Control Panel STD Design

OPERATIONS AND MAINTENANCE MANUAL
MAN-0032
DHSV/MV CONTROL MODULES
Illustration showing a typical example of a

DHSV/MV Control Module
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Page 1 of 45
OPERATIONS AND MAINTENANCE MANUAL

MAN-0032
DHSV/MV CONTROL MODULES
Document covering the following ASEP Elmar assemblies:

L-690267-V01
6K 2BOP
L-690267-V02
10K 2BOP CE ATEX
L-6901010507
10K 3BOP
------------------------------------------------------------------------------------------------------Originally Prepared by S. Trevaskis

Edited by R. Atherton
Approved by I. MacDonald
-----------------------------------------------------------------------------------------------------Publication MAN-0032
2012 Copyright National Oilwell Varco
The information is correct at the time of print
First Published in November 2004 by ASEP Elmar Engineering
-------------------------------------------------------------------------------------------------------
Approval and Issue

REV
ECO
PREPARED
CHECKED
APPROVED
DATE
9584
S. Trevaskis
I. MacDonald
I. MacDonald
05/12/2012
COMMENTS
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HEALTH AND SAFETY ..................................................................................... 5
1.1
SAFETY IS EVERYONE'S RESPONSIBILITY TXT-0007 .................................. 6
1.2
SAFETY PRECAUTIONS AND WARNINGS ...................................................... 7
1.3
POTENTIAL HAZARDS IDENTIFIED AT THE DESIGN STAGE ....................... 8
1.4
AIRBORNE NOISE EMISSIONS ........................................................................ 9
1.5
FLUID DATA SHEETS ....................................................................................... 9
DESCRIPTION AND SPECIFICATIONS ......................................................... 10
2.1
INTRODUCTION .............................................................................................. 11
2.2
STANDARD FEATURES .................................................................................. 12
2.3
UNIT DATA SHEETS ....................................................................................... 12
HANDLING, INSTALLATION AND SHIPPING ................................................ 19
3.1
HANDLING INSTRUCTIONS ........................................................................... 20
3.2
INSTALLATION INSTRUCTIONS .................................................................... 20
3.3
SERVICES ....................................................................................................... 21
OPERATING INSTRUCTIONS......................................................................... 22
4.1
RIG-UP INSTRUCTIONS ................................................................................. 23
4.2
RIG-DOWN INSTRUCTIONS ........................................................................... 23
4.3
GENERAL CHECK BEFORE OPERATION ..................................................... 24
4.4
EMERGENCY SHUTDOWN SYSTEM ............................................................. 25
4.5
LOW PRESSURE WARNING SYSTEM ........................................................... 25
4.6
MV DHSV AND TESTLINE HYDRAULIC SYSTEM ......................................... 25
4.7
BOP HYDRAULIC SYSTEM ............................................................................. 27
4.8
EMERGENCY STOP ........................................................................................ 29
4.9
PRESSURE/FUNCTION TEST FOR DHSV/MV/TEST SYSTEM ..................... 29
4.10
PRESSURE/FUNCTION TEST FOR DHSV/MV/TEST SYSTEM ..................... 31
4.11
BOP HAND PUMP CHECK .............................................................................. 32
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4.12
ESD SYSTEM CHECK ..................................................................................... 33
MAINTENANCE/INSPECTION SCHEDULE .................................................... 34
MAINTENANCE - PUMPS ............................................................................... 35
6.1
SPECIAL PUMP MAINTENANCE FOR ATEX CLASSIFIED USE ................... 36
MAINTENANCE - OTHER COMPONENTS ..................................................... 37
MAINTENANCE SCHEDULE, SPARES AND ACCESSORIES ...................... 38
8.1
MAINTENANCE SCHEDULE ........................................................................... 39
8.2
RECOMMENDED SPARES LIST (CURRENT WELLHEAD CONTL MODS) .. 40
DRAWINGS AND BILLS OF MATERIAL ........................................................ 41
9.1
GUIDE TO USE OF ASEP ELMAR DRAWINGS.............................................. 45
9.2
IDENTIFICATION OF COMPONENTS WITHIN A UNIT .................................. 45
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HEALTH AND SAFETY
1.1
SAFETY IS EVERYONES RESPONSIBILITY TXT-0007
1.2
SAFETY PRECAUTIONS AND WARNINGS
1.3
POTENTIAL HAZARDS IDENTIFIED AT THE DESIGN STAGE
1.4
AIRBORNE NOISE EMISSIONS
1.5
FLUID DATA SHEETS
CASTROL BRAYCO MICRONIC ................................................................ COM-0071

SHELL DONAX TA ...................................................................................... COM-0078
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1.1
SAFETY IS EVERYONE'S RESPONSIBILITY.TXT-0007
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1.2
SAFETY PRECAUTIONS AND WARNINGS
Like all module equipment, the use and maintenance of ASEP Elmar Control
Modules involves residual risks that cannot practically be further reduced by design.
General hazards, common to all areas of the use and maintenance of a Control
Module are highlighted below. More specific hazards are detailed in the individual
sections of the operation and maintenance instructions, where occurrence of the
hazard is possible.
DANGER! COMPETENCY OF PERSONNEL
All operation and maintenance of the Control Module should be planned and supervised by a
competent person. The legal requirements and owner / user requirements for operator
competency may vary between regions and between owner / users. The definition of operator
competency should therefore be defined and controlled by the Control Module owner / user.
However, ASEP Elmar recommend that the competent person must have, as a minimum:
Sufficient practical and theoretical knowledge of Control Modules.
Sufficient experience of the operation of the appliance in the environment in which the Control
Module is used.
The ability to detect deficiencies and to assess their criticality in relation to performance, and to
recommend remedial action to ensure that conditions are appropriate for safe use.
Other personnel involved in the operations should have a sound knowledge of their part of the
operation.
DANGER! STUDY AND FOLLOW THE OPERATION AND

MAINTENANCE MANUAL
Before using the Control Module, an operation and maintenance manual, and all other
documents referenced therein should be available to, and clearly understood by all personnel
involved in the operation.
If you have not studied the operation and maintenance manual for the Control Module carefully,
this can lead to fatal accidents, or serious property damage.
Follow the operating instructions exactly.
DANGER! REGULAR MAINTENANCE OF THE CONTROL MODULE

Regular maintenance of the Control Module is essential to its continued safe operation. Before
using the Control Module, ensure that the maintenance program has been adhered to and is
recorded.
DANGER! PERIODIC INSPECTION, TESTING AND EXAMINATION

Periodic inspection, testing and examination of the Control Module are essential to its continued
safe operation. Before using the Control Module, ensure that the inspection, testing and
examination program has been adhered to and is recorded.
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DANGER! ALWAYS USE APPROPRIATE PPE

Always use appropriate personal protective equipment.
DANGER! UNAUTHORISED PERSONNEL

Always clear the area of unauthorised personnel before commencing operations. Throughout
the operation ensure that no unauthorised personnel are permitted to enter the area.
Temporary tape barriers marking the danger area may be used for this.
1.3
POTENTIAL HAZARDS IDENTIFIED AT THE DESIGN STAGE

DANGER!
RISK of crushing during lifting and transport operations.
RISK of personal injury from sharp or pointed fixed edges. Wear suitable
protective clothing.
RISK of contact with hydraulic fluid.
RISK of injury from fluid under high pressure especially during bleeding
RISK of entrapment in machinery space (spooling hoses).
RISK of injury from dangerous chemicals. Wear suitable protective
clothing.
RISK of static electricity. When used in a hazardous area, operators
should avoid clothing which is likely to generate static. Unit should be
earthed to minimise risk.
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1.4
AIRBORNE NOISE EMISSIONS
POSITION
DISTANCE
NOISE LEVEL
(dBA)
COMMENTS
Front
1 Metre
76
LH Side
1 Metre
74
Back
1 Metre
83
RH Side
1 Metre
74
1.5
FLUID DATA SHEETS
CASTROL BRAYCO MICRONIC ................................................................ COM-0071

SHELL DONAX TA ...................................................................................... COM-0078
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DESCRIPTION AND SPECIFICATIONS
2.1
INTRODUCTION
2.2
STANDARD FEATURES
2.3
UNIT DATA SHEETS
PUMP PERFORMANCE: AW & AF SERIES PUMPS ................................... TXT-0008

PRESSURE CONVERSION TABLES ........................................................... TXT-0003
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2.1
INTRODUCTION
The ASEP Elmar Wellhead Control Units are designed with a range of available
functions to operate pressure control equipment up to 10,000 psi working pressure.
Most units are designed to operate a Downhole Safety Valve (DHSV or SSSV or
SCSSSV) and a master valve (MV or UMV or PUMV), a Stuffing Box and either one,
two or three wireline BOPs. A pressure test facility is also available. Air driven
hydraulic pumps are used to power DHSV, MV and BOP functions. A hand pump is
provided for operating the Stuffing Box, but in some units an air driven pump is
shared with the BOP controls. The Pressure Test Line utilises one of the existing
hydraulic pumps via a crossover valve.
Back-up accumulators are provided to operate the BOPs during an emergency.
Back-up hand pumps are provided for BOP, MV and DHSV.
An Emergency Shut Down System is provided. Two types are available. A manual
hydraulic valve is normally provided, but a pneumatically operated push button ESD
system is provided if the module is to be used with a remote ESD station.
An alarm system is provided which activates an air horn in the event of low hydraulic
pressure, and depending on model, also in the event of low air supply pressure.
For the European market, CE marked and ATEX approved versions of the units are
available.
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2.2
STANDARD FEATURES
Frame enclosed with stainless steel protective panels.
All controls are mounted ergonomically on a stainless steel mimic control
panel.
Lightweight twin hoses are supplied for the BOPs.
Lightweight single hoses are supplied for DHSV, MV, Test Line and
Stuffing Box.
All hoses are mounted on Elmar wet centre reels.
All tubing and many components are of stainless steel.
Fluid tanks are fitted with 10 micron return line filters.
2.3
UNIT DATA SHEETS
Unit data sheets for units covered by this manual

L-690267-V01 6K 2BOP
L-690267-V02 10K 2BOP CE ATEX
L-6901010507 10K 3BOP
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Assembly Part Number: ............. ....... L-690267-V01

Unit Type: .............................................................. Wellhead Hydraulic Control Module
Overall Dimensions:
Length ................................................................. 1200mm
Width ... .................................................................. 850mm
Height .................................................................. 1540mm
Mass:
Maximum Gross .. ......................................................................900Kg
Tare Weight .......................................................................900Kg
Payload ..................................................................... 0Kg
Operating Temperature.+5C to +54C
BOP Pump Model..................................................................... ... Haskel AW-25
MV Pump Model......................................................................... Haskel AW-100
DHSV Pump Model.. `Haskel AW-100
Accumulator Capacity.. ...... 40 litres
DHSV/MV Tank Capacity.. .... 65 litres
BOP Tank Capacity. ... 40 litres
Functions:
Stuffing Box
Dual Wireline BOP
MV
DHSV
10,000 psi Test Line
Reels and Hoses:
BOP Reels c/w 3/16 Twin Hose x 75 ft + Snaptite QC Couplings.
MV Reel c/w hose x 150 ft and Pioneer QC Coupling.
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DHSV Reel c/w hose x 150 ft and Pioneer QC Coupling.

Test Line Reel c/w hose x 120 ft and Pioneer QC Coupling.
Stuffing Box Reel c/w hose x 120 ft and Pioneer QC Coupling.
Air Supply Reel c/w hose x 60 ft and Chicago QC Coupling.
Special Features:
None
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Assembly Part Number: ............. ....... L-690267-V02

Overall Dimensions:
Length ................................................................. 1220mm
Width ... ................................................................ 1010mm
Height .................................................................. 1685mm
Mass:
Maximum Gross .. ....................................................................1050Kg
Tare Weight .....................................................................1050Kg
Payload ..................................................................... 0Kg
BOP Pump Model..................................................................... .... Haskel AF-35
MV Pump Model.......................................................................... Haskel AF-100
DHSV Pump Model.. . `Haskel AF-100
Functions:
Stuffing Box
Dual Wireline BOP
MV
DHSV
Reels and Hoses:
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Special Features:
CE Marked for use in Europe.
ATEX classified for use in hazardous area. (Ex II 2G IIB T4).
Frame designed manufactured and tested with reference to BSEN12079,
(2006)
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Assembly Part Number: ................... L-6901010507

Overall Dimensions:
Length ................................................................. 1220mm
Width ... ................................................................ 1010mm
Height .................................................................. 1675mm
Mass:
Maximum Gross .. ....................................................................1050Kg
Tare Weight .....................................................................1050Kg
Payload ..................................................................... 0Kg
BOP Pump Model..................................................................... ... Haskel AW-35
MV Pump Model......................................................................... Haskel AW-100
DHSV Pump Model.. `Haskel AW-100
Functions:
Stuffing Box
Triple Wireline BOP
MV
DHSV
Reels and Hoses:
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Special Features:
None
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HANDLING, INSTALLATION AND SHIPPING
3.1
HANDLING INSTRUCTIONS
3.2
INSTALLATION INSTRUCTIONS
3.3
SERVICES
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3.1
HANDLING INSTRUCTIONS
Before handling of equipment, ensure following:

Suitable protective clothing should be worn - there may be sharp edges.
Both hydraulic and pneumatic system pressures bled down.
All control valves in OFF position.
Fluid tanks filler cap in place and tightly secured.
Drip tray in base of skid is drained and plug is in place and tightened.
All associated pneumatic / hydraulic hoses are suitably stored away.
Control panel protective cover in place and properly fastened.
Lifting set shackles securely fastened to frame lifting eyes with safety split
pins in place. Units must only be lifted using the correct 4-leg lifting set
provided.
NOTE!
Reference should also be made to Section 1.2 regards Safety and Potential Hazards identified
at the Design Stage!
3.2
INSTALLATION INSTRUCTIONS
Installation of the Well Control Unit in a workshop / platform is the responsibility of the
equipment operator. However the following should be taken into account:
Unit to be placed on a level and firm surface which can hold the gross
weight of the unit.
The positioning of the unit with regards access for essential and non
essential maintenance. We recommend a minimum clearance distance of
1 metre all round the unit.
Routing of air and hydraulic hoses from the unit to the Wellhead
equipment.
The position of the control panel with regards operator access.
The unit should be placed so that the reels point towards the wellhead.
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Remote ESD stations (only fitted to some models) should be located in a

suitable position to allow activation during an emergency situation.
- Unit should be earthed to the rig earth using 6mm or greater insulated
earth wire. An earth point is fitted to the rear of the unit, below the hose
reels.
3.3
SERVICES
Air supply
Minimum pressure 90psi. (100psi required for 10,000psi Hydraulic
Pressure)
Maximum Pressure 120psi.
Maximum Flow Rate 75scfm.
Connection type, Chicago (Crows Foot) Valved Coupling.
Electrical Earth
Units in ATEX classified areas shall be earthed
NOTE!
Air supply should be clean and free from obvious water contamination. Preferably instrument
quality.
Control unit should be connected to a suitable air supply as above using a suitable air hose.
Recommended size is ID. Ensure air supply valve on control panel is OFF, and air
regulators are turned fully anti-clockwise before connection of air supply.
Use lockwire to secure air connection at Chicago coupling.
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OPERATING INSTRUCTIONS
4.1
RIG-UP INSTRUCTIONS
4.2
RIG-DOWN INSTRUCTIONS
4.3
GENERAL CHECK BEFORE OPERATION
4.4
EMERGENCY SHUT-DOWN SYSTEM
4.5
LOW PRESSURE WARNING SYSTEM
4.6
MV DHSV AND TESTLINE HYDRAULIC SYSTEM
4.7
BOP HYDRAULIC SYSTEM
4.8
EMERGENCY STOP
4.9
PRESSURE/FUNCTION TEST FOR DHSV/MV TEST SYSTEM
4.10
PRESSURE/FUNCTION TEST FOR BOP HYDRAULIC SYSTEM
4.11
BOP HAND PUMP CHECK
4.12
ESD SYSTEM CHECK
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4.1
RIG-UP INSTRUCTIONS
Place the skid with reels facing the wellhead. Do not connect to the
wellhead control valves or to the air supply.
Units in ATEX classified hazardous areas shall be earthed.
A valve, located at the right-hand side of the control panel allows fluid to
be dumped externally, or back to the fluid tank. Set to DRAIN TO TANK
position.
Ensure that air supply to the pumps is OFF by turning regulators on
control panel fully anti-clockwise.
Connect unit to the air supply - min 90 psi/ max 120 psi. Check air
pressure on the AIR SUPPLY gauge.
Check operation of the unit. See function test procedures (Sections 4.124.15)
Set all control panel valves to the OFF/CLOSED position.
Ensure that air supply to the pumps is OFF by turning regulators on
control panel fully anti-clockwise.
Connect hydraulic hoses onto the relevant couplings on the wellhead
control valves.
4.2
RIG-DOWN INSTRUCTIONS
Turn OFF the rig air supply and vent the supply line.
Turn OFF and vent the unit air supply by turning OFF the Off/Vent valve
located at the main air filter.
Set the LOW PRESSURE WARNING SYSTEM valve to OFF.
Turn the hydraulic pump air regulators fully anti-clockwise.
Set ACCUMULATOR valve to the ON position.
Turn the BOP dump valve to the DUMP position.
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All pressure must be removed from the BOP hoses before reeling up by
moving the BOP controls from open to close twice.
Open the DUMP valve and two crossover valves for the MV, DHSV and
Test Line.
Set the MV, DHSV and Test Line OPEN/CLOSE valves to CLOSE twice.
This will release fluid pressure in the MV, DHSV and Test Line hoses and
reels, and from the unit itself.
Check hydraulic pressure gauges to ensure that all pressure has been
released.
Disconnect the air and hydraulic lines.
Rewind hoses onto reels. Reels must not be rotated with pressure in the
hoses. This will reduce '0' ring seal life.
NOTE!
If unit is to be transported reference should be made to Section 3.1 Handling Instructions. This
covers the full requirements for shipping preparation.
4.3
GENERAL CHECK BEFORE OPERATION

Airline Filter: Drain water from bowl. (If autodrain, check that it functions).
Tank Fluid Levels: Tanks should be kept filled. High and Low levels are
indicated by the high and low marks on the sight glasses.
CAUTION!
Always check hydraulic oil levels with accumulators discharged otherwise over-filling will result.
Refer to Section8 for correct hydraulic fluid.
Tank Return Filters: A visual indicator on each filter shows the condition of
the filters. Replace elements as necessary.
Tubing: Check all tubing, fittings etc. for signs of damage. Replace as
necessary.
Hoses: Check all hoses, fittings etc. for signs of damage. Replace as
necessary.
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Control Panel: Ensure that all valves are OFF/CLOSED and all air
regulators are turned OFF (anti-clockwise).
4.4
EMERGENCY SHUTDOWN SYSTEM

Operate the unit until the desired operating pressures on each circuit are
reached.
To shutdown the MV and DHSV, lift the flap and turn the EMERGENCY
SHUT DOWN valve anti-clockwise to the vertical position. The hydraulic
pressure in each control line will dump immediately.
CAUTION!
Operation of the ESD system will close MV and DHSV without accumulator pressure.
4.5
LOW PRESSURE WARNING SYSTEM

To prevent the warning horn sounding whilst hydraulic pressures are
building up, set the LOW PRESSURE WARNING ALARM valve to OFF.
Select ON after desired pressures have been reached. Valves for each
individual function should be set to the ON position. If the Warning Horn
sounds, turn each individual warning system valve OFF/ON to detect the
function causing the alarm.
NOTE!
See the hydraulic schematic drawing (Section 9) for the recommended alarm settings.
4.6
MV DHSV AND TESTLINE HYDRAULIC SYSTEM
MV SYSTEM MAX. WORKING PRESSURE 10,000 PSI

SSSV SYSTEM MAX. WORKING PRESSURE 10,000 PSI
AV SYSTEM MAX. WORKING PRESSURE 10,000 PSI
Ensure MV, DHSV and TEST LINE OPEN/CLOSE valves are in the OFF
position.
Ensure both crossover valves are in the horizontal OFF position.
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Ensure that the Dump Valve is in the horizontal OFF position.

Ensure that the Emergency Shutdown valve is re-set.
To open the MV, DHSV or TEST LINE, turn the appropriate valve to. the
OPEN position.
Adjust pressures by slowly turning the. air regulators, located at the
bottom right of. the control panel, clockwise until the desired pressures are
obtained on the gauges above.
To CLOSE the MV or DHSV, turn the appropriate valve to the close
position. This will dump the hydraulic pressure in the relevant circuit.
To dump TEST LINE pressure, turn the DUMP valve to the vertical DUMP
position.
NOTE!
In the event of a pump failure, one of the other pumps can be utilised.
Turn the MV, DHSV and TEST LINE valves to the OFF position.
CAUTION!
Do not CLOSE.
Turn the air regulators for MV and DHSV fully anti-clockwise (OFF).
Turn the relevant crossover valve(s) to the vertical position (ON).
For the function to be operated, turn the appropriate OPEN/CLOSE valve
to the OPEN position.
For the pump to be operated, adjust pressure by slowly turning the air
regulator clockwise until the desired working pressure is obtained on the
gauge for the function being operated.
NOTE!
In the event of an air supply failure, the hand pumps can be utilised.
Turn the MV, and DHSV valves to the OFF position.

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CAUTION!
Do not CLOSE.
Turn the air regulators for MV and DHSV fully anti-clockwise (OFF).
For TEST LINE, turn the relevant crossover valve to the. vertical position
(ON).
Operate hand pump until correct pressure is obtained on the gauge for the
function being operated. (Hand pump handle is stored at left hand side of
control panel).
4.7
BOP HYDRAULIC SYSTEM
BOP SYSTEM MAX. WORKING PRESSURE 3,000 PSI

Ensure the BOP OPEN/CLOSE valves (located in centre of panel) are in
OFF positions.
Ensure the; BOP air regulator, located at bottom of panel, is OFF (fully
anti-clockwise).
Ensure that the DUMP valve is in the vertical (OFF) position.
To charge the accumulators: Set the accumulator valve to the ON position.
Turn the BOP air regulator slowly anti-clockwise so that pump charges the
accumulators.
When the accumulator charge pressure has been reached, turn the
accumulator valve to the OFF position.
Turn the BOP air regulator OFF (fully anti-clockwise).
Turn the BOP dump valve to the DUMP position.
To operate the BOP normally (i.e not in an emergency): Ensure the BOP OPEN/CLOSE valve(s) are in OFF position.
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Ensure the BOP air regulator, located at bottom of panel, is OFF (fully
anti-clockwise).
Ensure that the BOP dump valve is in the vertical (OFF) position.
Set the accumulator valve to the OFF position.
Turn the BOP air regulator slowly clockwise until the BOP Pressure gauge
reaches the BOP operating pressure.
The BOPs may now be operated by moving the BOP OPEN/CLOSE
valves to either the OPEN or CLOSE position.
In. the. event of an air supply failure; the hand pump.can.be utilised.
Turn the air regulator fully anti-clockwise (OFF)
Ensure that the DUMP valve is in the vertical (OFF) position.
Ensure that the ACCUMULATOR valve is set to the OFF position.
Set the BOP OPEN/CLOSE valve(s) to either the OPEN or CLOSE
position(s) as required.
Set the hand pump change valve to BOP function.
Operate hand pump and maintain operating pressure on the BOP
Pressure gauge.
To operate the BOP in an emergency: Ensure the BOP OPEN/CLOSE valve(s) are in OFF position.
Ensure the BOP air regulator, located at bottom of panel, is OFF (fully
anti-clockwise).
Ensure that the BOP dump valve is in the vertical (OFF) position.
Ensure the SB/BOP valve is set to STUFFING BOX.
Set the accumulator valve to the ON position. Check for operating
pressure on the BOP PRESSURE gauge.
The BOP's may now be operated by moving the BOP OPEN/CLOSE
valves to either the OPEN or CLOSE position.
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4.8
EMERGENCY STOP
To STOP the unit in an emergency, turn the main air supply valve to the
OFF (vertical) position. This will stop all pumps from operating normally.
However, hydraulic pressure is stored in accumulators to maintain control
of the well.
CAUTION!
Do not confuse the Emergency Stop function with the Emergency Shutdown (ESD) system.
Operation of the ESD system by turning the Emergency Shutdown Valve on the control
panel will close the well in an emergency and cut the wireline.
4.9
PRESSURE/FUNCTION TEST FOR DHSV/MV/TEST SYSTEM

DANGER!
The following pressure tests are only carried out at up to maximum working pressure (MWP) of
the systems in order to check for leaks and correct operation. Any testing above MWP should
be carried out in a recognised pressure test bay.
Reference should be made to the preceding operating instructions.

Fully un-spool all hoses. Check the condition of all hose ends, hoses and
quick couplings. These should all be in good condition.
Turn OFF all air regulators by turning fully anti-clockwise.
Close the DHSV/MV/TEST dump valve (horizontal position).
Set the crossover valves to OFF.
Set all Low Pressure Warning Alarm valves to OFF.
Set the MV OPEN/CLOSE valve to CLOSE position.
Slowly turn air regulator for MV clockwise.
Pump will stall. No pressure should register on the MV gauge.
Set the MV OPEN/CLOSE valve to OFF position.
Pump will stall. No pressure should register on the MV gauge.
Turn air regulator for MV OFF (fully anti-clockwise).
Set the Low Pressure Warning Alarm valve to ON.
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Set the MV Low Pressure Warning Alarm valve to ON. Alarm should
sound.
Set the MV OPEN/CLOSE valve to OPEN position.
Slowly turn air regulator for MV clockwise until MV gauge exceeds the
alarm pressure. Alarm should stop.
Use the MV hand pump to increase the MV pressure to pressure/function
test pressure.
Check for leaks behind control panel, hoses and hose ends.
Set the MV OPEN/CLOSE valve to CLOSE. (Test Line valve should be set
to OPEN) Gauge pressure should dump and Alarm should sound.
Open dump valve. Set the Low Pressure Warning Alarm to OFF.
Repeat the above procedure for the DHSV system.
Repeat the above procedure for the Test Line system, omitting alarm
tests.
SYSTEM PRESSURES
MV
Alarm Pressure
2,500psi
Max Working Pressure
10,000psi
SSSV
Alarm Pressure
2,500psi
10,000psi
Test
10,000psi
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4.10
PRESSURE/FUNCTION TEST FOR DHSV/MV/TEST SYSTEM

DANGER!
The following pressure tests are only carried out at up to maximum working pressure (MWP) of
the systems in order to check for leaks and correct operation. Any testing above MWP should
be carried out in a recognised pressure test bay.
Reference should be made to the preceding operating instructions.

Fully un-spool all hoses. Check the condition of all hose ends, hoses and
quick couplings. These should all be in good condition.
Follow all start-up procedures and ensure all valves, regulators etc are
OFF.
Set all Low Pressure Warning Alarm valves to OFF.
Turn air regulator for BOP OFF (fully anti-clockwise).
Close the hydraulic dump valve (vertical position).
Turn the accumulator valve to OFF position.
Set BOP controls to off position.
Slowly turn air regulator for BOP clockwise until the max. required
pressure is reached.
Check for leaks behind the panel, at hose reel centres and at hose ends.
Set the BOP controls to CLOSE. Check gauge for pressure. Check for
leaks.
Set the BOP controls to OPEN. Check gauge for pressure. Check for
leaks.
Set the BOP controls to OFF.
Slowly turn air regulator for BOP clockwise until the accumulator charge
pressure is reached. Check for leaks.
Turn the accumulator valve to the OFF position.
Turn air regulator for BOP OFF (fully anti-clockwise).
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Open the dump valve. Accumulator should remain at full charge pressure.
Open the accumulator valve. Accumulator pressure should drop.
SYSTEM PRESSURES
L-690267-V01
690267-V02
690101507
Max Working
Pressure
3000psi
3,000psi
3,000psi
Gas Precharge
Pressure
900psi
1,500psi
900psi
3000psi
3,000psi
3,000psi
Accumulator
BOP
Max Working
Pressure
4.11
BOP HAND PUMP CHECK

Close the hydraulic dump valve (vertical position).
Set BOP controls to OFF position.
Set Hand Pump selection valve to Function BOP's (Handle points down).
Insert the pump handle into the BOP hand pump and pressure up to 3000
psi. Check pressure on BOP pressure gauge.
Open the hydraulic dump valve (horizontal position) to release pressure.
__________________________________________________________________
Page 32 of 45
4.12
ESD SYSTEM CHECK

DANGER!
The ESD system check should not be carried out while the unit is connected to the Wellhead
Control Valves. Operation of the ESD system could result in the accidental open/close of the
DHSV and MV.
Set ESD valve to the horizontal position.

Pressure up the MV and DHSV circuits
Lift flap, and turn ESD valve to the vertical, ESD position.
Pressures in the DHSV and MV circuits should drop immediately.
__________________________________________________________________
Page 33 of 45
MAINTENANCE/INSPECTION SCHEDULE
AIRLINE FILTER/REGULATOR - NORGREN B74 ..................................... COM-0074

AIRLINE REGULATOR - NORGREN R73G ............................................... COM-0050
CAUTION:
Before carrying out any maintenance on the Control unit or hydraulic hoses isolate all power
sources.
1.
Isolate air supply by turning air supply valve on control panel to OFF position, and then
switch shut off valve (red coloured) situated on air filter/regulator assembly to OFF/VENT
position and padlock for additional security.
2.
Bleed down all air and hydraulic pressure within the control unit.
__________________________________________________________________
Page 34 of 45
MAINTENANCE - PUMPS
6.1
SPECIAL PUMP MAINTENANCE FOR ATEX CLASSIFIED USE
PUMPS HASKEL AW/AF SERIES ........................................................... COM-0008
__________________________________________________________________
Page 35 of 45
6.1
SPECIAL PUMP MAINTENANCE FOR ATEX CLASSIFIED USE

IMPORTANT!
FOR PUMPS BEING OPERATED IN AN ATEX CLASSIFIED HAZARDOUS AREAS.
1.
ALL pump seals should be replaced with NEW seals at yearly intervals.
2.
Full annual inspection should be conducted and any wearing parts replaced.
3.
ALL springs should be replaced at yearly intervals.
4.
Pumps should only be returned to service in good condition, equivalent to the
condition of a new pump.
__________________________________________________________________
Page 36 of 45
MAINTENANCE - OTHER COMPONENTS
HOSES ........................................................................................................ COM-0017

REELS ........................................................................................................ COM-0016
6,000PSI RELIEF VALVE ........................................................................... COM-0006
10,000PSI RELIEF VALVE ......................................................................... COM-0005
WARNING!
sources.
1.
2.
__________________________________________________________________
Page 37 of 45
MAINTENANCE SCHEDULE, SPARES AND ACCESSORIES
8.1
MAINTENANCE SCHEDULE
8.2
RECOMMENDED SPARES LIST FOR CURRENT WELLHEAD CONTROL

UNITS
WARNING!
sources.
1.
2.
__________________________________________________________________
Page 38 of 45
8.1
MAINTENANCE SCHEDULE
Refer to the relevant section in this manual for parts identification and disassembly /
assembly instructions.
INTERVAL
OPERATION
Daily
a) Visually check unit for obvious damage

b) Drain airline filter
c) Check tank fluid levels
Monthly
a) Check reels, hoses and hose ends for signs of

leakage and damage.
b) Disassemble airline filter and clean thoroughly
3 Monthly
a) Check unit for leaks under pressure and inspect

hoses for damage.
12 Monthly
a) Fully service airline filter and regulators.

b) Replace tank suction filters.
c) Disassemble pumps. Check for corrosion and wear.
d) Disassemble hose reels. Renew O-ring seals and
back-up rings.
e) For ATEX hazardous area pumps, all seals and
springs should be replaced. All wearing parts should be
replaced. Pump should only be returned to service in as
new condition.
NOTE!
If required, ASEP Elmar will undertake all 12 month servicing. Please contact the Servicing
Department for further details. All spare parts are available!
Page 39 of 45
8.2
RECOMMENDED SPARES LIST (CURRENT WELLHEAD CONTL MODS)
L-6901010507
QTY PER UNIT

L-690267-V02
ASEP ELMAR
PART NO.
L-690267-V01
DESCRIPTION OF SPARES
AW-35 Pump
L-663230
AW-100 Pump
L-660670
AF-35 Pump
L-6601005831K
AF-100 Pump
L-6601007660K
L-851000
L-8501002591
3K Hand Pump
L-663820
10K Hand Pump
663810
6000 psi Relief Valve
L-662810
10,000 psi Relief Valve
L-521100
Filter/Regulator Repair Kit (model

B74G)
L-660681
Regulator Repair Kit (model R73G)
L-660679
Filter Element (model B74G)
L-850316
3" Single Port Reel
L-663400
3" Single Port Air Reel
L-663600
3" Twin Port Reel
L-663300
5" Twin Port Reel
L-663310
Castrol Brayco Micronic Subsea Fluid
L-880234
Shell Donax TA Hydraulic Fluid
L-883031
Pump Repair Kit:
Tank Suction Filter - 1/2"

Tank Return Filter (Element)
Relief Valve Repair Kits:
Airline FRL Repair Kits:
O-Ring Seal Kits for Reels:
Consumables:
Page 40 of 45
DRAWINGS AND BILLS OF MATERIAL
9.1
GUIDE TO USE OF ASEP ELMAR DRAWINGS
9.2
IDENTIFICATION OF COMPONENTS WITHIN A UNIT
9.3
DRAWINGS AND BILLS OF MATERIAL
DRAWINGS FOR L-690267-V01

9.4
DHSV/MV UNIT DHSV TL 2BOP SB AIR CE .......................... DD690267-V01
9.5
HYDRAULIC SCHEMATIC F/ 690267-V01 ............................. HS690267-V01
9.6
CONTROL PANEL .......................................................................... DD651842
9.7
FRAME ASSEMBLY ....................................................................... DD650620
9.8
TANK ASSEMBLY 90 + 70 LITRE ................................................ DD650503
9.9
TANK ASSEMBLY 70 LITRE ........................................................ DD650494
9.10
9.11
PUMP ASSEMBLY, HASKEL AW-100 ............................................ DD650118
9.12
PUMP ASSEMBLY, HASKEL AW-100 ............................................ DD650119
9.13
PUMP ASSEMBLY, HASKEL AW-25 .............................................. DD651655
9.14
HAND PUMPS ASSEMBLY, 10K+10K+3K+3K ............................... DD651654
9.15
HAND PUMP ASSEMBLY SS 3K ELMAR 1/4NPT ...................... DD793400
9.16
HAND PUMP ASSEMBLY SS 10K ELMAR 1/4NPT .................... DD792000
9.17
AIR FILTER ASSEMBLY ................................................................. DD651664
9.18
RELIEF VALVES AND PILOT SWITCH ASSEMBLY ...................... DD651662
9.19
ACCUMULATOR ASSEMBLY ......................................................... DD650560
9.20
REEL LAYOUT ASSEMBLY ............................................................ DD653554
9.21
REEL ASSEMBLY 5 PORT LH ...................................................... DD730600
9.22
REEL ASSEMBLY 1P-3-22 RH -1/4N-1/2NPT ........................... DD762200
9.23
REEL ASSEMBLY 2P-3-1/8-1/4N-1/4N RH ................................... DD711500
9.24
3 SINGLE PORT REEL 5/8NPT-1/2NPT RH ............................... DD712010
9.25
DOUBLE REWIND MECHANISM ASSEMBLY-SHORT .................. DD651665

Page 41 of 45
9.26
SINGLE REWIND MECHANISM ASSEMBLY-SHORT ................... DD651003
9.27
BULKHEAD ASSEMBLY EXTERNAL DRAIN .............................. DD650510
9.28
HOSE + TUBE LIST ........................................................................ DD653555
9.29
PILOT VALVE ASSEMBLY ............................................................. DD650507
9.30
AIR HORN ASSEMBLY ................................................................... DD651567
9.31
BULKHEAD ASSEMBLY ................................................................. DD651649
DRAWINGS FOR L-690267-V02

9.32
DHSV/MV UNIT DHSV TL 2BOP SB AIR CE .......................... DD690267-V02
9.33
HYDRAULIC SCHEMATIC F/ 690267-V02 ............................. HS690267-V02
9.34
CONTROL PANEL .......................................................................... DD653565
9.35
FRAME ASSEMBLY ....................................................................... DD653566
9.36
9.37
9.38
PUMP ASSEMBLY, HASKEL AF-100, 6A, 6-8S, 4P, RH ........ DD6501049803
9.39
PUMP ASSEMBLY, HASKEL AF-100, 6A, 6-8S, 4P, RH ........ DD6501049813
9.40
PUMP ASSEMBLY, HASKEL AF-35, 6A, 6-8S, 4P, RH .......... DD6501049815
9.41
HAND PUMPS ASSEMBLY, 10K+10K+3K+10K 6S 4P .................. DD653562
9.42
9.43
9.44
AIR FILTER ASSEMBLY 12H VLV NORG 4T 8H ........................... DD653571
9.45
RELIEF VALVES AND PILOT SWITCH ASSEMBLY ...................... DD653569
9.46
ACCUMULATOR ASSEMBLY 2 x 20L HORIZ TUBE ............. DD6501049822
9.47
REEL LAYOUT ASSEMBLY DHSV/MV TL 2BOP SB AIR .............. DD653572
9.48
9.49
9.50
9.51

Page 42 of 45
9.52
9.53
9.54
BULKHEAD ASSEMBLY EXTERNAL DRAIN .............................. DD650510
9.55
IDENTIFICATION KIT...................................................................... DD653568
9.56
HOSE + TUBE LIST ........................................................................ DD653567
9.57
EARTH BONDING ASSEMBLY....................................................... DD653467
9.58
PILOT VALVE ASSEMBLY ..................................................... DD6501049886
DRAWINGS FOR L-6901010507

9.59
DHSV/MV ................................................................................ DD6901010507
9.60
HYDRAULIC SCHEMATIC F/ 6901010507 ............................. HS6901010507
9.61
FRAME ASSEMBLY ........................................................................ DD650620
9.62
CONTROL PANEL ASSY DHSV MV ESD TL 3BOP SB ......... DD6501013765
9.63
AIR FILTER ASSEMBLY ................................................................. DD651664
9.64
PILOT SWITCH ASSEMBLY MV, DHSV......................................... DD650507
9.65
TANK ASSEMBLY ........................................................................... DD650503
9.66
9.67
9.68
PUMP ASSEMBLY .......................................................................... DD651655
9.69
PUMP ASSEMBLY .......................................................................... DD650118
9.70
PUMP ASSEMBLY .......................................................................... DD650119
9.71
HAND PUMP ASSEMBLY 3K + 10K + 10K 6S 4P .......................... DD653289
9.72
9.73
9.74
ACCUMULATOR ASSEMBLY ......................................................... DD650560
9.75
REEL LAYOUT ASSEMBLY DHSV MV TL 3BOP SB AIR ...... DD6501013756
9.76
9.77

Page 43 of 45
9.78
9.79
9.80
9.81
9.82
REEL ASSEMBLY ........................................................................... DD700028
9.83
9.84
9.85
HOSE AND TUBE LIST ........................................................... DD6501013758
9.86
RELIEF VALVE ASSEMBLY, MV, DHSV ................................ DD6501014602
Page 44 of 45
9.1
GUIDE TO USE OF ASEP ELMAR DRAWINGS
IDENTIFICATION OF UNIT PART NUMBER

All ASEP Elmar units are identified by a part number beginning with L-69, e.g. L6901001234.
Each unit also has a serial number which is suffixed to the part number, e.g. -012.
Part numbers and serial numbers can usually be found in the following places: welded to the frame of the unit, normally on a base member.
stamped on the load test certification plate which is attached to the frame.
engraved on the unit control panel.
9.2
IDENTIFICATION OF COMPONENTS WITHIN A UNIT

Identify unit part number as described above, e.g. L-6901001234.
Look at the drawing with the same number, e.g. L-6901001234.
The Bill of Material for this drawing will consist of sub-assembly numbers
beginning with L-65, e.g. L-6501009999.
Look at the drawing with the same number, e.g. L-6501009999
The Bill of Material for this drawing will show the part numbers for
individual components. (In some cases L-65 sub-assemblies reference
further L-65 sub-assemblies which then reference individual part
numbers).
Page 45 of 45
ED 4 (A)
No: TI-650503-D
ELMAR SERVICES LTD
TITLE: TANK ASSY 90+70L 3x8 HOSE S 3x4 HOSE R
ITEM
1
2
3
4
5
6
7
PART No
L-650495
L-650494
L-865861
L-630407
L-830020
L-814010
L-814100
QTY
1.00
1.00
2.00
2.00
4.00
4.00
4.00
DESCRIPTION
ITEM
PART No
QTY
DESCRIPTION
TANK ASSY
TANK ASSY
NEOPRENE
TANK STRAP
ACCUM CLAMP RUBBER
NYLOC NUT
WASHER FLAT
REV
ECO
PREPARED
3388
S.CRUICKSHANK
CHECKED
APPROVED
DATE
10/04/98
PAGE 1 OF 1
ED 4 (A)
No: TI-650494-D
ELMAR SERVICES LTD

TITLE: TANK ASSY 70L 2x8 HOSE S 2x4 HOSE R
ITEM
1
2
3
4
5
6
7
8
PART No
L-600075
L-862400
L-601500
L-810000
L-850700
L-301700
L-201900
L-851000
QTY
1.00
1.00
1.00
14.00
1.00
2.00
2.00
2.00
DESCRIPTION
ITEM
TANK
GASKET
MOUNTING PLATE
PH SCREW
FILLER CAP
MALE ELBOW
M-HEX NIPPLE
FILTER STRAINER
REV
ECO
PREPARED
3388
S.CRUICKSHANK
9
10
11
12
13
CHECKED
PART No
L-300310
L-242310
L-823300
L-505360
L-460610
APPROVED
QTY
2.00
1.00
1.00
2.00
2.00
DESCRIPTION
MALE ELBOW
CS PLUG
SIGHT GLASS
BALL VALVE
HOSE END
DATE
10/04/98
PAGE 1 OF 1
ED 4 (A)
No: TI-650495-D
ELMAR SERVICES LTD

TITLE: TANK ASSY 90L 8 HOSE S 4 HOSE R
ITEM
1
2
3
4
5
6
7
8
PART No
L-600074
L-862400
L-601500
L-810000
L-850700
L-301700
L-201900
L-851000
QTY
1.00
1.00
1.00
14.00
1.00
1.00
1.00
1.00
DESCRIPTION
ITEM
TANK
GASKET
MOUNTING PLATE
PH SCREW
FILLER CAP
MALE ELBOW
M-HEX NIPPLE
FILTER STRAINER
REV
ECO
PREPARED
3388
S.CRUICKSHANK
9
10
11
12
13
CHECKED
PART No
L-300310
L-242310
L-823300
L-505360
L-460610
APPROVED
QTY
1.00
1.00
1.00
1.00
1.00
DESCRIPTION
MALE ELBOW
CS PLUG
SIGHT GLASS
BALL VALVE
HOSE END
DATE
10/04/98
PAGE 1 OF 1
ED 4 (A)
ELMAR SERVICES LTD
No: TI-793400-D
TITLE: HAND PUMP-SS 3K ELMAR 1/4NPT
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART No
L-792100
L-812030
L-792300
L-790004
L-680266
L-792900
L-793100
L-813000
L-680267
L-813290
L-870800
QTY
1.00
3.00
2.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
DESCRIPTION
ITEM
HANDLE
NYLOC NUT
H/P LINK LEVER
CHECK VALVE LINER
CHECK VALVE BODY
H/P CYL
H/P PISTON
WASHER
MANIFOLD BLOCK
SHC SCREW
O-RING
REV
ECO
PREPARED
2881
R. LARGUE
12
13
14
15
16
17
18
19
20
21
CHECKED
PART No
L-872100
L-872340
L-870890
L-871070
L-813310
L-875250
L-875260
L-874600
L-875210
L-792400
APPROVED
QTY
1.00
1.00
1.00
1.00
3.00
1.00
1.00
1.00
1.00
1.00
DESCRIPTION
O-RING
O-RING
O-RING
O-RING
HEX BOLT
BALL
BALL
SPRING
POLYPAK
H/P PIVOT
DATE
09/02/98
Elmar Services Ltd 1999
PAGE 1 OF 1
ED 4 (A)
ELMAR SERVICES LTD
No: TI-651662-C
TITLE: RELIEF VALVE ASSY,10K PRESSURE TEST LINE
ITEM
1
2
3
4
5
6
7
8
PART No
L-160040
L-520360
L-202300
L-637810
L-120620
L-816400
L-816100
L-816010
QTY
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
DESCRIPTION
ITEM
PART No
QTY
DESCRIPTION
MALE RUN TEE

RELIEF VALVE
M-HEX NIPPLE
BRACKET
MALE ELBOW
HEX SET
WASHER
NYLOC NUT
REV
ECO
PREPARED
2374
R. LARGUE
CHECKED
APPROVED
DATE
06/02/98
Elmar Services Ltd 1999
PAGE 1 OF 1
ED 4 (A)
No: TI-650560-C
ELMAR SERVICES LTD

TITLE: ACCUMULATOR ASSY 2x20L HORZ 4TUBE
ITEM
1
2
3
4
5
6
7
8
PART No
L-246900
L-161020
L-830008
L-830400
L-816100
L-816300
L-816000
L-190200
QTY
1.00
1.00
4.00
2.00
8.00
8.00
8.00
1.00
DESCRIPTION
ITEM
REDUCING BUSH
MALE BRANCH TEE
ACCUMULATOR BRACKET
ACCUMULATOR 20LTR
WASHER
WASHER
NUT
TUBE
REV
ECO
PREPARED
3823
G. REID
CHECKED
PART No
L-120000
APPROVED
QTY
1.00
DESCRIPTION
MALE ELBOW
DATE
08/01/99
PAGE 1 OF 1
ED 4 (A)
No: TI-651665-B
ELMAR SERVICES LTD

TITLE: DOUBLE REWIND MECH ASSY - SHORT
ITEM
1
2
3
4
5
PART No
L-750100
L-671960
L-680200
L-670560
L-811800
QTY
2.00
1.00
2.00
2.00
2.00
DESCRIPTION
ITEM
PINION GEAR
BEARING BLOCK
SHAFT REEL PIN
GEAR DRIVE SOCKET
SPIROL PIN
REV
ECO
PREPARED
3859
G. REID
6
7
8
9
CHECKED
PART No
L-815400
L-814100
L-814010
L-811810
APPROVED
QTY
2.00
4.00
2.00
2.00
DESCRIPTION
HEX BOLT
WASHER FLAT
NYLOC NUT
SPIROL PIN
DATE
26/01/99
PAGE 1 OF 1
ED 4 (A)
No: TI-651003-B
ELMAR SERVICES LTD

TITLE: SINGLE REWIND MECH ASSY - SHORT
ITEM
1
2
3
4
5
PART No
L-750100
L-671950
L-680200
L-670560
L-811800
QTY
1.00
1.00
1.00
1.00
1.00
DESCRIPTION
ITEM
PINION GEAR
BEARING BLOCK
SHAFT REEL PIN
GEAR DRIVE SOCKET
SPIROL PIN
REV
ECO
PREPARED
3859
G. REID
6
7
8
9
CHECKED
PART No
L-815400
L-814100
L-814010
L-811810
APPROVED
QTY
2.00
4.00
2.00
1.00
DESCRIPTION
HEX BOLT
WASHER FLAT
NYLOC NUT
SPIROL PIN
DATE
26/01/99
PAGE 1 OF 1

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OPERATIONS AND MAINTENANCE MANUAL

DHSV/MV CONTROL MODULES

Illustration showing a typical example of a

OPERATIONS AND MAINTENANCE MANUAL

DHSV/MV CONTROL MODULES

Document covering the following ASEP Elmar assemblies:

10K 2BOP CE ATEX

------------------------------------------------------------------------------------------------------Originally Prepared by S. Trevaskis

Approval and Issue

HEALTH AND SAFETY ..................................................................................... 5

SAFETY IS EVERYONE'S RESPONSIBILITY TXT-0007 .................................. 6

SAFETY PRECAUTIONS AND WARNINGS ...................................................... 7

POTENTIAL HAZARDS IDENTIFIED AT THE DESIGN STAGE ....................... 8

AIRBORNE NOISE EMISSIONS ........................................................................ 9

FLUID DATA SHEETS ....................................................................................... 9

DESCRIPTION AND SPECIFICATIONS ......................................................... 10

STANDARD FEATURES .................................................................................. 12

UNIT DATA SHEETS ....................................................................................... 12

HANDLING, INSTALLATION AND SHIPPING ................................................ 19

HANDLING INSTRUCTIONS ........................................................................... 20

INSTALLATION INSTRUCTIONS .................................................................... 20

RIG-UP INSTRUCTIONS ................................................................................. 23

RIG-DOWN INSTRUCTIONS ........................................................................... 23

GENERAL CHECK BEFORE OPERATION ..................................................... 24

EMERGENCY SHUTDOWN SYSTEM ............................................................. 25

LOW PRESSURE WARNING SYSTEM ........................................................... 25

MV DHSV AND TESTLINE HYDRAULIC SYSTEM ......................................... 25

BOP HYDRAULIC SYSTEM ............................................................................. 27

EMERGENCY STOP ........................................................................................ 29

PRESSURE/FUNCTION TEST FOR DHSV/MV/TEST SYSTEM ..................... 29

PRESSURE/FUNCTION TEST FOR DHSV/MV/TEST SYSTEM ..................... 31

BOP HAND PUMP CHECK .............................................................................. 32

ESD SYSTEM CHECK ..................................................................................... 33

MAINTENANCE/INSPECTION SCHEDULE .................................................... 34

MAINTENANCE - PUMPS ............................................................................... 35

SPECIAL PUMP MAINTENANCE FOR ATEX CLASSIFIED USE ................... 36

MAINTENANCE - OTHER COMPONENTS ..................................................... 37

MAINTENANCE SCHEDULE, SPARES AND ACCESSORIES ...................... 38

MAINTENANCE SCHEDULE ........................................................................... 39

RECOMMENDED SPARES LIST (CURRENT WELLHEAD CONTL MODS) .. 40

DRAWINGS AND BILLS OF MATERIAL ........................................................ 41

GUIDE TO USE OF ASEP ELMAR DRAWINGS.............................................. 45

IDENTIFICATION OF COMPONENTS WITHIN A UNIT .................................. 45

HEALTH AND SAFETY

SAFETY IS EVERYONES RESPONSIBILITY TXT-0007

SAFETY PRECAUTIONS AND WARNINGS

POTENTIAL HAZARDS IDENTIFIED AT THE DESIGN STAGE

AIRBORNE NOISE EMISSIONS

FLUID DATA SHEETS

CASTROL BRAYCO MICRONIC ................................................................ COM-0071

SAFETY IS EVERYONE'S RESPONSIBILITY.TXT-0007

SAFETY PRECAUTIONS AND WARNINGS

DANGER! STUDY AND FOLLOW THE OPERATION AND

DANGER! REGULAR MAINTENANCE OF THE CONTROL MODULE

DANGER! PERIODIC INSPECTION, TESTING AND EXAMINATION

DANGER! ALWAYS USE APPROPRIATE PPE

DANGER! UNAUTHORISED PERSONNEL

POTENTIAL HAZARDS IDENTIFIED AT THE DESIGN STAGE

AIRBORNE NOISE EMISSIONS

FLUID DATA SHEETS

CASTROL BRAYCO MICRONIC ................................................................ COM-0071

DESCRIPTION AND SPECIFICATIONS

UNIT DATA SHEETS

PUMP PERFORMANCE: AW & AF SERIES PUMPS ................................... TXT-0008