Program
SO2
0,07
Program
NO2
0,05
Program
Oxygen
13,52
Program
Water
36,93
Program
Hot Side - Stream Properties

Temperature
Specific
enthalpy
Vapor mass
fraction
C
950
kJ/kg
-7441,3
910
-7500,7
870
-7559,7
831
-7616,7
791
-7674,8
751
-7732,2
711
-7789,2
672
-7844,2
632
-7900
592
-7955,2
552
-8009,7
513
-8062,2
473
-8115,3
433
-8167,7
393
-8219,4
354
-8269
314
-8319
274
-8368,2
234
-8416,5
195
-8462,8
155
-8509,5
115
-8555,2

Hot Side - Stream Properties
Temperature
Specific
enthalpy
Vapor mass
fraction
kJ/kg
950
-7441,3
910
-7500,7
870
-7559,7
831
-7616,7
791
-7674,7
751
-7732,2
711
-7789,2
672
-7844,2
632
-7900
592
-7955,1
552
-8009,6
513
-8062,1
473
-8115,3
433
-8167,7
393
-8219,3
354
-8268,9
314
-8318,9
274
-8368,1
234
-8416,4
195
-8462,7
155
-8509,3
115
-8555
Hot Side - Liquid Properties

TemperatureLiquid specific
Liquid thermal Liquid
heat
cond.
viscosity
C
950
910
870
831
791
751
711
672
632
592
552
513
473
433
393
354
314
274
234
195
155
115
kJ/(kg K)
W/(m K)
mPa s
Liquid
density
Liquid surface
tension
kg/m
N/m
Time: 12:44:29

Hot Side - Liquid Properties
heat
cond.
viscosity
C
kJ/(kg K)
W/(m K)
mPa s
Liquid
density
Liquid surface
tension
kg/m
N/m
Vapor density
Vapor
weight
950
910
870
831
791
751
711
672
632
592
552
513
473
433
393
354
314
274
234
195
155
115
Hot Side - Vapor Properties

TemperatureVapor specificVapor thermal
Vapor
heat
cond.
viscosity
C
950
kJ/(kg K)
1,492
W/(m K)
0,0859
mPa s
0,0458
kg/m
0,32
32,8
910
1,48
0,0842
0,0448
0,33
32,8
870
1,469
0,0823
0,0437
0,34
32,8
831
1,457
0,0803
0,0426
0,35
32,8
791
1,444
0,0781
0,0415
0,37
32,8
751
1,431
0,0757
0,0404
0,38
32,8
711
1,417
0,0731
0,0393
0,4
32,8
672
1,403
0,0705
0,0382
0,41
32,8
632
1,387
0,0677
0,037
0,43
32,8
592
1,371
0,0648
0,0358
0,45
32,8
552
1,355
0,0617
0,0346
0,47
32,8
513
1,338
0,0587
0,0333
0,5
32,8
473
1,319
0,0555
0,0318
0,53
32,8
433
1,301
0,0523
0,03
0,55
32,8
393
1,281
0,0489
0,0282
0,59
32,8
354
1,261
0,0457
0,0264
0,63
32,8
314
1,241
0,0423
0,0246
0,67
32,8
274
1,219
0,0389
0,0227
0,72
32,8
234
1,198
0,0356
0,0208
0,77
32,8
195
1,177
0,0323
0,019
0,84
32,8
155
1,155
0,029
0,0172
0,92
32,8
115
1,133
0,0257
0,0153
1,01
32,8
Time: 12:44:30

Hot Side - Vapor Properties
Vapor
heat
cond.
viscosity
Vapor density
Vapor
weight
kJ/(kg K)
W/(m K)
mPa s
950
1,492
0,0859
0,0458
kg/m
0,26
32,8
910
1,48
0,0842
0,0448
0,26
32,8
870
1,468
0,0823
0,0437
0,27
32,8
831
1,457
0,0803
0,0426
0,28
32,8
791
1,444
0,0781
0,0415
0,29
32,8
751
1,431
0,0757
0,0404
0,31
32,8
711
1,417
0,0731
0,0393
0,32
32,8
672
1,403
0,0705
0,0382
0,33
32,8
632
1,387
0,0677
0,037
0,35
32,8
592
1,371
0,0648
0,0358
0,36
32,8
552
1,355
0,0617
0,0346
0,38
32,8
513
1,337
0,0587
0,0333
0,4
32,8
473
1,319
0,0555
0,0318
0,42
32,8
433
1,3
0,0522
0,03
0,44
32,8
393
1,281
0,0489
0,0282
0,47
32,8
354
1,261
0,0457
0,0264
0,5
32,8
314
1,24
0,0423
0,0246
0,53
32,8
274
1,219
0,0389
0,0227
0,57
32,8
234
1,197
0,0356
0,0208
0,62
32,8
195
1,176
0,0323
0,019
0,67
32,8
155
1,154
0,029
0,0172
0,73
32,8
115
1,132
0,0257
0,0153
0,81
32,8
Hot Side - 2-Phase liquid

Temperature
Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
C
950
kJ/(kg K)
W/(m K)
mPa s
kg/m
N/m
910
870
831
791
751
711
672
632
592
552
513
473
433
393
354
314
274
234
195
155
115
Time: 12:44:31

Hot Side - 2-Phase liquid
Temperature
Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
kJ/(kg K)
W/(m K)
mPa s
kg/m
N/m
950
910
870
831
791
751
711
672
632
592
552
513
473
433
393
354
314
274
234
195
155
115
Time: 12:44:32
Time: 12:44:32
Cold Side Databank

Physical property package
Cold side composition specification
COMThermo
Mole flowrate or %
Pressures
bar
2,5
2,2
Aspen property method

Aspen free-water method
Aspen water solubility
Aspen flash option
Aspen Plus or Aspen Properties run file
BL1(316)
BL1(317)
BL1(318)
Vapor-Liquid-Liquid
Cold Side - Component

ComThermo Components
Water
Composition Component type

100
Cold Side - Stream Properties

Temperature
Specific
enthalpy
Vapor mass
fraction
C
15
kJ/kg
-15885,6
20
-15864,1
25
-15842,5
30
-15820,9
35
-15799,4
40
-15777,8
45
-15756,2
50
-15734,6
55
-15713
60
-15691,4
65
-15669,7
70
-15648
75
-15626,3
80
-15604,5
85
-15582,7
90
-15560,9
Program

Cold Side - Stream Properties
Temperature
Specific
enthalpy
Vapor mass
fraction
kJ/kg
15
-15885,7
20
-15864,1
25
-15842,5
30
-15821
35
-15799,4
40
-15777,8
45
-15756,2
50
-15734,6
55
-15713
60
-15691,4
65
-15669,7
70
-15648
75
-15626,3
80
-15604,6
85
-15582,7
90
-15560,9
Cold Side - Liquid Properties

heat
cond.
viscosity
Liquid
density
Liquid surface
tension
N/m
0,0738
C
15
kJ/(kg K)
4,316
W/(m K)
0,5965
mPa s
1,136
kg/m
999,01
20
4,314
0,6041
1,0017
998,12
0,073
25
4,313
0,6114
0,8904
996,96
0,0721
30
4,313
0,6184
0,7972
995,55
0,0712
35
4,314
0,6251
0,7185
993,92
0,0704
40
4,316
0,6315
0,6514
992,09
0,0695
45
4,318
0,6375
0,5939
990,06
0,0686
50
4,321
0,6432
0,5442
987,87
0,0677
55
4,325
0,6486
0,5009
985,5
0,0668
60
4,33
0,6537
0,4631
982,98
0,066
65
4,335
0,6584
0,4298
980,31
0,0651
70
4,341
0,6629
0,4004
977,49
0,0642
75
4,348
0,667
0,3743
974,54
0,0633
80
4,357
0,6708
0,351
971,46
0,0623
85
4,365
0,6743
0,3301
968,26
0,0614
90
4,375
0,6774
0,3113
964,93
0,0605
Time: 12:44:32

Cold Side - Liquid Properties
heat
cond.
viscosity
Liquid
density
Liquid surface
tension
kJ/(kg K)
W/(m K)
mPa s
kg/m
N/m
15
4,316
0,5965
1,136
999
0,0738
20
4,314
0,6041
1,0017
998,11
0,073
25
4,313
0,6114
0,8904
996,94
0,0721
30
4,313
0,6184
0,7972
995,53
0,0712
35
4,314
0,6251
0,7185
993,91
0,0704
40
4,316
0,6315
0,6514
992,07
0,0695
45
4,318
0,6375
0,5939
990,05
0,0686
50
4,321
0,6432
0,5442
987,85
0,0677
55
4,325
0,6486
0,5009
985,49
0,0668
60
4,33
0,6537
0,4631
982,97
0,066
65
4,335
0,6584
0,4298
980,29
0,0651
70
4,342
0,6629
0,4004
977,48
0,0642
75
4,349
0,667
0,3743
974,53
0,0633
80
4,357
0,6708
0,351
971,45
0,0623
85
4,366
0,6743
0,3301
968,25
0,0614
90
4,375
0,6774
0,3113
964,92
0,0605
Vapor density
Vapor
weight
Cold Side - Vapor Properties

Vapor
heat
cond.
viscosity
C
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
kJ/(kg K)
W/(m K)
mPa s
kg/m
Diffusivity
m/s
Time: 12:44:33

Cold Side - Vapor Properties
Vapor
heat
cond.
viscosity
C
kJ/(kg K)
W/(m K)
Vapor density
mPa s
kg/m
Vapor
weight
m/s
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Cold Side - 2-Phase liquid

Temperature
Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
C
15
kJ/(kg K)
W/(m K)
mPa s
kg/m
N/m
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Diffusivity
Time: 12:44:34

Cold Side - 2-Phase liquid
Temperature
Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
kJ/(kg K)
W/(m K)
mPa s
kg/m
N/m
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Time: 12:44:34
Time: 12:44:34
Exchanger Type
Front head type
Shell type
Rear head type
Exchanger position
Location of front head for vertical units
"E" shell flow direction (inlet nozzle location)
Shell(s)
Front head
Rear head
Kettle
Front cover type
Rear cover type
Shell cover type
Front cover welded to a cylinder
Rear cover welded to a cylinder
A - channel & removable cover

F - two pass shell with long. baffle
L - removable channel with flat cover
Horizontal
Set default
Set default
ID
488
488
488
mm
mm
mm
mm
OD
508
Flat bolted
Flat bolted (L,N,P,W types)
Set default
Yes
No
Thickness
10
8
8
series
parallel
1
Front tubesheet thickness

Rear tubesheet thickness
Tube projection from front tubesheet
Tube projection from rear tubesheet
Distance from U-bend center to shell cover
Tubesheet type
Normal
Expanded only (no groove)(App.A 'k')
Include expansion joint
None
Flange type - hot side

Flange type - cold side
Hub
Hub
mm
mm
mm
mm
mm
55,52
55,52
3
3
mm
23,81
30-Triangular
Carbon Steel
Smooth
Tubes
Number of tubes (total)
Number of tubes plugged
Tube length
Tube type
Tube outside diameter
Tube wall thickness
Wall specification
Lowfin Tube type
Fin density
Tube wall thickness under fin
Tube root diameter
Fin height
Fin thickness
Outside/Inside surface area ratio
Distance unfinned at baffle
Tube insert type

Twisted tape 360 degree twist pitch
Twisted tape thickness
Tube internal enhancement
mm
mm
mm
312
0
1650
Plain
19,05
2
Average
As specified
#/m
mm
mm
mm
mm
mm
None
mm
mm
Unspecified
Tube pitch
Tube pattern
Tube material
Tube surface
Tube wall roughness
Tube cut angle (degrees)
Longitudinal fins per tube

Longitudinal fin height
Longitudinal fin thickness
Longitudinal root spacing
Longitudinal fin cut and twist length
Twisted tube twist pitch
Shell type: within shroud (convert to)
Shroud inlet location
Shroud inlet gap length
Shroud outlet gap length
Shroud thickness
Skid bar angle (deg)
mm
mm
mm
mm
mm
mm
Set default
None
mm
mm
mm
3,18
60
Time: 12:44:35
Baffles
Baffle type
Tubes are in baffle window
Baffle cut (% of diam.) outer
Align baffle cut with tubes
Multi-segmental baffle starting baffle
Baffle cut orientation
Baffle thickness
Baffle spacing center-center
Number of baffles
Baffle spacing at inlet
End length at front head (tube end to closest baffle)
End length at rear head (tube end to closest baffle)
Distance between baffles at central in/out for G,H,I,J shells
Distance between baffles at center of H shell
Special inlet nozzle support
Support or blanking baffle at rear end
Length of tube beyond support/blanking baffle
Number of extra supports for U-bends
Support/baffle to tangent of U-bend distance
Baffle OD to shell ID diametric clearance
Baffle tube hole to tube OD diametric clearance
Single segmental
Yes
41,55
Yes
Set default
Vertical
mm
9,52
mm
685
2
mm
423,98
mm
482,5
mm
mm
mm
no
no
mm
mm
mm
mm
4,76
0,4
Longitudinal Baffle
Window length at rear head for F, G, H shells
Window length at front head for G, H shells
Window length at center for H shells
Baffle thickness
Percent leakage across longitudinal baffle
mm
mm
mm
mm
Deresonating Baffles
Number of deresonating baffles
Largest deresonating baffle-baffle or baffle-shell distance
Baffles
Number of regions for variable baffle pitch
Number of baffle spaces
Baffle spacing
mm
Baffle cut percent, outer

Baffle cut percent, inner
Baffle cut percent,
intermediate
Variable baffle pitch: First to last pitch ratio
Number of supports at center of H shell

Number of supports at inlet/outlet for G, H, I, J shells
Number of supports between central baffles
Number of supports at front head end space
Number of supports at rear head end space
Number of supports for K, X shells
One region
9,52
0
0
mm
Time: 12:44:35
Bundle
Tube layout option
Use existing layout
Main input / Tube layout inconsistencies
Use Layout value (warning)
Normal bundle
Tube layout design
30-Triangular
Tube pattern
mm
23,81
Tube pitch
2
Tube passes
Vertical
Pass layout orientation
Quadrant (dbl.band)
Pass layout
Tube layout symmetry
Standard symmetry
Number of sealing strip pairs
1
Orientation of U-bends
Undefined
Minimum U-bend diameter
mm
Cleaning lane or tube alignment
Unaligned
Number of tie rods
Tie rod diameter
mm
9,55
Spacer diameter
mm
15,88
Open distance at top of layout

Open distance at bottom of layout
Open distance on left side of layout
Open distance on right side of layout
mm
mm
mm
mm
14,66
14,66
7,63
7,63
Shell ID to outer tube limit diametric clearance

Outer tube limit diameter
mm
mm
11,11
476,89
Horizontal pass partition width

Vertical pass partition width
Number of horizontal pass partition lanes
Number of vertical pass partition lanes
mm
mm
15,78
1
0

Nozzles
Shell Side
Tube Side
Slip on
Slip on
Shell side nozzle flange rating

Shell side nozzle flange type
Use separate outlet nozzles for hot side liquid/vapor flows
Use separate outlet nozzles for cold side liquid/vapor flows
no
no
Shell Side
NozSizeSS
Nominal diameter
mm
Actual OD
mm
60,3
48,3
Actual ID
mm
52,3
41,1
Wall thickness
mm
3,6
Bottom
Top
No impingement
No impingement
Equate areas
Equate areas
Nozzle orientation
Distance to front tubesheet
mm
Number of nozzles
Multiple nozzle spacing
mm
Nozzle / Impingement type

Remove tubes below nozzle
Maximum nozzle RhoV2
Nozzle ignore options
kg/(m
s)
Shell side nozzle location options

Location of nozzle at U-bend
Nozzle diameter displayed on TEMA sheet
unspecified
Set default
ID
Tube Side
NozSizeTS
Nominal diameter
mm
Actual OD
mm
219,1
139,7
Actual ID
mm
203,1
125,5
Wall thickness
mm
7,1
Top
Bottom
Nozzle orientation
Distance to tubesheet
Centerline offset distance
Maximum nozzle RhoV2
Nozzle ignore options
mm
mm
kg/(m
s)
Dome OD
mm
Vapor belt diametric clearance
mm
Vapor belt slot area

Vapor belt axial length
m
mm
Impingement protection
Impingement protection device
Impingement plate diameter
Impingement plate length (parallel to tube axis)
Impingement plate width (normal to tube axis)
Impingement plate thickness
Impingement plate distance in from shell ID
Impingement plate clearance to tube edge
Impingement plate perforated area %
None
mm
mm
mm
mm
mm
mm
Time: 12:44:35

Thermosiphon Piping
Pipework loss calculation
Percent head loss in inlet pipe
Percent head loss in outlet pipe
Set default
Height of column liquid level

Height of heat transfer region inlet
Height of return line to column
mm
mm
mm
Inlet circuit element

Internal diameter
mm
Length (pipe) or Radius (arc)
mm
Velocity heads (general element)

Elements in series
Elements in parallel
Outlet circuit element
Internal diameter
mm
Length (pipe) or Radius (arc)
mm
Velocity heads (general element)

Elements in series
Elements in parallel
Materials
Cylinder - hot side
Cylinder - cold side
Tubesheet
Double tubesheet (inner)
Baffles
Tube material
Tube material thermal conductivity
Tube material density
Tube material modulus of elasticity
Hastelloy C
Carbon Steel
Hastelloy C
Carbon Steel
Carbon Steel
W/(m K)
kg/m
N/mm
Tubesheet cladding - hot side

Tubesheet cladding - cold side
Gaskets - hot side
Gaskets - cold side
Flat metal jacketed fiber
Specifications
ASME Code Sec VIII Div 1
Normal
C - general service
DIN
ISO - International
Service class
TEMA class
Material standard
Dimensional standard
Design pressure (gauge)

Design temperature
Vacuum design pressure (gauge)
Test pressure (gauge)
Corrosion allowance
Radiography
bar
C
bar
bar
mm
Hot Side
3
985
1,59
Spot
Cold Side
3
125
1,59
Spot
Time: 12:44:35
Time: 12:44:35
Design Options
Use shell ID or OD as reference
Shell side nozzle location options
Location of nozzle at U-bend
Allow baffles under nozzles
Use proportional baffle cut
Number of tube rows between sealing strips
Percent of tubes to be plugged
Remove tubes for vapor disengagement space in flooded evaporator
Percent of shell diameter for disengagement
Number of regions for variable baffle pitch
Variable baffle pitch: First to last pitch ratio
Set default
unspecified
Set default
No
Set default
Set default
One region
Increment
Shell diameter
Tube length
Tube passes
Minimum
mm
mm
Set default
mm
Baffle cut (% of diameter)

Shells in series
Shells in parallel
Use pipe for shells below this diameter
mm
Minimum fluid velocity

Maximum fluid velocity
Target%AllowPresDropForNoz
m/s
m/s
Maximum exit entrainment ratio (mass liquid/vapor) (pool boilers only)

Allow local temperature cross
Design search thoroughness options
Basis for design optimization
Highest cost or area ratio considered
Minimum % excess surface area required
Show units that meet maximum actual/allowed hot side pressure drop ratio
Show units that meet maximum actual/allowed cold side pressure drop ratio
Optimisation item number to repeat
Hot Side
Cold Side
15
15
Set default
Previous
Set default
10
Maximum
2000
4500
Time: 12:44:35
Thermal Analysis Options

Hot Side
Cold Side
Liquid heat transfer coefficient multiplier

Two phase heat transfer coefficient multiplier
Vapor heat transfer coefficient multiplier
1
1
1
1
1
1
Pressure drop multiplier
Liquid heat transfer coefficient

Two phase heat transfer coefficient
Vapor heat transfer coefficient
W/(m K)
W/(m K)
W/(m K)
U-bend area will be considered effective for heat transfer

Fraction of tube area submerged for shell side condensers
Weir height above bundle for kettle reboiler
mm
Set default
Falling film evaporator distributor velocity heads for pressure loss calculation
Minimum allowable MTD Ft correction factor
Fouling calculation options
Adjust both sides based on fouling input

Hot Side
Fouling layer thickness

Fouling thermal conductivity
Cold Side
mm
W/(m K)
Correlations
Hot side pressure drop calculation options
Cold side pressure drop calculation options
Vibration analysis method
Tube axial stress
Effective cross flow fraction
Lowfin tube calculation method
Single phase tubeside heat transfer method
N/mm
friction+acceleration
Full HTFS analysis
1,01
HTFS / ESDU
HTFS recommended method
Condensation Options
Desuperheating heat transfer method
Condensation heat transfer model
Vapor shear heat transfer enhancement
Priority for condenser outlet temperature (mixtures)
Wet wall
HTFS - Silver-Bell
Use vapor shear enhancement
Not Used
Vapor-Gas
Vaporization Options
Subcooled boiling accounted for in
Post dryout heat transfer determined
Heat transfer & pressure drop

yes
BoilingCurveCorrection
Heat flux reference point
Temperature difference (Delta T) reference point
Boiling curve exponent on Delta T
Correction to boiling curve
Falling film evaporation method
kW/m
C
Boiling curve not used

Enhancements
Shell side enhancements
Enhancement identification
BL1(305)
Reynolds number
Colburn J-factor
Friction factor
Tube side enhancements

Enhancement identification
BL1(307)
Reynolds number
Colburn J-factor
Friction factor
CalculationOptions
Maximum number of Iterations
100
Cold side pressure drop calculation options

Convergence tolerance - pressure
0
Full HTFS analysis
Relaxation parameter
Calculation grid resolution
0,5
Medium
Convergence criterion
Calculation step size
Stop when fully converged

0,2
Pressure drop calculation options - hot side

Pressure drop calculation options - cold side
Outlet, to max.pr.drop
Outlet, to max.pr.drop
Time: 12:44:35
Time: 12:44:35
Warnings and Messages

Description
1121
Input for Inlet temperature, 950 C is beyond the expected range, from -223,15 C to 726,85 C
1121
Input for Baffle pitch (spacing), 685 mm is beyond the expected range, from 50,8 mm to 488 mm
1121
Input for Str.1 Temperature Point, 950 C is beyond the expected range, from -253,15 C to 726,85
1121
1121
1121
1121
1121
1121
Input for Str.1 Temp.for Vap.Props, 950 C is beyond the expected range, from -253,15 C to
726,85 C
1121
726,85 C
1121
726,85 C
1121
726,85 C
1121
726,85 C
1121
726,85 C
1121
1121
1121
1121
1121
1121
1121
726,85 C
1121
726,85 C
1121
726,85 C
1121
726,85 C
1121
726,85 C
1121
726,85 C
1860
The consolidated process conditions for Stream 1, prior to the main calculations, give a heat
load of -913,6 kW, for a flow of 0,8203 kg/s, with outlet temperature 115 C and quality (vapor
mass fraction) 1.
1860
The consolidated process conditions for Stream 2, prior to the main calculations, give a heat
load of 913,6 kW, for a flow of 2,8133 kg/s, with outlet temperature 90 C and quality (vapor mass
fraction) 0.
1228
An endspace length 423,98 mm is less than the baffle pitch 685 mm, and/or the TEMA minimum
(2 inches/ 50mm). The corresponding endlength and tubeplate thickness are 482,5 mm and
55,52 mm. Check your input carefully.
Time: 12:44:36
1446
The Advanced calculation has converged after 33 iterations
1641
The most fouling fluid is on the shell side. You may wish to put it on the tube side which is usually
easier to clean
1644
You have a fouling fluid on the shell side but no provision for mechanical cleaning lanes. You
may wish to go to a square (or rotated square) layout, or increase the tube pitch.
1645
You have a fixed rear head type and a large temperature difference between the streams. You
may wish to change to a floating head type (or U tubes) to allow for differences in thermal
expansion between the shell and the tubes. The pressure is low enough to use bellows as an
alternative.
1925
The outlet temperature of stream 1 has changed from the initially specified value 115 C, to
115,12 C. These temperatures relate respectively to the estimated outlet pressure 0,793 bar, and
the calculated outlet pressure 0,92461 bar. Design and Checking calculations are based on fixed
heat load: temperatures can change when pressures change. If you want to avoid this change in
temperature, set the estimated outlet pressure to 0,92461 bar and repeat the calculation.
Time: 12:44:36
Optimization Path
Shell
Pressure Drop
Tube Length
Item
Size
Actual
Reqd.
mm
488
mm
1650
mm
1498,9
488
1650
1498,9
Area
ratio
Baffle
Tube
Shell
Dp Ratio
Tube
Dp Ratio
Pitch
1,1
bar
0,03325
0,07
bar
0,06839
0,34
mm
685
1,1
0,03325
0,07
0,06839
0,34
685
Units
Total
Price
312
Dollar(US)
102887 OK
312
102887 OK
No. Tube No.

Pass
Design
Status
Time: 12:44:37
Recap of Designs
A
488
488
Shell size
mm
Tube length - actual
mm
1650
1650
Tube length - required
mm
1498,9
1498,9
Pressure drop, SS
bar 0,03325
0,03325
Pressure drop, TS
bar 0,06839
0,06839
Baffle spacing
mm
Number of baffles
685
685
Tube passes
Tube number
312
312
Number of units in series
Number of units in parallel
Total price
Program mode
Dollar(US) 102887
Design
102887
Rating /
Checking
Heat Exchanger Specification Sheet

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
Size
Surf/unit(eff.)
488 -- 1650
28,6
mm
m
Fluid allocation
Fluid name
Fluid quantity, Total
Vapor (In/Out)
Liquid
Noncondensable
Temperature (In/Out)
Dew / Bubble point
Density
Vapor/Liquid
Viscosity
Molecular wt, Vap
Molecular wt, NC
Specific heat
Thermal conductivity
Latent heat
Pressure (abs)
Velocity
Pressure drop, allow./calc.
Type AFL
Connected in
Hor
1 parallel
1 series
Shells/unit 1
Surf/shell (eff.)
28,6
m
PERFORMANCE OF ONE UNIT
Shell Side
Tube Side
VODA
DIMNI PLINOVI
2,8133
0,8203
kg/s
0
0
0,8203
0,8203
kg/s
2,8133
2,8133
0
0
kg/s
0
0
0
0
kg/s
C
C
kg/m
mPa s
15
90
999,01
1,136
950
115,12
964,93 0,32
0,3113 0,0458
32,8
0,94
0,0154
32,8
4,316
4,375 1,492
1,132
kJ/(kg K)
0,5965
0,6774 0,0859
0,0257
W/(m K)
kJ/kg
2,5
2,46675
0,92461
0,993
bar
0,15
92,3
m/s
0,5
0,03325
0,2
0,06839
bar
Fouling resist. (min)
0,00025 Ao based
0,0004
0,0002
m K/W
Heat exchanged
MTD corrected
913,6
372,81
kW
C
Transfer rate, Service
Dirty
Clean 100,4
85,6
94,2
W/(m K)
CONSTRUCTION OF ONE SHELL
Sketch
Shell Side
Tube Side
Design/vac/test pressure:g
3
3
bar
Design temperature
125
985
C
Number passes per shell
2
2
Corrosion allowance
1,59
1,59
mm
Connections
In
52,3
1
203,1
mm 1
1
41,1
Out
Size/rating
1
125,5
ID
Intermediate
Tube No. 312
Tks-Avg 2
Length 1650
OD 19,05
mm
mm Pitch 23,81
mm
Tube type Plain
Tube pattern
30
#/m Material Carbon Steel
Shell Carbon Steel
ID 488
OD 508
mm Shell cover
Channel or bonnet
Channel cover
Hastelloy C
Hastelloy C
Tubesheet-stationary Hastelloy C
Tubesheet-floating
Floating head cover Impingement protection None
Baffle-crossing Carbon Steel
Type Single segmental
Cut(%d) 41,55
V Spacing: c/c 685
mm
mm
Baffle-long
Seal type
Inlet
Carbon Steel
423,98
Supports-tube
Bypass seal
Expansion joint
RhoV2-Inlet nozzle
Gaskets - Shell side
Floating head
Code requirements
Weight/Shell
Remarks
U-bend
T1
S2
T2
S1
Type
Tube-tubesheet joint
Type None
Bundle entrance 44
Tube Side
1717
Filled with water 1598,9
1230
Exp.
Bundle exit 45
Flat Metal Jacket Fibe
TEMA class
Bundle
kg/(m s)
C - general service
659,2
kg

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
488
x
1650
Size
Surf/Unit (gross/eff/finned)
Surf/Shell (gross/eff/finned)
mm
30,8
30,8
/
/
Type
AFL
28,6 /
28,6 /
Rating / Checking
Process Data
Total flow
Vapor
Liquid
Noncondensable
Cond./Evap.
Temperature
Dew / Bubble point
Quality
Pressure (abs)
Delta P allow/calc
Velocity
kg/s
kg/s
kg/s
kg/s
C
C
bar
bar
m/s
Liquid Properties
kg/m
Density
mPa s
Viscosity
kJ/(kg K)
Specific heat
W/(m K)
Therm. cond.
N/m
Surface tension
Molecular weight
Vapor Properties
kg/m
Density
mPa s
Viscosity
kJ/(kg K)
Specific heat
W/(m K)
Therm. cond.
Molecular weight
Two-Phase Properties
kJ/kg
Latent heat
Shell Side
In
Out
2,8133
0
0
2,8133
2,8133
0
0
15
90
0
2,5
0,5
0,08
0
2,46675
0,03325
0,08
999,01
1,136
4,316
0,5965
964,93
0,3113
4,375
0,6774
18,02
18,02
Heat Transfer Parameters

Reynolds No. vapor
1362,16 4970,17
Reynolds No. liquid
Prandtl No. vapor
8,22
2,01
Prandtl No. liquid
kW
Heat Load
Vapor only
0
2-Phase vapor
0
Latent heat
0
2-Phase liquid
0
Liquid only
913,6
Tubes
Type
ID/OD
mm
Length act/eff
mm
Tube passes
Tube No.
Tube pattern
Tube pitch
mm
Insert
Vibration problem
15,05 /
1650 /
Plain
19,05
1533
2
312
30
23,81
None
No / No
Hor
Connected in
Shells/unit
m
m
Time: 12:44:37
1 parallel
1
PERFORMANCE OF ONE UNIT

Tube Side
Total heat load
kW
In
Out
0,8203
Eff. MTD/ 1 pass MTD
C
Actual/Reqd area ratio - fouled/clean
0,8203
0,8203
0
0
W/(m K)
0
Coef./Resist.
0
Overall fouled
94,2
950
115,12
100,4
Overall clean
105,7
Tube side film
3950,1
1
1
Tube side fouling
0,993
0,92461
16578,8
Tube wall
0,06839
0,2
Outside fouling
2500
92,3
31,36
Outside film
2287,2
0,32
0,0458
1,492
0,0859
32,8
0,94
0,0154
1,132
0,0257
32,8
9705,68
28973
0,8
0,68
kW
-913,6
0
0
0
0
Shell Side Pressure Drop

Inlet nozzle
Inlet space Xflow
Baffle Xflow
Baffle window
Outlet space Xflow
Outlet nozzle
Intermediate nozzle
Tube Side Pressure Drop
Inlet nozzle
Entering tubes
Inside tubes
Exiting tubes
Outlet nozzle
Intermediate nozzle
Velocity / Rho*V2
Shell nozzle inlet
Shell bundle Xflow
Shell baffle window
Shell nozzle outlet
Shell nozzle interm
Tube nozzle inlet
Tubes
Tube nozzle outlet
Tube nozzle interm
Baffles
Type
Single segmental
Number
2
Cut(%d)
41,55
Cut orientation
V
Spacing: c/c
mm
685
Spacing at inlet
mm 423,98
Spacing at outlet
mm
423,98
1 series
913,6
372,81 / 372,5
1,1 / 1,17
m K/W
0,01061
0,00996
0,00946
0,00025
0,00006
0,0004
0,00044
89,16
2,39
0,57
3,77
4,12
bar
0,01067
0,00164
0,00037
0,00024
0,00149
0,01883
%
32,1
4,95
1,11
0,73
4,47
56,65
bar
0,00909
0,01034
0,04757
0,00871
0,01148
%
10,43
11,86
54,56
9,99
13,17
m/s
1,31
kg/(m s)
1717
0,08
0,15
0,08
0,14
2,2
4660
m/s
kg/(m s)
79,06
2002
31,36
92,3
70,36
4666
Nozzles: (No./OD)
Shell Side
mm
Inlet
1 / 60,3
1 / 48,3
Outlet
/
Other
RhoV2 violation
Tube Side
1 / 219,1
1 / 139,7
/
None
No
Time: 12:44:38
Thermal Details - General

Rating / Checking
Shell Side
Tube Side
2,8133
0,8203
Total mass flow rate
kg/s
Vapor mass flow rate (In/Out)
kg/s
0,8203
0,8203
Liquid mass flow rate
kg/s
2,8133
2,8133
15
90
950
115,12
2,5
2,46675
0,993
0,92461
Vapor mass quality

Temperatures
Dew / Bubble point
Operating pressures
Film coefficient (mean)
Fouling resistance (OD based)
bar
W/(m K)
2287,2
105,7
m K/W
0,0004
0,00025
0,15
92,3
Velocity (highest)
m/s
Pressure drop (allow./calc.)
bar
Total heat exchanged
kW
0,5
913,6
0,03325
0,2
AFL
Unit
Overall clean coef (plain/finned)
W/(m K)
100,4
Overall dirty coef (plain/finned)
W/(m K)
94,2
Tubes
Plain
Effective area (plain/finned)
28,6
Insert
None
Effective MTD
Actual/required area ratio(dirty/clean)
1,1
488
Shell size
372,81
No.
312
1,17
Pattern
OD
pass
1 ser
1 par
1650
mm
Hor
mm
19,05 Tks
30
Pitch
Vibration problem
No
Baffles Single segmental
RhoV2 problem
No
Total cost
Shell side / Fouling / Wall / Fouling / Tube side
0,06839
23,81 mm
Cut(%d) 41,55
102887
Dollar(US)

Overall Coefficient/Resistance Summary
Area required
Area ratio: actual/required
Time: 12:44:39
Clean
Dirty
Max Dirty
24,4
26
28,6
1,17
1,1
1.0
100,4
94,2
85,6
Overall coefficient
W/(m K)
Overall resistance
m K/W
0,00996
0,01061
0,01168
Shell side fouling
m K/W
0.0
0,0004
0,00105
0.0
0,00025
0,00067
Tube side fouling*

W/(m K)
m K/W
2287,2
0,00044
4,39
2500
0,0004
Tube wall
16578,8
0,00006
Tube side fouling*
3950,1
0,00025
Tube side film *
105,7
0,00946
Resistance Distribution
Shell side film
Shell side fouling
0,61
95
4,12
3,74
3,77
9,03
0,57
0,52
2,39
5,72
89,16
80,99
* Based on outside surface - Area ratio: Ao/Ai = 1,27
Thermal Details
Thermal Details - Hot Side
Total
1
Comp 1
0,66
Comp 2
0
Comp 3
0
Comp 4
0,13
Comp 5
0,2
Liquid mass fractions at inlet
0,66
0,13
0,2
Liquid mass fractions at outlet
0,66
0,13
0,2
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Stream mass fractions
Liquid 2 mass fractions at inlet

Liquid 2 mass fractions at outlet
Stream mole fractions
0,49
0,14
0,37
Liquid mole fractions at inlet
0,49
0,14
0,37
Liquid mole fractions at outlet
0,49
0,14
0,37
Vapor mole fractions at inlet
Vapor mole fractions at outlet
0,544
0,0011
0,0006
0,1082
0,1664
Liquid-2 mole fractions at inlet

Liquid-2 mole fractions at outlet
Stream mass flow
kg/s 0,8203
0
Liquid mass flow at inlet
kg/s
Liquid mass flow at outlet
kg/s
Vapor mass flow at inlet

Vapor mass flow at outlet
kg/s 0,8203
kg/s 0,8203
Liquid 2 mass flow at inlet
kg/s
Liquid 2 mass flow at outlet
kg/s

Thermal Details - Cold Side
Total
Comp 1
Stream mass fractions
Liquid mass fractions at inlet
Liquid mass fractions at outlet
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Liquid 2 mass fractions at inlet

Liquid 2 mass fractions at outlet
Stream mole fractions
Liquid mole fractions at inlet
Liquid mole fractions at outlet
Vapor mole fractions at inlet
Vapor mole fractions at outlet
Liquid-2 mole fractions at inlet

Liquid-2 mole fractions at outlet
kg/s 2,8133
2,8133
Liquid mass flow at inlet
kg/s 2,8133
2,8133
Liquid mass flow at outlet
kg/s 2,8133
2,8133
Stream mass flow
Vapor mass flow at inlet
kg/s
Vapor mass flow at outlet
kg/s
Liquid 2 mass flow at inlet
kg/s
Liquid 2 mass flow at outlet
kg/s
Time: 12:44:39
Time: 12:44:39
Thermal Details - Coefficients

W/(m K)
Film Coefficients
Shell Side
Tube Side
Bare area (OD) / Finned area

Overall film coefficients
2287,2
Vapor sensible
Bare area (OD) / ID area

105,7
133,8
105,7
133,8
Two Phase
2287,2
Liquid sensible
In

Prandtl numbers
Vapor
Liquid
Reynolds numbers
Out
8,22
Temperature Difference
Overall Effective MTD
1362,16
C
372,81
One pass counterflow MTD
372,5
LMTD based on end points
353,34
Effective MTD correction factor
1,06
Wall Temperatures
Out
0,8
0,68
9705,68
28973
2,01
Vapor Nominal
Liquid Nominal
In
4970,17
Heat Flux (based on tube O.D.)
kW/m
Overall actual flux
35,1
Critical heat flux (at highest ratio)

Highest actual flux
101,5
Highest ratio, actual/critical flux
Shell mean metal temperature
37,82
66,86
Tube mean metal temperature

Tube wall temperatures (highest / lowest)
158,06
Shell Side
Heat Load Summary
21,86
Tube Side
kW
% total
kW
% total
Vapor only
-913,6
100
2-Phase vapor
Latent heat
2-Phase liquid
Liquid only
913,6
100
Total
913,6
100
-913,6
100
Time: 12:44:40
Thermal Details - Pressure Drop

Pressure Drop
bar
Maximum allowed
Total calculated
Gravitational
Frictional
Momentum change
Tube Side
0,5
0,2
0,03325
0,06839
0,03325
0,0872
-0,0188
bar
m/s
Pressure drop distribution
Shell Side
Inlet nozzle
1,31
Entering bundle
0,21
0,01067
%dp
0,00164
4,95
Bundle Xflow
0,08
0,08
0,00037
1,11
Baffle windows
0,14
0,15
0,00024
0,73
0,13
0,00149
4,47
Outlet space Xflow
0,14
Exiting bundle
0,22
Outlet nozzle
2,2
Intermediate nozzles
79,06
0,00909
10,43
92,3
0,01034
11,86
0,04757
54,56
31,36
0,00871
9,99
70,36
0,01148
13,17
92,3
Inlet space Xflow
Vapor outlet nozzle
%dp
32,1
Inside tubes
Liquid outlet nozzle
bar
m/s
0,01883
56,65
31,36
Time: 12:44:40
Thermal Details - Shell Side Stream Analysis

Shell Side Flow Fractions
Inlet
Middle
Outlet
Crossflow
0,73
0,68
0,73
Window
0,87
0,82
0,87
Baffle hole - tube OD
0,02
0,02
0,03
0,4
Baffle OD - shell ID
0,11
0,16
0,11
4,76
Shell ID - bundle OTL
0,14
0,14
0,14
11,11
Pass lanes
Rho*V2 analysis
Flow Area
mm
Shell inlet nozzle
2148
Shell entrance
Velocity
m/s
Diam. Clearance
mm
Density
kg/m
Rho*V2
kg/(m s)
1,31
999,01
1717
2232
4354
0,65
999,01
418
5953
Bundle entrance
13491
0,21
999,01
44
5953
Bundle exit
13491
0,22
964,93
45
5953
Shell exit
3373
0,86
964,93
721
5953
Shell outlet nozzle
1327
2,2
964,93
4660
mm
m/s
kg/m
kg/(m s)
Tube inlet nozzle
32397
79,06
0,32
2002
Tube inlet
27752
92,3
0,32
2728
Tube outlet
27752
31,36
0,94
927
Tube outlet nozzle
12370
70,36
0,94
4666
Thermosiphons
Thermosiphon stability
Vertical Tube Side Thermosiphons
Flow reversal criterion - top of tubes (should be > 0.5)
Flooding criterion - top of tubes (should be > 1.0)
Fraction of tube length flooded
Kutateladze Number in axial nozzle
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
TEMA limit
kg/(m s)
kg/(m s)
Time: 12:44:40
Thermal Details - Vibration Analysis - Fluid Elastic Instability (HTFS)

1/1
Shell number:
1/2
Region number:
kg/m
7841,74
Tube axial stress
N/mm
1,01
Tube material Young's Modulus
N/mm
140649,7
Tube material density
U-bend longest unsupported length

Tube Location Tube natural
frequency
cycle/s
mm
Natural frequency Tube effective Dominant

method
mass
span
kg/m
108,29
Exact Solution
1,32
52,18
Exact Solution
1,32
108,29
Exact Solution
1,32
Fluid Elastic Instability Analysis

W/Wc
Tube Location Vibration
W/Wc
for heavy
for medium
(LDec=0.1) (LDec=0.03)
for light Estimated log for estimated

(LDec=0.01)
Dec
damping
No
0,02
0,04
0,06
0,04
0,03
No
0,05
0,09
0,15
0,05
0,07
No
0,02
0,04
0,06
0,04
0,03
Tube Locations:
1 - 1st row in bundle at inlet

2 - 1st row outside baffle overlap
3 - Top row inside baffle overlap
4 - 1st row inside baffle overlap

5 - Bottom row in bundle
Thermal Details - Vibration Analysis - Resonance Analysis (HTFS)

Location in Tube
Vibration
shell
Location
Span
length
Fv/Fn
Fv/Fa
Ft/Fn
Ft/Fa
Inlet
No
423,98
0,08
0,09
Inlet
No
1108,97
0,06
0,04
Inlet
No
423,98
0,03
0,02
Midspace 1
No
685
0,02
0,01
Midspace 2
No
0,04
0,02
Midspace 4
No
685
0,02
0,01
Outlet
No
423,98
0,03
0,02
Outlet
No
423,98
0,06
0,04
Outlet
No
423,98
0,03
0,02
mm
Vortex Turbulent
amplitude amplitude
mm
mm
TEMA
limit
mm

Location in Natural
shell
Fn
cycle/s
Acoustic
Fa
Flow
velocity
cycle/s
m/s
X-flow
fraction
RhoV2
Strouhal No.
kg/(m s)
Inlet
108,29
3555,27
0,21
44
0,8
Inlet
52,18
3555,27
0,13
0,85
17
0,46
Inlet
108,29
3555,27
0,13
0,85
17
0,46
Midspace
108,29
3557,16
0,08
0,85
0,46
Midspace
52,18
3557,16
0,08
0,85
0,46
Midspace
108,29
3557,16
0,08
0,85
0,46
Outlet
108,29
3560,24
0,13
0,85
17
0,46
Outlet
52,18
3560,24
0,13
0,85
17
0,46
Outlet
108,29
3560,24
0,13
0,85
17
0,46
Time: 12:44:41
Time: 12:44:41
Thermal Details - Methods

Hot Side
Heat transfer coefficient multiplier
Heat transfer coefficient specified
Pressure drop multiplier
Pressure drop calculation option
Cold Side
No
No
No
No
No
No
Calculation method
Advanced method

Multicomponent condensing heat transfer method
Vapor shear enhanced condensation
Liquid subcooling heat transfer (vertical shell)
Wet wall
HTFS - Silver-Bell
Yes
Not Used
Subcooled boiling accounted for in

Post dryout heat transfer accounted for
Correction to user-supplied boiling curve
Falling film evaporation method
Set default
No
Boiling curve not used
Single phase tubeside heat transfer method

Lowfin Calculation Method

HTFS / ESDU
Tube pass multiplier
Time: 12:44:41
Basic Geometry
Unit Configuration
Exchanger Type
AFL
Tube number (calcs.)
Position
Hor
Tube length actual
1 par
Arrangement
1 ser
Single segmental
Baffle type
Baffle number
mm
Tube passes
Plain
Tube type
Tube O.D.
mm
19,05
Tube pitch
mm
23,81
Spacing (center-center)
mm
685
Spacing at inlet
mm
423,98
Outside diameter
mm
mm
Inside Diameter
312
30
Tube pattern
Shell
508
Kettle
Front head
504
488
488
Shell Side
Inlet
Nozzle type
Number of nozzles
Actual outside diameter
mm
Outlet
1
48,3
219,1
139,7
203,1
125,5
mm
52,3
41,1
mm
14,66
14,66
mm
mm
Vapor belt inside width

Vapor belt slot area
Distance to tubesheet
Outlet
Height under nozzle

Vapor belt inside diameter
Tube Side
Inlet
mm
mm
No
No
impingement impingement
140
140
mm
Rear head
504
488
60,3
Inside diameter
Dome inside diameter
1650
Time: 12:44:42
Tubes
Tubes
Type
Plain
Total number
Outside diameter
mm
19,05
Number of tubes plugged
Inside diameter
mm
15,05
Tube length actual
mm
1650
Wall thickness
mm
Tube length effective
mm
1533
1,27
Tubesheet thickness
mm
55,52
Area ratio Ao/Ai

Pitch
mm
Pattern
23,81
30
Thermal conductivity
Internal enhancement
Low circumferential fins
Low longitudinal fins
Fin height
Material
External enhancement
Fin density
312
Carbon Steel
W/(m K)
37,2185
#/m
Fin number
mm
mm
Fin thickness
Fin thickness
mm
Fin height
mm
Tube root diameter
mm
Fin spacing
mm
Tube wall thickness under fin
mm
Cut and twist length
mm
Tube inside diameter under fins
mm
Time: 12:44:42
Baffles
Baffles
Type
Single segmental
Baffle cut: inner / outer / interm
Yes
Tubes in window
Number
Actual (% diameter)
41,55
Nominal (% diameter)
41,55
Actual (% area)
39,29
Spacing (center-center)
mm
685
Spacing at inlet
mm
423,98
Cut orientation
Spacing at outlet
mm
423,98
Thickness
Spacing at central in/out for G,H,I,J shells
mm
Tube rows in baffle overlap
Spacing at center of H shell
mm
Tube rows in baffle window
9,5
End length at front head
mm
482,5
Baffle hole - tube od diam clearance
mm
0,4
End length at rear head
mm
482,5
Shell id - baffle od diam clearance
mm
4,76
V
mm
9,52
VariableBaffles
Baffle spacing
mm
Baffle cut percent, outer

Baffle cut percent, inner
Number of baffle spaces
Baffle region length
mm
Baffle cut area percent, outer

Baffle cut area percent, inner
Supports Misc. Baffles

Supports-tube
Longitudinal Baffle
Supports in endspace at front head
Thickness
mm
Supports in endspace at rear head
Window length at front head
mm
Supports between baffles
Window length at center
mm
Window length at rear head
mm
Support blanking baffle
No
Supports at U-bend
Supports at each G,H,J shell inlet and I shell outlet
Supports at center of H shell
Supports for K, X shells
Special support at inlet nozzle
No
9,52
423,98
Time: 12:44:42
Bundle
Bundle
Shell ID to center 1st tube row
Tube passes
mm
From top
14,66
Tube pass layout
From bottom
14,66
Tube pass orientation
Quadrant (dbl.band)
Vertical
From right
7,63
U-bend orientation
From Left
7,63
Horizontal pass lane width
mm
Vertical pass lane width
mm
None
Undefined
15,78
No
Impingement distance
mm
Interpass tube alignment
Impingement plate diameter
mm
Deviation in tubes/pass
Impingement plate width
mm
Outer tube limit
mm
476,89
Impingement plate length
mm
Shell id - bundle otl diam clearance
mm
11,11
Impingement plate thickness
mm
Gross surface area per shell
30,8
Tie rod diameter
mm
9,55
Effective surface area per shell
28,6
Sealing strips (pairs)
Bare tube area per shell
28,6
Tube to tubesheet joint
Finned area per shell
Tube projection from front tsht
mm
U-bend area per shell
Tube projection from rear tsht
mm
-1
Tie rod number
1
Exp.
Time: 12:44:42
Mechanical Details
Internal enhancements
None
Tube insert type

Twisted tape 360 deg twist pitch
mm
Twisted tape thickness
mm
hiTRAN part number
Cost/Weight
Weights
kg
Cost data
Dollar(US)
Shell
258,7
Labor cost
24873
Front head
179,9
Tube material cost
Rear head
132,1
Material cost (except tubes)
1355
76660
Shell cover
Bundle
659,2
Total weight - empty
1230
Total weight - filled with water
1598,9
Total cost (1 shell)
102887
Total cost (all shells)
102887
Time: 12:44:42
Setting Plan
Views on arrow A
2622 Overall
T1
294
140
T1
S2
T2
S1
402
402
350
T2
441
404
404
S2
S1
294
330
990
1090
110
440
75
440
75
150
150
2 Bolts
Fixed
Ref
OD
Wall
S1 60 mm 4, mm
S2 48 mm 3,6 mm
T1 219 mm 8, mm
T2 140 mm 7,1 mm
Nozzle Data
Standard
150 ANSI Slip on
150 ANSI Slip on
150 ANSI Slip on
150 ANSI Slip on
Notes
Design Data
Design Pressure
Design Temperature
Full Vacuum
Corrosion Allowance
Test Pressure
Number of Passes
Radiography
PWHT
Internal Volume
2 Bolts
Sliding
Units
bar
C
Shell
3,
125,
Channel
3,
985,
mm
bar
1,5875
1,5875
0,286
0,1678
110
Pulling Length
Aspen Shell & Tube Exchanger
Setting Plan
AFL 488 - 1650
Design Codes
ASME Section VIII Div. 1
TEMA C
Drawing Number
Customer Specifications
Empty
1230 kg
Weight Summary
Flooded
1599 kg
Bundle
659 kg
Revision
Date
24.2.2015.
Dwg.
Chk.
App.
Time: 12:44:43
219,82 mm
Tube Layout
Shell inside diameter
mm
Front head inside diameter
mm
488,
Outer tube limit
mm
476,8875
Tube number (calcs.)
312
Tube number (layout)
219,82 mm
488,
312
Tube O.D.
mm
Tube pitch
mm
19,05
23,8125
Tube pattern
30
Tube passes
Tie rod number
-1
Tie rod diameter
mm
Sealing strips (pairs)
9,55
1
Baffle type
Single segmental
None
Tube length
mm
1650,
Shell Side Inlet Nozzle Inside Diameter
mm
52,3
Shell Side Outlet Nozzle Inside Diameter
mm
41,1
IZMJENJIVA TOPLINE DIMNI PLINOVI IZGARA
Aspen Shell & Tube
Tube Layout
19,05
156
Design Codes
TEMA C - general service
Drawing Number
Customer Specifications
19,05
156
Revision
Date
24.2.2015.
Dwg.
App.

U-bend Details
Time: 12:44:43
Time: 12:44:43
Calculation Details - Shell Side

Point Shell Shell Distance
No.
No.
No.
End
SS Bulk
Temp.
SS Fouling
Temp
Tube Metal
SS
SS Vapor
Temp
Pressure fraction
SS void
fraction
SS Heat
Load
SS Heat
flux
SS Film
Coef.
mm
bar
kW
kW/m
W/(m K)
60
15,01
18,69
22,12
2,48932
0,1
2170,5
144
15,49
19,38
23,03
2,48915
8,5
2183,5
228
16,01
20,12
24,01
2,48898
12,2
2197,4
313
16,56
20,91
25,05
2,48881
18,9
9,6
2211,5
397
17,14
21,75
26,16
2,48863
26
10,3
2226,6
481
17,76
22,64
27,34
2,48846
33,5
10,9
2242,9
484
17,79
24,48
29,12
2,48847
33,8
10,8
1615,3
581
18,55
25,68
30,68
2,48842
43,1
11,6
1630,4
679
19,37
26,97
32,36
2,48838
53
12,5
1646,5
10
776
20,25
28,36
34,16
2,48833
63,8
13,5
1663,9
11
874
21,21
29,85
36,11
2,48829
75,3
14,5
1682,7
12
971
22,24
31,45
38,2
2,48824
87,8
15,7
1702,3
13
1069
23,35
33,17
40,46
2,4882
101,3
16,9
1723,4
14
1166
24,55
35,02
42,89
2,48815
115,8
18,3
1746,4
15
1169
24,58
32,28
40,28
2,48814
116,3
18,6
2415,8
16
1253
25,72
33,86
42,43
2,48798
130,1
19,9
2443,7
17
1337
26,93
35,55
44,72
2,48781
144,8
21,3
2473,3
18
1422
28,23
37,36
47,19
2,48765
160,6
22,9
2504,2
19
1506
29,62
39,28
49,82
2,48749
177,5
24,5
2537,6
20
1590
31,12
41,34
52,65
2,48733
195,6
26,3
2572,4
21
1590
31,18
41,42
52,76
2,48733
196,3
26,4
2573,7
22
1506
32,78
43,62
55,79
2,48717
215,8
28,3
2610,9
23
1422
34,51
45,98
59,05
2,48701
236,8
30,4
2650,4
24
1337
36,37
48,5
62,55
2,48686
259,3
32,7
2691,4
25
1253
38,36
51,2
66,3
2,48671
283,5
35,1
2735,5
26
1169
40,51
54,08
70,32
2,48655
309,6
37,8
2782,2
27
1166
40,59
59,05
75,13
2,48656
310,5
37,4
2023,4
28
1069
43,24
62,92
80,4
2,48652
342,8
40,6
2065,2
29
971
46,14
67,1
86,13
2,48648
377,9
44,2
2109,6
30
874
49,28
71,65
92,4
2,48644
416,2
48,2
2156,8
31
776
52,72
76,6
99,26
2,48639
458
52,7
2206,7
32
679
56,47
81,95
106,71
2,48635
503,6
57,6
2259,2
33
581
60,56
87,73
114,79
2,48631
553,4
62,9
2314,4
34
484
65,02
93,98
123,53
2,48627
607,8
68,7
2373
35
481
65,17
86,57
116,58
2,48626
609,6
69,8
3261,1
36
397
69,42
92,01
124,42
2,48612
661,5
75,3
3334,8
37
313
74
97,81
132,77
2,48598
717,4
81,3
3414,5
38
228
78,92
103,95
141,65
2,48585
777,7
87,6
3500,6
39
144
84,21
110,46
151,03
2,48572
842,6
94,3
3593,6
40
60
89,89
117,34
160,94
2,48559
912,3
101,4
3692,6
Time: 12:44:43
Calculation Details - Shell Side - Properties

Temperature
Pressure
Vapor fraction
Liquid density
Liquid specific heat
Liquid thermal cond.
Liquid viscosity
Surface tension
Latent heat
Vapor density
15
21,84
28,69
35,53
42,37
49,21
56,04
62,86
69,67
76,46
83,24
90
bar
2,5
2,49698
2,49396
2,49093
2,48791
2,48489
2,48186
2,47884
2,47582
2,4728
2,46977
2,46675
0
kg/m 999,01
kJ/(kg K) 4,316
0
997,69
0
995,92
0
993,72
0
991,13
0
988,21
0
984,98
0
981,45
0
977,68
0
973,64
0
969,39
0
964,93
4,314
4,313
4,314
4,317
4,321
4,326
4,333
4,341
4,351
4,362
4,375
W/(m K) 0,5965
mPa s 1,136
0,6068
0,9592
0,6166
0,8207
0,6258
0,711
0,6343
0,6234
0,6423
0,5517
0,6497
0,4928
0,6564
0,4438
0,6626
0,4023
0,6681
0,3673
0,673
0,3373
0,6774
0,3113
N/m
kJ/kg
kg/m
Vapor specific heat
kJ/(kg K)
Vapor thermal cond.

Vapor viscosity
W/(m K)
mPa s
Time: 12:44:44
Calculation Details - Tube Side

Shell Tube Distance SS Bulk TempSS FoulingTube MetalTS Fouling TS Bulk
No.
No.
End
temp.
Temp
temp
Temp.
TS
TS Vapor
Pressure fraction
TS void
fraction
TS Heat
Load
TS Heat
flux
TS Film
Coef.
SS Clean
Coef.
mm
bar
kW
kW/m
60
89,89
117,34
160,94
189,66
948,92
0,97533
-1,3
-101,4
W/(m K) W/(m K)
133,5
144
84,21
110,46
151,03
177,75
891,59
0,97418
-71,1
-94,3
132,1
3593,6
228
78,92
103,95
141,65
166,47
837,66
0,97308
-136
-87,6
130,6
3500,6
313
74
97,81
132,77
155,81
787
0,97204
-196,2
-81,3
128,8
3414,5
397
69,42
92,01
124,42
145,76
739,49
0,97104
-252,2
-75,3
126,9
3334,8
481
65,17
86,57
116,58
136,34
694,96
0,97008
-304
-69,8
124,9
3261,1
484
65,02
93,98
123,53
142,99
693,4
0,97005
-305,8
-68,7
124,8
2373
581
60,56
87,73
114,79
132,61
646,08
0,96898
-360,2
-62,9
122,5
2314,4
679
56,47
81,95
106,71
123,02
602,2
0,96795
-410
-57,6
120,1
2259,2
776
52,72
76,6
99,26
114,19
561,52
0,96696
-455,6
-52,7
117,8
2206,7
874
49,28
71,65
92,4
106,07
523,83
0,96601
-497,4
-48,2
115,5
2156,8
971
46,14
67,1
86,13
98,67
488,88
0,96509
-535,7
-44,2
113,4
2109,6
1069
43,24
62,92
80,4
91,91
456,43
0,9642
-570,8
-40,6
111,5
2065,2
1166
40,59
59,05
75,13
85,71
426,28
0,96335
-603
-37,4
109,7
2023,4
1169
40,51
54,08
70,32
81,02
425,36
0,96333
-604
-37,8
109,7
2782,2
1253
38,36
51,2
66,3
76,24
400,77
0,96262
-630
-35,1
108,2
2735,5
1337
36,37
48,5
62,55
71,8
377,69
0,96194
-654,3
-32,7
106,8
2691,4
1422
34,51
45,98
59,05
67,66
356,03
0,96128
-676,8
-30,4
105,4
2650,4
1506
32,78
43,62
55,79
63,81
335,7
0,96063
-697,7
-28,3
104,1
2610,9
1590
31,18
41,42
52,76
60,22
316,62
0,96001
-717,3
-26,4
102,8
2573,7
1590
31,12
41,34
52,65
60,1
315,94
0,94975
-717,9
-26,3
102,8
2572,4
1506
29,62
39,28
49,82
56,76
298,06
0,94913
-736,1
-24,5
101,6
2537,6
1422
28,23
37,36
47,19
53,66
281,27
0,94852
-753
-22,9
100,4
2504,2
1337
26,93
35,55
44,72
50,77
265,5
0,94793
-768,8
-21,3
99,3
2473,3
1253
25,72
33,86
42,43
48,07
250,68
0,94735
-783,5
-19,9
98,3
2443,7
1169
24,58
32,28
40,28
45,55
236,76
0,94678
-797,2
-18,6
97,3
2415,8
1166
24,55
35,02
42,89
48,08
236,27
0,94676
-797,7
-18,3
97,2
1746,4
1069
23,35
33,17
40,46
45,26
221,43
0,94611
-812,2
-16,9
96,1
1723,4
971
22,24
31,45
38,2
42,65
207,6
0,94547
-825,7
-15,7
95,1
1702,3
874
21,21
29,85
36,11
40,23
194,71
0,94484
-838,2
-14,5
94,1
1682,7
776
20,25
28,36
34,16
37,99
182,68
0,94423
-849,8
-13,5
93,2
1663,9
679
19,37
26,97
32,36
35,91
171,46
0,94362
-860,5
-12,5
92,4
1646,5
581
18,55
25,68
30,68
33,98
161
0,94303
-870,5
-11,6
91,5
1630,4
484
17,79
24,48
29,12
32,18
151,22
0,94244
-879,7
-10,8
90,8
1615,3
481
17,76
22,64
27,34
30,44
150,93
0,94242
-880
-10,9
90,7
2242,9
397
17,14
21,75
26,16
29,07
142,91
0,94192
-887,6
-10,3
90,1
2226,6
313
16,56
20,91
25,05
27,78
135,37
0,94143
-894,6
-9,6
89,5
2211,5
228
16,01
20,12
24,01
26,57
128,26
0,94094
-901,3
-9
88,9
2197,4
144
15,49
19,38
23,03
25,44
121,56
0,94045
-907,5
-8,5
88,3
2183,5
60
15,01
18,69
22,12
24,38
115,25
0,93997
-913,4
-8
87,8
2170,5
3692,6
Calculation Details - Tube Side - Properties

Temperature
Pressure
C 950
bar 0,993
1
Vapor fraction
Liquid density
Liquid specific heat
kg/m
kJ/(kg K)
Liquid thermal cond.
W/(m K)
Liquid viscosity
Surface tension
kJ/kg
Vapor density
kg/m
Vapor thermal cond.

Vapor viscosity
812,4
0,98056
742,06
0,97435
670,51
0,96813
597,57
0,96191
523,01
0,95569
446,58
0,94948
367,97
0,94326
286,81
0,93704
202,68
0,93082
115,12
0,92461
mPa s
N/m
Latent heat
Vapor specific heat
881,68
0,98678
0,32
0,34
0,36
0,38
0,4
0,44
0,47
0,52
0,58
0,66
0,77
0,94
1,472
1,451
1,428
1,402
1,374
1,342
1,307
1,268
1,226
1,181
1,132
0,0751
0,0704
0,0652
0,0595
0,0534
0,0469
0,04
0,033
0,0257
0,0402
0,0381
0,036
0,0337
0,0306
0,0271
0,0233
0,0194
0,0154
kJ/(kg K) 1,492
W/(m K) 0,0859
0,0829
0,0793
mPa s 0,0458
0,044
0,0421

Heat Exchanger Design

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Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 1

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

Gas, no phase change

Liquid, no phase change

Heat Load Balance Options

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 2

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

Hot Side Databank

Aspen property method

Hot Side - Component

Composition Component type

Hot Side - Stream Properties

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 3

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

Hot Side - Liquid Properties

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 4

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

Hot Side - Vapor Properties

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 5

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

Hot Side - 2-Phase liquid

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 6

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 7

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

Cold Side Databank

Aspen property method

Cold Side - Component

Composition Component type

Cold Side - Stream Properties

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 8

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

Cold Side - Liquid Properties

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 9

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

Cold Side - Vapor Properties

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 10

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

Cold Side - 2-Phase liquid

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 11

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

Heat Exchanger Thermal Design

Shell&Tube V7.3.1 CP1Page 12

File: VELIKA MRCINA OD IZMJENJIVAA TOPLINE.EDRDate: 24.2.2015.

A - channel & removable cover

Front tubesheet thickness

Include expansion joint

Flange type - hot side

Tube insert type

Longitudinal fins per tube

Heat Exchanger Thermal Design