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NITROGEN
PUMPING
Nitrogen Pumping
Overview
Nitrogen characteristics
Nitrogen pumping unit
- Operating instructions and main components
- Operations (Tanks filling, Assembly and Tests, Cool-down, Pumping)
Nitrogen Pumping
Nitrogen characteristics
Nitrogen: odourless,
Nitrogen Pumping
N
7
14,007
-210 C
-196 C
1,251 Kg/m3
808,2 Kg/m3
126,1K (-147,1C)
34,6 bar
Italfluid Egypt Confidential
Nitrogen characteristics
Industrially, nitrogen is prepared through fractioned distillation of liquid air
Nitrogen Pumping
Nitrogen Pump
Nitrogen Pumping
Nitrogen pump
Nitrogen pump
Main components:
Engine / Transmission
Return and suction manifold section
Operating instructions:
Nitrogen pump
Nitrogen Pumping
Nitrogen pump
Engine / Transmission
It supplies the necessary power for the movement of the triplex pump, and to carry
out additional functions
It is directly connected to the waterbrake and different hydraulic pumps
Hydraulic pumps supply power to the hydraulic engines of the circuits of the triplex
pump, centrifugal pump, coolant and lubrication
It is equipped with air start-up
The compressor, activated by diesel engine, keeps the pressure of the air circuit
around 8 bar
Nitrogen Pumping
Main components
Nitrogen pump
Main components
Nitrogen pump
Main components
Nitrogen pump
Cold ends:
Warm ends:
Main components
Nitrogen pump
It is constituted by lines outgoing from the triplex pumps cold ends (intake lines)
It is made up by the following parts:
Vaporizer
Liquid nitrogen high
pressure line system
It is the line section that
connects the cold ends to the
vaporizer; the nitrogen that
flows inside is pressurized but
still at liquid state
Nitrogen Pumping
Main components
Nitrogen pump
The temperature of gaseous nitrogen is controlled by the coolant's output and temperature.
The gas temperature is kept between 60 and 70F (15-20C).
The temperature of the coolants circuit is controlled manually to keep the vaporizers
temperature constant between 100 and 120F (38-49C).
The output of the outgoing gas is measured in scfm (standard cubic feet per minute) or in
Nm3/min (normal cubic metres per minute)
A line is present at the cold ends outlet which allows the liquid nitrogen, by opening a proper
valve (tempering valve),
valve to by-pass the vaporizer and convoy liquid nitrogen inside the line (to
use only in case of extreme need to rapidly cool the out flowing nitrogen)
Another line, always mounted at the outlet of the cool ends, allows to re-circulate the liquid
nitrogen inside the tanks by opening a specific valve (prime valve)
valve during the cool-down
operation
Nitrogen Pumping
Main components
Nitrogen pump
Nitrogen Pumping
Nitrogen pump
Coolant circuit
It is a water-glycol recirculation system that supplies (through thermal exchange with the
vaporizer) the heat needed to cause the evaporation of the liquid nitrogen. The circulation of
fluid inside the circuit takes place through a water pump enabled by a hydraulic engine.
The coolant (water-glycol) draws heat from the following sources:
Hydraulic circuit
Waterbrake
It is a hydraulic brake
assembled on an axis of the
engines power take-off.
By sending liquid to the
waterbrake, the engine goes
under load, and in this way,
the engines power is
converted in heat.
Nitrogen Pumping
Main components
Nitrogen pump
Control panel
24
23
1
22
21
2
17
26
20
19
18
16
Nitrogen Pumping
25
10 11 12
13
14
15
Nitrogen pump
Nitrogen Pumping
Nitrogen pump
3
4
8
10
11
12 - VAPORIZER
13 - PLUG VALVE HYDRAULIC ACTUATED
Nitrogen Pumping
12
13
Nitrogen pump
Nitrogen Pumping
Nitrogen tank
Nitrogen tank
The tanks are used to store and transport nitrogen, which is conveniently kept in refrigerated
liquid state (at -196C)
The generally used tanks have a capacity of about 8000 liters (about 2000 gal)
They are made up by an internal stainless steel shell, which contains the liquid.
The shell is covered by an interspace which is filled with insulating material (perlite) in which
vacuum is created.
The external shell is carbon steel made
They are equipped with instruments (cryogenic valves, gauges) and with a very sturdy frame
which has a protection role during transports and loading/unloading operations.
Nitrogen Pumping
Nitrogen tank
Nitrogen Pumping
Nitrogen tank
Nitrogen tank
1 LEVEL INDICATOR:
It indicates the level of the liquid nitrogen inside the tank
2 PRESSURE GAUGE:
It indicates the tanks internal pressure
3 GASEOUS PHASE VALVE:
It opens the inlet of the differential-meter connected to the gaseous phase
4 LIQUID PHASE VALVE:
It opens the inlet of the differential-meter connected to the liquid phase
5 EQUALIZER VALVE:
It connects the liquid phase valve and the gaseous phase valve
6 VACUUM BREAK DISC:
Disc located on the tanks exterior surface and kept in position by
the vacuum inside the interspace of the same tank
7 VACUUM PUMPS FITTING
8 SAFETY VALVE 3 bar
Safety valves that open up when the pressure reaches 3-6
1
bar
9
TRANSPORT RELIEF VALVE
Valve that must be always kept operating during transport or
parking while it must be closed during operations; it opens up
when the internal pressure reaches 1.7 bar
10 RELIEF EXCLUSION VALVE
It stops the exhaust of pressure through a relief valve
2
11 BLEED-OFF VALVE
valve used to manually exhaust the internal pressure
12 OVER FLOW VALVE
It must always be kept open during fill up operations. it indicates the
filling up level of about 80% of tank when the liquid overflows
13 CHECK VALVE
Nitrogen Pumping
(Components)
3
5
4
9
10
12
13
11
Nitrogen tank
Nitrogen tank
(Components)
15 INTAKE VALVE
16 RETURN SHUT-OFF VALVE:
Valve on the tanks return line that must be kept open during operations
9
10
20 DRAINING VALVE:
Valve that allows to exhaust the lines pressure prior to remove the flexible
grinding wheel.
21 PRESSURIZATION VALVE:
Valve that, once open, convoys liquid nitrogen to the vaporizer
13 16
17
18
20
22 VAPORIZER
Nitrogen Pumping
12
18
14
15
19
21
22
11
N 2 Plug valves:
N 1 Check valve
Nitrogen Pumping
N 1 Bleed-off valve
Gas lift
Nitrogen is pumped in the well through CT or production tubing, to make easier the spontaneous
well production, lightening the liquid column in the well
Pressurization
Pressurizations with nitrogen can be requested for different operations, such as stuffing due to
change of lever or shots, fixing of packers, rebalancing of pressures above and below a valve prior
to anti-creep levelling it, etc... Prior to start pumping, make sure that pressure is present inside the
well and as a consequence, apply the same pressure on the treatment line prior to open the valves
Replacement / Purging
Nitrogen can be pumped in pipelines and tanks that contained corrosive or inflammable liquids, to
restore inert atmosphere
Acidizing / Fracturing
Nitrogen is pumped in the well to squeeze acid. After the reaction between acid and formation,
nitrogen makes easier the reactions fill removal
Nitrogen Pumping
Pressurizations / Replacement
1.
2.
Nitrogen Pumping
Pressurizations / Replacement
3.
4.
5.
6.
Nitrogen Pumping
Pressurizations / Replacement
N.B.: To calculate the nitrogen needed for the operation, never forget to consider the
quantity of nitrogen lost during the pump's cool down (approximately 10000 scf = 283
Nm3).
IMPORTANT: In case the string or pipe has already an initial pressure, calculate the
relative quantity of nitrogen (using the above procedure) and subtract it to the one
calculated in point 5
Nitrogen Pumping
EXEMPLES
Exemple 1: Pressurization of a surface pipe
The following example can be applied for horizontal (or characterized by small inclination
differences) pipeline; it is the case for example of coiled tubing on reels to displace and possibly
pressurize after the hydraulic testing phase and prior to descend into the well
Lets consider a horizontal pipe closed at the two edges, whose characteristics are:
Internal diameter = 8
Length = 20 km
Temperature = 20 C
Questions:
1.
2.
Nitrogen Pumping
EXEMPLES
Exemple 1: Pressurization of a surface pipe
Answers:
1.
2.
Nitrogen Pumping
EXEMPLES
Exemple 2: Pressurization of a surface pipe
Lets consider the same pipe of the previous example, but lets assume that is initially pressurized
with nitrogen at 1000 psi and that there are 1000 bbl of water at its interior.
Questions:
1. How much nitrogen is required to pressurize the pipe up at 1750 psi?
2. How much time do I need to perform the operation, assuming to pump a capacity of
2000scf/min for the first 4 hours and 1000 scf/min for the remaining time?
Nitrogen Pumping
EXEMPLES
Exemple 2: Pressurization of a surface pipe
Answers:
1.
The available volume is given by the pipe's capacity minus the volume occupied by the water (since it
is a fluid that cannot be compressed):
4079.3 1000 = 3079.3 bbl
The pipe is horizontal, and the average end replacement/pressurization pressure is exactly 1750 psi.
After calculating the volume in barrels, lets look at the table of the Wellsite Manual that indicates the
volume factor in scf per barrel of space. In our case, at the intersection of line 1750 psi with the
column
This
volume
is 20C,
the one
pressurize
up xto3079.3
1750 psi,
in case the
indicated
with
weneeded
find thetovalue:
670 the
=>pipe670
= 2063131
scf initial pressure
inside it, is null; since the initial pressure is actually equal to 1000 psi, the nitrogen volume
already present inside the pipe must be subtracted:
391 x 3079.3 = 1204006 scf
The volume of nitrogen needed is therefore: 2063131 1204006 = 859125 scf
2.
The time needed to perform the operation is:
2000 (scf/min) x 240 (min) = 480000 scf (nitrogen volume pumped in the first 4 hours = 240 minutes)
859125 - 480000 = 379125 scf (nitrogen volume left to pump)
379125 (scf) / 1000 (scf/min) = 379 min (6 hours and 19 min) (time needed to pump the remaining
volume of nitrogen at the capacity of 1000 scf/min)
The total pumping time will be therefore: 240 (min) + 379 (min) = 619 min (10 hours and 19
minutes)
Nitrogen Pumping
EXEMPLES
Exemple 3: Replacement of the fluid being formed
The following example concerns the replacement of a column of liquid being formed, using nitrogen;
this situation can occur in case of treatment in matrix (e.g. acidification) with bull-heading pumping
or anyhow to re-start a well, by filling the nitrogen column to decrease hydrostatics.
Lets consider a vertical well, constituted as shown in the figure
Tubing = 31/2 , 10.2 lb/ft
Casing = 7 , 29 lb/ft
Packer = 2500 m
WHT = 20 C
BHT = 140 C
Question:
How much nitrogen is required to relocate the fluid contained in the well
through shots?
Nitrogen Pumping
EXEMPLES
Exemple 3: Replacement of the fluid being formed
Answer:
Since up to 2600 metres must be relocated (top of shots), the volume to consider is given by the sum of the
tubings capacity plus the casing volume from the packer to the top of perforations:
* 8.29 x 2500 x 3.28084 / 1000 = 67.99 bbl (tubings internal volume)
* 37.148 x (2600-2500) x 3.28084 / 1000 = 12.19 bbl (casing's internal volume)
The volume to relocate is therefore: 67.99 + 12.19 = 80.18 bbl
Once the pressure at the bottom of the well has been calculated (3200 psi), using the tables of the Wellsite
Manual we find the value of the well head pressure which is about 2450 psi. Therefore:
* (3200 + 2450) / 2 = 2825 psi (average pressure)
The surface temperature is 27C, while the bottom temperature is of 133C. From which:
* (140 + 20) \ 2 = 80C (average temperature)
Once the average temperature and pressure values have been calculated, the relative volume factor
is calculated using the table of the wellsite manual, which is 814
By multiplying the volume factor calculated by the total volume to relocate:
814 x 80.18 = 65267 scf
Add 10000 scf for cool-down
Nitrogen Pumping
QUESTIONS ?
Nitrogen Pumping