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Laboratory of Construction materials, IMX, Ecole Polytechnique Federale de Lausanne, 1015 Lausanne, Switzerland
Abstract
During the last 20 years, backscattered electron imaging of polished surfaces has become well established as a method for the
study of cement and concrete microstructures. The technique has many advantages, including the visualisation of representative
cross-sections over a wide range of magnications and reproducible contrast dependent on atomic number. Nevertheless the limitations of observing a two-dimensional section of a three-dimensional structure must be borne in mind.
In this paper, the general microstructural features of hydrated cement pastes are described. Although the amount of aluminate
phase (C3 A) in cement is comparatively minor, it plays an important role in determining many of the microstructural features of
cement paste microstructure, for example in the formation of Hadley grains.
Despite the very heterogeneous nature of cement paste, it is important to be able to derive quantitative measures if the relationships between microstructure and properties are to be understood. The possibilities to quantify BSE images are described. The
interface between paste and aggregates in concrete is particularly variable, but average features can be measured, which help to
understand the processes of packing cement grains, which gives rise to this region. Finally an example of the potential for BSE
images to study concrete durability is given.
2004 Elsevier Ltd. All rights reserved.
Keywords: Microstructure; Scanning electron microscopy (SEM); Hardened cement paste (HCP); CSH gel; Pore structure; Interfacial transition
zone (ITZ)
1. Introduction
Since its rst use in the early 1980s [1,2], backscattered electron (BSE) imaging has demonstrated its great
potential for the study of cementitious materials. The
advantages of this technique are:
Observation of at polished sections, which can be
prepared to be representative (compared to fracture
surfaces that reveal a path of weakness).
Wide range of magnications from about 20 to
10,000 so that features can be seen in detail and
in context (compared to TEM where relatively small
areas are observed, or fracture surfaces where only a
crack path is visible). At low magnications, the
arrangement of aggregates, paste and any defects in
a concrete may be studied. At the highest magnications, it is possible to observe the morphology of the
0958-9465/$ - see front matter 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.cemconcomp.2004.02.029
936
(a)
(b)
(c)
Fig. 1. BSE images give a two-dimensional image of a three-dimensional microstructure. This gure illustrates three consequences of this:
(a) The section will rarely pass equatorially through a particle.
Therefore the thickness of layers surrounding particles will tend to be
exaggerated. (b) For a distribution of particles the size distribution in
2D will be skewed towards smaller particles which are sections of
larger particles in 3D. In addition, small particles are cut more rarely
so the error in the determination of the number of small particles is
very high. (c) Pores which appear unconnected on a 2D section, may in
fact be connected in 3 dimensions.
Incident electrons
Generation of detected
Secondary electrons
Generation of detected
Backscattered electrons
Generation of
Characteristic X-rays
1 m
937
Fig. 3. Typical BSE image of a Portland cement mortar (200 days old,
w=c 0:4), with the microstructural constituents distinguished.
938
5 m
939
Fig. 8. BSE image of paste (w=c 0:5) hydrated for 1 day. Separated
hydration shells can be seen around almost all the grains. At this stage
there is a large amount of pore space.
940
Fig. 11. Mature paste showing mass of monsulfate, circled. The cracks
(probably formed on drying) lie along the {001} cleavage planes of the
platy hexagonal crystals.
Fig. 12. Mortar cured at 90 C for 12 h and then stored in water at 20 C for 200 days. This microstructure exhibits delayed ettringite, which has
formed in the hardened structure as large masses lling voids. However, it should be noted that this mortar showed no expansion on storage. The
second feature is the two tone grain relics, containing bright inner CSH formed at the high temperature with darker inner product at the centre,
formed at 20 C during subsequent water storage.
S/Ca
0.2
After heating
0.15
to monosulfate
0.1
0.05
0
0
0.05
0.1
Al/Ca
0.15
0.2
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8. Quantication
The features described so far can be found in pastes
of any Portland cement. Therefore in order to be able to
dierentiate between pastes and ultimately in order to
build structureproperty relationships, it is highly
desirable to be able to quantify the microstructural
features. The reproducible contrast of backscattered
electron images makes them well suited for this. As
discussed in Section 1, BSE images only show twodimensional sections. The only measure which can be
translated directly from 2D to 3D is the overall area
fraction, which is directly equivalent to the volume
fraction. For most features, such as porosity, it is not
possible to derive quantitative 3D size distributions
from data obtained from 2D sections, much less to draw
conclusions about connectivity.
A typical grey level histogram of a mature cement
paste is shown in Fig. 14. The peak on the right, corresponding to the anhydrous (unreacted) cement is well
distinguished and it is comparatively easy to separate
out this phase by thresholding the image at the minimum in the histogram.
As cement is a heterogeneous material, several elds
must be measured to obtain a result which is representative of the specimen as a whole. The higher the magnication, the more elds must be analysed to cover the
same total area. This results is a trade-o between the
better resolution which can be obtained at higher magnication and the larger area measured at lower magnications. Statistically, the advantage of analysing
Number of
pixels
Grey level
arbitary
pore threshold
Fig. 14. Typical grey level histogram of hardened cement paste. From
the right (highest grey levels) the peaks correspond to anhydrous
material, calcium hydroxide and CSH respectively. There is no
discrete peak for the porosity as discussed in the text.
0.4
942
0.3
0.2
0.1
cement A
cement B
cement A +
30% fly ash
0.4
0.2
0.3
0.1
Volume fraction of pores > 36.8 nm
by methanol absorption
Fig. 15. Correlation of pores measured by two independent techniquesimage analysis (IA) and methanol absorption (MA). The
points cover three dierent cementitious types at 3 w/c ratios and at 3
ages. The solid line shows the 1:1 correspondence, not the best t. At
high levels of porosity the IA technique underestimates the porosity,
but at lower levels of porosity the agreement is quite good. Adapted
from Ref. [13].
943
944
80
70
porosity
60
50
calcium hydroxide
40
anhydrous
30
20
10
0
1.2
10.8
39.6
44.4
Fig. 19. Example of use of BSE imaging in the study of durability. This concrete was exposed for 10 years in a wet cold climate. The section was cut
perpendicular to the surface. The outer surface has been eroded. Below this eroded surface there is a severely leached layer, followed by a carbonated
layer.
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
Acknowledgements
[11]
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