Professional Documents
Culture Documents
(HGM8110A/HGM8120A)
(VFD DISPLAY)
USER MANUAL
SMARTGEN TECHNOLOGY
Chinese trademark
English trademark
1.2
2013-11-20
1.3
2013-12-23
1.4
2014-10-23
1.5
Note
Original release.
Modify some details.
Modify case dimension; Modify the contents of Oil
Pressure Sensor
Add Loss of Speed Signal Shutdown in output port
settings.
Add function: Long pressing
alarm.
Change the Working Conditions and Storage Condition
temperature as (-40~+70)
WARNING!
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CONTENT
1
OVERVIEW................................................................................................................ 6
SPECIFICATION ..................................................................................................... 10
OPERATION .............................................................................................................11
4.1 KEY FUNCTION ....................................................................................................... 11
4.2 INDICATOR LIGHT...................................................................................................12
4.3 LCD DISPLAY ..........................................................................................................13
4.3.1 MAIN DISPLAY ....................................................................................... 13
4.3.2 BASIC PARAMETER .............................................................................. 14
4.3.3 ADVANCED PARAMETERS SETTING .................................................. 15
4.4 AUTOMATIC OPERATION ....................................................................................... 18
4.5 MANUAL OPERATION ............................................................................................. 20
4.6 GENSET CONTROLLER ATS CONTROL PROCEDURES ..................................... 21
4.7 VIEWING THE EVENT LOG .................................................................................... 23
PROTECTION ......................................................................................................... 24
5.1 WARNINGS ..............................................................................................................24
5.2 SHUTDOWN ALARM ...............................................................................................26
5.3 TRIP AND STOP ALARM .........................................................................................28
5.4 TRIP ALARM ............................................................................................................29
CONNECTING ......................................................................................................... 30
10
COMMISSIONING ................................................................................................... 58
11
12
INSTALLATION ....................................................................................................... 61
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12.1
12.2
12.3
12.4
12.5
13
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1 OVERVIEW
HGM8110A/8120A genset controllers are especially designed for extremely high/low
temperature environment (-40~+70)C. The controllers can operate reliability in extreme
temperature conditions with the help of VFD display and the components that resist
extreme temperature. All display informations are Chinese (also can be set as English).
Operation information, status information and faults information are all displayed which
make commissioning convenience for factory personnel. Controller has strong ability of
anti-electromagnetic interference, can be used under complex electromagnetic
interference environment. Easy to maintain and upgrade due to the plug-in terminal.
HGM8110A/8120A genset controllers integrate digitization, intelligentization and network
technology which are used for genset automation and monitor control system of single
unit to achieve automatic start/stop, data measure, alarm protection and four remote
(remote control, remote measuring, remote communication and remote regulating).
HGM8110A/8120A genset controllers adopt micro-processor technology with precision
parameters measuring, fixed value adjustment, time setting and set value adjusting and
etc..Majority parameters can be configured from front panel, and all parameters can be
configured by RS485 interface (or RS232) to adjust via PC. It can be widely used in all
types of automatic genset control system with compact structure, advanced circuits,
simple connections and high reliability.
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With ARM-based 32-bit SCM, highly integrated hardware, new reliability level.
Vacuum fluorescent display (VFD), selectable Chinese/English interface which can be
chosen at the site, making commissioning convenience for factory personnel;
Widely
environment.
Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire
systems with voltage 120/240V and frequency 50/60Hz;
Collects
generator or mains.
Mains
Line voltage (Uab, Ubc, and Uca)
V (unit)
V (unit)
Frequency F
Hz(unit)
Generator
Line voltage (Uab, Ubc, and Uca)
V (unit)
V (unit)
Frequency F
Hz(unit)
Load
3-phase Current
Ia,
Ib,
Ic
A (unit)
kW (unit)
kVA (unit)
For Mains, controller has over and under voltage, over and under frequency, loss of
phase and phase sequence wrong detection functions; For generator, controller has
over and under voltage, over and under frequency, loss of phase, phase sequence
HGM8110A/8120A Genset Controller
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Speed (RP)
Voltage of Battery (VB)
V (unit)
V (unit)
Protection: automatic start/stop of the gen-set, ATS(Auto Transfer Switch) control with
perfect fault indication and protection function;
Fault display items:
High temperature alarm
High temperature shutdown
Low oil pressure alarm
Low oil pressure shutdown
Over speed shutdown
Low fuel level warn
Battery voltage high warn
Battery voltage low warn
Over current shutdown
Fail to start
Fail to stop
Emergency stop alarm
Oil pressure sensor open circuit shutdown
Temperature sensor open circuit shutdown
memory and cannot be lost even in case of power outage; most of them can be
adjusted using front panel of the controller and all of them can be modified using PC
via RS485/RS232 ports.
More kinds of curves of temperature, oil pressure, fuel level can be used directly and
HGM8110A/8120A Genset Controller
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Multiple crank disconnect conditions (speed sensor, oil pressure, generator frequency)
are optional;
Real time clock and run time accumulation function. 99 pieces of event logs can be
circularly stored and inquired on the spot; also can be print or be inquired via PC.
Scheduled start & stop generator (can be set as start genset once a week/month).
With maintenance function. Actions (warning, shutdown or trip and stop) can be set
when maintenance time out;
Can be used on pumping units and as an indicating instrument (indicate and alarm are
enable only, relay is inhibited );
Accumulative total electric energy. Users can reset it and re-accumulative the value
which make convenience to users to count the total value as their wish.
Widely
environment.
Waterproof
security level IP55 due to rubber seal installed between the controller
installation way;
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3 SPECIFICATION
ITEM
CONTENT
Operating voltage
Power consumption
Alternator Frequency
50Hz / 60Hz
10,000 Hz (max)
Aux. Output 1
Aux. Output 2
Aux. Output 3
Aux. Output 4
Overall Dimensions
Panel Cutout
214mm x 160mm
C. T. Secondary
5A (rated)
Working Conditions
Temperature: (-40~+70)C
Humidity: (20~93)%RH
Storage Condition
Temperature: (-40~+70)C
Protective Level
IP55 Gasket
Insulation Intensity
Weight
0.80kg
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4 OPERATION
4.1
KEY FUNCTION
Stop/ Reset
Start
Manual mode /
Config. -
Pressing this key will set the module into manual mode.
In setting parameter status, press this key will decrease
setting value.
Test mode/
Config. +
Auto mode/Confirm
Event log
Page Down
Pressing this key will set the module into test mode (only
for HGM8120A). In setting parameter status, press this
key will increase setting value.
Pressing this key will set the module into auto mode. In
setting parameter status, press this key will right shift
cursor or confirm setting value.
Pressing this key will view shutdown history records.
Again pressing this key will exit.
When there is trip alarm occurs, pressing and holding this
button for more than 3 seconds can reset the alarm.
Screen scroll in parameters interface or event log
interface;
and
generator to crank. Successful start will not be judged according to crank disconnect
conditions, operator will have to crank the starter motor manually; when operator decides
that the engine has fired, he/she should release the button and start relay will be
deactivated, safety on delay will start.
NOTE: Pressing and holding
configuration menu;
NOTE: Pressing
and
WARNING: Default password is 00318, user can change it in case of others change
the advanced parameters setting. Please clearly remember the password after changing. If
you forget it, please contact Smartgen services.
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4.2
INDICATOR LIGHT
Alarm indicator:
Alarm Type
Warning
Trip Alarm
Shutdown Alarm
Trip and Stop Alarm
Alarm Indicator
Slow flashing (1 time per sec)
Slow flashing (1 time per sec)
Fast flashing (5 times per sec)
Fast flashing (5 times per sec)
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4.3
LCD DISPLAY
to scroll the
screen.
Status, including as below,
Status of genset, mains (HGM8120A), and ATS
Mains, including as below
Phase voltage, Line voltage, frequency
NOTE: HGM8110A has no mains status screen.
Gen, including as below,
Phase voltage, Line voltage, frequency
Load, including as below,
Current, each phase and total active power (positive and negative), total apparent power,
average power factor (positive and negative), accumulated energy (kWh, kVarh, kVAh).
Note: When mains close indicator lights, count active and inactive power, apparent
power, power factor, but accumulate electric energy. Counting the generator active and
reactive power, apparent power, power factor, and accumulate electric energy under other
conditions.
NOTE: Power factor shows as following,
Remark:
P stands for active power
Q stands for inactive power
Power
factor
Conditions
Active
power
Inactive power
COS>0L
P>0,Q>0
Input
Input
COS>0C
P>0,Q<0
Input
Output
COS<0L
P<0,Q>0
Output
Input
COS<0C
P<0,Q<0
Output
Output
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Remark
Load is inductive resistance.
Load is capacitance resistance.
Load equal to one under excitation
generator
Load equal to one over excitation
generator.
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Note:
1. Input active power, generator or mains supply electricity to load.
2. Output active power, load supply electricity to generator or mains.
3. Input reactive power, generator or mains send reactive power to load.
4. Output reactive power, load send reactive power to generator or mains.
Engine, including as below,
Speed, engine temperature, engine oil pressure, liquid (fuel) level, flexible sensor 1, flexible
sensor 2, battery voltage, charger voltage, accumulated run time, accumulated start times.
Alarm:
Display all kinds of alarm information, such as Gen Overvolts, Gen Undervolts, Gen Over
Frequency, Gen Under Frequency and so on.
Event log
Records all start/stop events (shutdown alarm, trip and stop alarm, manual /auto start or
stop) and the real time when alarm occurs.
Example:
Gen
UL-L
0
UL-N
0
F = 0.0Hz
Stop Mode
0
0
0V
0V
0rpm
Load
Current
0.0
0.0
0.0A
Power
0.0kW
0.0 kVA
cos = 0.00
0.0 kVar
Gen Overvolts Warn
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Start Delay
Stop Delay
Pre-heat Delay
Cranking Time
Crank Rest Time
Safety On Delay
Start Idle Time
Warming Up Time
Cooling Time
Stop Idle Time
ETS Solenoid Hold
Fail to Stop Delay
After Stop Time
Example:
Basic Parameter Settting
>Return
> Mains Rated Frequency
> Crank Disconnect
Crank Disconnect
Form1:
contents.
to exit
settings menu.
Form 2Press
or
1).
Crank Disconnect
Form 3:
exit
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Switch settings
Analog sensor settings
Input port settings
Output port settings
Module settings
Scheduling and maintenance settings
Example,
Advanced Parameters Setting
>Mains
>Timers
>Engine
>Generstor
Engine Setting
>Return
>AC Systerm
>Poles
>Rated Voltage
Form1:
contents.
to exit
settings menu.
Form 2:
to
also can
Form 3:
contents.
exit
Form 4: Press
or
or
3).
Form 5:
contents ( form 6).
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Overvolt Warn
Sel: Disable
Set Value
00110%
Return Value 00108%
Delay
00005
Overvolt Warn
Sel: Enable
Set Value
00000
Return Value 00108%
Delay
00005
Overvolt Warn
Sel: Enable
Set Value
0000
Return Value 00108%
Delay
00005
Form 6:
Form 7:
Confirm setting,
return to
Form 8:
contents.
return
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4.4
Press
AUTOMATIC OPERATION
Starting Sequence,
1. HGM8120A: When Mains is abnormal (over and under voltage, over and under
frequency), it enters into mains abnormal delay and VFD display count down time.
When mains abnormal delay is over, it enters into start delay;
2. HGM8110A: Generator enters into start delay as soon as Remote Start is active.
3. Start Delay timer is shown on VFD display.
4. When start delay is over, preheat relay outputs (if this be configured), preheat delay
XX s is shown at the bottom line of VFD.
5. When preheat delay is over, fuel relay outputs 1s and then start relay output; if engine
crank fails during cranking time, the fuel relay and start relay deactivated and enter
into crank rest time to wait for next crank.
6. If engine crank fails within setting times, the controller sends Fail to Start signal and Fail
To Start message appears on VFD alarm page.
7. In case of successful crank attempt, safety on timer starts. During this period, low oil
pressure, high water temperature, under speed, charge failure alarms and Aux. input (if
configured) are disabled. As soon as this delay is over, start idle delay is initiated (if
configured).
8. During start idle delay, under speed, under frequency, under voltage alarms are
inhibited. When this delay is over, warming up delay starts (if configured).
9. When warming up delay is over, if generator state is normal, its indicator will be
illuminated. If voltage and frequency has reached on-load requirements, the closing
relay will be energised, generator will accept load, generator power indicator will turn
on, and generator will enter Normal Running state; if voltage and frequency are
abnormal, the controller will initiate alarm (alarm type will be displayed on VFD display).
NOTE: In case of Remote Start (off Load), the procedure is the same, except for step
NO. 9: the closing relay will NOT be energised, generator will NOT accept load.
Stopping Sequence
1) HGM8120AIf mains turns normal during genset is running, enter into mains voltage
normal delay and its indicator illuminates after mains is confirmed normally, Start
delay is beginning.
2) HGM8110AGenset enters into stop delay as soon as Remote Start input is
HGM8110A/8120A Genset Controller
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inactive.
3) HGM8120A After stop delay ends, enter cooling time, and generator close relay is
disconnected, after switch transfer delay, mains close relay output, mains is on-load,
generator power supply indicator is extinguishing, and mains power supply indicator is
illuminates.
4) Idle relay is output when the controller enters idle stop delay.
5) Enter into ETS delay and ETS relay is active. Fuel relay output is disconnected.
6) Genset can automatically judge if it is steady when the controller enters Genset after
stop time.
7) After genset stops steadily, enter generator standby status; if genset does not stop,
then controller will alarm (VFD screen display stop failure warn).
8) Enter generator at rest as soon as after stop time is over.
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4.5
MANUAL OPERATION
key, then controller enters Test Mode and indicator illuminates. Under the
successfully and accelerate high speed running. With high temperature, low oil
pressure, over speed and abnormal voltage during diesel genset running, controller
can protect genset to stop effectively and quickly (please refer to No.4~9 of Starting
Sequence for more details). Under Manual Mode
whether mains are normal or not. If mains are normal, loading switch isnt transferred;
while mains are abnormal, loading switch is transferred into generators side. Under
Test Mode
successfully and genset automatically accelerates high speed running. With high
temperature, low oil pressure, over speed and voltage abnormal during diesel genset
running, controller can protect genset to stop effectively and quickly (please refer to
No.4~9 of Starting Sequence for more details). After genset runs well in high speed,
controller will send signal of Generator close.
3) Manual stop: press
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4.6
Generator load is transferred into generator un-load, after the delay of switch off, detecting
transfer failure while switch off output. When detecting time out, if switch off failed, it will
wait for switch off. Otherwise, switch off is completed.
Generator unload is transferred into generator load, after the delay of switch on, detecting
transfer failure while switch on outputting. When detecting time out, if switch on failed, it will
wait for switch on. Otherwise, switch on is completed.
If transfer failed and warning SELECT Enable, there is alarming signal whatever switch
on or off failure.
B.
Generator load is transferred into generator unload, after the delay of switch off, switch off
HGM8110A/8120A Genset Controller
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is completed.
Generator unload is transferred into generator load, after the delay of switch on, detecting
transfer failure while switch on outputting. When detecting time out, if switch on failed, to
wait for switch on. Otherwise, switch on is completed.
If transfer failure warning is SELECT Enable, there is warning signal that switch on fail.
2)
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4.7
including all start/stop records (shutdown, trip and stop, manual/auto start/stop) and
corresponding time. Press
key to
return real time display status of the controller. HGM8100A controller can save recent 99
pieces event log records.
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5 PROTECTION
5.1
WARNINGS
When controllers detects the warning signal, alarm only and not stop the genset, besides,
the VFD displays the warning information.
Warnings as following,
No.
Type
Description
3
4
5
Signal Warn
Warn
Under Frequency
Warn
Over Frequency
Fail to Stop
10
13
12
Loss of Speed
11
Battery
Voltage
Battery
Voltage
Maintenance Due
14
Reverse Power
15
Over Power
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No.
Type
Description
signal.
16
17
Sequence Wrong
warn signal.
19
20
21
24
25
27
28
29
30
31
32
23
26
Gen Phase
18
22
Flexible Sensor 1
Open
Flexible Sensor 1
High
Flexible Sensor 1
Low
Flexible Sensor 2
Open
Flexible Sensor 2
High
Flexible Sensor 2 When controller detects the sensor value is lower than
Low
Digital Input Warn
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5.2
SHUTDOWN ALARM
When controller detects shutdown alarm, it will send signal to stop the generator.
Shutdown alarms as following,
No.
Type
Emergency Stop
Over Speed
Under Speed
Over Voltage
Under Voltage
Fail To Start
10
Over Current
11
Maintenance Due
16
Under Frequency
15
Signal
14
Over Frequency
13
Loss Of Speed
12
Description
Reverse Power
Shutdown
Over Power
Shutdown
Temp. Sensor Open
High Temp.
Shutdown
Pressure Sensor
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No.
Type
Open
17
18
19
20
21
22
23
24
25
Low OP Shutdown
Description
action select shutdown, it will send stop signal.
When controller detects oil pressure is lower than the
set value, it will send stop signal.
Level Sensor
Open
Flexible Sensor 1
Open
Flexible Sensor 1
High
Flexible Sensor 1
Low
Flexible Sensor 2
Open
Flexible Sensor 2
High
Flexible Sensor 2
Low
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5.3
When controller detects trip and stop alarm signal, it will shutdown generator quickly and
stop after high speed cooling.
Trip and stop alarm as following,
No.
Type
Description
When controller detects the value is higher than the set
value, and the action select trip and stop, it will send
Over Current
Maintenance
Due
Reverse Power
Over Power
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5.4
TRIP ALARM
When controller detects trip alarm, it will break close generator signal quickly, but genset
not stop.
Trip alarm as following,
No.
1
Type
Over Current
Description
When controller detects the value is higher than the set
value, and the action select trip, it will send trip signal.
When controller detects reverse power value (power is
Reverse Power
Over Power
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6 CONNECTING
Compared with HGM8120A, HGM8110A has no 31~34 terminals. The back panel of
HGM8110A and HGM8120A controller is shown as follows:
No.
Function
Cable Size
(mm2)
DC input B-
2.5
DC input B+
2.5
Emergency stop
2.5
6
7
Aux. Output 1
Aux. Output 2
Aux. Output 3
2.5
2.5
2.5
2.5
2.5
1.0
Charger(D+)
10
Aux. Input 1
1.0
Remarks
Connected with negative of starter
battery.
Connected with positive of starter
battery. Max. 20A fuse is recommended.
Connected with DC power supply via
emergency stop button. Also supply
power to fuel relay and start relay. Max.
30A fuse is recommended.
DC power is supplied by 3 terminal,
rated 16A
DC power is supplied by 3 terminal,
rated 16A
B+ outputrated 16A
Details
B+ outputrated 16A
see form
B+ outputrated 16A
2
Connected with charger starters D+
terminal. Ground connected is not
allowed.
Ground connected
is active (B-)
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No.
Cable Size
(mm2)
1.0
Function
11
Aux. Input 2
12
Aux. Input 3
13
Aux. Input 4
14
Aux. Input 5
15
Aux. Input 6
16
Magnetic Pickup
17
18
Magnetic Pickup +
Magnetic Pickup -
19
20
21
22
23
24
1.0
1.0
1.0
1.0
2.5
RS485
RS485+
0.5
0.5
0.5
Matched Resistance
27
28
Aux. Output 6
Mains Close
Output
31
32
Aux. Output 4
26
30
1.0
RS485-
29
1.0
25
48
1.0
Remarks
Aux. Output 5
Gen Close
Output
Relay 2.5
Relay 2.5
Mains
A-phase
1.0
voltage sensing input
Mains
B-phase
1.0
voltage sensing input
33
Mains
C-phase
1.0
voltage sensing input
34
1.0
Opto-isolation;
(Impedance-120
shielding wire is recommended, its
single-end earthed. Hang up the 26
terminal.)
If needed, please make this terminal
and 25 terminal short circuit. If not, hang
it in the air.
Control mains to take load. Volts free
contactor. Rated 16A. (Also can be set
as other function; Details see form 2).
Control generator to take load. Normally
open volts free contactor. Rated 16A.
(Also can be set as other function;
Details see form 2)
Connected to A-phase of mains (2A fuse
is recommended) (HGM8110A without)
Connected to B-phase of mains (2A fuse
is recommended) (HGM8110A without)
Connected to C-phase of mains (2A
fuse is recommended) (HGM8110A
without)
Connected to N-wire of mains
(HGM8110A without)
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No.
35
36
37
38
39
40
41
Function
Genset
A-phase
voltage sensing input
Genset
B-phase
voltage sensing input
Genset
C-phase
voltage sensing input
Genset N-wire input
CT A-phase sensing
input
CT B-phase sensing
input
CT C-phase sensing
input
Cable Size
(mm2)
1.0
1.0
1.0
1.0
2.5
2.5
2.5
42
CT COM
43
44
45
46
47
Sensor COM
RS232 connectors
2.5
1.0
1.0
/
0.5
Remarks
Connected to A-phase of gen-set (2A
fuse is recommended)
Connected to B-phase of gen-set (2A
fuse is recommended)
Connected to C-phase of gen-set (2A
fuse is recommended)
Connected to N-wire of gen-set
Outside connected to secondary coil of
current transformer(rated 5A)
Outside connected to secondary coil of
current transformer(rated 5A)
Outside connected to secondary coil of
current transformer(rated 5A)
Common grounded; Connected with
negative of starter battery.
Temperature sensor input, can be
connected to an external resistance
sensor. (Also can be set as Oil Pressure
sensor or Fuel level sensor).
Oil pressure sensor input, can be
connected to an external resistance
sensor.
Temperature sensor 1 input, can be
connected to an external resistance
sensor.
Fuel level sensor input, can be
connected to an external resistance
sensor.
Public terminal of sensor, (B-) has
already connected.
Communication with the
(2-RXD3-TXD5-GND)
computer
Note: Prohibit removing starting battery when the engine is running, or it will damage the
control system because of over DC input voltage.
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7.1
FORM 1
No.
Items
Parameters
Defaults
Description
Mains Setting
1
AC System
(0~3)
0:
2:
3P4W; 1:
2P3W; 3:
3P3W;
1P2W.
Rated
Voltage
(30~30000)V
230
Standard
for
checking
mains
over/under voltage. (It is primary
voltage
when
using
voltage
transformer.)
Rated
Frequency
(10.0~75.0) Hz
50.0
Standard
for
checking
over/under frequency.
Normal Time
(0~3600)s
10
(0~3600)s
(0~1)
5
6
Abnormal
Time
Volt.
Trans.(PT)
Over Voltage
(0~1000)%
120%
Under
Voltage
(0~1000)%
80%
Over
Frequency
(0~1000)%
Disable
10
Under
Frequency
(0~1000)%
Disable
11
12
Loss
Phase
Reverse
Phase
of
(0~1)
1: Enable
1
0: Disable;
(0~1)
mains
1: Enable
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No.
Items
Parameters
Defaults
Description
Timer Setting
1
Start Delay
(0~3600)s
Stop Delay
(0~3600)s
3
4
5
7
8
9
10
11
Preheat
(0~3600)s
Delay
Cranking
(3~60)s
Time
Crank Rest
(3~60)s
Time
Safety
Delay
On
(0~3600)s
Start
Idle
(0~3600)s
Time
Warming Up
(0~3600)s
Time
Cooling Time
(0~3600)s
Stop
Idle
(0~3600)s
Time
ETS Solenoid
(0~3600)s
Hold
0
8
10
10
0
10
10
0
20
12
Fail to Stop
(0~3600)s
Delay
13
After
Time
(0~3600)s
Stop
Engine Setting
1
Engine Type
Fixed value: 0
Flywheel
Teeth
(10~300)
118
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No.
Items
Rated Speed
5
6
Speed
Load
Parameters
on
(0~6000)r/min
(0~100)%
Loss
of
(0~3600)s
Speed Signal
Loss
of
(0~1)
Speed Action
Defaults
1500
90%
5
0
Over Speed
(0~200)%
Shutdown
114%
Under Speed
(0~200)%
Shutdown
80%
Over
Warn
(0~200)%
110%
10
Under Speed
(0~200)%
Warn
86%
11
Battery Rated
(0~60.0)V
Voltage
24.0
12
Battery Over
(0~200)%
Volts
120%
13
Battery Under
(0~200)%
Volts
85%
14
Charge
Fail
8.0
15
16
Crank
Disconnect
Speed
Alt
(0~60.0)V
(0~6)
Description
Offer
standard
to
over/under/loading speed.
judge
1:Shutdown
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No.
Items
Parameters
Defaults
17
Disconnect
Generator
Freq
(0~200)%
24%
18
Disconnect
(0~200)%
Engine Speed
24%
19
Disconnect
Oil Pressure
200
(0~1000)kPa
Description
possible.
When generator frequency higher
than the set value, starter will be
disconnected. See the installation
instruction.
Setting value is percentage of rated
speed. When engine speed higher
than the set value, starter will be
disconnected. See the installation
instruction.
When generator oil pressure higher
than the set value, starter will be
disconnected. See the installation
instruction.
Generator Setting
1
AC System
(0~3)
Poles
(2~32)
Rated
Voltage
(30~30000)V
230
Loading
Voltage
(0~200)%
85%
Rated
Frequency
(10.0~600.0)
Hz
50.0
Loading
Frequency
(0~200)%
85%
Volt.
Trans.(PT)
(0~1)
Over
Volt.
(0~200)%
Shutdown
120%
Under
Volt.
(0~200)%
Shutdown
80%
0: 3P4W; 1: 3P3W;
2: 2P3W; 3: 1P2W.
Numbers of generator pole, used for
calculating starter rotate speed when
without speed sensor.
To offer standards for detecting of
generator over/under voltage and
loading voltage. (It is primary voltage
when using voltage transformer).
Setting value is percentage of
generator rated voltage. Detect when
controller ready to loading. If
generator voltage under load voltage,
wont enter into normally running.
To offer standards for detecting of
over/under/load frequency.
Setting value is percentage of
generator rated frequency. When
generator frequency under load
frequency, it wont enter into normal
running.
0: Disable;
1:Enable
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No.
Items
Parameters
Defaults
10
Over
Freq.
(0~200)%
Shutdown
114%
11
Under Freq.
(0~200)%
Shutdown
80%
12
Over
Warn
Volt.
(0~1000)%
110%
13
Under
Warn
Volt.
(0~1000)%
84%
14
Over
Warn
Freq.
(0~1000)%
110%
15
Under
Warn
Freq.
(0~1000)%
84%
Loss
of
Phase
Phase
17 Sequence
Wrong
Load Setting
Current
1
Trans.
Full Current
2
Rating
16
(0~1)
Description
Setting value is percentage of
generator rated freq. Delay value
also can be set.
Setting value is percentage of
generator rated frequency. Delay
value can be set.
Setting value is percentage of
generator rated voltage. Delay value
and return value also can be set.
Setting value is percentage of
generator rated volt. Delay value and
return value also can be set.
Setting value is percentage of
generator rated freq. Delay value and
return value also can be set.
Setting value is percentage of
generator rated freq. Delay value and
return value also can be set.
1
0: Disable 1: Enable
(0~1)
(5~6000)/5
500
(5~6000)A
500
276
Over Current
(0~200)%
Over Power
(0~1)
0: Disable 1: Enable
Reverse
Power
(0~1)
0: Disable 1: Enable
120%
Switch Setting
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No.
Items
Parameters
Defaults
(0~1)
(0~1)
0
0
(0~1)
0: Disable
(0~2)
(1~254)
(0~1)
0
0
Close Time
(0~20.0)s
5.0
Open Time
(0~20.0)s
3.0
Check Time
(0~20.0)s
5.0
5
6
Warn Enable
Check Enable
Enable
Immediate
7
Mains
Dropout
Module Setting
Power
on
1
Mode
Module
2
Address
3 Stop Bits
4
Language
(0~2)
Password
(0~65535)
00318
1: Enable
0: Disable;
1: Enable
0: Disable;
1: Enable
98
High
Warn
95
0: Disable;
High Temp.
(0~300)C
Shutdown
(0~300) C
1: Enable
Temp.
Description
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No.
Items
Parameters
Defaults
Description
be set.
Low
Temp.
(0~1)
Warn
Oil Pressure Sensor
1 Curve Type
(0~15)
Open Circuit
2
(0~2)
Action
5
0: Disable;
SGX
See form 4.
0: Warn 1: Shutdown
2: No action
Shutdown when oil pressure lower
than this value. Detecting only after
safety delay is over. The delay value
also can be set.
Warn when oil pressure higher than
this value. Detecting only after safety
delay is over. The delay value and
return value also can be set.
Low
OP
(0~1000)kPa
Shutdown
103
124
Low
Warn
Level
1: Enable
SGH
0:Warn;
10
28
(0~1)
0: Closed to active
1: Open to active
(0~50)
26
(0~1)
(0~300)%
Flexible Sensor 1
Flexible
1 Sensor
1 (0~1)
Setting
Flexible Sensor 2
Flexible
1 Sensor
2 (0~1)
Setting
See form 4
1:Shutdown;
2:No action
Active Type
Contents
Setting
Active Type
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No.
Items
Parameters
Defaults
Description
1: Open to active
Active Type
(0~1)
27
0
Active Type
(0~1)
Arming
(0~3)
Active
(0~4)
Actions
5 Active Delay
(0~20.0)s
6 Description
Flexible Input Port 5
Contents
1
(0~50)
Setting
4
0
2.0
Active Type
(0~1)
Arming
(0~3)
Active
(0~4)
Actions
5 Active Delay
(0~20.0)s
6 Description
Flexible Input Port 6
Contents
1
(0~50)
Setting
4
1
2.0
Active Type
(0~1)
Arming
(0~3)
(0~4)
4
5
6
Active
Actions
Active Delay
Description
(0~20.0)s
2.0
User defined.
See form 3
0: Closed to active
1: Open to active
0: From safety on 1: From starting
2: Always 3:Never
0: Warn; 1: Shutdown; 2:Trip and
stop 3:Trip 4: Indication
Time from detecting active to confirm
User defined.
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No.
Items
Parameters
Contents
(0~239)
Setting
2 Active Type
(0~1)
Flexible Output Port 2
Contents
1
(0~239)
Setting
2 Active Type
(0~1)
Flexible Output Port 3
Contents
1
(0~239)
Setting
2 Active Type
(0~1)
Flexible Output Port 4
Contents
1
(0~239)
Setting
2 Active Type
(0~1)
Flexible Output Port 5
Contents
1
(0~239)
Setting
2 Active Type
(0~1)
Flexible Output Port 6
Contents
1
(0~239)
Setting
1
Active Type
(0~1)
Defaults
Description
48
Common alarm.
0:Normally open;
38
0:Normally open;
35
0:Normally open;
29
0:Normally open;
31
0:Normally open;
See form 2
1:Normally close
1:Normally close
See form 2
1:Normally close
1:Normally close
1:Normally close
NoteOvercurrent setting details about definite time delay and inverse definite
minimum time are as follows:
Definite TimeOvercurrent delay is definite time delay. Different overcurrent value has
corresponding delay.
Inverse Definite Minimum Time(IDMT)Overcurrent delay decrease with the increase of
overcurrent. Different overcurrent value has corresponding delay.
IDMT formula:
T = t / ((IA/IT)-1)2
TOvercurrent delay (second)
tTiming multiplier ratio
IACurrent max. load currentL1/L2/L3
ITOvercurrent setting value
Example
HGM8110A/8120A Genset Controller
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t = 36
IA = 550A
IT =500A
Conclusion: T = 3600s(1hour)
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Type
Description
Not Used
Custom Period 1
Custom Period 2
Custom Period 3
Custom Period 4
Custom Period 5
Custom Period 6
Custom Combined 1
following.
Custom Combined 2
Custom Combined 3
10
Custom Combined 4
11
Custom Combined 5
12
Custom Combined 6
13
Reserved
14
Reserved
15
Reserved
16
Reserved
Action when over speed shutdown and
17
Air Flap
18
Audible Alarm
connected
annunciator
externally.
When
19
Louver Control
20
21
Heater Control
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22
Cooler Control
23
Oil Pre-supply
24
Excite Generator
25
Pre-Lubricate
26
Remote PC Output
27
Reserved
28
Reserved
29
Close Generator
30
Open Breaker
31
Close Mains
32
Reserved
33
Crank Relay
34
Fuel Relay
35
Idle Control
36
Raise Speed
37
Drop Speed
38
ETS Control
39
40
Reserved
41
Reserved
42
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Crank Success
44
Generator OK
45
Generator Available
46
Mains OK
47
Reserved
48
Common Alarm
49
50
Common Shutdown
51
52
53
Reserved
54
55
56
57
Reserved
58
Reserved
59
60
Reserved
Reserved
61
Reserved
62
Reserved
63
Reserved
64
Reserved
65
Reserved
66
Reserved
67
Reserved
68
Reserved
69
70
Action
when
genset
common
warning,
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71
72
73
74
75~98
Reserved
99
Emergency Stop
100
Failed To Start
101
Failed To Stop
102
103
104
105
106
107
Reserved
108
Reserved
109
Gen
over
alarm.
frequency Action
Warn
when
generator
over
frequency
when
generator
over
frequency
warning.
Action
110
111
112
113
114
shutdown alarm.
Action
when
generator
low
frequency
shutdown.
115
116
117
118
119
Reserved
120
Over Power
121
Reserved
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122
Reverse Power
123
Over Current
124
Reserved
125
Mains Inactive
126
127
128
129
130
131
132~138
reverse power.
Action when over current.
Reserved
139
140
141
142
Reserved
143
Low OP Warn
144
Low OP Shutdown
145
OP Sensor Open
146
Reserved
147
148
Reserved
149
Reserved
150
151
152
153
154
155
156
157
158~229
Reserved
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230
Stop Mode
231
Manual Mode
232
Test Mode
233
Auto Mode
234
Generator On Load
235
Mains On Load
236
Reserved
237
Reserved
238
Reserved
239
Reserved
7.2.1
Defined Period output is composed by 2 parts, period output S1 and condition output S2.
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7.2.2
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No.
Users Configured
Reserved
Alarm Mute
Reset Alarm
60Hz Active
Lamp Test
Description
Including following functions,
Indication: indicate only, not warning or
shutdown.
Warning: warn only, not shutdown.
Shutdown: alarm and shutdown immediately
Trip and stop: alarm, generator unloads and
shutdown after hi-speed cooling
Trip: alarm, generator unloads but not shutdown.
Never: input inactive.
Always: input is active all the time.
From crank: detecting as soon as start.
From safety on: detecting after safety on run
delay.
Can prohibit Audible Alarm output when input is
active.
Can reset shutdown alarm and trip alarm when
input is active.
Use for CANBUS engine and it is 60Hz when
input is active.
All LED indicators are illuminating when input is
active.
All buttons in panel is inactive except
Panel Lock
Reserved
10
11
Inhibit Scheduled
12
13
Reserved
Aux Gen Closed
and
there is
in the left of first row in LCD when
input is active.
Under voltage/frequency/speed protection is
inactive.
In Auto mode, during generator normal running,
when input is active, inhibit generator shutdown
automatically.
In Auto mode, inhibit generator start
automatically when input is active.
In Auto mode, inhibit scheduled run genset
when input is active.
Connect generator loading switchs Aux. Point.
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14
15
16
17
Auto mode.
Reserved
Reserved
All shutdown alarms are prohibited except
emergence stop.(Means battle mode or override
mode)
All outputs are prohibited in this mode.
21
22
23
24
Reset Maintenance
25
Reserved
26
27
Aux. Low OP
28
Remote Start
(On Load)
29
Remote Start
(Off Load)
30
31
32
33
34
35
36
37
Reserved
Reserved
Simulate Stop key
Simulate Manual key
Simulate Manual Test key
Simulate Auto key
Simulate Start key
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38
39
40
41
42
43
44
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
45
Aux Mains OK
46
47
48
49
50
Alternative Config1
Alternative Config2
Alternative Config3
Reserved
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7.4
SELECTION OF SENSORS
Form4
No.
Temperature
Sensor
Pressure Sensor
Description
0 Not used
1 Custom Res Curve
2 Custom 4-20mA curve
3 VDO
4 CURTIS
5 VOLVO-EC
6 DATCON
7 SGX
8 SGD
9 SGH
10 PT100
11~15 Reserved
0 Not used
1 Custom Res Curve
2 Custom 4-20mA curve
3 VDO 10Bar
4 CURTIS
5 VOLVO-EC
6 DATCON 10Bar
7 SGX
8 SGD
9 SGH
10 VDO 5bar
11~15 Reserved
0 Not used
1 Custom Res Curve
2 Custom 4-20mA curve
3 SGD
4 SGH
5~15 Reserved
Remark
Defined resistances
range
is
0~6K,
default is SGX sensor.
Defined resistances
range
is
0~6K,
default
is
SGX
sensor.
Defined resistances
range
is
0~6K,
default
is
SGH
sensor.
NOTE: User should make special declare when order controller if your genset equip
with sensor of 4~20mA.
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7.5
No.
0
1
2
3
4
5
6
Gen frequency
Speed sensor
Speed sensor + Gen frequency
Oil pressure
Oil pressure + Gen frequency
Oil pressure + Speed sensor
Oil pressure + Speed sensor + Gen frequency
NOTE:
1. There are 3 conditions to make starter disconnected with engine, that is, speed sensor,
generator frequency and engine oil pressure. They all can be used separately. We
recommend that engine oil pressure should be using with speed sensor and generator
frequency together, in order to make the starter motor is separated with engine
immediately and can check crank disconnect exactly.
2. Speed sensor is the magnetic equipment which be installed in starter for detecting
flywheel teeth.
3. When set as speed sensor, must ensure that the number of flywheel teeth is as same
as setting, otherwise, over speed shutdown or under speed shutdown may be
caused.
4. If genset without speed sensor, please dont select corresponding items, otherwise,
start fail or loss speed signal maybe caused.
5. If genset without oil pressure sensor, please dont select corresponding items.
6. If not select generator in crank disconnect setting, controller will not collect and display
the relative power quantity (can be used in water pump set); if not select speed sensor
in crank disconnect setting, the rotating speed displayed in controller is calculated by
generator frequency and number of poles.
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8 PARAMETER EDITING
1) Advanced Parameters SettingAfter controller start,
press
and
Input Password
0****
and
and
Time
Setting:
After
controller
start,
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mode only (e. g. Crank disconnect conditions selection, configurable input, configurable
output, various delay), otherwise, shutdown and other abnormal conditions may happen.
NOTE: Maximum set value must over minimum set value in case that the condition of
too high as well as too low will happen.
NOTE: When setting the warning alarm, please set the correct return value; otherwise,
maybe there is abnormal alarm. When setting the maximum value, the return value must
less than set value; When setting the minimum value, the return value must over set value.
NOTE: Please set the generator frequency value as low as possible when cranking, in
order to make the starter be separated quickly as soon as crank disconnect.
NOTE: Configurable input could not be set as same items; otherwise, there are
abnormal functions. However, the configurable output can be set as same items.
NOTE: HGM8110A controller has no items about mains. Pressing and holding
for a long time can exit parameter setting menu directly and set the controller into
standby mode.
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9 SENSORS SETTING
1. When reselect sensors, the sensor curve will be transferred into the standard value. For
example, if temperature sensor is SGX (120C resistor type), its sensor curve is SGX
(120C resistor type); if select the SGD (120C resistor type), the temperature sensor
curve is SGD curve.
2. When there is difference between standard sensor curves and using sensor, user can
adjust it in curve type.
3. When input the sensor curve, X value (resistor) must be input from small to large,
otherwise, mistake occurs.
4. If select sensor type as None, sensor curve is not working.
5. If corresponding sensor has alarm switch only, user must set this sensor as None,
otherwise, maybe there is shutdown or warning.
6. The headmost or backmost values in the vertical coordinates can be set as same as
below,
1Pa
1kgf/cm2
1bar
1psi
pa
1
9.8x104
1x105
6.89x103
kgf/cm2
1.02x105
1
1.02
7.03x102
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bar
1x105
0.98
1
6.89x102
Version1.5
psi
1.45x104
14.2
14.5
1
Page 57 of 63
10
COMMISSIONING
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11
Note: If the engine starting battery voltage is 24V, starting output, fuel output and stop
output (according to users configuration) should not be less than 2 ohms for battery
cathode resistance, if less than 2 ohms, please expand relays with more than 30A current
in corresponding output. if the engine starting battery voltage is12V, starting output, fuel
output and stop output (according to users configuration) should not be less than 1 ohms
for battery cathode resistance; if less than 1 ohmplease expand relays with more than 30A
HGM8110A/8120A Genset Controller
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12
INSTALLATION
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12.4 AC INPUT
Current input of HGM8110A/8120A controller must be connected to outside current
transformer. And the current transformers secondary side current must be 5A. At the same
time, the phases of current transformer and input voltage must correct. Otherwise, the
current of collecting and active power maybe not correct.
NOTE: ICOM port must be connected to negative pole of battery.
WARNING! When there is load current, transformers secondary side prohibit open
circuit.
12.5
CAUTION! When controller had been installed in control panel, if need the high voltage
test, please disconnect controllers all terminal connections, in order to prevent high voltage
into controller and damage it.
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13
Here are the common faults and troubleshooting. If there is any other problem, please
feel free to contact Smartgens service.
Symptoms
Possible Solutions
Check starting batteries;
Controller no response with
Check controller connection wirings;
power.
Check DC fuse.
Check the water/cylinder temperature is too high or not;
Genset shutdown
Check the genset AC voltage;
Check DC fuse.
Check emergence stop button is correct or not;
Check whether the starting battery positive
be
Controller emergency stop
connected with the emergency stop input;
Check whether the circuit is open.
Low oil pressure alarm after Check the oil pressure sensor and its connections.
crank disconnect
High water temp. alarm after Check the temperature sensor and its connections.
crank disconnect
Check related switch and its connections according to
Shutdown Alarm in running
the information on VFD;
Check programmable inputs.
Check fuel oil circuit and its connections;
Check starting batteries;
Crank not disconnect
Check speed sensor and its connections;
Refer to engine manual.
Check starter connections;
Starter no response
Check starting batteries.
Genset running while ATS not Check ATS;
transfer
Check the connections between ATS and controllers.
Check connections;
Check setting of COM port is correct or not;
RS485 communication is Check RS485s connections of A and B is reverse
abnormal
connect or not;
Check RS485 transfer model whether damage or not;
Check communication port of PC whether damage.
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