Professional Documents
Culture Documents
Copyright 2007,
6500
Outflow
6000
NATURAL FLOW
Pwf, psi
5500
Reservoir Inflow
Performance
5000
4500
4000
0
3000
6000
9000
12000
15000
6500
Outflow
6000
NOT FLOWING
Pwf, psi
5500
5000
Reservoir Inflow
Performance
4500
4000
0
3000
6000
9000
12000
15000
6500
BACK TO PRODUCTION BY
ARTIFICIAL LIFT
6000
Outflow
Pwf, psi
5500
5000
Reservoir Inflow
Performance
4500
4000
0
3000
6000
9000
12000
15000
ARTIFICIAL LIFT
BOMBEO CAVIDADES
PROGRESSIVE
CAVITYPROGRESIVAS
PUMP (PCP) (BCP)
BOMBEO
ELECTRICAL
ELECTROSUMERGIBLE
SUBMERSIBLE PUMP
(BES)
(ESP)
SUCKER ROD
BEAM PUMP
(BP)
BOMBEO
MECANICO
(BALANCIN)
BOMBEO
HYDRAULIC
HIDRAULICO
PUMP (piston
(pistn
or jet)
o jet)
POZOS
EN FLUJO
NATURAL
FLOWNATURAL
WELL
GAS
CONTINUOUS
LIFT CONTINUO
GAS LIFT
PLUNGER
LIFT
PLUNGER
LIFT
(GL)
CHAMBER
CHAMBER
LIFT LIFT
INTERMITTENT
GAS LIFT
GAS
LIFT INTERMITENTE
ARTIFICIALPLUNGER
PLUNGERLIFT
LIFT
ARTIFICIAL
Copyright 2007,
Rod
Pumps
Copyright 2007,
2,000
3,000
PC Pumps
4,000
5,000
6,000
7,000
Hydraulic Lift
8,000
9,000
Submersible Pump
Gas Lift
90
80
70
60
50
40
30
20
10
0
PCP
Hydraulic Piston
Pumps
Beam Pump
ESP
Copyright 2007,
Hydraulic Jet
Pump
Gas Lift
(Continuous)
Gas Lift
(Intermittent)
Flowline
Gas Injection
Pwh
Pressure
Tubing
Operating Valve
Depth
Surface Casing
Production Casing
Static
gradient
Gaslift valves
Packer
Pwf
Copyright 2007,
Pr
Flowline
Gas Injection
Surface Casing
Production Casing
Tubing
Gaslift valves
Packer
Operating Valve
video
Copyright 2007,
Pressure chamber
Bellows
Stem
Piod
Ball
Ppd
Copyright 2007,
Piod
Ppd
Valve Mechanic
Po = Pd - Pt R
1-R
Pd
Ab
where R = Ap / Ab
Required Dome pressure to get the
opening pressure at P, T:
Pc
Ap
Pd = Po (1 R) +Pt R
Pt
Copyright 2007,
SIDE POCKET
MANDRELS
CONVENTIONAL
MANDREL
14
Copyright 2007,
RK / BK LATCH
15
Copyright 2007,
KICKOVER TOOL
THE KICKOVER TOOL IS RUN ON WIRELINE
AND USED TO PULL AND SET GAS LIFT
VALVES. THE ABILITY TO WIRELINE
CHANGE-OUT GAS LIFT VALVES GIVES
GREAT FLEXIBILITY IN THE GAS LIFT
DESIGN
16
Copyright 2007,
17
Copyright 2007,
18
Copyright 2007,
Copyright 2007,
Valve 1
open
Valve 1
open
Valve 1
open
Valve 2
open
Valve 2
open
Valve 2
open
Valve 3
open
Valve 3
open
Valve 3
open
Valve 1
closed
Valve 1
closed
Valve 1
closed
Valve 2
open
Valve 2
open
Valve 2
closed
Valve 3
open
Valve 3
open
Valve 3
open
Video 2
PRESSURES AND
PRESSURE GRADIENTS
VERSUS DEPTH IN
CONTINUOUS GAS LIFT
WELLHEAD
PRESSURE
GAS INJECTION
PRESSURE
PRESSURE
AVAILABLE
PRESSURE
DEPTH
INJECTION POINT
BALANCE
POINT
BOTTOMHOLE
FLOWING
PRESSURE
100 PSI
AVERAGE.
RESERVOIR
PRESSURE
Copyright 2007,
Pr
Excessive GLR
Inflow Performance
IPR
Copyright 2007,
Available gas
volume
Eonomic Optimum
LIQUID RATE, QL
Injection Depth
Copyright 2007,
Psep Pwh
pko
pressure
Closing pressure
pvc1
depth
pvc2
pcv3
Copyright 2007,
Opening pressure
SUB-CRITICAL
FLOW
ORIFICE FLOW
PTUBING = 55%
PRESSURE (PSI)
Copyright 2007,
PCASING
8
7
6
5
4
3
2
1
0
0
100
200
300
400
500
600
700
800
900
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
Pressure psi
Copyright 2007,
SLOPE = 1.0
Economic Limit
4
x
Kick-Off
Lift-Gas Requirement
Incremental
Lift-Gas Volume
x
x
x
x
x
x
2
x
3
1
Copyright 2007,
Qo
Optimum total field gas lift
performance curve
Qo1
WELL 1
Qgi
Qo
Qo2
WELL 2
Qot
Nodal
analysis
Qgi
Qo
WELL n
n
Qgi
i=1
Qon
Qgi
Qgi
Copyright 2007,
n
Qoi
i=1
Qgit
SCENARIOS
1.
Copyright 2007,
Pwh
.
Pr
Inj.Pressure
.
Pr
A
Val. 1
Depth
Val. 2
Val. 3
A
B
C
QA
QB
QC
QL
When there is not consistency in the data, then a hole in the tubing or multiple injection points
may exist, in which case a temperature log is necessary to arrive at a final conclusion.
Copyright 2007,
Under this scenario the well is circulating gas due to the following possible causes:
Under this scenario the well is circulating gas due to the following possible causes:
Hole in the tubing
Hole in the tubing
No transference of the injection point to the next valve
No transference of the injection point to the next valve
Formation damage restricts the inflow capacity of the reservoir
Formation damage restricts the inflow capacity of the reservoir
Organic or inorganic deposits in the tubing or flowline
Organic or inorganic deposits in the tubing or flowline
The causes of no transference of the injection point to the next deeper valve are:
The causes of no transference of the injection point to the next deeper valve are:
Copyright 2007,
Possible causes:
Possible causes:
Gas injection valve closed
Gas injection valve closed
Gas line broken
Gas line broken
Gas line restriction due to hydrates formation (Freezing Problems)
Gas line restriction due to hydrates formation (Freezing Problems)
High gas lift valve opening pressure
High gas lift valve opening pressure
Copyright 2007,
Range of application
Copyright 2007,
Horse Head
Gear Box
Elevator
Polish Rod
Stuffing Box
Flowline
Gas line
Prime Mover
SUCKER RODS
PLUNGER
TRAVELING
VALVE
Casing
crank
Tubing
Sucker Rods
FLUID
WORKING
BARREL
STANDING
VALVE
FLUID
Plunger
PLUNGER MOVING UP
Traveling Valve
Standing Valve
ANIM
Copyright 2007,
SUCKER ROD
PLUNGER
BARREL
STANDING
VALVE
Copyright 2007,
BALLS AND
SEATS
Maximum depth: 9000 feet for light oil and 5000 feet
for heavy-extra heavy oil
Subsurface equipment stands up to 500 F
Tolerant to solids production (5-10 % volume)
Tolerant to pumping off conditions
Copyright 2007,
Mark II
Beam Balanced
Low
Profile
Copyright 2007,
Air Balanced
Drawings Courtesy of Lufkin Industries, Inc. Lufkin, Texas
Copyright 2007,
Copyright 2007,
Downhole Pumps
Copyright 2007,
Insert Pumps
Pump is run inside the tubing attached to sucker rods
Pump size is limited by tubing size
Copyright 2007,
Insert Pump
Tubing
Plunger
Traveling valve
Barrel
Standing valve
Seating nipple
Ball & seat
Copyright 2007,
Cage
Tubing Pumps
Copyright 2007,
Tubing Pump
Tubing
Connection
w/tubing
Plunger
Traveling
valve
Barrel
Cage
Standing
valve
Ball & seat
Copyright 2007,
Tubing Anchors
Often a device is used to prevent the
tubing string from moving with the rod
pump during actuation. A tubing anchor
prevents the tubing from moving, and
allows the tubing to be left in tension which
reduces rod wear.
Copyright 2007,
Tubing Anchors
No buckling
Neutral point
Buckling
Downstroke
Standing valve closed; full
fluid load stretched tubing
down to most elongated
position. Tension in tubing
at maximum for cycle. No
buckling
Upstroke
Traveling valve closed;
portion of fluid load transferred to rods. Tubing relieved
of load contracts. Tension in
tubing at minimum for cycle.
Buckling occurs from pump
to neutral point
Breathing
Copyright 2007,
Pump Displacement
(Sizing)
PD = 0.1484 x Ap (in2) x Sp (in/stroke) x N
(strokes/min)
PD = pump displacement (bbl/day)
Ap = cross sectional area of piston (in2)
Sp = plunger stroke (in)
N = pumping speed (strokes/min)
0.1484 = 1440 min/day / 9702 in3/bbl
Volumetric efficiency
Calculated pump displacement will differ
from surface rate due to:
Slip/leakage of the plunger
Stroke length stretch
Viscosity of fluid
Gas breakout on chamber
Reservoir formation factor (Bo) defines higher
downhole volume
Volumetric efficiency Ev = Q / PD
Typical values : 70 80%
Copyright 2007,
Exercise
Exercise (Equations)
Copyright 2007,
Copyright 2007,
Counterweight
Balances the load on the surface prime
mover
A pump with no counterweight would have
a cyclic load on the prime mover load
only on upstroke
Sized on an average load through the
cycle
Equivalent to buoyant weight of rods plus half
the weight of the fluid
Copyright 2007,
Copyright 2007,
Gas Separators
Copyright 2007,
WF
A
rod
pump
is
designed to pump or
lift liquids only. Any
entrained
gas
(formation gas) must
be separated from the
produced liquids and
allowed to vent up the
annulus.
If gas is
allowed to enter the
pump, damage will
often occur due to gas
lock or fluid pound.
Pump Problems
Downhole pump failures can result from:
Abrasion from solids
Corrosion (galvanic, H2S embrittlement, or acid)
Scale buildup
Normal wear seal and valves
Gas locking
Stress from fluid pounding
Rod breaks
Plunger jams
Copyright 2007,
Rod Pumping
Advantages
Possible to pump off
Best understood by field
personnel
Some pumps can handle
sand or trash
Usually the cheapest
(where suitable)
Low intake pressure
capabilities
Readily accommodates
volume changes
Works in high
temperatures
Reliable diagnostic and
troubleshooting tools
available
Copyright 2007,
Disadvantages
Maximum volume
decreases rapidly with
depth
Susceptible to free gas
Frequent repairs
Deviated wellbores are
difficult
Reduced tubing bore
Subsurface safety difficult
Doesnt utilize formation
gas
Can suffer from severe
corrosion
Copyright 2007,
Load
Upstroke
Downstroke
Displacement
Copyright 2007,
Dynamometer Card
Upstroke
F Maximum load
End of
upstroke
and beginning
of downstroke
D
C
End of
downstroke
and beginning
of upstroke
Minimum load
Downstroke
Copyright 2007,
Charge ignited
Sonolog
Sound reflection
Tubing collars
Fluid level
Fluid level
Copyright 2007,
REAL TIME
DATA
MONITORING
Variables
Dynagraph Card
Motor Current Demand
Liquid Production Rate
Production Gas Liquid Ratio
Water Cut
Tubing Head Pressure and Temperature
Casing Head Pressure and Temperature
Bottom Hole Flowing Pressure and Temperature
(fluid level in the annulus)
Pumping Velocity
Copyright 2007,
Copyright 2007,
Displacement
Load
Displacement
Copyright 2007,
Load
Displacement
Copyright 2007,
Load
Load
Displacement
Displacement
Load
Load
Displacement
Displacement
(f) Gas pound
Load
Load
Displacement
Displacement
(h) Plunger undertravel
Copyright 2007,
Copyright 2007,
Copyright 2007,
Range of Application
Extra heavy - light (8.5 - 40 API)
Gas Volume at bottom hole conditions:
less than 15 %
Copyright 2007,
Copyright 2007,
Pwh
Pressure
Pwh
Depth
gas
ESP
Pdn
Pdn
Pup
P
Pup
Pwf
Copyright 2007,
Pwf
Pr
FLOWING PRESSURE
P
Intake
Pressure,
Pup
FLOW RATE, QL
HP = 1.72x10-5P (QoBo + QwBw)
Copyright 2007,
OPTIMUM
RANGE
HORSE POWER
SP. GR: =1.0
0
Copyright 2007,
100
PUMP EFFICIENCY,%
PUMP EFFICIENCY
HP MOTOR LOAD
HEAD, ft / stage
HEAD CAPACITY
FLOW RATE, QL
ESP SELECTION
3) NUMBER OF STAGES =
FEET/STAGE
Copyright 2007,
Copyright 2007,
Gear Box
Drive head
Wellhead
Electric motor
ROTOR
Flowline
Casing
Tubing
Rod String
STATOR
Rotor
Stator
Stop
pin
video
Copyright 2007,
video
Copyright 2007,
Maximum Depth:
- 3000 feet: 500 - 3000 STB/day heavy-extra heavy oil
- 7000 feet : < 500 STB/day heavy-extra heavy oil
Maximum Temperature for subsurface pump: 250 F
Low profile surface components (very low environmental impact)
Copyright 2007,
Able to produce:
High concentrations of sand.
High viscosity fluid.
High percentages of free gas.
Copyright 2007,
Copyright 2007,
APPLICATIONS:
Progressing
Cable
Cavity Pump
Horizontal wells
Deep wells
Rotor
Stator
Intake
Gear Box &
Flex Drive
Intake
Gearbo
x
Protector
Protect
or
Copyright 2007,
Motor
Applications
Copyright 2007,
Copyright 2007,
Copyright 2007,
Non Pulsating
Pump Generates Pressure Required To
Move Constant Volume
Flow is a function of RPM
Copyright 2007,
Q
Copyright 2007,
FLOW RATE
=A
CAVITY AREA
CONVENTIONAL 1:2
Copyright 2007,
MULTILOBE 2:3
Copyright 2007,
Stator Pitch
(one full turn)
Eccentricity
Stator
Copyright 2007,
Rotor
Copyright 2007,
4E
Copyright 2007,
Copyright 2007,
Example
Given:
Pump eccentricity (e) = 0.25 in
Pump rotor diameter (D) = 1.5 in
Pump stator pitch (p) = 6.0 in
Pump speed (N) = 200 RPM
Find:
Pump displacement
Theoretical fluid rate
Copyright 2007,
NOZZLE
THROAT
DIFUSSER
FLUIDOFLUID
DE
POWER
COMBINED
POTENCIA
FLUID
RETURN
PRODUCTION
INLET
BOQUILLA
NOZZLE
CHAMBER
THROAT
CASING
REVESTIDOR
DIFUSSER
DIFUSOR
FLUIDOS
FLUIDS
FORMATION
FORMACION
video
Copyright 2007,