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Do not print this sheet, it contains only information

as how to design elements of pressure vessel


INPUTS
INPUT CELLS (UNLOCKED)

Drop down selection

CALCULATIONS BY PROGRAM
RESULTS

STEPS
1

Select sheet what you need to design (e-g: For shell design select shell sheet)

Input values in yellow cells ----->

Results

or thru

cells

are shown for every item at end of the sheet

Histroy:
0 Reviewed with ARC

USA

05.11.07

elect shell sheet)

Inputs

THICKNESS OF CYLINDRICAL SHELL


(Internal Pressure & Inside Dimensions)

Cylindrical Shell

Dsign Code:
Cylinder Construction Material

ASME Sec VIII, Div.1, 2004


SA-516 Gr. 70
See Section II Part D for other materials

Internal Design Pressure

107.00

Inner Diameter of Shell

Di

4580.00 mm

Design Temperature
Corrosion Allowance
Allowable Stress

Temp

315.00

CA

3.00

20000
20000.00

Shell thickness per UG-27

F
mm
psi

Full

Radiography Type
Joint Efficiency

psi

1.00

PDi
2( SE 0.6 P)

Result:
Min. Req. Design Thickness of Shell
Mill Undertolerence per UG-16
Min. req'd thickness of Shell

t = 15.2910
0.300
to= 15.5910

mm
mm
mm

or

16.0000 mm

Select shell thickness

Recommended thickness is

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

Final Centre Linre Radius

Rf =

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

0.348%

16.00

mm

2298.00 mm
infinity for straight plate
Stress Releif Not Required

SHELL

Recommended thickness is adequate

Inputs

THICKNESS OF CYLINDRICAL SHELL


(Internal Pressure & Outside Dimensions)

Cylindrical Shell

Dsign Code:
Cylinder Construction Material

ASME Sec VIII, Div.1, 2004


SA-106 Gr. B
See Section II Part D for other materials

Internal Design Pressure

1440.00 psi

Inner Diameter of Shell

Do

219.00

mm

120.00

Design Temperature
Corrosion Allowance
Allowable Stress

Temp
CA

3.00

17115
20000.00

Shell thickness per UG-27

psi

Full

Radiography Type
Joint Efficiency

mm

1.00

PD o
2( SE 0.4 P )

Result:
Min. Req. Design Thickness of Shell
Mill Undertolerence per UG-16
Min. req'd thickness of Shell

t = 11.9131
1.489
to= 13.4023

mm
mm
mm

or

16.0000 mm

Select shell thickness

Recommended thickness is

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

16.00

mm

Final Centre Linre Radius

Rf =

117.50

mm

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

infinity for straight plate

6.809%
Stress Releif Required. To Avoid Stress Releif Increase T

L SHELL

ns)

Recommended thickness is adequate

Stress Releif Increase The Thickness

Inputs

THICKNESS OF BOOT
(Internal Pressure & Inside Dimensions)

Boot

Dsign Code:

ASME Sec VIII, Div.1, 2004


As Desired

Cylinder Construction Material

See Section II Part D for other materials

Internal Design Pressure

350.00

Inner Diameter of Shell

Di

1524.00 mm

Height of Liquid Level in Boot

Design Temperature

Temp

Corrosion Allowance

3.00

ft

100.00

CA

3.00

mm

Total Internal Pressure in Boot

Pi

351.30

psi

Allowable Stress

0
20000.00
Full

Radiography Type
Joint Efficiency

Thickness per UG-27

t
Result:

psi

1.00

Pi Di
2( SE 0.6 P )

psi

To be entered by user

Min. Req. Design Thickness of Boot


Mill Undertolerence per UG-16
Min. req'd thickness of Boot
Select Boot thickness

t = 16.5271
0.300
to= 16.8271
17.0000

mm
mm
mm
mm

or
Recommended thickness is

Stress Releif per UCS-79


Nominal thickness of Boot

tnom=

17.00

mm

Final Centre Linre Radius

Rf =

770.50

mm

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

1.10%

infinity for straight plate


Stress Releif Not Required

s)

o be entered by user

Recommended thickness is adequate

Inputs

THICKNESS OF ELLIPSOIDAL HEAD

Ellipsoidal
Head

Ellipsoidal
Head

(Internal Pressure & Inside Dimensions)

Dsign Code:
Cylinder Construction Material

ASME Sec VIII, Div.1, 2004


SA-516 Gr. 70
See Section II Part D for other materials

Internal Design Pressure

1440.00 psi

Inner Diameter of Head

Di

3300.00 mm

Design Temperature
Corrosion Allowance
Allowable Stress

Temp

170.00

CA

3.00

20000
20000.00

mm
psi

Spot

Radiography Type
Joint Efficiency

0.85

Thickness per UG-32

PD i
2 SE 0.2 P

Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head

t = 145.1705
0.300
to= 145.4705

mm
mm
mm

or

14.0000 mm

Select Head thickness

Recommend a higher thickn

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

14.00

mm

Final Centre Linre Radius

Rf =

563.38

mm

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

1.86%

infinity for straight plate


Stress Releif Not Required

HEAD

Recommend a higher thickness

Inputs

THICKNESS OF ELLIPSOIDAL HEAD

Ellipsoidal
Head

Ellipsoidal
Head

(Internal Pressure & Inside Dimensions)

Dsign Code:
Cylinder Construction Material

ASME Sec VIII, Div.1, 2004


SA-516 Gr. 70
See Section II Part D for other materials

Internal Design Pressure

1440.00 psi

Inner Diameter of Head

D0

273.00

mm

120.00

Design Temperature
Corrosion Allowance
Allowable Stress

Temp
CA

3.00

20000
20000.00

psi

Full

Radiography Type
Joint Efficiency

mm

Thickness per UG-32

1.00

PD o
2 SE 1.8 P

Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head

t = 12.2271
0.300
to= 12.5271

mm
mm
mm

or

14.0000 mm

Select Head thickness

Recommended thickness is

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

14.00

mm

Final Centre Linre Radius

Rf =

48.79

mm

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

infinity for straight plate

21.52%
Stress Releif Required. To Avoid Stress Releif Increase T

HEAD

Recommended thickness is adequate

Stress Releif Increase The Thickness

Inputs

THICKNESS OF ELLIPSOIDAL HEAD


(Internal Pressure & Inside Dimensions)

Boot

Dsign Code:
Cylinder Construction Material

ASME Sec VIII, Div.1, 2004


As Desired

Add SA 105 as Boot cap

See Section II Part D for other materials

Internal Design Pressure

386.30

psi

Inner Diameter of Head

Di

457.20

mm

150.00

Design Temperature
Corrosion Allowance
Allowable Stress

Temp
CA

3.00

0
20000.00

psi

To be entered by user

Full

Radiography Type
Joint Efficiency

mm

1.00

Thickness per UG-32

PD i
2 SE 0.2 P

Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head

t = 7.4297
0.300
to= 7.7297

mm
mm
mm

or

Select Head thickness

7.9375
5/16

mm
in

Recommended thickness is

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

7.94

mm

Final Centre Linre Radius

Rf =

79.07

mm

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

infinity for straight plate

7.53%
Stress Releif Required. To Avoid Stress Releif Increase T

L HEAD

ns)

105 as Boot cap

To be entered by user

Recommended thickness is adequate

Stress Releif Increase The Thickness

Inputs

THICKNESS OF HEMISPHERICAL HEAD

Spherical
Head

Spherical
Head

(Internal Pressure & Inside Dimensions)

Dsign Code:

ASME Sec VIII, Div.1, 2004


As Desired

Cylinder Construction Material

See Section II Part D for other materials

Internal Design Pressure

100.00

Inner Diameter of Head

Di

2438.40 mm

Design Temperature
Corrosion Allowance
Allowable Stress

Temp
CA

0.00

0
20000.00

F
mm
psi

To be entered by user

Full

Radiography Type
Joint Efficiency

650.00

psi

Thickness per UG-32

1.00

PD i
2( 2 SE 0.2 P )

Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head

t = 3.0495
0.300
to= 3.3495

mm
mm
mm

or

Select Head thickness

4.0000

mm

4.00

mm

Recommended thickness is

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

Final Centre Linre Radius

Rf =

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

0.25%

1221.20 mm
infinity for straight plate
Stress Releif Not Required

CAL HEAD

ns)

To be entered by user

Recommended thickness is adequate

Inputs

THICKNESS OF CONICAL SECTION


(Internal Pressure & Inside Dimensions)

Note:

to be less than 30 degree

Dsign Code:

Conical
Section

ASME Sec VIII, Div.1, 2004


SA-106 Gr. B

Cylinder Construction Material

See Section II Part D for other materials

Internal Design Pressure

100.00

Inner Diameter of Conical section

Di

2438.40 mm

Design Temperature

Temp

650.00

psi

Corrosion Allowance

CA

0.00

mm

Cone Half Apex Angle

35.00

Degree

Formula is not valid. S


special analysis
Allowable Stress

psi

Full

Radiography Type
Joint Efficiency

Thickness per UG-32

t
Result:

17115
20000.00

1.00

PDi
2Cos ( SE 0.6 P )

t = 8.7270
1.091
to= 9.8179
7.9375
5/16

Min. Req. Design Thickness of Conical sec

Mill Undertolerence per UG-16


Min. req'd thickness of Conical section
Select Conical section thickness

mm
mm
mm
mm
in

or

Recommend a higher thickn

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

Final Centre Linre Radius

Rf =

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

0.49%

7.94

mm

1223.17 mm
infinity for straight plate
Stress Releif Not Required

ECTION

ns)

Formula is not valid. See Div I for


special analysis

Recommend a higher thickness

Inputs

THICKNESS OF TORISPHERICAL HEAD


(Internal Pressure & Inside Dimensions)

Torispherical Head

Dsign Code:

ASME Sec VIII, Div.1, 2004


As Desired

Cylinder Construction Material

See Section II Part D for other materials

Internal Design Pressure

100.00

Inner Diameter of Head

2438.40 mm

Design Temperature
Corrosion Allowance

Temp

650.00

psi

CA

3.18

mm

Knuckle radius

152.40

mm

Allowable Stress

0
15000.00

psi

To be entered by user

Full

Radiography Type
Joint Efficiency

1.00

Ratio

L/r

16.00

Case 1: when L/r= 16


Thickness per UG-32

0.885PL This Formula Is Valid


( SE 0.1P )

0.885PL
( SE 0.1P )

t
Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness

t = 17.5762
0.300
to= 17.8762
14.2875
9/16

mm
mm
mm
mm
in

or

Recommend a higher thicknes

Case 2: when L/r < 16


Thickness per UG-32

PLM
2 SE 0.2 P This Formula Is Not Valid

Result:
Factor M
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
SA-516 Gr. 70

M= 1.75
t = 17.41
0.300
to= 17.71
14.2875
9/16

mm
mm
mm
mm
mm
in

1
(3
4

or

Recommend a higher thicknes

SA-106 Gr. B

Case 3:

SA-285 Gr. C

when L/r > 16 SA-240 Gr. 304

Thickness per UG-32


As Desired

M
t

PLM
2 SE 0.2 P This Formula Is Not Valid

Result:
Factor M
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness

Stress Releif per UCS-79

M= 1.75
t = 17.41
0.300
to= 17.71
14.2875
9/16

mm
mm
mm
mm
mm
in

or

Recommend a higher thicknes

Nominal thickness of Vessel

tnom=

17.88

mm

Final Centre Linre Radius

Rf =

170.28

mm

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

infinity for straight plate

7.87%
Stress Releif Required. To Avoid Stress Releif Increase Th

CAL HEAD

ns)

To be entered by user

rmula Is Valid

Recommend a higher thickness

rmula Is Not Valid

Recommend a higher thickness

rmula Is Not Valid

Recommend a higher thickness

Stress Releif Increase The Thickness

Inputs

THICKNESS OF HEMISPHERICAL HEAD


(Internal Pressure & Inside Dimensions)

Circular Flat
Head

Dsign Code:

ASME Sec VIII, Div.1, 2004

Cylinder Construction Material

As Desired
See Section II Part D for other materials

Internal Design Pressure

300.00

psi

Inner Diameter of Head

Di

609.60

mm

450.00

Design Temperature
Corrosion Allowance
Allowable Stress

Temp
CA

3.00

0
20000.00

mm
psi

Full

Radiography Type
Joint Efficiency

1.00

Required thickness of Shell

tr

-505.00

mm

Actual thickness of Shell

ts

-505.00

mm

Thickness per UG-34

t
C 0.33 r
ts
t D

CP
SE

To be entered by user

CP
SE

t D
Result:
C Factor
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness

C= 0.33
t = 45.8892
0.300
to= 46.1892
46.0000

mm
mm
mm
mm
mm

or

Recommend a higher thickn

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

46.19

mm

Final Centre Linre Radius

Rf =

327.89

mm

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

infinity for straight plate

10.56%
Stress Releif Required. To Avoid Stress Releif Increase T

CAL HEAD

ns)

To be entered by user

Recommend a higher thickness

Stress Releif Increase The Thickness

SADDLE DIMENSIONS

Dia of
Vessel
(mm)

304.8
355.6
406.4
457.2
508

Max.Weight
of Vessel
(Kg)

19,051
22,680
25,402
28,123
31,752

Length
A (mm)

266.7
317.5
355.6
393.7
444.5

Base Plate
Web Plate
Wear Plate
Width
Thickness Height Thickness Width
Thickness Width
C (mm)
G (mm)
(mm)
H (mm)
D (mm)
K (mm)
(mm)

101.6
101.6
101.6
101.6
101.6

6.35
6.35
6.35
6.35
6.35

6.35
6.35
6.35
6.35
6.35

101.6
101.6
101.6
101.6
101.6

Ribs
Thickness
H (mm)

6.35
6.35
6.35
6.35
6.35

558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1219.2
1371.6
1524
1676.4
1828.8
1981.2
2133.6
2286
2438.4
2590.8
2743.2
2895.6
3048
3200.4
3352.8
3505.2
3657.6

34,474
38,102
40,824
44,453
47,174
50,803
58,061
60,782
65,318
95,256
99,792
114,307
127,915
141,523
156,038
182,347
197,770
213,192
227,707
243,130
344,736
365,602
386,467
406,426
426,384
447,250
467,208
488,074

482.6
533.4
571.5
622.3
660.4
711.2
736.6
774.7
838.2
889
927.1
1066.8
1193.8
1320.8
1460.5
1587.5
1727.2
1854.2
1981.2
2120.9
2247.9
2374.9
2527.3
2641.6
2781.3
2908.3
3048
3175

101.6
101.6
101.6
101.6
101.6
101.6
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6

6.35
6.35
6.35
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4

6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05

152.4
152.4
152.4
152.4
152.4
152.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
457.2
457.2
457.2
457.2
457.2
457.2
457.2
609.6
609.6
609.6
609.6
609.6
609.6

6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7

6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05

Dist. Of centre
from Base Plate
(B)

304.8
330.2
355.6
381
406.4

Bolt Dist.

Bolt Dia

E (mm)

(mm)

88.9
101.6
127
152.4
165.1

12.70
12.70
12.70
12.70
12.70

431.8
457.2
482.6
508
533.4
558.8
584.2
609.6
635
660.4
685.8
762
914.4
990.6
1066.8
1143
1219.2
1295.4
1371.6
1447.8
1524
1600.2
1676.4
1752.6
1828.8
1905
1981.2
2057.4

177.8
190.5
203.2
215.9
228.6
241.3
254
279.4
304.8
330.2
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1117.6
1168.4
1219.2

12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
25.40
25.40
25.40
25.40
25.40
25.40
31.75
31.75
31.75
31.75
31.75

THICKNESS OF SKIRT

LATER
Inputs
* Wind Load (From PVElite)
* Height of Vessel

P
H
MT

* Moment
* Outside Radius of Skirt
* Joint Efficiency

R
E

* Stress Value of Head or Skirt

Mat. Whichever is smaller


* Weight of Tower above Skirt

lbs
ft
493,000.00 lbs-ft
in
28.00
8500.00
58.00

0.70

Skirt

20000.00

psi

78000.00

lbs
516 Gr-70
Temp(F)
S (psi)

Formula used :

12 M T
2W

R SE
RSE

Resuslt:
Required Thickness of Skirt
Required Thickness of Skirt

0.30
7.58

in
mm

(-20)

20,000

50

20,000

100

20,000

200

20,000

300
400

20,000
20,000

500
600

20,000
19,400

650

18,800

700

18,100

750

14,800

800
850
900
950
1000

12,000
9,300
6,700
4,000
2,500

Note: For other materials


see section 2 part D

THICKNESS OF NOZZLE AS PER UG-45


NB 3/4" (DN 20)

Nozzle Size :

Inputs
UG-45 b(1) for Internal Pressure
Internal Design Pressure
Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used

Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA
t

Result
Thickness

LATER

Nozzle on Sump of PV-221 ( R22 Receiver )

259.00
2168.00
140.00
17100.00
1.00
3.00

psi
mm
F
psi
mm

Formula used

PD
2( SE 0.6 P )

19.5691

External Design Pressure


Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance

Result
mm

Inputs
UG-16(b)

PD
2( SE 0.6 P)

Thickness

Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance

t
t
CA

1/16
1.59
3.00

in
mm
mm

Result

Standard Wall Thk of pipe


Minimum thickness
Corrosion Allowance
Result

Thickness

Final Result

4.5875

mm

Thickness

Inputs
UG-45 a for Internal Pressure

Step 1:

Max ( UG 45b(1) , UG 16b)

19.5691

mm

Step 2:

Max ( UG 45b(2) , UG 16b)

4.5875

mm

Step 3:

Max ( Step1 , Step 2)

19.5691

mm

Step 4:

Min ( Step3 , UG-45 b(4))

5.5113

mm

Step 5:

Max ( Step4 , UG-45 (a))

5.5113

mm

Internal Design Pressure


Diameter of Pipe
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance
Formula used
Result

Min Required thickness of


Nozzle

t
Sch

5.5113

mm

Thickness

PD
2( SE 0.6 P

ZLE AS PER UG-45

UG-45 b(2) for External Pressure


P
D
Temp
S
E
CA
t

psi
2168.00 mm
140.00 F
17100.00 psi
1.00
3.00
mm
15.00

PD
2( SE 0.6 P )

3.9514

mm

t
t
CA

2.87

2.5113
3.00

mm
mm
mm

5.5113

mm

P
D
Temp
S
E
CA
t

259.00
20.00
140.00
17100.00
1.00
3.00

psi
mm
F
psi
mm

PD
2( SE 0.6 P )

3.1529

mm

THICKNESS OF NOZZLE AS PER UG-45


11.75

Nozzle Size :

in

Inputs
UG-45 b(1) for Internal Pressure
Internal Design Pressure
Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used

Result
Thickness

Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA

400.00
60.00
250.00
14300.00
1.00
0.00

psi
in
F
psi

Formula used

PD
2( SE 0.6 P )

External Design Pressure


Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance

in

Result
0.8535

in

Inputs
UG-16(b)

PD
2( SE 0.6 P)

Thickness

Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance

Result

LATER

ASME Section VIII Index L-7.2 Example 2

Thickness
Thickness

Final Result

t
t
CA

1/16
1.59
3.00

in
mm
mm

t
t

4.5875
0.1806

mm
in

Standard Wall Thk of pipe


Minimum thickness
Corrosion Allowance
Result

Thickness
Thickness

Inputs
UG-45 a for Internal Pressure

Step 1:

Max ( UG 45b(1) , UG 16b)

0.8535

mm

Step 2:

Max ( UG 45b(2) , UG 16b)

0.1806

mm

Step 3:

Max ( Step1 , Step 2)

0.8535

mm

Step 4:

Min ( Step3 , UG-45 b(4))

0.3297

mm

Step 5:

Max ( Step4 , UG-45 (a))

0.3297

mm

Internal Design Pressure


Diameter of Pipe
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance
Formula used
Result

Min Required thickness of


Nozzle
Actual Thickness of Pipe

Actual Thickness of Pipe

0.3297

mm

Thickness

Sch

Pipe Schedule Thickness x 0.875 (12.5% Undertolerance )

should be greater than

Minimum Required Thickness

PD
2( SE 0.6 P

ZLE AS PER UG-45

UG-45 b(2) for External Pressure


P
D
Temp
S
E
CA
t

15.00
60.00
250.00
14300.00
1.00
0.00

psi
in
F
psi

0.0315

in

t
t
CA

9.57

8.3738
0.00

mm
mm
mm

t
t

8.3738
0.3297

mm
in

in

PD
2( SE 0.6 P)

P
D
Temp
S
E
CA
t

400.00

psi
in
11.75
250.00 F
16600.00 psi
1.00

0.00

in

0.14

in

PD
2( SE 0.6 P )

PIPE SCHEDULE CHART


ND
(in)

OD

0.50
0.75
1.00
1.25
1 1/2
2.00
2 1/2
3.00
3 1/2
4.00
5.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00

21.30
26.70
33.4
42.2
48.3
60.3
73
88.9
101.6
114.3
141.3
168.3
219.1
273.1
323.9
355.6
406.4
457.2
508
558.8
609.6
660.4

Sch
10

Sch.
20

Sch.
30

2.11
2.77
2.77
2.77
2.77
3.05
3.05
3.05
3.05
3.4

6.35
6.35
6.35
6.35
6.35
6.35
7.92

6.35
6.35
6.35
7.92
7.92
7.92
9.52
9.52
9.52
12.7

7.04
7.8
8.38
9.52
9.52
11.12
12.7
12.7
14.27

Std.
Wall

Sch.
40

2.77
2.87
3.38
3.56
3.69
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.57
9.52
9.52
9.52
9.52
9.52
9.52
9.52

2.77
2.87
3.38
3.56
3.69
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
10.31
11.12
12.7
14.27
15.06
15.87
17.48

Sch.
60

10.34
12.7
14.27
15.06
16.66
19.05
20.62
22.22
24.59

Extra
Strong

Sch.
80

3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.52
10.97
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7

3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.52
10.97
12.7
15.06
17.45
19.05
21.41
23.8
26.19
28.57
30.94

Sch.
100

Sch.
120

Sch.
140

Sch
160
4.75
5.54
6.35
6.35
7.14
8.71
9.52
11.13

15.06
18.24
21.41
23.8
26.19
29.36
32.54
34.92
38.89

11.3
12.7
14.27
18.24
21.41
23.8
27.76
30.94
34.92
38.1
41.27

20.62
25.4
28.57
31.75
36.53
39.67
44.45
47.64

13.49
15.87
18.24
23.01
28.57
33.32
35.71
40.46
45.24
49.99
53.97

28.00
30.00
32.00
34.00
36.00

711.2
762
812.8
863.6
914.4

7.92
7.92
7.92
7.92
7.92

12.7
12.7
12.7
12.7
12.7

15.87
15.87
15.87
15.87
15.87

9.52
9.52
9.52
9.52
9.52

17.48
17.48
19.05

12.7
12.7
12.7
12.7
12.7

XX
Strong

ND

7.47
7.82
9.09
9.7
10.16
11.07
14.02
15.24
16.15
17.12
19.05
21.95
22.22

1/2
3/4
1.00
1 1/4
1 1/2
2.00
2 1/2
3.00
3 1/2
4.00
5.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00

28.00
30.00
32.00
34.00
36.00

LIFTING LUG DIMENSIONS

Vessel Weight
(Kg)
5,443
9,072
13,608
22,680
31,752
45,360
68,040
90,720
113,400
136,080

Dia of Hole
D (mm)
25.4
28.702
35.052
41.402
54.102
63.5
76.2
101.6
107.95
114.3

Thickness of Lug
T (mm)
12.7
19.05
25.4
31.75
31.75
38.1
44.45
50.8
50.8
63.5

Radius of Outer
arc R (mm)
38.1
50.8
54.102
63.5
88.9
114.3
127
152.4
165.1
177.8

Height of Lug
H (mm)
127
152.4
152.4
177.8
203.2
228.6
254
304.8
330.2
355.6

Length of Lug
L (mm)
254
254
254
304.8
304.8
406.4
406.4
457.2
457.2
508

Weld
(Min)
12.7 mm Full Penetration Fillet

19.05 mm Full Penetration Fillet

LATER
Butt Weld Input
Thickness of the Plate

Pressure Conditions
t

16.00

mm

Design Pressure

400.00

psi

Theta

56.00

degree

Diameter

1375

mm

Diameter to be Weld

1375.00

mm

Area for Pressure

1484140.63

mm2

Total Area of Weld

Area for Pressure

2300.42

in2

Total Area of Weld

836.80

in2

Load induced

920169

lbs

Allowable Stress of Material

20000.00

psi

Bearable Load for Butt Weld

16735938 lbs

Bevel Angle

Strength of Weld
Result

539867.88 mm2

1718.79 %
Weld is O.K.

LATER

ANCHOR BOLT DESIGN

Inputs

Table
Bolt Area

Wind Load (From PVElite)


Height of Vessel with Skirt
Moment
Weight of Vessel
Bolt Circle

P
H
M
W

Area within Bolt Circle


Circumference of Bolt Circle
Maximum Tension
Allow. Stress Value of Bolt Mat.
No. of Anchor Bolts

AB
CB

Req.Area of one Bolt


Dia of Bolt from Table against Root Area
Induced Stress in Anchor Bolts
Corrosion Allowance for Bolt

lbs
ft
63,000.00 lbs-ft
11000.00 lbs
in
84.00
3000.00
21.00

5,538.96
264
94.78
15,000.00

T
SB
N
BA

in2
in
lb/in
psi

8.00

0.21

d
Sind

0.126
0.202
0.302
0.419
0.551
0.693
0.89
1.054
1.294

in2

1.515

in
10,191.08 psi
in
0.13

1.744

0.63

CA

in2

2.049
2.3
3.02

Formulas Used
i Maximum Tension ( lb/in )
ii Req. Area of One Bolt ( Sq.in )
iii Stress in Anchor Bolt ( psi )

3.715
4.618

T 12

M
W

AB
CB

BA

TC B
SB N

SB

TC B
BA N

5.621

SB

TC B
BA N

Resuslt:
Required Diameter of Anchor Bolt

0.75

Required Diameter of Anchor Bolt

19.05

in
mm

Table
Bolt Size
in
0.500
0.625
0.750
0.875
1.000
1.125
1.250
1.375
1.500
1.625
1.750
1.875
2.000
2.250
2.500
2.750
3.000

LATER
Nominal Thickness
(in)

Nominal Thickness
(mm)

Temperature (F)

0.1

2.54

-55

2.54

-55

0.2

5.08

-55

5.08

-55

0.3

7.62

-55

7.62

-55

0.4

10.16

-55

10.16

-55

0.5

12.7

-55

12.7

-55

0.6
0.7
0.8
0.9

15.24
17.78
20.32
22.86

-50
-45
-40
-35

15.24
17.78
20.32
22.86

-50
-45
-40
-35

1
1.3
1.5
1.7
2.2
2.5
2.9
3.4
3.8
4.2
4.7
5.3
5.4
6

25.4
33.02
38.1
43.18
55.88
63.5
73.66
86.36
96.52
106.68
119.38
134.62
137.16
152.4
0
0
0
0
0
0

-30
-20
-15
-10
0
5
10
15
20
25
30
35
35
38

25.4
33.02
38.1
43.18
55.88
63.5
73.66
86.36
96.52
106.68
119.38
134.62
137.16
152.4

-30
-20
-15
-10
0
5
10
15
20
25
30
35
35
38

INTERPOLATION
Temp (F)

Thickness

X1

-50

Y1

15.24

16

X2

-45

Y2

17.78

-48.5

INTERPOLATION
X1

340.57

Y1

81.35

85

X2

359.93

Y2

85.95

355.93174

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