Professional Documents
Culture Documents
Functional description
Display unit and menu structure
PID-controller
Procedure for parameter setup
Parameter list
DEIF A/S Frisenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fax: +45 9614 9615 info@deif.com www.deif.com
isenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fax: +45 9614 9615 info@deif.com www.deif.com
14 9614 Fax: +45 9614 9615 info@deif.com www.deif.com
1. General information
1.1. Warnings, legal information and safety..................................................................................................7
1.1.1. Warnings and notes ......................................................................................................................7
1.1.2. Legal information and disclaimer ..................................................................................................7
1.1.3. Safety issues ................................................................................................................................7
1.1.4. Electrostatic discharge awareness ...............................................................................................7
1.1.5. Factory settings ............................................................................................................................7
1.2. About the Designer's Reference Handbook...........................................................................................8
1.2.1. General purpose ...........................................................................................................................8
1.2.2. Intended users ..............................................................................................................................8
1.2.3. Contents and overall structure ......................................................................................................8
3. Functional descriptions
3.1. Standard functions...............................................................................................................................10
3.1.1. Standard functions.......................................................................................................................10
3.1.2. Operation modes.........................................................................................................................10
3.1.3. Engine control..............................................................................................................................10
3.1.4. Generator protection (ANSI)........................................................................................................10
3.1.5. Busbar protection (ANSI).............................................................................................................10
3.1.6. Display.........................................................................................................................................10
3.1.7. M-Logic........................................................................................................................................11
3.2. Terminal strip overview........................................................................................................................11
3.2.1. Slot #1, #2, #5 and #6..................................................................................................................12
3.2.2. Slot #3, #4, #7 and #8..................................................................................................................13
3.3. Measurement systems.........................................................................................................................14
3.3.1. Three-phase system....................................................................................................................14
3.3.2. Split phase system.......................................................................................................................15
3.3.3. Single phase system....................................................................................................................15
3.4. Applications..........................................................................................................................................16
3.4.1. Applications and genset modes...................................................................................................16
3.4.2. AMF (no back synchronisation)...................................................................................................17
3.4.3. AMF (with back synchronisation).................................................................................................17
3.4.4. Island operation...........................................................................................................................18
3.4.5. Fixed power/base load.................................................................................................................18
3.4.6. Ramp up with load steps.............................................................................................................20
3.4.7. Freeze power ramp......................................................................................................................20
3.4.8. Peak shaving...............................................................................................................................20
3.4.9. Load takeover..............................................................................................................................22
3.4.10. Mains power export (fixed power to mains)...............................................................................24
3.4.11. Mains transducer ......................................................................................................................25
3.5. Running mode description....................................................................................................................26
3.5.1. Semi-auto mode..........................................................................................................................26
3.5.2. Test mode....................................................................................................................................27
3.5.3. Simple test...................................................................................................................................28
3.5.4. Load test......................................................................................................................................28
3.5.5. Full test........................................................................................................................................28
3.5.6. Manual mode...............................................................................................................................28
3.5.7. Block mode..................................................................................................................................29
3.6. Single-line diagrams.............................................................................................................................30
3.6.1. Application illustration .................................................................................................................30
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5. Additional functions
5.1. Start functions......................................................................................................................................77
5.1.1. Digital feedbacks.........................................................................................................................77
5.1.2. Analogue tacho feedback............................................................................................................78
5.1.3. Oil pressure.................................................................................................................................79
5.2. Breaker types.......................................................................................................................................80
5.3. Breaker spring load time......................................................................................................................81
5.3.1. Principle.......................................................................................................................................82
5.4. Alarm inhibit..........................................................................................................................................83
5.4.1. Run status (6160)........................................................................................................................85
5.5. Access lock..........................................................................................................................................85
5.6. Overlap.................................................................................................................................................86
5.7. Digital mains breaker control................................................................................................................87
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6. Protections
6.1. General...............................................................................................................................................169
6.1.1. General......................................................................................................................................169
6.2. Voltage-dependent (restraint) overcurrent.........................................................................................171
7. PID controller
7.1. Description of PID controller...............................................................................................................172
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7.2. Controllers..........................................................................................................................................172
7.3. Principle drawing................................................................................................................................173
7.4. Proportional regulator.........................................................................................................................174
7.4.1. Speed range..............................................................................................................................174
7.4.2. Dynamic regulation area............................................................................................................175
7.4.3. Integral regulator........................................................................................................................175
7.4.4. Differential regulator..................................................................................................................176
7.5. Load share controller..........................................................................................................................177
7.6. Synchronising controller.....................................................................................................................178
7.7. Relay control......................................................................................................................................179
7.7.1. Relay adjustments.....................................................................................................................180
7.7.2. Signal length..............................................................................................................................181
7.8. Droop mode........................................................................................................................................181
7.8.1. Principle and setup ...................................................................................................................181
7.8.2. Voltage droop example .............................................................................................................182
7.8.3. High droop setting......................................................................................................................183
7.8.4. Low droop setting......................................................................................................................183
7.8.5. Compensation for isochronous governors.................................................................................184
8. Synchronisation
8.1. Synchronisation principles..................................................................................................................185
8.2. Dynamic synchronisation...................................................................................................................185
8.2.1. Close signal...............................................................................................................................186
8.2.2. Load picture after synchronising................................................................................................186
8.2.3. Adjustments...............................................................................................................................187
8.3. Static synchronisation........................................................................................................................188
8.3.1. Phase controller.........................................................................................................................189
8.3.2. Close signal...............................................................................................................................189
8.3.3. Load picture after synchronisation.............................................................................................189
8.3.4. Adjustments...............................................................................................................................190
8.4. GB closing before excitation...............................................................................................................191
8.4.1. Flowchart 1, GB handling..........................................................................................................192
8.4.2. Flowchart 2, TB handling (option G5)........................................................................................193
8.4.3. Genset start actions...................................................................................................................194
8.4.4. Breaker sequence......................................................................................................................194
8.4.5. "Close before excitation" failure.................................................................................................195
8.5. Separate synchronising relay.............................................................................................................196
8.6. Inhibit conditions before synchronising mains breaker.......................................................................197
9. Parameter list
9.1. Related parameters............................................................................................................................199
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General information
1. General information
1.1 Warnings, legal information and safety
1.1.1 Warnings and notes
Throughout this document, a number of warnings and notes with helpful user information will be presented.
To ensure that these are noticed, they will be highlighted as follows in order to separate them from the general text.
Warnings
Warnings indicate a potentially dangerous situation, which could result in death, personal injury or damaged equipment, if certain guidelines are not followed.
Notes
Notes provide general information, which will be helpful for the reader to bear in mind.
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General information
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2.3 Options
2.3.1 Options
The Multi-line 2 product range consists of different basic versions which can be supplemented with the flexible options needed to provide the optimum solution. The options cover e.g. various protections for generator,
busbar and mains, voltage/VAr/PF control, various outputs, power management, serial communication, additional operator display, etc.
A complete list of available options is included in the data sheet. Please see www.deif.com
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Functional descriptions
3. Functional descriptions
3.1 Standard functions
3.1.1 Standard functions
This chapter includes functional descriptions of standard functions as well as illustrations of the relevant application types. Flowcharts and single-line diagrams will be used in order to simplify the information.
The standard functions are listed in the following paragraphs.
Start/stop sequences
Run and stop coil
Relay outputs for governor control
3 x overvoltage (59)
4 x undervoltage (27)
3 x overfrequency (81)
4 x underfrequency (81)
Voltage unbalance (60)
3.1.6 Display
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Functional descriptions
3.1.7 M-Logic
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Functional descriptions
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Functional descriptions
The hardware shown in slot #3 is option M12 and G3. For a detailed description of these options, please refer to the option descriptions.
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Functional descriptions
multi-line AGC
0V
9130 AC config.
3 phase L1L2L3
RESET
Use the
SAVE
or
push-button
Configure the AGC-4 to match the correct measuring system. When in doubt, contact the
switchboard manufacturer for information about the required adjustment.
Adjustment
Description
Adjust to
value
6004
G nom. voltage
400V AC
6041
G transformer
UNOM
6042
G transformer
UNOM
6051
BB transformer
UNOM
6052
BB transformer
UNOM
6053
BB nom. voltage
UNOM
The AGC-4 has two sets of BB transformer settings, which can be enabled individually in this
measurement system.
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Functional descriptions
Adjustment
Description
Adjust to
value
6004
G nom. voltage
120V AC
6041
G transformer
UNOM
6042
G transformer
UNOM
6051
BB transformer
UNOM
6052
BB transformer
UNOM
6053
BB nom. voltage
UNOM
The measurement UL3L1 shows 240V AC. The voltage alarm setpoints refer to the nominal voltage 120V AC, and UL3L1 does not activate any alarm.
The AGC-4 has two sets of BB transformer settings, which can be enabled individually in this
measurement system.
Adjustment
Description
Adjust to
value
6004
G nom. voltage
230V AC
6041
G transformer
UNOM x 3
6042
G transformer
UNOM x 3
6051
BB transformer
UNOM x 3
6052
BB transformer
UNOM x 3
6053
BB nom. voltage
UNOM x 3
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Functional descriptions
The AGC-4 has two sets of BB transformer settings, which can be enabled individually in this
measurement system.
3.4 Applications
3.4.1 Applications and genset modes
This section about applications is to be used for reference using the particular genset mode as
starting point. It is not suitable for reading from beginning to end.
The unit can be used for the applications listed in the table below.
Application
Comment
Standard
Standard
Island operation
Standard
Standard
Peak shaving
Standard
Load takeover
Standard
Standard
Requires option G3
Requires option G5
Remote maintenance
Genset mode
Running mode
Auto
Semi
Test
Man
Block
Island operation
Peak shaving
Load takeover
(X)
Remote maintenance
For a general description of the available running modes, please refer to the chapter "Running
mode description".
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Functional descriptions
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Functional descriptions
For a general description of the available running modes, please refer to the chapter "Running
mode description".
kW
Stop signal
Start signal
t
tRAMP-UP
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Functional descriptions
Delay, step 5
Delay, step 4
Delay, step 3
Delay, step 2
Power [kWh]
Delay, step 1
Stop signal
Power ramp
[%/s]
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Ramp down
Time [sec]
Ramp up, read
From load share
line
GB closed
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Functional descriptions
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Functional descriptions
kW
Peak/total
power
Generator power
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Functional descriptions
Parameters 7020 and 7030 are used to define the starting and stopping point of an application
without power management (option G5). If power management is used, then load-dependent
start and stop parameters will be used. For additional information on load-dependent start and
stop, please refer to the power management manual, "Description of options G4, G5 and G8".
7020 Start generator
Start setpoint:
The start setpoint is in percent of the day and night settings in menu 7000 Mains power.
Delay:
The genset will start when the start setpoint has been exceeded and this delay has expired.
Load:
The minimum load the genset will produce when parallel to mains.
7030 Stop generator
Stop setpoint:
The stop setpoint is in percent of the day and night settings in menu 7000 Mains power.
Delay:
The genset will stop when the stop setpoint has been exceeded and this delay has expired.
For a general description of the available running modes, please refer to the chapter "Running
mode description".
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Functional descriptions
kW
Mains power
Generator power
GB opens
Stop signal
MB opens
Start signal
If the imported load is higher than the nominal genset, an alarm appears and the load takeover
sequence is paused.
Semi-auto mode
When the generator breaker is closed and the mains breaker is opened, the unit will use the nominal frequency as setpoint for the speed governor. If AVR control (option D1) is selected, the nominal voltage is used as
setpoint.
When the generator is paralleled to the mains, it will be controlled so the imported power from the mains will
be kept at 0 kW. If AVR control (option D1) is selected, the setpoint is the adjusted power factor (7050 Fixed
power set).
For a general description of the available running modes, please refer to the chapter "Running
mode description".
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Functional descriptions
Stop signal
Start signal
A 4-20 mA transducer is used for indication of the power exported from the mains, please see "Mains transducer" description later in this document.
Ramp up
Ramp down
kW
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Functional descriptions
When the generator is paralleled to the mains, it will be controlled according to the mains power export setpoint. If AVR control (option D1) is selected, the setpoint is the adjusted power factor (7050 Fixed power
set).
For a general description of the available running modes, please refer to the chapter "Running
mode description".
Mains
Display
Transducer
(TAS-331DG)
Mains
breaker
(MB)
Controller
Consumers
Generator
breaker
(GB)
G
Diesel generator set
How to set up
As mentioned, it is necessary to use multi-input 102 for this purpose.
Set up multi-input 102 for 4-20 mA in parameter 10980, and define the range of the transducer in parameter
7003 and 7004. The range is defined with a min. and max. setting where the min. setting corresponds to 4
mA and the max. setting to 20 mA.
Parameter
Name
Range
7003
20000
7004
-20000
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Functional descriptions
As soon as transducer max. or min. settings are changed to a value different from 0, the controller will use the transducer signal, even in a power management system with a mains controller.
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Command
Functional descriptions
Description
Comment
Start
The start sequence is initiated and continues until the genset starts or the
maximum number of start attempts has been reached. The frequency
(and voltage) will be regulated to make the GB ready to close.
Stop
The cooling
down time is
cancelled if the
stop button is
activated twice.
Close GB
The unit will close the generator breaker if the mains breaker is open,
synchronise and close the generator breaker if the mains breaker is
closed.
When AMF
mode is selected, the unit will
not regulate after
breaker closure.
Open GB
The unit will ramp down and open the generator breaker at the breaker
open point if the mains breaker is closed. The unit will open the generator breaker instantly if the mains breaker is open or the genset mode is
island mode.
Close MB
The unit will close the mains breaker if the generator breaker is open,
synchronise and close the mains breaker if the generator breaker is
closed.
Open MB
Manual
GOV UP
Manual
GOV
DOWN
Manual
AVR UP
Option D1 is required.
Manual
AVR
DOWN
Option D1 is required.
Timer:
Return:
When the test is completed, the unit will return to the selected mode (semi-auto or auto).
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Functional descriptions
7040 Test
Type:
If the timer is set to 0.0 min., the test sequence will be infinite.
If the DG unit is in the stop sequence in test mode and the mode is changed to semi-auto, the
DG will continue to run.
Test mode in island operation (genset mode selected to island mode) can only run "Simple"
and "Full" test.
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Command
Functional descriptions
Description
Comment
Start
The start sequence is initiated and continues until the genset starts
or the maximum number of start attempts has been reached.
No regulation.
Stop
The genset will be stopped. After disappearance of the running signal, the stop sequence will continue to be active in the "extended
stop time" period. The genset is stopped with cooling down time.
Close GB
The unit will close the generator breaker if the mains breaker is
open, and synchronise and close the generator breaker if the mains
breaker is closed.
Open GB
Close MB
The unit will close the mains breaker if the generator breaker is
open, and synchronise and close the mains breaker if the generator
breaker is closed.
Open MB
Manual GOV
UP
Manual GOV
DOWN
Manual AVR
UP
Option D1 is required.
Manual AVR
DOWN
Option D1 is required.
No regulation.
Sync. failure is deactivated.
No regulation.
Sync. failure is deactivated.
It is possible to open and close both the generator breaker and the mains breaker in manual
mode.
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Functional descriptions
Load
Controller
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Functional descriptions
Controller
Load
Controller
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Functional descriptions
Load
Controller
Load
Controller
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Functional descriptions
Load
Controller
Controller
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Controller
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Functional descriptions
Display 2
Busbar
CANbus
Controller
Generator
breaker
(GB 1)
G
Diesel generator set 1
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Generator
breaker
(GB 2)
Controller
G
Diesel generator set 2
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Functional descriptions
Mains
Mains
breaker
(MB)
Controller
Consumers
Tie
breaker
(TB)
Display 1
Display 2
Busbar
CANbus
Generator
breaker
(GB 1)
Controller
G
Diesel generator set 1
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Generator
breaker
(GB 2)
Controller
G
Diesel generator set 2
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Functional descriptions
- Multi mains with two mains, two tie breakers, one bus tie breaker and four gensets
Optional
Optional
AOP 1
AOP 2
Display
AOP 1
Display
Display
Mains 17
AOP 2
Display
Mains 18
CANbus
CANbus
Mains
breaker
(MB 17)
Mains
breaker
(MB 18)
Controller
Controller
CANbus
Load
Load
Tie
Breaker
(TB 17)
Tie
Breaker
(TB 18)
Display 1
Display 2
Display BTB 33
Display 3
Display 4
BTB 33
Busbar
Busbar
CANbus
Generator
breaker
(GB 1)
Controller
G
Diesel generator set 1
CANbus
Generator
breaker
(GB 2)
Controller
G
Diesel generator set 2
Controller
Generator
breaker
(GB 3)
Controller
G
Diesel generator set 3
Generator
breaker
(GB 4)
Controller
G
Diesel generator set 4
The diagram shows four generators, but the system supports up to 16 generators. Please refer
to the option G5 manual for further description of multi mains.
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Functional descriptions
Mains okay
Controller
Consumers
ATS
ON/OFF
Tie
Breaker
(TB)
Display 1
Display 2
Display 3
Controller
Controller
Busbar
CANbus
Controller
G
Diesel generator set 3
- Remote maintenance
Controller
LOAD
Relay
The diagram shows a setup using the remote maintenance box. Please refer to the operators
manual of the remote maintenance box for further description.
3.7 Flowcharts
Using flowcharts, the principles of the most important functions will be illustrated in the next sections. The
functions included are:
Mode shift
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Functional descriptions
MB open sequence
GB open sequence
Stop sequence
Start sequence
MB close sequence
GB close sequence
Fixed power
Load takeover
Island operation
Peak shaving
Mains power export
Automatic Mains Failure
Test sequence
The flowcharts on the following pages are for guidance only. For illustrative purposes, the
flowcharts are simplified in some extent.
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Functional descriptions
Mode shift
enabled
No
Yes
No
Yes
No
Mains failure
Yes
Initiate AMF
sequence
No
Mains OK timer
timed out
Yes
Initiate mains
return sequence
MB close
sequence
Continue in
selected mode
End
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Functional descriptions
MB closed
No
Yes
Load take
over
No
Mains failure
Yes
Deload MB
No
Load = 0
No
Load too
high
Yes
Alarm
Yes
Open MB
MB opened
No
Alarm MB
open failure
Yes
End
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Functional descriptions
Stop conditions
OK
No
Yes
Is GB
closed
No
Yes
Soft open
Failclas
shutdown
No
Yes
Deload DG
No
Load < open
set point
No
Ramp down
timer expired
Yes
Yes
Open GB
GB opened
No
Alarm
Yes
End
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Functional descriptions
No
Stop conditions
OK
Yes
GB open
seq OK
No
Yes
AUTO
mode
No
Yes
No
Cooldown
timer run out
Yes
Run coil
No
Stop relay
Yes
Deactivate
stop relay
Genset
stopped
Activate stop
relay
No
Alarm
Yes
End
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Functional descriptions
Start condition
OK
No
Yes
Start prepare
timer
No
Yes
Start relay
ON
No
Genset started
No
Yes
Yes
Off relay
ON
Run feedback
detected
No
Alarm
Yes
Stop relay timer
timed out
Yes
No
Max start
attempts
No
F/U OK
No
Yes
Ready to
close GB
Yes
Start failure
alarm
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End
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Functional descriptions
Is MB open
No
Yes
Voltage on
mains/bus
No
Yes
Voltage on
gen
No
Yes
GB closed
No
Yes
Back sync ON
Direct close OK
Yes
No
Yes
No
Sync timer
runout
Sync MB
Synchronised
GB open
sequence
No
Yes
Alarm sync.
failure
Alarm GB
open failure
No
Yes
Close MB
MB closed
No
Close failure
alarm
Yes
End
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Functional descriptions
Is GB open
No
Yes
Start seq OK
No
Yes
Single DG
application
No
Island mode
No
Yes
Yes
No
Yes
Yes
Voltage on bus
Voltage on
busbar
No
Yes
No
MB close
No
Yes
TB Present
No
Yes
TB open
Yes
No
Yes
MB open
No
No
Direct closing
OK
Sync GB
Time runout
DG freq match
BB freq
Yes
No
Alarm sync
failure
Yes
Close GB
GB closed
No
Alarm
Yes
End
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Functional descriptions
Activate start
input
Start
sequence
GB close
sequence
Ramp-up to
load set-point
Operation
Deactivate
start input
GB open
sequence
Stop
sequence
End
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Functional descriptions
Activate start
input
Start
sequence
GB close
sequence
Mains load = 0 kW
No
Ramp-up
genset load
Yes
MB open
sequence
Genset
operation
Deactivate
start input
MB close
sequence
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GB open
sequence
Stop
sequence
End
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Functional descriptions
Start input
active
Start
sequence
GB close
sequence
Operation
Start input
deactivated
GB open
sequence
Stop
sequence
End
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Functional descriptions
Mains power
above start
set point
Start
sequence
GB close
sequence
Operation:
produce power
above set point
Mains power
below stop
set point
GB open
sequence
Stop
sequence
End
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Functional descriptions
Activate start
input
Start
sequence
Close GB
sequence
Ramp up to
MPE set point
operation
Deactivate
start input
GB open
sequence
Stop
sequence
End
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Functional descriptions
No
Mains failure
Yes
#7065: start
eng + open MB
No
Yes
Open MB
Start sequence
Start sequence
Open MB
GB close
sequence
GB close
sequence
Mains ok
No
Yes
Time out
DEIF A/S
MB close
sequence
End
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Functional descriptions
Select test
mode
Start sequence
Test timer
No
Engine running No
Yes
Yes
Stop sequence
Freq/voltage OK
No
Yes
Sync of GB
allowed
Engine stopped
No
No
Yes
Return to
running mode,
menu 7043
Sync GB
Opening og MB
allowed
No Ramp up to
P setpoint
Yes
End
DEIF A/S
No
P Mains = 0kW
Yes
Open MB
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Functional descriptions
3.8 Sequences
The following contains information about the sequences of the engine, the generator breaker and, if installed,
the mains breaker. These sequences are automatically initiated if the auto mode is selected, or if the commands are selected in the semi-auto mode.
In the semi-auto mode, the selected sequence is the only sequence initiated (e.g. press the START pushbutton: The engine will start, but no subsequent synchronising is initiated).
The following sequences will be illustrated below:
START sequence
STOP sequence
Breaker sequences
If island operation is selected, the digital input "MB closed" must NOT be activated with a 12/24 volt input
signal. A "mains breaker failure" will occur if the wiring of the mains breaker feedback inputs is wrong.
Refer to our application notes or installation instructions for information about the required
breaker wiring.
We recommend not using small relays for stop coil output. If small relays are used, a resistor
must be mounted across the relay coil to prevent undesirable closing of the relay. This is
caused by the wirebreak function.
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Functional descriptions
Start prepare
tOFF
Crank (starter)
tOFF
Run coil
1 sec.
Stop coil
Running feedback
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Functional descriptions
Start sequence:
Extended start prepare
Start prepare
tOFF
Crank (starter)
tOFF
Run coil
1 sec.
Stop coil
Running feedback
Run coil can be activated from 1...600 sec. before crank (starter) will be executed. In the above
example, the timer is set to 1 sec. (menu 6150).
This means that if e.g. the oil pressure is not primed to the sufficient value, then the crank relay will not engage the starter motor.
The selection is made in setting 6185. For each of the VDO settings, the rule is that the value (oil pressure,
fuel level or water temperature) must exceed the setpoint of setting 6186 before starting is initiated.
If the value in 6186 is set to 0.0, the start sequence is initiated as soon as it is requested.
The diagram below shows an example where the VDO signal builds up slowly and starting is initiated at the
end of the third start attempt.
DEIF A/S
Page 55 of 199
Functional descriptions
Start sequence
Cranking depends on RMI
Start prepare
(3 start attempts)
Stop relay
Crank relay
Run coil
Running feedback
RMI
measurement OK
RMI value
Cranking starts
DEIF A/S
Page 56 of 199
Functional descriptions
Primary running
feedback
Secondary running
feedback
1sec
Start relay (crank)
tAlarm
Alarm
Comment
Stop signal
Start failure
Remove starter feedback
Tacho setpoint.
Running feedback
Digital input.
Running feedback
Tacho setpoint.
Running feedback
Running feedback
Running feedback
Emergency stop
Alarm
Running mode
It is not possible to change the running mode to "block" as long as the genset is running.
If the MPU input is to be used to remove the starter, it has to be set up in menu 6174.
DEIF A/S
Page 57 of 199
Functional descriptions
The only protections that can stop the genset/interrupt the start sequence when the "shutdown
override" input is activated, are the digital input "emergency stop" and the alarm "overspeed
2". Both of these must have the fail class "shut down".
Setpoints related to the start sequence
- Crank failure alarm (4530 Crank failure)
If MPU is chosen as the primary running feedback, this alarm will be raised if the specified rpm is not reached
before the delay has expired.
- Run feedback failure (4540 Run feedb. fail)
If running is detected on the frequency (secondary), but the primary running feedback, e.g. digital input, has
not detected running, this alarm will be raised. The delay to be set is the time from the secondary running
detection and until the alarm is raised.
- Hz/V failure (4550 Hz/V failure)
If the frequency and voltage are not within the limits set in menu 2110 after the running feedback is received,
this alarm is raised when the delay has expired.
- Start failure alarm (4570 Start failure)
The start failure alarm occurs, if the genset has not started after the number of start attempts set in menu
6190.
- Start prepare (6180 Starter)
Normal prepare: The start prepare timer can be used for start preparation purposes, e.g. prelubrication or
preglowing. The start prepare relay is activated when the start sequence is initiated and deactivated when the
start relay is activated. If the timer is set to 0.0 s, the start prepare function is deactivated.
Extended prepare: The extended prepare will activate the start prepare relay when the start sequence is initiated and keep it activated when the start relay activates until the specified time has expired. If the ext. prepare time exceeds the start ON time, the start prepare relay is deactivated when the start relay deactivates. If
the timer is set to 0.0 s, the extended prepare function is deactivated.
Start ON time: The starter will be activated for this period when cranking.
Start OFF time: The pause between two start attempts.
DEIF A/S
Page 58 of 199
Functional descriptions
tCOOL
tstop
Run coil
Running feedback
Sequence initiated
Stop sequence
Stop coil
tCOOL
Stop coil
tstop
Running feedback
Sequence initiated
The stop sequence will be activated if a stop command is given. The stop sequence includes the cooling
down time if the stop is a normal or controlled stop.
DEIF A/S
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Functional descriptions
Description
Cooling
down
Stop
Comment
(X)
Emergency stop
The stop sequence can only be interrupted during the cooling down period. Interruptions can occur in these
situations:
Event
Comment
Mains failure
AMF mode selected (or mode shift selected ON) and auto mode selected.
Auto mode: Island operation and fixed power, load takeover or mains power
export.
Exceeding setpoint
The stop sequence can only be interrupted during the cooling down period.
When the engine is stopped, the analogue speed governor output is reset to the offset value.
Please refer to the mentioned option descriptions.
Setpoints related to the stop sequence
- Stop failure (4580 Stop failure)
A stop failure alarm will appear if the primary running feedback or the generator voltage and frequency are
still present after the delay in this menu has expired.
- Stop (6210 Stop)
Cooling down:
The length of the cooling down period.
Extended stop:
The delay after the running feedback has disappeared until a new start sequence is allowed. The extended
stop sequence is activated any time the Stop button is pressed.
Cool down controlled by engine temperature:
The engine temperature-controlled cool down is to ensure that the engine is cooled down below the setpoint
in menu 6214 "Cool down temperature" before the engine is stopped. This is particularly beneficial if the engine has been running for a short period of time and therefore not reached normal cooling water temperature,
as the cool down period will be very short or none at all. If the engine has been running for a long period, it
will have reached normal running temperature, and the cool down period will be the exact time it takes to get
the temperature below the temperature setpoint in menu 6214.
DEIF A/S
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Functional descriptions
If, for some reason, the engine cannot get the temperature below the temperature setpoint in 6214 within the
time limit in parameter 6211, the engine will be shut down by this timer. The reason for this could be high
ambient temperature.
If the cooling down timer is set to 0.0 s, the cooling down sequence will be infinite.
If the cooling down temperature is set to 0 deg., the cooling down sequence will be entirely
controlled by the timer.
Genset mode
Breaker control
Auto
All
Semi-auto
All
Push-button
Manual
All
Push-button
Block
All
None
Before closing the breakers it must be checked that the voltage and frequency are OK. The limits are adjusted in menu 2110 Sync. blackout.
Setpoints related to MB control
7080 MB control
Mode shift:
When enabled, the AGC will perform the AMF sequence in case of a mains failure regardless of the actual genset mode.
MB close delay:
Back sync.:
Sync. to mains:
Load time:
After opening of the breaker, the MB ON sequence will not be initiated before this delay has expired. Please refer to the description of "Breaker spring load time".
If no MB is represented, then the relays and inputs normally used for MB control become configurable. The power plant constructor (USW) is used for configuration of the plant design if
the application does not include an MB.
AGC without back synchronisation: The GB can only be closed if the mains breaker is open.
The MB can only be closed if the generator breaker is open.
AGC with back synchronisation: If the GB or MB push-button is activated, the AGC will start
synchronising if the generator or mains voltage is present. The GB can close directly if the MB
is open. The MB can close directly if the GB is open.
DEIF A/S
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Functional descriptions
Description
When a mains failure occurs, the mains breaker opens, and the engine starts at
the same time.
Start engine
When a mains failure occurs, the engine starts. When the generator is running
and the frequency and voltage are OK, the MB opens and the GB closes.
Description
Menu number
tFD
tFU
Frequency/voltage OK
6220 Hz/V OK
tFOD
tGBC
GB ON delay
6231 GB control
tMBC
MB ON delay
7082 MB control
Mains OK
tMBC
MB On
GB On
Gen start seq
tFD
tFOD
DEIF A/S
tFU
Mains OK
Page 62 of 199
Functional descriptions
Example 2:
7065 Mains fail control: Start engine
Mains OK
MB On
tMBC
GB On
tGBC
Gen start seq
tFD
Gen stop seq
tFOD
Gen running
Gen f/U OK
Mains failure
detected
DEIF A/S
tFU
Mains OK
Page 63 of 199
Functional descriptions
Condition
Running feedback
Generator frequency/voltage OK
MB open
Mains frequency/voltage OK
GB open
GB ON, synchronising
Running feedback
Generator frequency/voltage OK
MB closed
No generator failure alarms
MB ON, synchronising
Mains frequency/voltage OK
GB closed
No generator failure alarms
MB open
GB OFF, deloading
MB closed
MB OFF, deloading
DEIF A/S
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Alarm
Power
Self check ok
multi-line AGC
Alarm
15
14
INFO
JUMP
G-L1 50.0 Hz
G 0.90I PF
SETUP
Run
13
START
12
STOP
SEMI-AUTO
AMF
V1
400V
150kW
V2
On
V3
Alarm Inh.
VIEW
SEL
LOG
6
Auto
On
Load
BACK
MODE
11
10
1. Shifts the first line displaying in the setup menus. Push 2 sec. to switch to master display in case more
than one display is connected.
2. Moves the cursor left for manoeuvring in the menus.
3. Inreases the value of the selected setpoint (in the setup menu). In the daily use display, this button function is used for scrolling the View lines in V1 or the second line (in the setup menu) displaying of generator values.
4. Selects the underscored entry in the fourth line of the display.
5. Moves the cursor right for manoeuvring in the menus.
6. Decreases the value of the selected setpoint (in the setup menu). In the daily use display, this button
function is used for scrolling the second line displaying of generator values.
7. Changes the menu line (line four) in the display to mode selection.
8. Jumps one step backwards in the menu (to previous display or to the entry window).
DEIF A/S
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9. Displays the LOG SETUP window where you can choose between the Event, Alarm and Battery logs.
The logs are not deleted when the auxiliary supply is switched off.
10. Manual activation of close breaker and open breaker sequence if "SEMI-AUTO" is selected.
11. Manual activation of close breaker and open breaker sequence if "SEMI-AUTO" is selected.
12. Stop of the genset if "SEMI-AUTO" or "MANUAL" is selected.
13. Start of the genset if "SEMI-AUTO" or "MANUAL" is selected.
14. Enters a specific menu number selection. All settings have a specific number attached to them. The
JUMP button enables the user to select and display any setting without having to navigate through the
menus (see later).
15. Shifts the display three lower lines to show the alarm list.
Alarm
Power
10
1
2
Self check ok
multi-line AGC
Alarm
INFO
JUMP
SEMI-AUTO
AMF
G-L1 50.0 Hz
G 0.90I PF
SETUP
Run
V1
400V
150kW
V2
On
Alarm Inh.
VIEW
SEL
LOG
V3
Auto
On
START
4
Load
BACK
STOP
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
MODE
DEIF A/S
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The priority "P00", shown in the lower right corner, is related to the power management option
G4 and G5.
DEIF A/S
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multi-line AGC
SETUP
1.
2.
3.
4.
400
400
G-L1 50 Hz
G-L1 50 Hz
V3
400V
440V
440V
V2
V1
and
push-buttons.
DEIF A/S
Page 68 of 199
multi-line AGC
400
400
400V
f-L1 50.00HZ
2
3
4
PROTECTION SETUP
PROT CTRL I/O SYST
DEIF A/S
Page 69 of 199
For bus/mains
Power factor
Power factor
BB U-L1N
BB U-L1N
BB U-L2N
BB U-L2N
BB U-L3N
BB U-L3N
BB U-L1L2
BB U-L1L2
BB U-L2L3
BB U-L2L3
BB U-L3L1
BB U-L3L1
BB U-MAX
BB U-MAX
BB U-Min
BB U-Min
BB f-L1
BB f-L1
BB AngL1L2-180.0deg
BB AngL1L2-180.0deg
DEIF A/S
Page 70 of 199
P TB A105
Number of GB operations
Number of TB operations
Start attempts
P available
P available
P mains
P mains
P DGs tot
P DGs tot
Number of MB operations
Number of MB operations
Service timer 1
Service timer 2
MPU
Multi-input 1
Multi-input 1
Multi-input 2
Multi-input 2
Multi-input 3
Multi-input 3
Battery asym 1
Battery asym 1
Battery asym 2
Battery asym 2
Power factor
Power factor
Cos Phi
Cos Phi
DEIF A/S
Page 71 of 199
Setup structure
AGC
V.4.00.0
2010-01-02 09.35.54
SETUP
V3
V2
V1
SEL
BACK
CONTROL SETUP
INPUT/OUTPUT SETUP
PROTECTION SETUP
PROT
CTRL
I/O
SYST
PROT
SEL
BACK
I/O
SYST
PROT
SEL
BACK
CTRL
CTRL
BACK
I/O
SYST
SEL
CTRL
I/O
SYST
SEL
BACK
CONTROL SETUP
SYNCHRONISE SETUP
INPUT/OUTPUT SETUP
BINARY INPUT SETUP
SYSTEM SETUP
GENERAL SETUP
SYNC REG
-5.0%
SP DEL OA OB ENA FC
Setup example
The following example illustrates how a specific setting is changed in the setup menu. In this case Reverse
power is the selected parameter.
CTRL
I/O
SYST
BACK
-5.0%
-5.0%
SP DEL OA OB ENA FC
SP DEL OA OB ENA FC
BACK
First entry
YES
Increase no.
Decrease no.
ENTER
NO
DEIF A/S
-5.0
0.0%
SAVE
Increases setting
Decreases setting
Moves the cursor
Page 72 of 199
The genset will shut down if block mode is selected while the genset is running.
DEIF A/S
Page 73 of 199
1. push
AGC
V 4.00.0
2010-01-02
SETUP MENU
SETUP
V3
2. push
AGC
MODE
13:45:18
V2
V 4.00.0
2010-01-02
13:45:18
SEMI-AUTO MODE
V1
SEMI
TST
AUT
MAN
BACK
BLK
or
1. push
0V
2. push
MODE
0V
F-L1 0.00HZ
PROTECTION SETUP
F-L1 0.00HZ
SEMI-AUTO MODE
SEMI
TST
AUT
MAN
BACK
BLK
If "SEL" is pushed, the underlined mode is selected, and the display returns to the original text. In this example the SEMI-AUTO mode is selected.
3. push
AGC
V 4.00.0
2010-01-02
SETUP MENU
SETUP
V3
4. push
AGC
MODE
13:45:18
V2
V 4.00.0
2010-01-02
13:45:18
SEMI-AUTO MODE
V1
SEMI
TST
AUT
MAN
SEL
BLK
or
3. push
DEIF A/S
0V
MODE
4. push
0V
F-L1 0.00HZ
PROTECTION SETUP
F-L1 0.00HZ
SEMI-AUTO MODE
SEMI
TST
AUT
MAN
SEL
BLK
Page 74 of 199
4.6 Password
4.6.1 Password
The unit includes three password levels. All levels can be adjusted in the PC software.
Available password levels:
Password level
Factory setting
Access
Customer
Service
Customer
2000
Service
2001
Master
2002
Master
A parameter cannot be entered with a password that is ranking too low. But the settings can be displayed
without password entry.
Each parameter can be protected by a specific password level. To do so, the PC utility software must be
used. Enter the parameter to be configured and select the correct password level.
DEIF A/S
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The password level can also be changed from the parameter view in the column "Level".
If the password level is not entered, it is not possible to enter the parameters.
The customer password can be changed in jump menu 9116. The service password can be
changed in jump menu 9117. The master password can be changed in jump menu 9118.
The factory passwords must be changed if the operator of the genset is not allowed to change
the parameters.
It is not possible to change the password at a higher level than the password entered.
DEIF A/S
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Additional functions
5. Additional functions
5.1 Start functions
The unit will start the genset when the start command is given. The start sequence is deactivated when the
remove starter event occurs or when the running feedback is present.
The reason for having two possibilities to deactivate the start relay is to be able to delay the alarms with run
status.
If it is not possible to activate the run status alarms at low revolutions, the remove starter function must be
used.
An example of a critical alarm is the oil pressure alarm. Normally, it is configured according to the shutdown
fail class. But if the starter motor has to disengage at 400 RPM, and the oil pressure does not reach a level
above the shutdown setpoint before 600 RPM, then, obviously, the genset would shut down if the specific
alarm was activated at the preset 400 RPM. In that case, the running feedback must be activated at a higher
number of revolutions than 600 RPM.
RPM
RPM
1000
600
Running
Oil pressure
Remove starter
400
DEIF A/S
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Additional functions
RPM
RPMNOM
RPM
Run. feedback
t
Firing speed
The diagram illustrates how the digital running feedback (terminal 117) is activated when the engine has
reached its firing speed.
Remove starter
When the digital remove starter input is present, the start relay is deactivated and the starter motor will be
disengaged.
RPM
RPMNOM
RPM
Run. feedback
Remove starter
t
Firing speed
Running
The diagram illustrates how the remove starter input is activated when the engine has reached its firing
speed. At the running speed, the digital running feedback is activated.
The remove starter input must be configured from a number of available digital inputs.
The running feedback is detected by either the digital input (see diagram above), frequency
measurement above 32 Hz, RPM measured by magnetic pick-up or EIC (option H5/H7).
DEIF A/S
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Additional functions
Running feedback
The diagram below shows how the running feedback is detected at the firing speed level. The factory setting
is 1000 RPM (6170 Running detect.).
RPM
RPMNOM
RPM
Run. feedback,
menu 4301
t
Firing speed
Notice that the factory setting of 1000 RPM is higher than the RPM level of starter motors of
typical design. Adjust this value to a lower value to avoid damage of the starter motor.
Remove starter input
The drawing below shows how the setpoint of the remove starter is detected at the firing speed level. The
factory setting is 400 RPM (6170 Running detect.).
RPM
RPMNOM
RPM
Run. feedback,
menu 4301
Remove starter,
menu 6161
t
Firing speed
Running
The number of teeth on the flywheel must be adjusted in menu 6170 when the MPU input is
used.
DEIF A/S
Page 79 of 199
Additional functions
Running feedback
RPM / Oil pressure
RPMNOM
RPM
Run detection
Oil pressure
menu 6175
t
Firing speed
RPMNOM
RPM
Run detection
Oil pressure
menu 6175
Remove starter,
menu 6161
t
Firing speed
Running
The remove starter function can use the MPU or a digital input.
DEIF A/S
Page 80 of 199
Additional functions
Pulse
This type of signal is most often used combined with circuit breaker. With the setting pulse the AGC will use
the close command and the open command relay. The close breaker relay will close for a short time for closing of the circuit breaker. The open breaker relay will close for a short time for opening of the breaker.
External/ATS no control
This type of signal is used to indicate the position of the breaker, but the breaker is not controlled by the AGC.
Compact
This type of signal will most often be used combined with a compact breaker, a direct controlled motor driven
breaker. With the setting compact the AGC will use the close command and the open command relay. The
close breaker relay will close for a short time for the compact breaker to close. The breaker off relay will close
for the compact breaker to open and hold it closed long enough for the motor in the breaker to recharge the
breaker. If the compact breaker is tripped externally, it is recharged automatically before next closing.
If compact breaker is selected, the length of breaker open signal can be adjusted. This can be
done in menu 2160/2200.
DEIF A/S
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Additional functions
If the breaker needs time to reload the spring after it has opened, then the AGC can take this delay into account. This can be controlled through timers in the AGC or through digital feedbacks from the breaker, depending on the breaker type.
5.3.1 Principle
The diagram shows an example where a single AGC in island mode is controlled by the AUTO start/stop input.
This is what happens: When the AUTO start/stop input deactivates, the GB opens. The AUTO start/stop is
reactivated immediately after the GB has opened, e.g. by the operator through a switch in the switchboard.
However, the AGC waits a while before it issues the close signal again, because the spring load time must
expire (or the digital input must be activated - not shown in this example). Then the AGC issues the close
signal.
GB closed
GB open
Auto Start/stop ON
DEIF A/S
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Additional functions
DEIF A/S
Page 83 of 199
Additional functions
Description
M-logic outputs: Conditions are programmed in M-logic
Inhibit 2
Inhibit 3
GB ON (TB ON)
Run status
MB ON
MB OFF
Parallel
Not parallel
In this example, inhibit is set to Not run status and GB ON. Here, the alarm will be active when the generator
has started. When the generator has been synchronised to the busbar, the alarm will be disabled again.
The inhibit LED on the unit and on the display will activate when one of the inhibit functions is
active.
DEIF A/S
Page 84 of 199
Additional functions
Function inputs such as running feedback, remote start or access lock are never inhibited. Only alarm inputs can be inhibited.
The tie breaker unit has no running detection that can be configured, so the only inhibit functions are the binary input and the TB position.
tRUN
Run. feedback
t
Alarms active
DEIF A/S
Page 85 of 199
Additional functions
The stop push-button is not active in semi-auto mode when the access lock is activated. For
safety reasons it is recommended to install an emergency stop switch.
AOP buttons are not locked when access lock is activated.
5.6 Overlap
The purpose of the overlap function is to be able to define a maximum paralleling time between the generator
and the mains supply.
The function is typically used if there are local requirements to maximum allowed paralleling time.
The overlap function is only available in the automatic mains failure and load takeover genset
modes.
MB
t
GB
The diagram shows that when the generator breaker is synchronised, the mains breaker will be opened automatically after a time delay (t). Later the mains breaker is synchronised, and the generator breaker is opened
after the time delay (t).
The time delay is measured in seconds and can be adjusted from 0.10 to 99.90 seconds.
The same time delay is used for both generator and mains breaker synchronisation.
If the function is used in a Power Management (option G5) application, then the overlap will occur between the mains breaker and the tie breaker on the AGC mains.
The time delay typed in the setpoint is a maximum time. This means that if 0.10 seconds are
used, the two breakers will never be closed at the same time for a longer delay than the setpoint.
The short time parallel function is set up in 2760 Overlap.
DEIF A/S
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Additional functions
No
MB input
configured
Yes
Mains OK
delay
Expired
MB control
input
No
No
ON
Yes
Yes
MB and GB
operation
Sequence
DEIF A/S
Page 87 of 199
Additional functions
To start in AUTO mode, the "Auto start/stop" command can be programmed in M-logic or in the
input settings.
The time-dependent commands are flags that are raised when the command timer is in the active period.
Select the correct relay number in output A and output B and enable the function. Change the relay function
to limit in the I/O menu. Then the relay will activate, but no alarm will appear.
DEIF A/S
Page 88 of 199
Additional functions
If the relay function is not changed to "limit" function, an alarm will appear at every running
situation.
DEIF A/S
Page 89 of 199
Additional functions
P [KW]
MAX
DBH
HYSH
SLPL
Fixed Power Setpoint
SLPH
HYSL
DBL
MIN
(Fnom-fact)*100/fact [%]
10%
9%
8%
7%
6%
5%
4%
3%
2%
1%
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
The above vector diagram is configured with the parameter settings as in the following table.
The curve can be designed inside MIN/MAX [kW] area.
Menu
Settings
Name
Description
7051
450
kW
7121
DBL[%]
7122
DBH[%]
7123
HYSL[%]
7124
HYSH[%]
7131
150
MIN[kW]
7132
900
MAX[kW]
7133
50
SLPL[kW/%]
Slope low. The setting determines the increase/decrease of power reference per percentage the actual frequency drops below nominal frequency.
7134
-50
SLPH[kW/%]
Slope high. The setting determines the increase/decrease of power reference per percentage the actual frequency rises above nominal frequency.
7143
ON
Enable
DEIF A/S
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Additional functions
DEIF A/S
Page 91 of 199
Additional functions
Input
Multi-input 102 (slot #7)
Multi-input 105 (slot #7)
Multi-input 108 (slot #7)
Comment
0-40V DC
4-20 mA
Pt100/1000
VDO
Digital
4-20 mA
Multi-input (M16.X)
0-5V DC
4-20 mA
Pt100
Water temp.
Oil temp.
M-Logic
Select the needed inputs in 6240-6250-6260 Power derate.
Refer to the type label for information about engine interface selection.
DEIF A/S
Page 92 of 199
Additional functions
PNOM
PLIMIT
mA
0
10
16
20
Start
derate
PNOM
PLIMIT
mA
0
10
Start
increase
16
20
The genset is derated when the control value is lower than the setpoint (in the example above the control
value is an mA signal).
The derate characteristic is selected in 6240/6250/6260 Power derate
Setting OFF:
Setting ON:
DEIF A/S
Inverse characteristic
Proportional characteristic
Page 93 of 199
Additional functions
5.13.1 Description
The function is enabled and configured in 6290 Idle running. It has to be noted that the governor itself must
handle the idle speed based on a digital signal from the unit (see the principle diagram below).
When the function is enabled, two digital inputs are used for control purposes:
No.
Input
Description
This input is used to change between idle speed and nominal speed. This input
does not prevent the genset from stopping - it is only a selection between idle
and nominal speed.
When this input is activated, the genset will start. It will not be able to stop as
long as this input is activated.
If the idle run function is selected by means of timer, the low speed input is overruled.
One extra relay output must be available on the unit. Notice that this is option-dependent.
Turbo chargers not originally prepared for operating in the low speed area can be damaged if
the genset is running in "idle run" for too long.
DEIF A/S
Page 94 of 199
Additional functions
Start/stop
gen-set
High/low
speed
selection
Low speed
input
relay
Multi-line 2
GOVERNOR
Temperature
control input
Actuator
5.13.2 Examples
Idle speed during starting and stopping
In this example both the start and the stop timers are activated.
The start and stop sequences are changed in order to let the genset stay at the idle level before speeding up.
It also decreases the speed to the idle level for a specified delay time before stopping.
RPM
1500
tSTART
tSTOP
300
t
Start
Stop
DEIF A/S
Page 95 of 199
Additional functions
RPM
1500
300
t
Start
Stop
The oil pressure alarm (VDO oil) will be enabled during idle run if set to "ON".
5.13.4 Inhibit
The alarms that are deactivated by the inhibit function are inhibited in the usual manner, except for the oil
pressure alarms; VDO oil 102, 105 and 108 which are active during "idle run" as well.
DEIF A/S
Page 96 of 199
Additional functions
5.13.7 Start
Start
No
No starting
No
Temp control ON
Auto
start/stop
ON
Yes
Start the
Genset
Yes
Start the
Genset
Idle timer on
Yes
No
Timer expired
No
Lowspeed ON
No
Yes
Yes
Genset running
at idle speed
Genset running
at f Nom
End
DEIF A/S
Page 97 of 199
Additional functions
5.13.8 Stop
Start
Auto
start/stop
OFF
No
Temp control
OFF
Yes
No
Genset running
at idle speed
Yes
Genset stop
sequence
No
Lowspeed ON
Idle timer on
No
Yes
Yes
Genset running
at idle speed
No
Idle timer
expired
Yes
Genset stop
sequence
End
This setpoint +/- the hysteresis is the start and stop points for the engine heater.
Output A:
Input type:
DEIF A/S
Page 98 of 199
Additional functions
Hysteresis:
This decides how big a deviation from the setpoint is needed to activate/deactivate the engine
heater.
Enable:
Principle diagram:
43C
37C
Engine heater
relay
Start attempt
DG running
The engine heater function is only active when the engine is stopped.
DEIF A/S
Page 99 of 199
Setting
Additional functions
Description
Comment
6401 Start
Start time.
6402 Stop
Stop time.
6403 Difference
6404 Compensation
6405 Enable
+/- value.
The compensation frequency must be adjusted to a value higher than the dead band setting.
6403 = 30 seconds
6404 = +/- 0.1 Hz
DEIF A/S
Additional functions
UBATTERY
tBAT TEST
tBAT TEST
Alarm
Cancel test
t
Test 1
Test 2
The drawing shows that test #1 is carried out without a large voltage drop of the battery voltage, whereas test
#2 reaches the alarm setpoint.
As there is no reason to wear the battery down even more, the test stops when the battery test alarm occurs.
The test is typically used at periodical intervals, e.g. once every week. The engine must be at a standstill
when the test is started. Otherwise, the test command will be ignored.
The stop relay will act depending on the coil type:
Stop coil:
Run coil:
The drawing below shows that when the test is started, the start relay activates making the engine turn.
Start relay
Stop coil
or
Run coil
Start test
DEIF A/S
Additional functions
If AUTO mode is selected, the mains failure sequence will be initiated if a mains failure occurs
during the battery test.
The following seven battery applications are supported. The shown applications are merely examples the
choice of multi-input (MI) or power supply input is configurable in menu 6410.
DEIF A/S
Additional functions
Application 2:
Application 1:
Multi-line 2
Multi-line 2
AUX
MI 2
MI 1
E F
AUX
MI 1
A
E
-
B
-
Start/Manoeuvre
battery
Start/Manoeuvre
battery
Application 3:
Application 4:
Multi-line 2
Multi-line 2
AUX
AUX
MI 3
MI 1
E
A
-
B C
-
MI 1
E
- + - +
Manoeuvre battery
Start battery
Manoeuvre battery
Application 5:
Multi-line 2
AUX
MI 2
MI 1
E F
Manoeuvre battery
DEIF A/S
Additional functions
Application 6:
Application 7:
Multi-line 2
MI 3
MI 2
MI 1
B C
EF D
AUX
A
Multi-line 2
AUX
MI 2
MI 1
E F
MI 3
B C
- +
- +
-+
-+
- +
- +
- + - +
- +
- +
-+
-+
- +
- +
- + - +
Manoeuvre battery
Start battery
Manoeuvre battery
Start battery
Application 1:
Multi-line 2
AUX
MI 1
A
E
-
B
-
Start/Manoeuvre
battery
The power supply measurement is used as the reference RF1 (point A and B) in menu 6432 and multi-input 1
is used as the type T1 (point A and E) in menu 6431. By making these measurements it is possible to calculate the voltage between E and B. This gives a full picture of battery voltages, e.g.:
Measured value A/B (RF1) = 21V DC
Measured value A/E (T1) = 12V DC
Calculated value E/B (RF1 T1) = 9V DC
Battery asymmetry = E/B (RF1*1/2) = 9 (21*1/2) = -1.5V DC
It is expected that the multi-inputs used for the battery asymmetry are configured to "0-40V
DC".
The selection power supply is referring to the supply on terminals 1 and 2.
Battery asymmetry alarm
Alarms for battery asymmetry 1 and 2 are set up in menus 6440 and 6450.
DEIF A/S
Additional functions
The setpoint in menus 6440 and 6450 is only set in positive values, however, it will also trigger
if the battery asymmetry calculation results in a negative value.
5.17 Ventilation
This function can be used to control the cooling of the engine. The purpose is to use a multi-input for measuring the cooling water temperature and that way activate an external ventilation system to keep the engine below a maximum temperature. The functionality is shown in the below diagram.
Setpoints available (6460 Max ventilation):
Setpoint:
Output A (OA):
Hysteresis:
The number of degrees the temperature has to be below the setpoint in order to deactivate the relay set in OA.
Enable:
The type of input to use for the temperature measurement is selected in menu 6323 Engine
heater.
95C
85C
Relay
DEIF A/S
Additional functions
When the input is active, the alarm will be activated when this delay has expired.
Parallel:
OFF: Only AMF start sequence is blocked when the input is active.
ON: All start sequences, regardless of running mode, are blocked when the input is active.
Output A:
Output B:
Enable:
Fail class:
When the input is active and the delay has expired, the genset will trip the breaker, cool
down and stop. The function is active regardless of the "Enable" setting.
Output A:
Output B:
Enable:
Fail class:
DEIF A/S
Additional functions
Name
Function
6551
6552
6553
6554
Output A
The output relay to be used for control of the fuel pump. The selected relay
activates below the start limit and deactivates above the stop level.
6555
Type
The multi-input or external analogue input to be used for the fuel level sensor.
Choose multi-input if 4-20 mA is used.
Choose "auto detection" if an RMI is used.
6556
Fail class
DEIF A/S
Additional functions
The below drawing shows how the fuel pump is activated when the level reaches 20% and stopped again
when the level has reached 80%.
Fuel level
80%
20%
Time
level, 2%
level, 2%
tFill check
DEIF A/S
Additional functions
Action
Alarm
horn relay
Alarm
display
Deload
Trip of
gen.
breaker
1 Block
2 Warning
3 Trip GB
4 Trip + stop
5 Shutdown
6 Trip MB
7 Safety stop
8 Trip MB/GB
Trip of
mains
breaker
Coolingdown
genset
Stop
genset
X
X
X
(X)
X
(X)
The table illustrates the action of the fail classes. If, for instance, an alarm has been configured with the "shutdown" fail class, the following actions occur.
DEIF A/S
Additional functions
Action
Block MB sequence
Block GB sequence
2 Warning
3 Trip GB
4 Trip + stop
5 Shutdown
6 Trip MB
X
X
7 Safety stop
8 Trip MB/GB
(X)
(X)
In addition to the actions defined by the fail classes, it is possible to activate one or two relay
outputs if additional relays are available in the unit.
The fail class "Trip MB/GB" will only block engine start and GB sequence if there is no mains
breaker present.
DEIF A/S
Additional functions
the measured load of the generator set (high load and overload)
the measured current of the generator set
the measured frequency at the busbar
The load groups are tripped as three individual load groups. This means that the trip of load group no. 1 has
no direct influence on the trip of load group no. 2. Only the measurement of either the busbar frequency or
the load/current on the generator set is able to trip the load groups.
Trip of the NEL groups due to the load of a running generator set will reduce the load on the busbar and thus
reduce the load percentage on the running generator set. This may prevent a possible blackout at the busbar
caused by an overload on the running generator set. The current trip will be selected in case of inductive
loads and unstable power factor (PF <0.7) where the current is increased.
Trip of the NEL groups due to a low busbar frequency will reduce the real power load at the busbar and thus
reduce the load percentage on the generator set. This may prevent a possible blackout at the busbar.
For output setup, please refer to the description of outputs.
Running hours:
The number of running hours to activate the alarm. The service timer alarm will be activated as soon as the running hours have been reached.
Day:
The number of days to activate the alarm if the running hours are not reached before
this number of days, the alarm will still be activated. The service timer alarm will be activated at 8:00 AM on the day the alarm expires.
DEIF A/S
Additional functions
Fail class:
Output A:
Reset:
Enabling this will reset the service timer to zero. This must be done when the alarm is
activated.
Normal range
< 3mA
4-20 mA
> 21 mA
0V DC
N/A
VDO configurable
P100
P1000
Level switch
Principle
The illustration below shows that when the wire of the input breaks, the measured value will drop to zero.
Then the alarm will occur.
DEIF A/S
Additional functions
Input signal
(mA, C,b, %)
Upper failure
limit
Wire failure
Lower failure
limit
Wire failure
t
Wire break
DEIF A/S
Additional functions
M4 (standard)
Input function
Auto
Semi
Test
Man
Block
Configurable
Input type
Configurable
Constant
Shutdown override
Access lock
Configurable
Constant
Running feedback
Configurable
Constant
Remote start
Configurable
Pulse
Remote stop
Configurable
Pulse
Semi-auto
Test
Auto
Manual
10
Block
11
Remote GB ON
12
Configurable
Pulse
Configurable
Pulse
Configurable
Pulse
Configurable
Pulse
Configurable
Constant
Configurable
Pulse
Remote GB OFF
Configurable
Pulse
13
Remote MB ON
Configurable
Pulse
14
Remote MB OFF
Configurable
Pulse
15
Configurable
Constant
16
Auto start/stop
Configurable
Constant
17
Remove starter
Configurable
Constant
18
Configurable
Pulse
19
Manual GOV up
Configurable
Constant
20
Configurable
Constant
21
Manual AVR up
Configurable
Constant
22
Configurable
Constant
23
GB position ON
Not configurable
Constant
24
GB position OFF
Not configurable
Constant
25
MB position ON
Not configurable
Constant
26
MB position OFF
Not configurable
Constant
27
Emergency stop
Not configurable
Constant
28
Low speed
Configurable
Constant
29
Temperature control
Configurable
Constant
30
Battery test
Configurable
Pulse
DEIF A/S
X
X
X
X
Additional functions
Input function
Auto
Semi
Test
Man
Block
31
Mains OK
32
External f control
33
External P control
34
External PF control
35
Configurable
Input type
Configurable
Pulse
Configurable
Constant
Configurable
Constant
Configurable
Constant
External U control
Configurable
Constant
36
External Q power
Configurable
Constant
37
MB close inhibit
Configurable
Constant
38
Configurable
Constant
39
Configurable
Constant
40
Configurable
Constant
41
Start enable
Configurable
Constant
42
Alternative start
Configurable
Constant
43
Switchboard error
Configurable
Constant
44
Total test
Configurable
Constant
45
GB spring loaded
Configurable
Constant
46
MB spring loaded
Configurable
Constant
47
Configurable
Constant
48
Configurable
Constant
49
Configurable
Constant
50
Configurable
Constant
51
Deload
Configurable
Constant
52
Configurable
Pulse
53
Configurable
Constant
54
Configurable
Constant
55
Secured ON
Configurable
Pulse
56
Secured OFF
Configurable
Pulse
57
Base load
Configurable
Constant
DEIF A/S
Additional functions
4. Remote start
This input initiates the start sequence of the genset when semi-auto or manual mode is selected.
5. Remote stop
This input initiates the stop sequence of the genset when semi-auto or manual mode is selected. The genset
will stop without cooling down.
6. Semi-auto
Changes the present running mode to semi-auto.
7. Test
Changes the present running mode to test.
8. Auto
Changes the present running mode to auto.
9. Manual
Changes the present running mode to manual.
10. Block
Changes the present running mode to block.
When block mode is selected, the running mode cannot be changed by activating the digital
inputs.
11. Remote GB ON
The generator breaker ON sequence will be initiated and the breaker will synchronise if the mains breaker is
closed, or close without synchronising if the mains breaker is opened.
12. Remote GB OFF
The generator breaker OFF sequence will be initiated. If the mains breaker is opened, then the generator
breaker will open instantly. If the mains breaker is closed, the generator load will be deloaded to the breaker
open limit followed by a breaker opening.
13. Remote MB ON
The mains breaker ON sequence will be initiated and the breaker will synchronise if the generator breaker is
closed, or close without synchronising if the generator breaker is opened.
14. Remote MB OFF
The mains breaker OFF sequence will be initiated, and the breaker will open instantly.
15. Remote alarm acknowledge
Acknowledges all present alarms, and the alarm LED on the display stops flashing.
16. Auto start/stop
The genset will start when this input is activated. The genset will be stopped if the input is deactivated. The
input can be used when the unit is in island operation, fixed power, load takeover or mains power export and
the AUTO running mode is selected.
17. Remove starter
The start sequence is deactivated. This means the start relay deactivates, and the starter motor will disengage.
DEIF A/S
Additional functions
DEIF A/S
Additional functions
DEIF A/S
Additional functions
DEIF A/S
Additional functions
5.27 Outputs
The unit has a number of output functions which can be configured to any available relay.
Output function
Auto
Semi
Test
Man
Block
Configurable
Output type
HC 1 ack.
Configurable
Pulse
HC 2 ack.
Configurable
Pulse
Trip NEL 1
Configurable
Pulse
Trip NEL 2
Configurable
Pulse
Trip NEL 3
Configurable
Pulse
DEIF A/S
Additional functions
5.28 Multi-inputs
The AGC unit has three multi-inputs which can be configured to be used as the following input types:
1.
2.
3.
4.
5.
6.
7.
8.
4-20 mA
0-40V DC
Pt100
Pt1000
VDO oil
VDO water
VDO fuel
Digital
The function of the multi-inputs can only be configured in the PC utility software.
For each input two alarm levels are available, the menu numbers of the alarm settings for each multi-input is
controlled by the configured input type as seen in the following table.
Input type
Multi-input 102
Multi-input 105
Multi-input 108
4-20 mA
4120/4130
4250/4260
4380/4390
0-40V DC
4140/4150
4270/4280
4400/4410
Pt100/Pt1000
4160/4170
4290/4300
4420/4430
VDO oil
4180/4190
4310/4320
4440/4450
VDO water
4200/4210
4330/4340
4460/4470
VDO fuel
4220/4230
4350/4360
4480/4490
3400
3410
3420
Digital
Only one alarm level is available for the digital input type.
5.28.1 4-20 mA
If one of the multi-inputs has been configured as 4-20 mA, the unit and range of the measured value corresponding to 4-20 mA can be changed in the PC utility software in order to get the correct reading in the display.
5.28.2 0-40V DC
The 0-40V DC input has primarily been designed to handle the battery asymmetry test.
5.28.3 Pt100/1000
This input type can be used for heat sensor, e.g. cooling water temp. The unit of the measured value can be
changed from Celsius to Fahrenheit in the PC utility software in order to get the desired reading in the display.
DEIF A/S
Additional functions
These various types of VDO inputs are available for all multi-inputs:
VDO oil:
VDO water:
VDO fuel:
Oil pressure
Cooling water temperature
Fuel level sensor
For each type of VDO input it is possible to select between different characteristics including a configurable.
Type 1
Type 2
Type 3
Bar
psi
10.0
10.0
0.5
27.2
1.0
15
44.9
1.5
22
62.9
2.0
29
81.0
2.5
36
99.2
3.0
44
117.1
3.5
51
134.7
4.0
58
151.9
4.5
65
168.3
5.0
73
184.0
6.0
87
124.3
7.0
102
140.4
8.0
116
155.7
9.0
131
170.2
10.0
145
184.0
31.3
51.5
71.0
89.6
107.3
The configurable type is configurable with eight points in the range 0-480 . The resistance as
well as the pressure can be adjusted.
If the VDO input is used as a level switch, then be aware that no voltage must be connected to
the input. If any voltage is applied to the VDO inputs, it will be damaged. Please refer to the
Application Notes for further wiring information.
DEIF A/S
Additional functions
VDO sensor
type
Temperature
Type 1
Type 2
Type 3
Type 4
40
104
291.5
480.7
69.3
50
122
197.3
323.6
60
140
134.0
222.5
70
158
97.1
157.1
80
176
70.1
113.2
90
194
51.2
83.2
100
212
38.5
62.4
110
230
29.1
47.6
120
248
22.4
36.8
130
266
28.9
140
284
22.8
150
302
18.2
36.0
19.8
11.7
7.4
The configurable type is configurable with eight points in the range 0-480 . The temperature
as well as the resistance can be adjusted.
If the VDO input is used as a level switch, then be aware that no voltage must be connected to
the input. If any voltage is applied to the VDO inputs, it will be damaged. Please refer to the
Application Notes for further wiring information.
Resistance
0%
78.8
100%
1.6
VDO sensor type
Type 2
Value
Resistance
0%
100%
180
If the VDO input is used as a level switch, then be aware that no voltage must be connected to
the input. If any voltage is applied to the VDO inputs, it will be damaged. Please refer to the
Application Notes for further wiring information.
DEIF A/S
Additional functions
Type configurable
Resistance
0
10
20
30
40
50
60
70
80
90
100
The configurable type is configurable with eight points in the range 0-480 . The value as well
as the resistance can be adjusted.
Setpoint 7
Setpoint 6
Setpoint 5
Setpoint 4
Setpoint 3
Setpoint 2
Setpoint 1
1
Value
(bar, C or %)
Setpoints
DEIF A/S
Additional functions
5.28.9 Configuration
The eight curve settings for the configurable VDO inputs cannot be changed in the display, but only in the PC
utility software. The alarm settings can be changed both in the display and in the PC utility software. In the
PC utility software the configurable inputs are adjusted in this dialogue box:
Adjust the resistance of the VDO sensor at the specific measuring value. In the example above the adjustment is 10 at 0.0 bar.
DEIF A/S
Additional functions
1. Set up the multi-input for 4-20 mA. This is done in menu 10980-11000 for multi-input 102-108 and in
menu 11120-11190 for option M15 or M16.
2. Now the scaling parameters are available in menu 11010-11110.
3. Activate the AUTO SCALE enable check box when setting up the inputs. This means that the reading remains the same - but decimals are added.
4. Deactivating AUTO SCALE will make the reading smaller by a factor of 10 for each decimal added.
5. Then the alarm parameters for the multi-inputs can be configured.
6. A parameter file (usw file) should always be saved without the AUTO SCALE enabled.
The setup of the multi-inputs and alarm parameters must be done in the above order. If not, the
alarm levels will be wrong.
Setting up decimals:
No decimals:
0-5 bar oil pressure transducer (4-20 mA)
Decimals = 0
Without use of decimals, the setpoint can only be adjusted in steps of one bar, which gives a very rough
range of setting.
The display will show 0...5 bar in the measuring range 4...20 mA.
One decimal:
0-5 bar oil pressure transducer (4-20 mA)
Decimals = 1
DEIF A/S
Additional functions
The three dots to the left of the figures is a button. Scale the input as required, e.g. 0-5 bar:
DEIF A/S
Additional functions
In order to get the alarm input to work again after changing the "decimal setting", it is necessary to make a
readjustment of the alarm:
Therefore, when selecting decimals, the selection of AUTO SCALE depends on whether the alarm inputs are
already set up. If they are set up, it is a good idea to select AUTO SCALE. If they are not set up, it is voluntary if AUTO SCALE is selected.
Reload parameters:
It is necessary to upload the parameters from the device to the computer after changing the scale (no decimal/one decimal/two decimal) settings. This is in order to refresh the parameter list so the alarm settings
present the correct value:
In the example shown above, the value can be adjusted with one decimal. If the parameters were not refreshed, it would still only be possible to adjust the setpoint without decimals.
Save the parameter file:
A parameter file (usw file) should always be saved without the AUTO SCALE enabled.
After having set up the 4-20 mA inputs (HW as well as alarms), the parameter file should be uploaded from
the device to the PC and then saved. In this way, the AUTO SCALE is then deactivated (automatically
cleared by the device), and the settings will not be modified again if the parameters are reloaded to the device.
If the file is saved with the AUTO SCALE enabled, then the minimum and maximum values of the alarm will
be affected (multiplied by 10 or 100) at the next use of the parameter file (under certain conditions).
5.28.11 Digital
If the multi-inputs are configured to "Digital", they become available as a configurable input.
DEIF A/S
Additional functions
P-Q Setp
P-Q Reg.
0
100%
50%
0V
100%
60%
GOV
AVR
DEIF A/S
Additional functions
+ V DC
Alarm
input
Multi-line 2
Dig in
Relayout
Com
DEIF A/S
Additional functions
DEIF A/S
Additional functions
Condition
BLOCK
SIMPLE TEST
Comment
LOAD TEST
FULL TEST
SIMPLE TEST ###.#min
ISLAND ACTIVE
AMF MAN
AMF SEMI
AMF ACTIVE
LTO ACTIVE
MPE ACTIVE
GB ON BLOCKED
SHUTDOWN OVERRIDE
DEIF A/S
Additional functions
Status text
Condition
Comment
ACCESS LOCK
GB TRIP EXTERNALLY
An external trip is
logged in the
event log
MB TRIP EXTERNALLY
An external trip is
logged in the
event log
IDLE RUN
COMPENSATION FREQ.
Compensation is active
DELOAD
START PREPARE
START RELAY ON
MAINS FAILURE
Hz/V OK IN ###s
COOLING DOWN
DEIF A/S
The frequency is
not at the nominal
setting
Additional functions
Status text
GENSET STOPPING
Condition
Comment
ADAPT IN PROGRESS
SETUP IN PROGRESS
SETUP COMPLETED
RAMP TO #####kW
DERATED TO #####kW
PREPARING ETHERNET
PREPARING ENGINE IF
Preparing engine IF
PROGRAMMING MLOGIC
UNEXPECTED GB ON BB
DEIF A/S
There is no failure
on the mains during this sequence
Additional functions
Condition
Comment
DG unit
BLACKOUT ENABLE
UNIT STANDBY
DELOADING BTB XX
SYNCHRONISING TB XX
TB XX is synchronising.
SYNCHRONISING MB XX
MB XX is synchronising.
SYNCHRONISING BTB XX
BTB XX is synchronising.
Mains unit
UNIT STANDBY
TB TRIP EXTERNALLY
An external trip is
logged in the event
log.
BTB unit
DIVIDING SECTION
SEMI OPERATION
AUTO OPERATION
An external trip is
logged in the event
log.
All units
BROADCASTING APPL. #
RECEIVING APPL. #
DEIF A/S
Broadcasts one of
the four applications from one unit
to the rest of the
AGCs in the power
management system.
Additional functions
Status text
Condition
BROADCAST COMPLETED
RECEIVE COMPLETED
BROADCAST ABORTED
Broadcast terminated.
RECEIVE ERROR
Comment
Stored
Identifiers
Counters
Views configuration
Inputs configuration
Outputs configuration
Translations
M-Logic configuration
AOP-1 configuration
AOP-2 configuration
Application configuration
Parameters
Modbus configuration
Permissions
Logs
DEIF A/S
Additional functions
Available selections:
Alarm
Shows the alarm timer and the remaining time. The indicated remaining time is minimum remaining time. The
timer will count downwards when the setpoint has been exceeded.
IN (digital input)
Shows the status of the digital inputs.
DEIF A/S
Additional functions
MISC (miscellaneous)
Shows miscellaneous messages.
The logs can be viewed in the display or in the PC utility software. When the individual logs are full, each new
event will overwrite the oldest event following the "first in - first out" principle.
5.35.2 Display
In the display it looks like this when the "LOG" push-button is pressed:
The specific alarm or event is shown in the second line. In the example above the fuel level alarm has occurred. The third line shows the time stamp.
If the cursor is moved to "INFO", the actual value can be read when pressing "SEL":
DEIF A/S
Additional functions
The first event in the list will be displayed if the cursor is placed below "FIRST" and "SEL" is pressed.
The last event in the list will be displayed if the cursor is placed below "LAST" and "SEL" is pressed.
The keyUP and keyDOWN push-buttons are used for navigating in the list.
5.36 Counters
Counters for various values are included, and some of these can be adjusted if necessary, for instance if the
unit is installed on an existing genset or a new circuit breaker has been installed.
The table shows the adjustable values and their function in menu 6100:
Description
Function
Comment
6103 GB operations
6104 MB operations
Additional counters for "Running hours" and "Energy" can be read out from the PC utility software.
DEIF A/S
Additional functions
Scaling of pulse input can be set in menu 6851/6861. It is possible to determine the scale value to be pulse/
unit or unit/pulse.
Counter values can be read out in display, and the number of decimals can be adjusted in menu 6853/6863.
Output
20
kWh
21
kVArh
22
Common terminal
The number of pulses depends on the actual adjusted setting of the nominal power:
Generator power
Value
PNOM
<100 kW
1 pulse/kWh
1 pulse/kVArh
PNOM
100-1000 kW
1 pulse/10 kWh
1 pulse/10 kVArh
PNOM
>1000 kW
1 pulse/100 kWh
1 pulse/100 kVArh
The kWh measurement is shown in the display as well, but the kVArh measurement is only
available through the transistor output.
Be careful - the maximum burden for the transistor outputs is 10 mA.
DEIF A/S
Additional functions
Mode.
OFF:
When the mode menu is set to "OFF", the existing application of the genset will not be
changed.
Setup plant:
When the mode menu is set to "Setup stand-alone", the AGC will change the application
configuration. The settings in menu 9182-9185 are used for the new configuration.
If "Setup stand-alone" is activated while the genset is running, an info text, "Quick setup error", will appear.
DEIF A/S
Additional functions
5.40 Parameter ID
This parameter can be used to identify which parameter file is used in the unit.
5.41 M-Logic
The M-Logic functionality is included in the unit and is not an option-dependent function; however, selecting
additional options, such as option M12 which offers additional digital inputs and outputs, can increase the
functionality.
M-Logic is used to execute different commands at predefined conditions. M-Logic is not a PLC but substitutes
one, if only very simple commands are needed.
M-Logic is a simple tool based on logic events. One or more input conditions are defined, and at the activation of those inputs, the defined output will occur. A great variety of inputs can be selected, such as digital
inputs, alarm conditions and running conditions. A variety of the outputs can also be selected, such as relay
outputs, change of genset modes and change of running modes.
The M-Logic is part of the PC utility software, and as such, it can only be configured in the PC
utility software and not via the display.
The main purpose of M-Logic is to give the operator/designer more flexible possibilities of operating the generator control system.
Please refer to the "Help" function in the PC utility software for a full description of this configuration tool.
DEIF A/S
Additional functions
External
antenna
Controller
GSM
Modem
DEIF recommends using a MOXA OnCell G2150I, Wavecom WMOD2 or Westermo GDW-11 terminal, as the application has been tested with these terminals.
Serial connection
The serial connection to the GSM modem is done via the null-modem cable (option J3).
Basic parameter settings
Setting no.
Name
Function
Set to
GSM
None
GSM
12345678901
None
GSM
12345678901
None
GSM
12345678901
None
GSM
12345678901
None
GSM
12345678901
None
For calling a foreign number type "+" and country code instead of "00", for example dial +45
99999999 for a Danish number.
The phone number can only be dialed using the PC utility software.
The SIM card used in the cellular telephone must support data transfer.
PIN code configuration
After each auxiliary supply power up, the unit will send the required PIN code to the modem if this is necessary. The PIN code is adjusted in the PC utility software.
DEIF A/S
Additional functions
It is possible to remote control the genset from the PC utility software if a modem is used. Take
precautions that it is safe to remote operate the genset to avoid personal injury or death.
Serial connection
The serial connection to the GSM modem is via the null-modem cable (option J3).
Because of the RS232 communication the GSM function is only available with option H9.2.
Setup
The Modbus protocol type can be changed from RTU to ASCII (9020 Service port). This menu can only be
reached using the JUMP push-button. When set to 1, the ASCII protocol type is used, and the unit will allow
for the slower modem communication.
9020 Service port
No.
Setting
9021
Service port
Setpoint
Min. setting
Max. setting
0 (normal USW)
1 (modem USW)
Factory setting
0 (normal USW)
If setting 9020 is set to 1, the PC utility software cannot communicate with the unit when it is
connected directly to the PC and a modem is not used.
Application settings
Please refer to the PC utility software help file.
Safety
If communication fails, the unit will operate according to the received data. If e.g. only half of the parameter
file has been downloaded when the communication is interrupted, the unit will use this actual data.
DEIF A/S
Additional functions
Example:
Event A
Event B
Event C
Output
or
Not used
or
Not used
or
Not used
or
Not used
Event B
Event C
Output
Button07
or
Not used
or
Not used
Button08
or
Not used
or
Not used
DEIF A/S
Additional functions
5.45 Scaling
5.45.1 Scaling
Default voltage scaling is set to range 100 V-25000 V (parameter 9030). To be able to handle applications
above 25000 V and below 100 V, it is necessary to adjust the input range so it matches the actual value of
the primary voltage transformer. This makes it possible for the unit to support a wide range of voltage and
power values. It is required to have master level access to change this parameter.
Changing the voltage scaling will also influence the nominal power scaling:
Scaling
parameter 9030
Nom. settings 1 to 4
(power) will change according to parameter
9030
Nom. settings 1 to 4
(voltage) will change according to parameter 9030
10 V-2500 V
1.0-900.0 kW
10.0 V-2500.0 V
10.0 V-2500.0 V
100 V-25000 V
10-20000 kW
100 V-25000 V
100 V-25000 V
1 kV-75 kV
0.10-90.00 MW
1.00 kV-75.00 kV
1.00 kV-75.00 kV
10 kV-160 kV
1.0-900.0 MW
10.0 kV-160.0 kV
10.0 kV-160.0 kV
All nominal values and the primary VT settings must be corrected after the scaling has been
changed in parameter 9030.
DEIF A/S
Additional functions
3. Generator protections
4. Busbar protections
A diagram of a block is shown below
Generator/transformer block:
Typically the synchronising breaker is on the high voltage (HV) side, and there is no breaker (or only a manually operated one) on the low voltage (LV) side. In some applications, the breaker could also be placed on
the LV side. But this does not influence on the setting in the ML-2, as long as the breaker and the step-up
transformer is both placed between the measuring points for the ML-2. The measuring points are shown as
black dots in the figures above and below.
The phase angle compensation would not be an issue if there was no phase angle shift across the step-up
transformer, but in many cases there is. The phase angle shift is in Europe described using the vector group
description. Instead of vector group, this could also be called clock notation or phase shift.
When voltage measurement transformers are used, these have to be included in the total
phase angle compensation.
When a ML-2 is used for synchronising, the device uses the ratio of the nominal voltages for the generator
and the busbar, to calculate a setpoint for the AVR and the voltage synchronising window (dUMAX).
Example:
A 10000 V/400 V step-up transformer is installed after a generator with the nominal voltage of 400 V. The
nominal voltage of the busbar is 10000 V. Now, the voltage of the busbar is 10500 V. The generator is running 400 V before synchronising starts, but when attempting to synchronise, the AVR setpoint will be
changed to:
UBUS-MEASURED * UGEN-NOM/UBUS-NOM = 10500 * 400/10000 = 420 V
DEIF A/S
Additional functions
Example:
Dy11 = HV side: Delta, LV side: Wye, vector group 11: Phase shift = 11x (30) = -330 degrees.
Typical vector groups
Vector group
Clock notation
Phase shift
LV lag degrees
compared to HV
-30
30
-60
60
-120
120
-150
150
-180/180
180
150
210
120
240
10
10
60
300
11
11
30
330
Vector group 0
The phase shift is 0 degrees.
Yy0 example:
HV side
LV (generator) side
1L1
2L1
1L3
1L2
2L3
2L2
DEIF A/S
Function
BB (mains)/generator angle compensation
Setting
0 degrees
Additional functions
Connections:
LV
2L1
Generator
HV
GB
Busbar
2L2
1L1
1L2
2L3
1L3
79
81
83
85
87
89
AGC 200
61
63
65
68
70
72
The connection that is shown in the diagram should always be used when an ML-2 is used for
a genset.
Vector group 1
The phase shift is -30 degrees.
Dy1 example:
HV side
LV (generator) side
2L1
1L1
2L3
1L3
1L2
2L2
DEIF A/S
Function
BB (mains)/generator angle compensation
Setting
30 degrees
Additional functions
Connections:
LV
2L1
Generator
HV
GB
Busbar
2L2
1L1
1L2
2L3
1L3
79
81
83
85
87
89
AGC 200
61
63
65
68
70
72
The connection that is shown in the diagram should always be used when a ML-2 is used for a
genset.
Vector group 11
The phase angle shift is 11 x (-30) = -330/+30 degrees.
Dy11 example:
HV side
LV (generator) side
2L1
1L1
2L2
1L3
1L2
2L3
DEIF A/S
Function
BB (mains)/generator angle compensation
Setting
-30 degrees
Additional functions
Connections:
LV
2L1
Generator
GB
HV
Busbar
2L2
1L1
1L2
2L3
1L3
79
81
83
85
87
89
AGC 200
61
63
65
68
70
72
The connection that is shown in the diagram should always be used when an ML-2 is used for a genset.
Vector group 6
The phase angle shift is 6 x 30 = 180 degrees.
Yy6 example:
HV side
LV (generator) side
1L1
1L3
2L2
1L2
2L3
2L1
DEIF A/S
Function
BB (mains)/generator angle compensation
Setting
180 degrees
Additional functions
Connections:
LV
2L1
Generator
HV
GB
Busbar
1L1
2L2
1L2
2L3
1L3
79
81
83
85
87
89
AGC 200
61
63
65
68
70
72
The connection that is shown in the diagram should always be used when an ML-2 is used for
a genset.
Please select 179 degrees in parameter 9141 when vector group 6 is used.
Comparison table between different terminologies
Vector group
Clock notation
Phase shift
LV lag degrees
compared to HV
LV side lagging
LV side leading
-30
30
30
-60
60
60
-120
120
120
-150
150
150
-180/180
180
180
150
210
150
120
240
120
10
10
60
300
60
11
11
30
330
30
180
DEIF A/S
Additional functions
Parameter 9141
30
Dd2, Dz2
60
Dd4, Dz4
120
150
180
-150
Dd8, Dz8
-120
10
Dd10, Dz10
-60
11
-30
Note that DEIF does not take responsibility that the compensation is correct. Before closing
the breaker, DEIF recommends that customers always measure the synchronisation themselves.
Note that if voltage measurement is connected incorrectly, the setting in parameter 9141 will be
wrong!
Note that the setting shown in the table above does not include any phase angle twist made by
measurement transformers!
The settings shown in the table above are not correct if a step-down transformer is used.
These settings are shown later.
DEIF A/S
Additional functions
Busbar 10 kV
Measurement
transformer
10/0.1 kV
Dz4
10/0.4 kV
Controller
400V AC
direct input
Current transformer
300/5 A
G
UGEN = 400 V
IGEN = 250 A
The transformer is a Dz4 step-up transformer, with nominal settings of 10/0.4 kV.
The generator has a nominal voltage of 0.4 kV, nominal current of 250 A, and a nominal power of 140 kW.
The measurement transformer has a nominal voltage of 10/0.1 kV, and no phase angle twist!
The nominal voltage of the busbar (BB) is 10 kV.
Because the generators nominal voltage is 400 V, there is no need for a measurement transformer on the LV
side in this example. The ML-2 can handle up to 690 V. But it is still required to set up current transformers on
the LV side. In this example, the current transformers have a nominal current of 300/5 A.
Due to the fact that the step-up transformer is a Dz4, there will be a phase angle twist of -120.
These settings can be programmed by the display or by the utility software. These settings have to be put into
the parameters shown in the table below:
DEIF A/S
Additional functions
Parameter
Comment
Setting
6002
140
6003
250
6004
400
6041
400
6042
400
6043
300
6044
6051
10000
6052
100
6053
10000
9141
120
Please note that the ML-2 controller can directly handle voltage levels between 100-690 V. If the
voltage level in the application is higher or lower, it is required to use measurement transformers that transform the voltage into a number between 100 and 690 V.
Parameter 9141
-30
Dd2, Dz2
-60
Dd4, Dz4
-120
-150
180
150
Dd8, Dz8
120
10
Dd10, Dz10
60
11
30
If a step-down transformer is mounted with an ML-2 genset unit, the settings shown in the table
above should also be used.
DEIF A/S
Additional functions
If a step-down transformer and an ML-2 for the mains breaker are mounted, please note how the measurements are mounted on the ML-2. The correct connection is shown below.
1L1
HV
Mains
LV
MB
Load
TB
Optional
Busbar
2L1
1L2
2L2
1L3
2L3
79
81
83
85
87
89
AGC 200
61
63
65
68
70
72
The connection that is shown in the picture should always be used when an ML-2 is used for a
mains breaker.
DEIF A/S
Additional functions
Busbar 400 kV
400 V
Dy1
690/400 kV
Controller
690V AC
direct input
Current transformer
500/1 A
G
UGEN = 400 V
IGEN = 500 A
The transformer is a Dy1step-down transformer, with nominal settings of 690/400 V.
The generator has a nominal voltage of 690 V, nominal current of 500 A and a nominal power of 480 kW.
There is no measurement transformer in this application because the ML-2 is able to handle the voltage levels directly.
The nominal voltage of the busbar (BB) is 400 V.
It is still required to set up current transformers. In this example, the current transformers have a nominal current of 500/1 A.
DEIF A/S
Additional functions
Due to the fact that the step-down transformer is a Dy1, there will be a phase angle twist of +30.
These settings can be programmed by the display or by the utility software. These settings have to be put into
the parameters shown in the table below:
Parameter
Comment
Setting
6002
480
6003
500
6004
690
6041
690
6042
690
6043
500
6044
6051
400
6052
400
6053
400
9141
-30
DEIF A/S
Additional functions
The measured peak currents are sampled once every second, and every 6 seconds an average peak value is
calculated. If the peak value is higher than the present MD, it will be saved in the register. The thermal period
(Time C.) can be set from 0 to 20 minutes in menu 6841. The thermal demand period will provide an exponential thermal characteristic.
The display value can be reset in menu 6842. If the value is reset, it will be logged in the event log.
DEIF A/S
Additional functions
Parameters:
M-Logic:
DEIF A/S
Additional functions
Based on the measurement of the selected input, the fan(s) is (are) started and stopped.
DEIF A/S
Additional functions
DEIF A/S
Additional functions
DEIF A/S
Additional functions
When it is not possible to get a running feedback from the fan unit, the internal relay of the AGC must be
used to indicate that the fan is running. If e.g. R57 is the relay for FAN A, the following M-Logic must be programmed:
The running hour can be reset by entering parameter 6585 and then selecting the desired fan hours to be
reset.
Only reset is possible. It is not possible to add an offset to the run hour counter.
DEIF A/S
Additional functions
If the fan priority update is set to 0 hours, the order of priority will be fixed at: Fan A, fan B, fan C and fan D.
DEIF A/S
Additional functions
When the running hours counter has reached 1000 hours, the AGC will reset the hours just for the oil renewal
function. If for example the setpoint has been set to 750 hours and inverse is not enabled, the relay will close
at 750 hours and remain closed until 1000 hours is reached, and then the hours counter starts from 0 hours
again.
DEIF A/S
Additional functions
Before filter
PB
Differential
limit
Differential
Alarm
P=PA-PB
PA
After filter
Timer
value
Six different differential measurements between two analogue input values can be configured.
Differential measurements between two sensors can be configured in menus 4600-4606 and 4670-4676. As
an example, the figure below shows the two parameters for input selection for differential measurement 1.
Inputs are selected from the input list as shown below, avaible inputs are:
Multi-inputs (slot #7)
EIC measurements
External inputs (option H8)
Analogue input (M15.X, only AGC-4)
Multi-input (M16.X, only AGC-4)
The relevant alarm setpoint is chosen in parameters 4610-4660 and 4680-4730. Each alarm can be configured in two alarm levels for each differential measurement between analogue input A and input B. The figure
below shows the two parameters to configure alarm level 1 and 2, for differential measurement 1.
DEIF A/S
DEIF A/S
Additional functions
Protections
6. Protections
6.1 General
6.1.1 General
The protections are all of the definite time type, i.e. a setpoint and time is selected.
If the function is e.g. overvoltage, the timer will be activated if the setpoint is exceeded. If the voltage value
falls below the setpoint value before the timer runs out, then the timer will be stopped and reset.
Timer setting
Measured
value
Setpoint
Time
Timer Timer
start
reset
Timer
start
Alarm
When the timer runs out, the output is activated. The total delay will be the delay setting + the reaction time.
When parameterising the DEIF controller, the measuring class of the controller and an adequate "safety" margin has to be taken into consideration.
An example:
A power generation system must not reconnect to a network when the voltage is 85% of Un
+/-0% < U < 110% +/-0%. In order to ensure reconnection within this interval, a control units
tolerance/accuracy (Class 1 of the measuring range) has to be taken into consideration. It is
recommended to set a control units setting range 1-2% higher/lower than the actual setpoint
if the tolerance of the interval is +/-0% to ensure that the power system does not reconnect
outside the interval.
Phase-neutral voltage trip
If the voltage alarms are to work based on phase-neutral measurements, please adjust menus 1200 and
1340 accordingly. Depending on the selections, either phase-phase voltages or phase-neutral voltages will be
used for the alarm monitoring.
DEIF A/S
Protections
Phase-neutral
UL3-L1
U L3
Phase-phase
UL1-L2
UL1-N
UL3-L1
UL
-N
UL
-N
2-N
UL1-L2
UL1-N
U L3
UL2-L3
2-N
UL2-L3
As indicated in the vector diagram, there is a difference in voltage values at an error situation for the phaseneutral voltage and the phase-phase voltage.
The table shows the actual measurements at a 10% undervoltage situation in a 400/230 volt system.
Phase-neutral
Phase-phase
Nominal voltage
400/230
400/230
380/207
360/185
The alarm will occur at two different voltage levels, even though the alarm setpoint is 10% in both cases.
Example
The below 400V AC system shows that the phase-neutral voltage must change 20%, when the phase-phase
voltage changes 40 volts (10%).
Example:
UNOM = 400/230V AC
Error situation:
UL1L2 = 360V AC
UL3L1 = 360V AC
20%
UL3-L1
UL1-L2
UL1-N
UL1-N = 185V AC
UPH-N = 20%
U L3
UL
-N
2-N
UL2-L3
Phase-neutral or phase-phase: both the generator protections and the busbar/mains protections use the selected voltage.
DEIF A/S
Protections
% Nominal Current
180
170
160
150
140
130
120
110
100
50
60
70
80
90
100
% Nominal Voltage
The voltage values for the six points on the curve are fixed; the current values can be adjusted
in the range 50-200%.
Voltage and current % values refer to the nominal settings.
DEIF A/S
PID controller
7. PID controller
7.1 Description of PID controller
The unit controller is a PID controller. It consists of a proportional regulator, an integral regulator and a differential regulator. The PID controller is able to eliminate the regulation deviation and can easily be tuned in.
See "General Guidelines for Commissioning".
7.2 Controllers
There are three controllers for the governor control and, if option D1 is selected, also three controllers for the
AVR control.
Controller
GOV
AVR
Comment
Frequency
Power
P load sharing
DEIF A/S
PID controller
The table below indicates when each of the controllers is active. This means that the controllers can be tuned
in when the shown running situations are present.
Governor
Frequency
Power
AVR (option-dependent)
P LS
Voltage
VAr
Schematic
Q LS
GB
MB
GB
MB
GB
MB
X
G
X
G
GB
GB
Set point
P-part
(Kp)
I-part
(Ti)
Output
D-part
(Td)
As illustrated in the above drawing and equation, each regulator (P, I and D) gives an output which is summarised to the total controller output.
DEIF A/S
PID controller
The adjustable settings for the PID controllers in the AGC unit are:
Kp:
Ti:
Td:
P regulator
2%
4%
100
Output (%)
80
1%
60
40
0.5 %
20
0
0
10
20
30
40
50
60
Kp
1% regulation
deviation
kP
mA
5
DEIF A/S
10
15
20
25
PID controller
A 1% regulation deviation occurs. With the Kp setting adjusted, the deviation causes the output to change 5
mA. The table shows that the output of the AGC changes relatively much if the maximum speed range is low.
Max. speed range
Output change
10 mA
5 mA
5/10*100%
50
20 mA
5 mA
5/20*100%
25
100
Kp=10
75
50
25
Kp=1
Frequency
[Hz]
44
45
46
47
48
0
49 50
-25
51
52
53
54
55
56
-50
-75
-100
Output [%]
DEIF A/S
PID controller
Ti = 20 s
mA 3
2
1
0
0
10
15
20
25
30
35
sec
As shown in the drawing, the output reaches 5 mA twice as fast at a Ti setting of 10 s than with a setting of 20
s.
The integrating function of the I-regulator is increased if the integral action time is decreased. This means that
a lower setting of the integral action time Ti results in a faster regulation.
If the Ti is adjusted to 0 s, the I-regulator is switched OFF.
The integral action time, Ti, must not be too low. This will make the regulation hunt similar to a
too high proportional action factor, Kp.
The output from the D-regulator can be explained with the equation:
D = Regulator output
Kp = Gain
de/dt = Slope of the deviation (how fast does the deviation occur)
This means that the D-regulator output depends on the slope of the deviation, the Kp and the Td setting.
DEIF A/S
PID controller
Example:
In the following example it is assumed that Kp = 1.
D-regulator
8
Output/deviation
7
6
Deviation 2
5
4
3
D-output 2, Td=1s
Deviation 1
D-output 2, Td=0.5 s
D-output 1, Td=0.5 s
0
0
0.5
1.5
2.5
Time [s]
Deviation 1:
Deviation 2:
D-output 1, Td=0.5 s:
D-output 2, Td=0.5 s:
D-output 2, Td=1 s:
The example shows that the bigger deviation and the higher Td setting, the bigger output from the D-regulator. Since the D-regulator is responding to the slope of the deviation, it also means that when there is no
change the D-output will be zero.
When commissioning, please keep in mind that the Kp setting has influence on the D-regulator
output.
If the Td is adjusted to 0 s, the D-regulator is switched OFF.
The differential action time, Td, must not be too high. This will make the regulation hunt similar
to a too high proportional action factor, Kp.
DEIF A/S
PID controller
The primary purpose of the PID controller is always frequency control because frequency is variable in a load
sharing system as well as the power on the individual generator. Since the load sharing system requires power regulation as well, the PID controller can be affected by the power regulator. For this purpose a so-called
weight factor is used (PWEIGHT).
The regulation deviation from the power regulator can therefore have great or less influence on the PID controller. An adjustment of 0% means that the power control is switched off. An adjustment of 100% means that
the power regulation is not limited by the weight factor. Any adjustment in between is possible.
The difference between adjusting the weight value to a high or low value is the speed at which the power
regulation deviation is eliminated. So if a firm load sharing is needed, the weight factor must be adjusted to a
higher value than if an easy load sharing is required.
An expected disadvantage of a high weight factor is that when a frequency deviation and a power deviation
exist, then hunting could be experienced. The solution to this is to decrease either the weight factor or the
parameters of the frequency regulator.
DEIF A/S
PID controller
45Hz
Fix up signal
50Hz
Up pulse
No reg.
55Hz
Down pulse
Hz
Range
Description
Comment
Static range
Fix up signal
The regulation is active, but the increase relay will be constantly activated because of the size of the regulation deviation.
Dynamic
range
Up pulse
The regulation is active, and the increase relay will be pulsing in order to
eliminate the regulation deviation.
Dead band
area
No reg.
Dynamic
range
Down pulse
The regulation is active, and the decrease relay will be pulsing in order
to eliminate the regulation deviation.
Static range
Fix down
signal
The regulation is active, but the decrease relay will be constantly activated because of the size of the regulation deviation.
DEIF A/S
PID controller
As the drawing indicates, the relays will be fixed ON if the regulation deviation is big, and they will be pulsing
if it is closer to the setpoint. In the dynamic range the pulses get shorter and shorter when the regulation deviation gets smaller. Just before the dead band area the pulse is as short as it can get. This is the adjusted time
"GOV ON time"/("AVR ON time"). The longest pulse will appear at the end of the dynamic range (45 Hz in the
example above).
Description
Comment
Period time
ON time
The minimum length of the relay pulse. The relays will never be activated for a shorter time than the ON time.
As it is indicated in the drawing below, the length of the relay pulse will depend on the actual regulation deviation. If the deviation is big, then the pulses will be long (or a continued signal). If the deviation is small, then
the pulses will be short.
Relay ON
PERIOD
ON
PERIOD
ON
PERIOD
ON
PERIOD
ON
PERIOD
ON
t [sec]
HIGH
DEIF A/S
<DEVIATION>
LOW
PID controller
P regulator
2%
4%
100
Output (%)
80
1%
60
40
0.5 %
20
0
0
10
20
30
40
50
60
Kp
In this example we have a 2 percent regulation deviation and an adjusted value of the Kp = 20. The calculated regulator value of the unit is 40%. Now the pulse length can be calculated with a period time = 2500 ms:
The length of the period time will never be shorter than the adjusted ON time.
DEIF A/S
PID controller
Name
Description
2514
f droop
2573
f droop relay
2644
U droop
2693
U droop relay
When using droop mode, the frequency PID (f) and voltage PID (U) is active
Activating droop regulation
The following M-Logic commands are used to activate droop regulation. This gives more options to activate
the regulation i.e. a digital input, AOP button or an event.
M-Logic output
M-Logic command
Description
GOV/AVR control
GOV/AVR control
Application configuration
When operating in droop mode, the AGC has to be configured with a Single DG application drawing. This is
done through the utility software or with quick setup.
Please see the utility software help function (F1) for details about application configuration.
U [V]
400
4% droop
380
10% droop
360
0
0
DEIF A/S
50%
100%
% Q [kVAr]
PID controller
fNOM
P(kW)
P
fNOM
P(kW)
P
This can be used if the generator must operate as a peak load machine.
DEIF A/S
PID controller
DEIF A/S
Synchronisation
8. Synchronisation
8.1 Synchronisation principles
The unit can be used for synchronisation of generator and mains breaker (if installed). Two different synchronisation principles are available, namely static and dynamic synchronisation (dynamic is selected by default).
This chapter describes the principles of the synchronisation functions and the adjustment of them.
In the following, the term "synchronisation" means "synchronising and closing of the
synchronised breaker".
GB
GB
Speed:
Speed:
1503 RPM
50.1 Hertz
Synchronising generator
L2
L2
1500 RPM
50.00 Hertz
L3
L3
Generator on load
L1
L1
L1
L1
L1
L1
L1
L3
L1
L3
L2
L2
L3
L2
L3
L2
L3
L2
L3
L2
Angle
L1gen/L1bus
[deg]
Synchronised
180
90
t [s]
0
0s
2.5 s
5.0 s
7.5 s
In the example above, the synchronising genset is running at 1503 RPM ~ 50.1 Hz. The generator on load is
running at 1500 RPM ~ 50.0 Hz. This gives the synchronising genset a positive slip frequency of 0.1 Hz.
DEIF A/S
Synchronisation
The intention of the synchronising is to decrease the phase angle difference between the two rotating systems. These two systems are the three-phase system of the generator and the three-phase system of the
busbar. In the illustration above, phase L1 of the busbar is always pointing at 12 oclock, whereas phase L1 of
the synchronising genset is pointing in different directions due to the slip frequency.
Of course both three-phase systems are rotating, but for illustrative purposes the vectors for
the generator on load are not shown to be rotating. This is because we are only interested in
the slip frequency for calculating when to release the synchronisation pulse.
When the generator is running with a positive slip frequency of 0.1 Hz compared to the busbar, then the two
systems will be synchronised every 10 seconds.
Please observe the chapter regarding PID controllers and the synchronising controllers.
In the illustration above, the difference in the phase angle between the synchronising set and the busbar gets
smaller and will eventually be zero. Then the genset is synchronised to the busbar, and the breaker will be
closed.
The synchronisation pulse is always issued, so the closing of the breaker will occur at the 12
oclock position.
The length of the synchronisation pulse is the response time + 20 ms (2020 Synchronisation).
DEIF A/S
Synchronisation
To avoid nuisance trips caused by reverse power, the synchronising settings can be set up
with a positive slip frequency.
FUEL INDEX
0%
G1
100%
PGen1
GB
LOAD
FUEL INDEX
0%
G2
100%
PGen2
GB
FUEL INDEX
0%
G1
100%
PGen1
GB
LOAD
FUEL INDEX
0%
G2
100%
PGen2
GB
Reverse power
8.2.3 Adjustments
The dynamic synchroniser is selected in 2000 Sync. type in the control setup and is adjusted in 2020 Synchronisation.
Setting
Description
Comment
2021 fMAX
2022 fMIN
2023 UMAX
The maximum allowed voltage difference between the busbar/mains and the generator.
2024 tGB
2025 tMB
DEIF A/S
Synchronisation
It is obvious that this type of synchronisation is able to synchronise relatively fast because of the adjusted
minimum and maximum slip frequencies. This actually means that when the unit is aiming to control the frequency towards its setpoint, then synchronising can still occur as long as the frequency is within the limits of
the slip frequency adjustments.
Dynamic synchronisation is recommended where fast synchronisation is required, and where
the incoming gensets are able to take load just after the breaker has been closed.
Static and dynamic synchronisation can be switched by using M-logic.
GB
GB
Speed:
Speed:
1500.3 RPM
50.01 Hertz
Synchronising generator
L1
L3
L2
Generator on load
L1
L1
L3
1500 RPM
50.00 Hertz
L1
L1
L1
L1
L1
L3
L2
L2
L3
L2
L3
L2
L3
L2
L3
L2
L3
L2
Angle
L1gen/L1bus
[deg]
Synchronised
30
20
10
0
DEIF A/S
t [s]
Synchronisation
close window
Max. dU difference
Max. dU difference
Direction of
rotation
UBB
UGEN
The synchronisation pulse is sent dependent on the settings in menu 2030. It depends on whether it is the
GB or the MB that is to be synchronised.
DEIF A/S
Synchronisation
After the synchronising, the unit will change the controller setpoint according to the requirements of the selected genset mode.
Static synchronisation is recommended where a slip frequency is not accepted, for instance if
several gensets synchronise to a busbar with no load groups connected.
Static and dynamic synchronisation can be switched by using M-logic.
8.3.4 Adjustments
The following settings must be adjusted if the static synchroniser is selected in menu 2000:
Setting
Description
Comment
2031
Maximum df
The maximum allowed frequency difference between the busbar/mains and the generator.
+/- value.
2032
Maximum dU
The maximum allowed voltage difference between the busbar/mains and the generator.
2033
Closing window
The size of the window where the synchronisation pulse can be released.
+/- value.
2034
Static sync
2035
Static type GB
2036
Static type MB
2061
Phase KP
2062
Phase KI
2070
Phase KP
DEIF A/S
Synchronisation
This function can only be used with a magnetic pick-up or J1939 speed signal.
=
=
=
Menu 2252
Menu 2262
Menu 2271
SP1
SP2
=
=
Menu 2251
Menu 2263
DEIF A/S
Synchronisation
Start DG(s)
No
RPM > SP1
No
Delay 1 expired
Yes
Yes
Close GB
No
RPM > SP2
No
Delay 1 expired
Yes
Trip GB
Start
excitation
Activate
regulators
Delay 2 expired
Yes
Delay 1 expired
on all DG(s)
Yes
Start
excitation
No
No
Yes
Delay 2 expired
No
Yes
No
Delay 3 expired
UBUS OK
No
Activate
regulators
Yes
Close before
excitation
failure
No
Yes
Yes
End
DEIF A/S
UBUS OK
Sync GB
No
Delay 3 expired
Yes
Close before
excitation
failure
Synchronisation
No
TB Open
Yes
Any GB closed
No
Yes
No
Yes
GB + TB
No
Yes
MB OFF
No
Yes
Close TB
Sync TB
End
DEIF A/S
Synchronisation
Description
Comment
2251
RPM setpoint
for breaker
closing
The generator breaker will close at the adjusted level. The range is from 0-400
RPM. If it is adjusted to 0, then the breaker will be closed when the start command is given.
In the example below the setting is adjusted to 400.
2252
RPM timer
The genset must reach the setpoint (menu 2263) within the adjusted delay.
When the delay expires and the RPM is above the setpoint, then the excitation
will be started. If the RPM is below the setpoint, then the GB will be tripped.
2253
Output A
Select the relay output that must be used to start the excitation.
Configure the relay to be a limit relay in the I/O setup.
2255
Enable
Engine RPM
1500 RPM
1350 RPM
400 RPM
time
Close GB
Start RPMNOM
excitation
The diagram above shows that the GB will be closed at 400 RPM. When the engine RPM has reached the
setpoint (menu 2263) (1450 RPM), then the excitation is switched on.
DEIF A/S
Synchronisation
Description
Comment
2261
Breaker selection
2262
Timer
The timer defines the period from the excitation is started and until the regulation is activated. The alarms with inhibit set to "Not run status" will be activated after this timer has expired.
2263
DEIF A/S
Synchronisation
Relay
Relay selected
Two relays used
Not used
Synchronising:
The breaker ON relay and the sync. relay activate at the
same time when synchronising is OK.
Blackout closing:
The breaker ON relay and the sync. relay activate at the
same time when the voltage and frequency are OK.
Synchronising:
The breaker ON relay activates
when synchronising is OK.
Blackout closing:
The breaker ON relay activates
when the voltage and frequency
are OK.
DEFAULT selection
Low
Synchronising:
Not possible.
Blackout closing:
The breaker ON relay and the sync. relay activate at the
same time when the voltage and frequency are OK.
Synchronising:
Not possible.
Blackout closing:
The breaker ON relay activates
when the voltage and frequency
are OK.
High
Synchronising:
The relays will activate in two steps when the synchronising is selected:
1. Breaker ON relay activates.
2. When synchronised the sync. relay activates.
See note below!
Blackout closing:
The breaker ON relay and the sync. relay activate at the
same time when the voltage and frequency are OK.
Synchronising:
Not possible.
Blackout closing:
The breaker ON relay activates
when the voltage and frequency
are OK.
When two relays are used together with the separate sync. input, then please notice that the
breaker ON relay will be activated as soon as the GB ON/synchronising sequence is activated.
Care must be taken that the GB ON relay cannot close the breaker, before the sync. signal is
issued by the sync. relay.
The selected relay for this function must have the "limit" function. This is adjusted in the I/O
setup.
DEIF A/S
Synchronisation
Mains failure
Mains condition
Ok 2281-2284
Yes
No
Recovery del.2
2294
Recovery del.1
2292
Close Mains
breaker
If the "Delay activate recovery 2" timer runs out, the long interruption timer (menu 2294 "Recovery del. 2") will
start to run.
Examples:
Recovery timer 1 (short interruption timer)
Menu 2291 = 3 s
Menu 2292 = 5 s
That means: if the short interruption timer is set to < 3 s, and the grid is back and voltage and frequency are
inside the acceptable range stated above, then after 5 s the MB can be closed.
DEIF A/S
Synchronisation
DEIF A/S
Parameter list
9. Parameter list
9.1 Related parameters
The Designers Reference Handbook relates to the parameters 1000-1980, 2000-2780, 3000-3490,
4120-4990, 5000-5270, 6000-6900 and 7000-7120.
For further information, please see the separate parameter list, document number 4189340688.
DEIF A/S