Professional Documents
Culture Documents
October 2010
COURSE
Suggested
Pre-requisites
Depending on your job function, you should have taken one or more of the
following courses:
Basic Hydraulics
Underreaming Operations
Introduction to Hydraulics for Operators
Advanced Hydraulics and Underreaming Calculations
Course Topics
Basic Knowledge
Input Data Tabs
Analysis Process
Appendix
BHA
BHT
cp
centipoise
DLS
ECD
HART
ID
Inside Diameter
LWD
KOP
MD
Measured Depth
MW
Mud Weight
MWD
OBM
OD
Outside Diameter
PDC
ppg
PV
Plastic Viscosity
SBM
SPP
Standpipe Pressure
TCI
TFA
TVD
UWD
YP
Yield Point
Basic Knowledge
CHAPTER 1
BASIC KNOWLEDGE
Chapter
Objectives
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Overview ..................................................................................................................................................................................... 4
Overview ................................................................................................................................................................................. 4
Reauthorizing HART .................................................................................................................................................................. 6
Introduction.............................................................................................................................................................................. 6
Expiration Warning .................................................................................................................................................................. 6
Reauthorizing HART................................................................................................................................................................ 6
HART Operating Basics ............................................................................................................................................................. 8
Opening HART ........................................................................................................................................................................ 8
Help Menu ............................................................................................................................................................................... 8
File Menu..................................................................................................................................................................................... 9
Introduction.............................................................................................................................................................................. 9
Data Menu ................................................................................................................................................................................. 11
Introduction............................................................................................................................................................................ 11
View Menu................................................................................................................................................................................. 13
Introduction............................................................................................................................................................................ 13
Options Menu ........................................................................................................................................................................... 15
Introduction............................................................................................................................................................................ 15
Exercise: Chapter Quiz ............................................................................................................................................................ 18
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Overview
Overview
Program output includes summary and detailed reports of flows and pressures
through the system, a casing scheme plot, and graphical plots. The program
provides calculations for:
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The program calculates hydraulics at beginning and ending depths, and has
different friction pressure calculations for both the bore and annulus.
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Reauthorizing HART
Introduction
The license you have been provided with will expire after a specific period. You
will be required to reauthorize the software in order to continue using it.
Expiration
Warning
Approximately 30 days before your license for HART expires, you will begin to
see a pop-up box when you log in.
Reauthorizing
HART
Program
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4. An Outlook email with the authorization will appear. Click Send. The
program administrator will send a new authorization to you.
5. Follow the instructions in the email to reauthorize HART.
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Opening HART
HART uses some of the standard Windows navigational tools. The most used
commands are located along the top of the screen as icons. Rolling the cursor
over the icon will let you know what each one does.
The menu options at the top of the HART window are explained in the
following sections.
Help Menu
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File Menu
Introduction
New:
Starts a new HART job file. Also,
same function.
Open:
Opens a saved HART job file. Also,
same function.
Save:
Saves the current job file. Also,
same function.
Save As:
Saves an open HART job file under a different name.
Import:
Imports an external HART job file from a HART exchange file or from
another HART database that was exported with the same version of the HART
program. An import file contains a default file extention of *.shp.
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Export:
Exports a HART job file to a HART exchange file or from another HART
database so it can be sent to and shared by a user who uses the same version
of the HART program. An export file contains a default file extension of
*.shp.
Export Job and Send Mail to:
Exports an open HART job file by email to another HART user.
Print:
Prints the reports or graphs of the open HART job file. Also,
P can be used to access the same function.
or Ctrl +
Print Preview:
Displays a preview of the open HART job file and how it will look when
printed. Also,
can be used to access the same function.
Print Setup:
Sets up the printer and paper size for printing a HART job file.
Page Setup:
Sets up page margins, page orientation, etc. of a HART job file.
The files listed before Exit are the most recent files that have been opened.
This allows you easy access to the files you may be using the most.
Exit:
Exits the HART program.
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Data Menu
Introduction
The Data menu contains two commands that are associated with
the data input operations of the HART program: input and units.
Input:
Opens a blank Input Data screen where you enter data for a new job file. Also,
can be used to access the same function.
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Units:
Opens the Data Units screen where you can select the appropriate units to use in
HART. Also,
Available only
when Custom
Units is selected.
Program data is always stored in the internal units regardless of the unit system
you choose. When exporting a job file, the units you selected in the Data Units
screen are not exported within the file.
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View Menu
Introduction
Summary Report:
This report presents a summation of general and specified information, and
calculated data such as Tool Hydraulics Details, and Bore Flow and Annular
Flow profiles for At Beginning Depth and At Ending Depth.
Detailed Report:
This report presents the complete general and specified information, and
calculated data organized as Data Input and Data Output, which encompasses
Tubular Geometries, Hydraulics Inside Tubulars, Annular Geometries, and
Hydraulics Inside Annulus.
Casing Plot:
The casing schematic plot is a descriptive graphic representation of select data
entered on the Casing/Hole Data and General pages of the Input Data screen.
BHA Plot:
This option is currently NOT implemented.
Bypass Valve Behavior Plot:
This plot applies only to window milling jobs and only when a bypass valve is
installed.
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The Rhino Shear Piston Plot displays the relation between the pump rate and the
shear force by the shear piston BEFORE the cutter block is opened.
Tool Bar:
The Tool Bar displays buttons for the most used menu commands for easier
access.
Status Bar:
The purpose of the menu command button in the Tool Bar is stated in the Status
Bar when it is highlighted by the cursor.
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Options Menu
Introduction
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Bore flow: if mud is oil or synthetic based, the oil based mud (OBM)/
synthetic based mud (SBM) formula option is applied. Otherwise, API
13D option is applied.
Annular flow: Bingham plastic model is applied.
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Selections
Auto Select
API Bulletin 13D
Security Formulae
Smith Tool Formulae
Standard Power Law
Bingham Plastic
Newtonian Fluid
OBM/SBM Formula
BS Formula
Auto Select
Moor Correlation
Chien Correlation
Walker & Mayes Correlation
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Answer the following questions about information covered in this chapter. Be prepared to share your
answers with the class.
1.
2.
How many days before expiration will you begin to get pop-up boxes from HART upon log in?
3.
4.
5.
The Rhino Shear Piston Plot displays the relation between the pump rate and the shear force by the shear piston
AFTER the cutter block is opened.
True
False
6.
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CHAPTER 2
INPUT DATA TABS
Chapter
Objectives
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General Guidelines
Field Backgrounds
Press Tab instead of Enter when moving from field to field in the tabs.
Pressing Enter will execute the Calcuate button at the bottom of the
screen, which will create the reports and graphs. Press Shift + Tab to
move to the previous field.
Override data in a field by tabbing into the field or double-clicking in
the field and typing in the new data.
A data field of floating point numbers accepts only numbers and the
letter e or E. A beep will indicate any errors.
Emply fields and fields containing 0 are considered different in
HART. An empty field indicates that data has not been entered, and a
0 suggests that the value has been entered and may or may not be in
a valid data range.
A field with a yellow background indicates that data must be entered before
the hydraulics calculations can be performed. If a yellow background field is
empty and the Calculate button is selected, the program displays an error
message and indicates the field that needs to be filled in.
It is not necessary to fill in all the fields with a white background. An error
message will not appear if left blank.
Data Validations
Error Messages
There are two types of error messages that will appear in HART.
The first is a warning sign,
. This indicates that the data entered is not
reasonable in the context of other data fields. Ignore the warning by selecting
OK. Return to the data field that caused the error by selecting Cancel.
The second is an error sign,
. This indicates that the data entered is
incorrect and must be reentered. It also signals a data field has been left blank.
Press OK to return to the data field that caused the error.
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General Tab
Introduction
The General tab is where basic information about the customer and job are
entered.
Purpose of
Analysis
The Purpose of Analysis area differentiates between a proposal and an actual job.
This will also make it easier when searching for job files. There is an option at
the bottom of the Open Job File screen to list actual jobs only.
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Job
Classifications
The Job Classifications section is used to select the material of cuttings, job
type and cutter type for the job. The Material of Cuttings and Job Type must
be selected before moving to another tab. Each item is listed in a pull down
menu.
HART determines what BHA tools will be available on the Drill String tab
based on the information entered in this section. The Material of Cuttings
should be selected prior to Job Type and Cutter Type. The table below
displays the three categories and a list of items available from each.
Material of Cuttings
Formation
Steel
Other
Job Type
Drilling
Underreaming
UWD
Hole Opening
Other
Section Milling
Pipe Cutting
Traditional Milling
Window Milling
Pilot Milling
Other
Drilling
Underreaming
UWD
Hole Opening
Section Milling
Pipe Cutting
Traditional Milling
Window Milling
Pilot Milling
Other
Cutter Type
Milled Tooth
TCI
PDC
Natural Diamond
Crushed Carbide
Other
Millmaster
Crushed Carbide
PDC
Other
Milled Tooth
TCI
PDC
Natural Diamond
Crushed Carbide
Millmaster
Other
Customer
Schlumberger
Representative
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Well Information
The Type and Location fields have pull down menus. The available optoins
for each are listed below.
Type
Barge
Coiled Tubing Unit
Drill Ship
Floater
Jack Up
Land Rig
Platform
Semi Submersible
Snubbing Unit
Submersible
Tender
Workover
Comments
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Location
Land
Offshore
Inland Waters
Enter information about the job you feel is pertinent, but doesnt have an
assigned field. There is an unlimited amount of space to enter information.
Everything in this field will be printed in the detailed report.
To start a new paragraph in the Comments field, hold down Ctrl and press
Enter. Pressing Enter alone will cause the calculation process to begin.
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Introduction
The Surface Equipment tab is where pertinent information about the equipment
used in the well is entered.
Surface
Equipment Case
The Surface Equipment Case section allows you to select pre-defined cases of
the equipment used in the well.
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Pump Data
The Pump Data section offers two options: Input Pump Data or Specify
Limits.
Select Input Pump Data to access the Pump #1 fields on the right. Fill this
out with the appropriate information. Although the Strokes per Minute
field does not have a yellow background, it is mandatory to enter data in
that field. The Number of Pumps field defaults to 1; if there is more than
one pump, the number can be changed to reflect that, but they must all have
the same number of Strokes per Minute. Click Next if another type of
pump needs to be entered.
Select Specify Limits to enter the Available Max. Standpipe Press, and
Available Max. Pump Rate.
Notes
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The information entered into the Notes field does not display in any reports
or graphs. It is provided for user notes only.
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Introduction
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Well Deviation
Manually
Import Survey from
a text file. An
example of an import
file is located in the
program installation directory as impsvy.txt. A survey import file
should follow the format as shown in the Survey table. The data can be
delimited by using a comma, tab, space or semi-colon. If a line begins
with a semi-colon, the line will be treated as a comment line and ignored.
Azimuth should be entered as the angle between toolface and true north in
the range between 0-360.
Paste from Clipboard. If you copy survey data from a spreadsheet
program into a clipboard then past the survey data into the grid. Before
selecting Paste from Clipboard, make sure the active cell on the survey
grid is at the first row and first column.
Build Survey. Select this if you are using well planning information such
as kick off point (KOP), total vertical depth (TVD), dog leg severity
(DLS), etc. to create the well survey.
If a well is deviated, treating it as a vertical hole will not affect the standpipe
pressure calculations if there are no jets in the middle of the drill string. However,
the calculated ECD and pressure at a given point will not be correct without
survey data.
If there are tools in the middle of the drill string that divert flow into the annulus,
such as a jet sub or an XTU, survey data MUST be entered to ensure the accuracy
of all hydraulics calculations.
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Build Survey
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If the projection is successful, data displayed inside the Current Bottom Hole
Location section will change to reflect the BHL. If the projection fails, an error
message will display.
Projections
from BHL
The options from the pull down menu under projections from BHL and the data
required are as follows:
Projection Method
Straight Line to MD
Straight Line to TVD
Dogleg to MD
Dogleg to TVD
Dogleg to Inclination and Azimuth
Notes
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Data Required
Ending MD
Ending TVD
Build Rate, Walk Rate, Ending MD
Build Rate, Walk Rate, Ending TVD
DLS, Ending Incl., Ending Azimuth
Enter information specific to the data survey in this area. Enter as much
information as needed to provide a clear understanding about the job.
The information entered into the Notes field does not display in any reports or
graphs. It is provided for user notes only.
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Introduction
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Mud Profile
The Mud Profile section allows you to select the mud name and enter comments
about the mud. This following list shows the options available for selecting a mud
name:
Calcium/Chloride
MI Super Mud #1
Nova PLUS
Petrofree LE
Proposal Mud #1
Salt Polymer
SP101-TANA THIN
Once you have chosen the name of the mud, select Save. If you decide on another
mud, change the name by selecting delete then another mud name. The comments
field is exclusively for information about the mud.
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Selecting a mud name will allow you to copy the properties from that mud and
apply it to a new mud of similar characteristics for hydraulic analysis.
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Mud Rheology
This section allows you to select values or reading, the mud type, and other
related information.
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When entering viscometer readings, make certain that 2* Fann300Fann600>=0.0, since the program calculates the YP value by using
YP=2*Fann300-Fann600.
A negative YP value is not allowed.
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Notes
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Enter information specific to the mud data in this area. Enter as much information
as needed to provide a clear understanding about the job.
The information entered into the Notes field does not display in any reports or
graphs. It is provided for user notes only.
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Introduction
Insert a row into the grid by clicking in the row above the postion where you
want to insert a new row, right-click, select insert row.
Delete a row in the grid by clicking in the row, right-click, select remove rows.
Delete multiple rows by holding down the left mouse button and dragging the
cursor over the desired rows, right-click, select remove rows.
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Data Information This section acts as a spreadsheet for data input. After selecting the casing OD
from the first column, HART will automatically provide a drop down menu for
the Weight w/Cplg (lb/ft) column.
Casings with a special drift ID will have the suffix SD after the casing weight.
After selecting the casing weight, HART will automatically populate the
remaining parameters with data from the equipment database.
The Top MD (ft) field automatically defaults to 0.0. If you are working with a
liner, you can override the value with the actual value of the top of the liner.
Enter the casing setting MD in the last column.
Open Hole
Open hole applications are identified by selecting Open Hole from the pull-down
menu in the first line of the Casing OD (in) column. Enter the hole diameter in
the Nominal ID (in) column and the open hole depth in the Bottom MD (ft)
column.
HART will automatically populate the Top MD (ft) column with the casing shoe
location of the previous casing entry.
You can enter the Casing OD (in) or Weight w/Cplg (lb/ft) directly into the cell
instead of selecting from the drop-down menu. If the values you enter match the
casing OD and weight in the equipment database, the program automatically
populates other casing data as soon as you leave the casing weight field.
Downhole
Information
This section has fields for entering beginning and ending measured depth. The
value for the Job Beginning MD defaults to the casing shoe location of the last
casing. The Job Ending MD defaults to the open hole bottom location.
Cutting
Parameters
This section allows you to select a specific cutting shape of spherical or flat.
Selecting Spherical automatically populates the Cutting Density and Chip
Diameter fields.
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Notes
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Enter information specific to the mud data in this area. Enter as much
information as needed to provide a clear understanding about the job.
The information entered into the Notes field does not display in any reports
or graphs. It is provided for user notes only.
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Introduction
This tab is where the BHA and drill string information are entered.
Start entering information about the drill string from the top, working down to
the bit. It is not necessary to enter the exact length for the top of the drill string,
just the BHA; HART will adjust the length based on the target depth and length
of the BHA.
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The function of the buttons on the right side of the tab perform the
following functions:
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This section lets the user know the air and buoyed weight of the entire drill
string. The tools added to the drill string but with no weight assigned will
not be included in this total. The In air weight is automatically populated
based on the drill string entered; this is the actual weight of the drill string.
The Buoyed field is automatically populated based on the Air weight and
the mud weight provided in the Mud Data tab.
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BHA Weight
This section lets the user know the air and buoyed weight of the BHA only.
The In air weight is automatically populated based on the drill string
entered minus the drill pipe to surface. The Buoyed field is automatically
populated based on the Air weight and the mud weight provided in the
Mud Data tab.
Notes
Enter information specific to the mud data in this area. Enter as much
information as needed to provide a clear understanding about the job.
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The information entered into the Notes field does not display in any reports
or graphs. It is provided for user notes only.
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Introduction
This tab is directly related to the operating parameters that affect the hydraulics.
Rhino Reamer
Specific
This section is available only when performing an underreaming job. Make the
appropriate selection based on the job.
Pumping
Parameters
The fields in this section are available depending on previous selecitons made.
The Standpipe Pressure field is available only when selecting Drill-ahead below
casing shoe (cutters opened) and Enter desired flow percentage split or Enter
desired flow rate split is selected from the Jet sizes section.
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This section provides fields for the beginning and ending depth of the
parameters. The availability of the fields is dependant on the selections
made in the Rhino Reamer Specific section.
When the Drill-out above casing shoe (cutters pinned closed) option is
selected under Rhino Reamer Specific, the beginning depth information is
all that is necessary to fill out. When Drill-ahead below casing shoe (cutters
opened) is selected both the beginning and ending depth need to be
calculated.
Jet Sizes
HART will automatically calculate the feeding volume of cuttings into the
annulaus aand the cutting concentration of removal when the beginning rate
of penetration is entered. HART will also adjust the mud density in the
annulus from the cutting concentration, which modifies the annular
hydrostatic pressures. Current models for cutting transport calculations in
HART are based on vertical holes and my not be accurate for highly
deviated wells.
The availability of the fields is dependant on the selections made in the
Rhino Reamer Specific section. When the Drill-out above casing shoe
(cutters pinned closed) option is selected, the only option available is Enter
jet sizes where applicable.
When Drill-ahead below casing shoe (cutters opened) is selected, all three
options under Jet Sizes are available.
Selecting Enter jet sizes where applicable makes the total flow area (TFA)
column available and any tools identified in the Drill String tab will be
highlighted in blue on the left. Enter data in the required fields.
Selecting Enter desired flow percentage split makes the last two rows of the
Flow Percent column available and any tools identified in the Drill String
tab will be highlighted in blue on the left. Enter data in the required fields.
Selecting Enter desired flow rate split makes the last two rows of the Flow
Rate column available and any tools identified in the Drill String tab will be
highlighted in blue on the left. Enter data in the required fields.
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Flow Restrictions
When entering Jet Sizes, use the suffix D for diverging jets. For example,
13D.
This section may already contain values take from other sources in the job
file. Verify the information in the Rhino max. inner mandrel bore velocity
and Rhino max. inner mandrel bore thru rate are accurate. If necessary,
change the information by typing over the fields.
Depending on the selections you have made up until this point the Flow
Restrictions area could request different information:
OR
Motor Pressure
Drop
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Introduction
The HART program installed on your computer has three saved job files. Find
these files by selecting File
will appear:
Open,
Click on any of the column headings at the top of the screen to sort the files
alphabetically (or numerically for the date). If you wish to have them listed
reverse alphabetically, click on the column header again.
Dont forget you can remove files that are in the proposal stages only by clicking
on the Show analysis for Acutal Job only box in the lower left hand corner.
File
Management
HART job files are not part of a normal operating system file. They are part of a
database and cannot be viewed or modified from any other type of software.
It is necessary to back up the HART files or save the database files in a folder
that is backed up regularly. The files can also be saved on a CD or flash drive.
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Sharing a HART
File
Send a HART file to another HART user using the following steps:
1. Open the desired file.
2. Click Calculate from any of the tabs.
3. Select File
Export Job and Send Mail to
4. An Outlook email will open with the HART file attached. Enter the name
of the recipient and select Send.
Opening a
Shared HART
File
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HART files received via email should be complete (otherwise they cannot be
calculated and saved). Double click on the file and save it like you would any
files that you have created.
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Introduction
When you save a job file, it is saved only within the HART program. As a safety
feature, you should save all job files in a folder that is backed up daily. This will
prevent the loss of job files if the computer crashes or you are required to reinstall
HART.
Saving in a
Secure Folder
In order to save the job file in a permanent location perform the following steps
for each file.
1. From the HART File menu,
select Export
To a
HART exchange file.
2. Click the New Folder icon on the Export Job File screen.
3.
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4. Open that new folder and type the name of the file in the File name
field.
5. Click Save.
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Next to each field listed below, indicate the tab where the field appears. Then write down one or two
places where you would find the information to enter into the field.
1.
Material Cuttings:____________________
2.
3.
YP: ____________________
4.
5.
6.
PV: ____________________
7.
8.
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Next to each field listed below, indicate the tab where the field appears. Then write down one or two
places where you would find the information to enter into the field.
9.
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Analysis Process
CHAPTER 3
ANALYSIS PROCESS
Chapter
Objectives
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Identify and explain the steps involved with the job analysis
process.
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Job Process
Introduction
There are several ways to gather and enter data into HART. The information
contained in this chapter is just one way to complete a hydraulic analysis. It is
recommended that you follow this process intially, but adjust it to fit your own
style later.
The Process
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Gather data.
Enter data into HART.
Analyze Summary Report.
Revise data to optimize performance for the customer and protect
Schlumbergers assets.
Make a recommendation to the customer.
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Gather Data
Introduction
The first step in preparing for an actual job or job proposal is to gather as much
information as possible regarding the expectations of the customer.
Determining the drilling parameters prior to the start of a job will help with the
correct selection of tools. Obtain the parameters by viewing exiting well
information and nearby offset records.
The district or office supervisory personnel often complte the pre-job planning
functions. While the operators may not be involved with the early planning
stages, it is essential that personnel who are authorized to collect job data
understand the factors involved in order to provide better customer support.
Obtain Information
The following list are suggested places to consult for gathering well
information:
Once you have collected as much information as possible about the job, it is
necessary to review the information and make sure Schlumberger and
Schlumberger tools are right for the job. You may want to create multiple
solutions for a wellbore to present to the customer indicating where 3rd parties
would be needed to complete the job.
Job Data Sheet
There are several items that need to be collected and the most efficient way to
get the necessary information is with a job data sheet. The following page
shows a general job data sheet. In addition make sure to ask about:
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Verify underreaming
interval depth
Anticipate mud properties
and type
Formation type and strength
List drill string equipment
Gather BHA information
Compare Schlumberger
tools with other service
company tools
HART Users Manual
Chapter 3 Analysis Process
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Contact Information
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This information is needed in addition to the form that appears on the next
page.
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Contact Information
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Introduction
The screens for entering data are covered in Chapter 2 of this manual.
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Analyze Reports
Introduction
HART can calculate the values and generate reports and graphs after
completing all the necessary tab fields for a job file. Select Calculate at the
bottom of any tab screen to implement the process. The tabs for the various
reports and graphs are at the bottom of the Summary Report.
Report Options
Summary Report
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Detailed Report
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Casing Plot
BHA Plot
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Bypass Valve
Behavior Plot
The Bypass Valve Behavior Plot applies only to Window Milling job
types (selected from the General tab) and only when a Bypass Valve is
installed (selected from the Drill String tab).
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SPP vs Working
Depth Plot
Flow Rate vs
Working Depth
Plot
This is a plot of calculated flow rate values from the job beginning
measured depth to job ending measured depth with the standpipe pressure
set a specified value.
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Rhino Reamer
Shear Piston Plot
The Rhino Reamer Shear Piston plot is used only when a Rhino Reamer is
in the drill string and Ball Drop or Full Bore Lock-out Mechanism is used.
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Introduction
Specific
Limitations
Many wells are drilled under pressure limitations imposed by the drilling rig
and associated equipment. The pressure ratings of the pump liners and surface
equipment and the number of mud pumps available limit the circulating
system to a maximum allowable circulating pressure.
The maximum allowable circulating pressure and circulating rate are limited
assets that can be wasted or maximized. Rheology and hydraulics calculations
provide the means for adjusting the mud's properties, the flow rate and the bit
nozzles to optimize these assets under the constraints imposed by the rig
equipment.
Under any set of hole conditions, a theoretical limit is imposed on the flow rate
by the maximum allowable circulating pressure. Circulating pressures, and
consequently the flow rate, are directly related to the wellbore and tubular
geometry used, including special BHA equipment such as underreamers, as
well as the fluids density and rheological properties. It is therefore imperative
to optimize drilling fluid hydraulics by controlling the rheological properties of
the drilling fluid to avoid reaching this theoretical limit.
Once the rheological properties for a fluid have been determined and modeled
to predict flow behavior, hydraulics calculations are made to determine what
effect this particular fluid will have on system pressures. The critical pressures
are total system pressure (pump pressure), pressure loss across the bit and
annular pressure loss (converted to ECD).
2010 Schlumberger
Page 22
Order of Analysis
Revising for
Optimal Hydraulic
Scenario
Analysis and
Revision for Tools
Other Than a
Reamer
Pressure Differential
Standpipe Pressure
Flow Rate
Velocity through jets
BHA components
Flow distribution
When you are making revisions during multiple iterations do not exceed any
previously established limits.
Follow the steps in the procedure for analysis and revision of these variables:
Pressure Differential
Standpipe Pressure
Flow Rate
Velocity Through Jets
BHA Components
Flow Distribution
2010 Schlumberger
Page 23
Pressure Differential Review and revise the pressure differential listed on the Summary Report, as
needed. Perform the following steps if the appropriate pressure has not been
initially reached:
1. Select Data
Input, from the menu bar, to make any necessary
changes in the Input Data screen.
2. Reduce or increase the nozzle sizes in the reamer, if required.
3. Select Calculate if any adjustments are made.
4. Review reports and repeat steps 1-3 until the appropriate values are
achieved.
Standpipe Pressure
Check the standpipe pressure listed on the first page of the Summary
Report. Perform the following steps if adjustments need to be made:
1. Select Data
Input, from the menu bar, to make any necessary
changes in the Input Data screen.
2. Select Calculate if any adjustments are made.
3. Review reports and repeat steps 1-2 until the appropriate values are
achieved.
Flow Rate
2010 Schlumberger
HART will alert you if a flow rate over the limit has been entered. Double
check the rate on the Summary Report to verify the limits are acceptable.
Page 24
Velocity Through
the Jets
Review and revise the Jet Velocity listed on the Summary Report, as
needed. Perform the following steps if the appropriate pressure has not been
initially reached:
1. Select Data
Input, from the menu bar, to make any necessary
changes in the Input Data screen.
2. Select Calculate if any adjustments are made.
3. Review reports and repeat steps 1-2 until the appropriate values are
achieved.
If this is a Rhino Reamer Job, check the results against the Rhino
specifications table located in the operators manual.
2010 Schlumberger
Page 25
BHA Components
All of the BHA components are listed in the Bore Flow and Annular Flow
sections of the Summary Report. Review the Section Length and Pressure
Loss columns at both the beginning and ending depth of each component.
Perform the following steps for each component:
1. Verify that it is within the limitations per the customer.
2. Verify that it is within the limitations per Schlumberger.
3. Select Data
Input, from the menu bar, to make any necessary
changes in the Input Data screen.
4. Select Calculate if any adjustments are made.
5. Review and repeat steps 1-4 until the appropriate values are achieved.
2010 Schlumberger
Page 26
Flow Distribution
The Flow Distribution section of the Summary Report breaks down the
percentages of the two major components of the well. Follow these steps to
check the accuracy of the flow for each component. Perform the following
steps for each component:
1. Check the percentages for each component listed.
2. Select Data
Input, from the menu bar, to make any necessary
changes in the Input Data screen.
3. Select Calculate if any adjustments are made.
4. Review and repeat steps 1-3 until the appropriate values are achieved.
2010 Schlumberger
Page 27
These numbers can also be found under the Bore Flow section of the Summary
Report in the column labeled Flow to Annulus.
2010 Schlumberger
Page 28
Rhino Reamer Jobs The Rhino uses a lock-out mechanism to keep the tool closed while drilling
into the shoe track. Regardless of which lock-out type is used, a drill ahead
analysis has to be established. Run a HART calculation WITHOUT the lockout first. Performing a pre-calculation sets the upper and lower benchmark.
However, avoid going for an average mark for operational limits.
Ball Drop Lock-out Mechanisms
A flow shear has a limit of pressure it can tolerate before the tool opens. Take
into consideration the rig, application, etc., when establishing a maximum flow
for the shear tool.
Order of Analysis
A ball shear is used when the maximum flow rate for a drill out is required.
Since all RhinoXS nozzles are closed at this point and all the flow is directed
to the bit, it will affect all BHA components. It acts as a blockage to pressure
up against the shear tool. Values change from the standpipe pressure down to
the bit pressure, but keep this in mind: Do not exceed previously established
limitations.
A full bore is used when BHA components used in the well do not allow a ball
drop.
2010 Schlumberger
Page 29
Achieve Optimal
Pressure Drop
Follow these procedures for achieving an optimal pressure drop if one does not
already exist:
1. Select Data
Input, from the menu bar, to make any necessary
changes in the Input Data screen.
2. Adjust the nozzles in the reamer or the bit.
a. Increase pressure by reducing the nozzle size TFA.
b. Reduce pressure by increasing the nozzle size TFA.
3. Select Calculate if any adjustments are made.
4. Review and repeat steps 1-3 until the appropriate values are achieved.
The recommended psi for all Rhinos is 800. There is no maximum; however,
at 1500psi a system trip occurs. At 3000 psi the Rhino will reach test
specifications for shutdown.
Find Limitations
Check to make sure the following parameters are with the specifications:
Each BHA component has a calculated loss. Compare the calculated loss
values to the vendor documentation. If the losses are not in line with each
other it will be necessary to revise the calculated loss to achieve alignment.
Make sure to check the following for their limitations as well:
2010 Schlumberger
Page 30
Confirm Desired
Flow Rates
Establish Drill
Ahead
Run a HART calculation without the lock-out first to establish the drill ahead
upper and lower benchmarks.
Lock-Out
Mechanism
Limitations
Follow the procedures below to analyze and make revisions for the identified
lock-out mechanisms:
Flow Shearused to shear open the tool at a given flow rate.
1. Check the flow rate limitations on the flow shear.
2. Establish the maximum flow to shear the tool based on all other
limitations (for example, rig limitations and other tools).
3. Identify the number of pins that are needed for the lock out mechanism
to be sheared to activate the tool (based on limitations).
4. Determine the flow rate needed to shear by entering a specific number
of pins then calculating the flow rate. (The flow shear has to stay under
the limitations of flow rate and pressure).
5. Optimize nozzle size against the number of pins. The larger the nozzle,
the fewer pins are needed and the smaller the nozzle, the more pins are
needed.
Ball Shearused when maximum flow rate for drill out is required. Rhino
nozzles are closed at this point so all flow is directed to the bit. Double check
the how the flow will affect BHA components.
1. Check the effect on BHA components, making sure not to exceed any
previously established limits.
2. Check standpipe pressure relative to any limitations.
3. Check flow rate against any limitations.
2010 Schlumberger
Page 31
Make a Recommendation
Introduction
Proposal
The proposal presented to the customer should contain at the minimum the
Summary Report. Create a PDF of each report before emailing (if that is how
the report will be submitted). In the event that a Rhino is used in the BHA,
provide the customer with a Summary Report showing both:
These can be changed in the Operating Parameters tab, at the top of the
screen.
Include in the proposal a summary or highlight of how the proposal matches
the customers expectations, well specifications and drilling parameters.
Identify the customer or third party equipment used that affects the outcome on
the Summary Report. The customer should know that the report was
analyzed for optimal performance and not just entered.
2010 Schlumberger
Page 32
Creating a PDF of
a Report
Print,
, or Ctrl + P.
2. A print screen will appear. Under Printer Name, select Adobe
PDF. If you do not have Adobe PDF as an option, you will need to
contact IT. Select OK at the bottom of the window.
3. Select a place to save the PDF file. It may be a good idea to create a
folder for all of the PDF files created from HART to be in the same
folder and additional folders are created inside for each job.
The PDF will be created and open on your desktop. You can print from this
file format to an actual printer.
2010 Schlumberger
Page 33
In groups, create a job aid that would be helpful for someone using HART for the first time. Imagine
what information would be most helpful and develop a mock up in any type of medium. You will
present these to the class when you are done.
2010 Schlumberger
Page 34
Appendix
CHAPTER 4
APPENDIX
2010 Schlumberger
Page 1
2010 Schlumberger
Page 2
Continental-Emsco Pump.......................................................................................................................................................... 5
Gardner-Devner Pump ............................................................................................................................................................... 6
Halliburton Pump ....................................................................................................................................................................... 7
IDECO Pump ............................................................................................................................................................................... 8
National Supply Pump ............................................................................................................................................................... 9
Oilwell Pump............................................................................................................................................................................. 10
OPI-GIST Pump ........................................................................................................................................................................ 11
Skytop-Brewster Pump ............................................................................................................................................................ 12
Hydraulic Definitions ............................................................................................................................................................... 13
Oilfield Hydraulics .................................................................................................................................................................. 13
Basic Hydraulics .................................................................................................................................................................... 14
Other Geologic and Well Factors .......................................................................................................................................... 15
Rheological Factors ............................................................................................................................................................... 18
2010 Schlumberger
Page 3
2010 Schlumberger
Page 4
Continental-Emsco Pump
Type
Model
D-125
D-175
D-225
D-300
D-375
Duplex
D-500
D-550
D-700
D-850
D-1000
D-1350
D-1650
F-350
F-500
F-650
F-800
Triplex
F-1000
F-1300
F-1600
FA-1300
FA-1600
2010 Schlumberger
Liner Size
4.500
6.500
4.500
6.500
4.500
6.500
4.500
6.750
4.500
6.750
4.500
6.750
4.500
6.750
5.500
7.500
5.750
5.750
6.000
6.000
3.500
5.750
3.500
5.750
4.250
6.500
4.000
6.250
4.500
6.500
5.500
5.500
5.000
7.250
5.000
7.250
4.750
6.750
4.750
6.750
4.750
6.750
4.750
7.000
4.750
7.000
4.750
7.000
4.750
7.000
5.750
5.000
7.000
5.000
5.250
7.250
5.250
5.500
5.750
6.000
6.250
5.500
5.750
6.000
6.250
5.000
7.000
5.000
7.250
5.000
7.250
5.000
7.250
5.000
7.250
6.000
5.250
7.250
5.250
7.500
5.250
7.500
5.250
7.500
5.250
7.500
6.250
5.500
5.750
6.000
6.250
5.500
5.750
6.000
6.250
5.500
5.750
6.000
6.250
5.500
5.750
6.000
6.250
5.500
5.750
6.000
6.250
6.500
6.750
7.000
7.250
6.000
6.000
6.250
6.250
3.750
6.000
4.000
6.000
4.500
6.750
4.500
6.500
4.750
6.750
5.750
5.750
5.500
7.500
5.500
7.500
6.250
6.250
6.500
6.500
4.000
6.250
4.250
6.250
4.750
6.500
6.500
6.750
6.750
4.250
6.500
4.500
6.500
5.000
6.750
6.750
7.000
7.000
4.500
6.750
4.750
6.750
5.250
7.000
7.000
7.250
7.250
5.000
7.250
7.250
7.500
7.500
5.250
7.500
7.500
5.000
5.250
5.500
5.500
5.750
6.000
4.750
6.750
5.000
5.000
5.250
5.500
5.750
6.000
5.250
5.500
5.750
6.000
6.250
6.000
6.000
5.750
6.250
6.250
6.000
6.500
6.500
6.250
6.750
6.750
6.500
7.000
7.000
6.750
7.000
5.750
6.000
6.250
6.500
6.750
7.000
5.500
Page 5
Gardner-Devner Pump
Type
Model
FH-FXL
FK-FXK
FO-FXO
FQ-FXQ
Duplex
FXN
FZ-FXZ
GR-GXP
GRGXPA
GR-GXR
Triplex
2010 Schlumberger
GXH
GXN
GPX
GXQ
GXR
KXF
KXG
KXJ
PJ-8
PY-7
PZ-7
PZ-8
PZ-9
PZ-10
PZ-11
Liner Size
5.000
7.000
5.000
5.000
5.000
7.000
5.000
5.000
5.000
5.000
7.000
5.500
7.500
6.000
5.000
5.000
5.000
6.000
5.500
6.000
6.000
3.000
4.500
4.500
4.000
4.500
5.500
5.500
5.250
7.250
5.500
5.500
5.250
7.250
5.500
5.500
5.500
5.250
7.250
5.750
5.500
7.500
6.000
6.000
5.500
7.500
6.000
6.000
6.000
5.500
7.500
6.000
5.750
7.750
6.500
6.500
5.750
7.750
6.500
6.500
6.500
5.750
6.000
8.000
6.750
6.750
6.000
6.250
6.500
6.75
7.000
7.000
6.250
7.250
7.250
6.500
6.750
7.000
6.750
6.750
6.000
7.250
7.000
7.000
6.250
7.500
7.250
7.250
6.500
7.750
6.750
6.250
6.500
6.750
7.000
7.250
6.500
5.500
5.500
5.500
6.250
6.000
6.250
6.500
3.250
5.000
5.000
4.500
5.000
6.000
6.000
6.750
6.000
6.000
6.000
6.500
6.500
6.500
6.750
3.500
5.500
5.500
5.000
5.500
6.500
6.500
7.000
6.500
6.500
6.500
6.750
6.750
6.750
7.000
4.000
6.000
6.000
5.500
6.000
7.000
7.000
7.250
6.750
6.750
6.750
7.000
7.000
7.000
7.250
4.500
6.500
6.500
6.000
6.250
7.500
7.000
7.000
7.000
7.250
7.250
7.250
7.750
7.250
7.250
7.250
7.5400
7.500
7.500
5.000
7.000
7.000
6.250
6.500
7.000
7.500
7.750
7.750
Page 6
Halliburton Pump
Type
Duplex
Triplex
2010 Schlumberger
Model
NA
HT-400D
Liner Size
NA
5.000
5.500
6.000
Page 7
IDECO Pump
Type
Model
MM-200
MM-300
MM-450
MM-550
MM-600
Duplex
MM-700
MM-900
MM-1000
MM-1250
Triplex
2010 Schlumberger
MM-1450F
MM-1325
MM-1750F
T-500
T-800
T-1000 H.P.
T-1300 H.P.
T-1600 H.P.
3.750
6.750
3.750
7.250
4.500
7.250
47.50
6.750
5.000
7.750
5.250
7.750
5.500
8.000
5.500
8.000
6.000
8.000
6.000
6.000
6.000
4.000
4.500
4.500
5.000
5.000
4.000
4.500
Liner Size
5.000
5.500
5.750
6.000
6.500
4.000
4.500
5.000
5.500
6.000
6.500
7.000
4.750
5.000
5.250
5.500
6.000
6.500
7.000
5.000
7.000
5.250
5.250
7.250
5.500
5.500
5.750
6.000
6.250
6.500
5.750
6.000
6.500
6.750
7.000
5.500
5.750
6.000
6.500
7.000
7.250
7.500
5.750
6.000
6.500
7.000
7.250
7.500
7.750
6.000
6.500
6.750
7.000
7.250
7.500
7.750
6.250
6.500
6.750
7.000
7.250
7.500
7.750
6.250
6.500
6.250
4.500
5.000
5.000
5.500
5.500
6.500
6.750
6.500
5.000
5.500
5.500
6.000
6.000
6.750
7.000
6.750
5.500
6.000
6.000
6.500
6.500
7.000
7.250
7.000
6.000
6.500
6.500
7.000
7.000
7.250
7.500
7.250
6.500
7.000
7.000
7.500
7.500
7.500
7.500
7.000
Page 8
Type
Model
C-150-B
C-250
C-350
E-500
E-700
G-700
G-1000-C
H-850-A
H-1250
Duplex
K-180
K-280
K-380
K-500
K-700
KSH-180
KSH-280
N-1000
N-1300
N-1600
Type
Model
7-P-50
8-P-80
Triplex
9-P-100
10-P-130
12-P-160
2010 Schlumberger
5.000
7.000
5.000
7.000
5.000
7.000
5.000
7.000
5.750
5.000
7.000
6.000
5.500
7.500
6.000
4.750
6.750
4.750
6.750
4.750
6.750
4.750
6.750
5.500
7.500
4.000
6.000
4.000
6.000
5.500
5.750
6.000
3.500
4.250
6.250
4.500
6.500
5.250
5.500
5.500
Liner Size
5.750
6.000
6.250
6.500
6.750
5.500
5.750
6.000
6.250
6.500
6.750
5.500
7.500
5.500
7.500
6.250
5.500
7.500
6.500
6.000
8.000
6.500
5.250
7.250
5.250
7.250
5.250
7.250
5.250
7.250
6.000
8.000
4.500
5.750
7.750
5.750
7.750
6.500
5.750
7.750
6.750
6.250
6.000
6.250
6.500
6.750
6.000
6.250
6.500
6.750
6.750
6.000
7.000
6.250
6.500
6.750
7.000
6.500
7.250
6.750
7.500
7.000
7.750
7.250
6.750
5.500
7.000
5.750
7.250
6.000
7.500
6.250
7.750
6.500
5.500
5.750
6.000
6.250
6.500
5.500
5.750
6.000
6.250
6.500
5.500
7.500
6.250
5.750
6.000
6.250
6.500
6.500
6.750
7.000
7.250
4.750
5.000
5.250
5.500
5.750
4.250
4.500
4.750
5.000
5.250
5.500
5.750
5.750
6.000
6.250
6.000
6.250
6.500
6.250
6.500
6.750
6.500
6.750
7.000
6.750
7.000
7.250
7.000
7.250
7.250
4.000
4.500
4.500
4.750
Liner Size
5.000
5.500
5.000
5.250
6.000
5.500
6.250
5.750
6.000
4.750
6.750
5.500
5.750
5.000
5.250
5.500
5.750
6.000
6.250
5.750
6.000
6.000
6.250
6.250
6.500
6.500
6.750
6.750
7.000
7.250
5.250
7.250
5.250
7.250
5.250
7.250
5.250
7.250
6.000
5.250
7.250
6.250
5.750
7.750
6.250
5.000
7.000
5.000
7.000
5.000
7.000
5.000
7.000
5.750
7.750
4.250
Page 9
Oilwell Pump
Type
Duplex
Triplex
Model
212-P
214-P
218-P
220-P
816-P
818-P
1400-P
1700-P
7000-P
A-700-P
A-850-P
A-1000-P
350-PT
850-PT
1100-PT
A560-PT
A1400-PT
A1700-PT
2010 Schlumberger
5.000
5.000
5.000
5.000
5.000
6.000
6.000
6.000
5.500
5.500
5.500
5.500
4.000
4.000
4.500
4.000
5.000
7.500
5.000
7.500
6.000
6.000
6.000
6.000
6.000
6.500
6.500
6.500
6.000
6.000
6.000
6.000
4.500
4.500
5.000
4.500
5.500
7.750
5.500
7.750
Liner Size
6.750
7.000
6.750
7.000
6.750
7.000
6.750
7.000
6.750
7.000
7.000
7.250
6.500
6.500
6.500
6.500
6.500
6.750
7.000
7.000
6.500
6.500
6.500
6.500
5.000
5.000
5.500
5.000
5.750
6.750
6.750
6.750
6.750
5.500
5.500
6.000
5.500
6.000
5.750
6.000
7.250
7.250
7.250
7.250
7.250
7.750
7.750
7.750
8.000
7.000
7.000
7.000
7.000
6.000
5.750
6.500
5.750
6.500
7.250
7.250
7.250
7.250
6.500
6.000
7.750
7.750
7.750
7.750
7.000
6.500
6.000
6.750
6.500
7.000
7.000
7.250
6.500
6.750
7.000
7.250
8.000
8.000
Page 10
OPI-GIST Pump
Type
Duplex
Triplex
2010 Schlumberger
Model
NA
OPI-160D
OPI-200
OPI-350D
OPI-700D
OPI1000DL
Liner Size
4.000
1.500
4.500
4.500
4.500
2.000
5.000
5.000
2.500
5.500
5.500
3.000
6.000
6.000
3.500
4.000
6.500
7.000
5.000
5.500
6.000
6.500
7.000
7.500
Page 11
Skytop-Brewster Pump
Type
Model
B550F
Duplex
Triplex
2010 Schlumberger
B750F
B1000F
B1300T
B1600T
4.750
6.750
5.000
7.000
5.500
4.000
4.000
5.000
7.000
5.250
5.250
Liner Size
5.500
5.750
6.000
6.250
6.500
5.500
5.750
6.000
6.250
6.500
6.750
5.750
4.500
4.500
6.000
5.000
5.000
6.250
5.500
5.500
6.500
6.000
6.000
6.750
6.500
6.500
7.000
7.000
7.000
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Hydraulic Definitions
Oilfield Hydraulics
Cuttings Removal
The removal of cuttings is both mechanical and hydraulic; the mechanics of the
teeth of the bit and the hydraulics of the orifice to lift the cuttings away from
the bit and up the annulus. In order to increase the hydraulic energy necessary
at the bit, the correct orifice must be selected.
Once the orifice is selected, other factors which will affect cutting removal are
considered:
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Basic Hydraulics
Bernoullis Theorem
Bernoullis Theorem is a theory or equation discovered by Daniel Bernoulli, an
early scientist in the field of hydraulics. Bernoulli stated:
When a fluid is flowing under high pressure, it has a slow
velocity or slow traveling time. Once restricted down to a
smaller diameter, the pressure is less and velocity is increased
or the fluid travels much faster.
In simpler terms, when the speed or velocity of a fluid increases, the pressure
decreases and vice versa. The resulting change in pressure is what makes most
Schlumbergers tools, including underreamers, operate.
2010 Schlumberger
Pressure Drop
As fluid is accelerated due to a severe restriction, such as a jet nozzle, a
pressure drop is created beyond the restriction.
Pressure Loss
Pressure lost is the pressure lost in a pipeline or annulus due to the velocity of
the liquid in the pipeline, the properties of the fluid, the condition of the pipe
wall and the alignment of the pipe. In certain mud-mixing systems, the loss of
head can be substantial.
Fluid Velocity
Velocity is the time rate of motion in a given direction and sense. It is a
measure of the fluid flow and may be expressed in terms of linear velocity,
mass velocity, volumetric velocity, etc. Velocity is one of the factors which
contribute to the carrying capacity of a drilling fluid.
Opening Force
The difference in pressure above and below a piston causes the piston to move.
The piston will always move in a direction of higher pressure to lower pressure
because the piston has a surface area acted upon by pressure which results in a
force.
Hydraulic Horsepower
Hydraulic horsepower is a designation for a type of very high-pressure plunger
pump used in downhole operations such as cementing, hydrofracturing, and
acidizing.
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Fracture Gradient
The factor used to determine formation fracturing pressure as a function of well
depth in units of psi/ft. For example, a fracture gradient of 0.7 psi/ft [0.15
kPa/m] in a well with a true vertical depth of 8000 ft [2440 m] would predict a
fracturing pressure of 5600 psi [38.6 MPa].
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Turbulent Flow
All fluid flow is classified into one of two broad categories or regimes, laminar
flow (also referred to as streamline or viscous flow) and turbulent flow. The
flow regime is important in the design and operation of any fluid system. The
amount of fluid friction, which determines the amount of energy required to
maintain the desired flow, depends upon the mode of flow.
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Rheological
Factors
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Mud Weight/Type
Rheological factors include the mud. Rheology plays in to the hydraulic
optimization of the well. If you use all the pressure drop on downhole tools,
you may not have enough pressure left to lift the cuttings out of the well and,
therefore, the rate of penetration in the well bogs down, along with the bits
(underreaming bits and drill bits). Different muds can help by lifting the
cuttings more efficiently. Each mud changes properties as you go deeper down
the well, so that has to be factored in as well.
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Yield point is that part of resistance to flow that may be controlled by proper
chemical treatment. The yield point will decrease as the attractive forces are
reduced by chemical treatment. Reduction of yield point will also decrease the
apparent viscosity.
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