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BULLETIN
No. 212-84-84
DATE 2-29-84
DATE
REV.
Post
For
PAGE NO.
MODELAFFECTED:
212
SUBJECT:
FLIGHT CONTROL CYLINDER, P/N 212-076005-7, -11, -101, PISTON HEAD SEALS,
REPLACEMENT OF
HELICOPTERS AFFECTED:
31231,
31234,
31235,
and 31247.
31232,
Part 1:
Part II:
DESCRIPTION:
Reports from helicopter operators indicate early deterioration
of the piston head seals used in flight control cylinder
assembly, P/N 212-076-005-7,
-11, and -101. This condition may
result in cylinder motoring, sluggish operation or erratic
control.
The attached HR Textron Service Bulletin,FMTC No. 260, provides
instructions for installing modification kit KC48088996UN.
This kit replaces the existing piston head seals with a new
seal, P/N S30772-124G20N,
or P/N CEC6601-124-75.
The kit
installation will result in extended seal wear life and
improved service life of the flight control cylinder.
FAA APPROVAL:
The engineering design aspects reflected in the attached HR
Textron Service Bulletin FMTC No. 260 are FAA approved.
AN APPROPRIATE
ENTRY
SHOULD
MADE IN THE AIRCRAFT LOG BOOK UPON ACCOMPLISHMENT
IF OWNERSHIP OF AIRCRAFT HAS CHANGED PLEASE FORWARD TO NEW OWNER
T.B. 212-84-84
Page
2 of
MANPOWER:
Manhours are based on "hands-on" time.
accomplish the required maintenance task
manpower and facilities available.
Part
I.
No
appreciable
additional
time
II.
Elapsed time to
may vary due to
is
checks
required
to
during the
MATERIAL:
See attached HR Textron Service Bulletin.
SPECIAL TOOLS:
See attached HR Textron Service Bulletin.
WEIGHT AND BALANCE:
Not affected.
ELECTRICAL LOAD DATA:
Not affected.
REFERENCES:
Flight Control Cylinder Assembly Overhaul Manual, HR Textron
Part Number 41000470
(BHT P/N 212-076-005).
HR Textron Service Bulletin FMTC No. 260.
Model 212 Maintenance Manual.
Model 212 Flight Manual (ALL).
BHT Technical Bulletin No. 212-80-45.
PUBLICATIONS AFFECTED:
Flight Control Cylinder Assembly Overhaul Manual,
Part Number 41000470 (BHT P/N 212-076-005).
HR Textron
T.B. 212-84-84
Page
3 of
ACCOMPLISHMENT INSTRUCTIONS:
Part
1.
I.
Part II.
1.
2.
3.
HR
SERVICE
BULLETIN
1.
Planning Information
A.
Effectivity
Reason
Description
HR Textron,
has available
upon request,
a new replacement
seal,
Approval
HR Textron Engineering:
E.
Manpower
Material
Tooling
Oct 31/83
Page
1 of 6
25200 West Rye Canyon Road * Valencia, California 91355 * 805/259-4030 * TWX 910/336/1438 * TELEX 65/1492
HR
FAA 4861
H.
NO. 260
FMTC
I.
Electrical
Load Data
Not affected.
J.
References
Publications Affected
Flight Control Cylinder Assembly Overhaul Manual 41000470
(BHT 212-076-005).
2.
Accomplishment Instructions:
A.
B.
four screws
(3).
Do not disturb
Slide cylinder (5) towards upper servo head assembly (6) to expose piston
head
D.
seal
(4).
Remove and discard existing piston head seal. Using Seal Installation
Tool T556-33, carefully install and properly seat and form new piston head
seal
S30772-124G20N
(or alternate
CEC6601-124-75)
T557-14,
Slide cylinder
new piston
piston
head
seal
head seal
into
Using Sizing
(4).
(4), using
care
not to cut
Install end cap (2) over piston (3) and onto cylinder (5).
Install
and secure
four
screws
(1).
Torque
screws
to 50 inch-pounds.
Safety wire four screws together per MS33540 using lockwire MS20995C32.
H.
Oct 31/83
Page
2 of 6
FAA 4861
I.
Remove four screws (7) and slide end cap (8) from lower servo head.
not remove end cap (8) from piston (9).
J.
K.
Remove and discard existing piston head seal. Using Seal Installation
Tool T556-33, carefully install and properly seat and form new piston head
seal (4), Part Number S30772-124G20N (or alternate CEC6601-124-75) into
groove on piston (9), prior to using sizing tool. Using Sizing
Tool T557-14,
L.
seal
(4).
Slide piston (9) back into lower servo head assembly (10), using care not
to cut or deform
M.
head
Do
piston
head
seal
(4).
Slide end cap (8) into lower servo head assembly (10), and secure with
four screws (7). Torque screws to 50 inch-pounds. Safety wire four
N.
O.
Testing.
Option 1.
Option 2.
Option 3.
or emergency
situation.
A satisfactory
(b)
Oct 31/83
Apply
ports.
Page 3 of 6
HR
FAA 4861
(c)
position.
Requirement - There shall be no evidence of external
leakage, permanent deformation or loosening
of parts.
(d)
Connect
a drip
1000 psi.
input
lever
spout
to each
return
full extend,
Cycle actuator 50
end caps.
Verify
seal leakage
in the innerconnect
housing
(11) by
Check
for leakage
at
are blocked
and unit
is full of fluid.
retract,
actuator
shall
be capable
of
If actuator
meets
requirements,
it is
considered acceptable.
Oct 31/83
Page 4 of 6
FAA 4861
Option 2.
cart.
Adjust
external
hydraulic
pressure.
(b)
(c)
Further
checked
Option
verification
of satisfactory assembly can be
by removing return lines and test per Step (d) in
1.
Install
(b)
Move cyclic
actuator
on helicopter.
and collective
controls
through
travel
as
Oct 31/83
Page 5 of 6
HR
FAA 4861
3 PISTON
*PISTON HEADSEAL4
PART NUMBER
30772-124G20N
(OR ALTERNATE
CEC6601-124-75)
-5
CYLINDER-
11 INTERCONNECT HOUSING
6 UPPER
SERVIC
HEAD ASSEMELY
LOWERSERVO 10
HEAD ASSEMBLY
12 MODIFICATIONPLATE
9 PISTON
END CAP8
Figure 1.
Oct 31/83
Page 6 of 6