Check List of Electrode Qualification

Client :
Contractor :
Welder's Name :
Project Area :

Required Parameter as per

ASME SecII Part-C(Specification SFA 5.1)
AWS Classification
:
E 6010
Electrode Size
: 3.2(0.05)mmx350(10)mm
Polarity
:
DCEP
Test Position
:
1G (Flat Position)
Base Plate size
:
13mmx125mmx250mm
Root opening
:
13mm
Back Plate size Min :
6.4mmx25mmx250mm
Angle of bevel
:
10 Deg
Included angle
:
20 Deg(+5-0)
Pre- Heat Temp.
:
105CMin -175C Max.
Inter Pass Temp.
:
105CMin -175C Max.
No. of Layers for complete the weld
: 5to7Nos.
No. of passes for complete the each layer : 2 Nos.
Required Base Metal for Assembly
ATM specification
IS Specification
A36
A 285 Gr. A
IS 2062 GrA
A29 Gr.1020
A 285 Gr. B
IS 2062 GrB
A29 Gr.1015
A 285 Gr. C
IS 2062 GrC
A283 Gr.D
A131Gr.B
Joint Design as per SFA 5.1

Consultant /TPIA :
Location :
Welder ID No.:
W.O.No.:

Observed Parameter
( Elec. Box ,TCof Elec.,Base Plate & MTC)
TC No. of Base Metal:
TC No. of Electrode Mf.:
Name of the Manufacturer :
Trade name
:
Product code
:
Electrode Spec.
:
AWS Classification
:
Electrode size
:
Electrode Batch No.
:
Date of Mfg.
:
Date of Expiry
:
Specified Amperes range by Mf.:
Specified Voltages range by Mf.:
Polarity
:
Test Position
:
Base Plate size
:
Root opening
:
Back Plate size
:
Angle of bevel
:
Included angle
:
Pre- Heat Temp.
:
Inter Pass Temp.
:
No.of Layers for complete the weld :
No.of passes for complete the each layer:
Calibration Certificate of welding Machine :
Calibration Certificate of Tongue Tester :

Table of Electric Parameter

Current
Voltage
Pre Heat &
Pass per
Int.PassTemp
Layer
Amper per pass
Average Volt.per pass Average
Remark if any
1
PHT ..
1 2 3
I...., II .....
I, II .
2
IPT
1 2 3
I...., II .....
I, II .
3
IPT
1 2 3
I...., II .....
I, II .
4
IPT
1 2 3
I...., II .....
I, II .
5
IPT
1 2 3
I...., II .....
I, II .
6
IPT
1 2 3
I...., II .....
I, II .
7
IPT
1 2 3
I...., II .....
I, II .
8
IPT
1 2 3
I...., II .....
I, II .
Note :- 1- A welded Test assembly more than 5deg of the plan is Discarded
2-Straighteningof welded test assembly is prohibited
3-Test plate Identification -Hard Stamped on the surface of test plate by the TPIA as..
Contractor QA/QC
TPI - ICS
MGL-QA/QC
Sign :
Sign :
Sign :
Name :
Name :
Name :
Date :
Date :
Date :
Nos.of
Layer

Check List of Electrode Qualification

Client :
Contractor :
Welder's Name :
Project Area :

Required Parameter as per

ASME SecII Part-C(Specification SFA 5.5)
AWS Classification
:
E 7010G/P1
Electrode Size
: 4.0(0.05)mmx350(10)mm
Polarity
:
DCEP
Test Position
:
1G (Flat Position)
Base Plate size
:
19mmx125mmx250mm
Root opening
:
16mm
Back Plate size Min :
6.4mmx25mmx250mm
Angle of bevel
:
10 Deg
Included angle
:
20 Deg(+5-0)
Pre- Heat Temp. : 93-107C forG & 93-107C forP1
Inter Pass Temp. : 93-107C forG & 93-107C forP1
No. of Layers for complete the weld
: 5to7Nos.
No. of passes for complete the each layer : 2 Nos.
Required Base Metal for Assembly
ATM specification
IS Specification
A36
A 285 Gr. A
IS 2062 GrA
A29 Gr.1020
A 285 Gr. B
IS 2062 GrB
A29 Gr.1015
A 285 Gr. C
IS 2062 GrC
A283 Gr.D
A131Gr.B
Joint Design as per SFA 5.5

Consultant /TPIA :
Location :
Welder ID No.:
W.O.No.:

Observed Parameter
( Elec. Box ,TCof Elec.,Base Plate & MTC)
TC No. of Base Metal:
TC No. of Electrode Mf.:
Name of the Manufacturer :
Trade name
:
Product code
:
Electrode Spec.
:
AWS Classification
:
Electrode size
:
Electrode Batch No.
:
Date of Mfg.
:
Date of Expiry
:
Specified Amperes range by Mf.:
Specified Voltages range by Mf.:
Polarity
:
Test Position
:
Base Plate size
:
Root opening
:
Back Plate size
:
Angle of bevel
:
Included angle
:
Pre- Heat Temp.
:
Inter Pass Temp.
:
No.of Layers for complete the weld :
No.of passes for complete the each layer:
Calibration Certificate of welding Machine :
Calibration Certificate of Tongue Tester :

Current
Voltage
Pre Heat &
Pass per
Int.PassTemp
layer
Amper per pass
Average Volt.per pass
Average
1
PHT ..
1 2 3
I...., II .....
I, II .
2
IPT
1 2 3
I...., II .....
I, II .
3
IPT
1 2 3
I...., II .....
I, II .
4
IPT
1 2 3
I...., II .....
I, II .
5
IPT
1 2 3
I...., II .....
I, II .
6
IPT
1 2 3
I...., II .....
I, II .
7
IPT
1 2 3
I...., II .....
I, II .
8
IPT
1 2 3
I...., II .....
I, II .
Note :- 1- A welded Test assembly more than 5deg of the plan is Discarded
2-Straighteningof welded test assembly is prohibited
3-Test plate Identification -Hard Stamped on the surface of test plate by the TPIA as..
Contractor QA/QC
TPI - ICS
MGL-QA
Sign :
Sign :
Sign :
Name :
Name :
Name :
Date :
Date :
Date :
Nos. of
Layer

Remark if any

Page 1 of 2

Check List of Destructive Testing for EQT

Client :
Contractor :
Project Area :
Electrode Mf.

TPIA :
Name of the Lab
W.O.No.:
Electrode Speceification

Electrode Class & Size

Electrode Batch No.

1-Result of Radiography Testing

Accepted

Not Accept

Note:-RT sould be taken without back Plate & RT Film sould be reveiwed buy TPI as per SFA 5.1 / SFA 5.5

2-Required Specimen

Req. Quqntity

All-weld Tensile Test specimen

Fracture Toughness Test Specimen

Offered Quantity

Required figure for allweld tensile test specimen

Specimen Identification

Remark

Figure for Fracture toughness test specimen

3-Required Calibration Certificate

Calibration of Mesuring Instrument & Testing Machine

Certificate No.

Calib. Date

Expiry Date

Remark

Calibration certificate of Varnear caliper

Calibration certificate of Universal Testing machine
Calibration certificate of digital thermometer
Calibration certificate of Izode Impect Testing Machine

4-Dimension Inspection of All-weld test

All Dimension
in mm
Pate Thickness
12.7
Required
19 & larger

Gauge Dia
(D)
6.40 0.13
12.70 0.25

Gauge length
(G)
25.40 0.13
50.80 0.13

Length Section
(C)
32
57

Dia of Sep.
( B)
9.5
19

Radious
F minimum
4.8
9.5

Remark

Observed

5-Dimension Inspection of Fracture Toughness Test Specimen

All Dimension
in mm
Required

Length

Width

Thickness

Depth of Notch

Notch angle

Notch Rad.

55.0 +0 -2.5

10.0 0.025

10 0.025

20.025

45 1

0.2550.025

Observed

Contractor QA/QC

TPI - ICS

Client-QA/QC

Sign

Sign

Sign :

Name

Name :

Name :

Remark

Date

Date

Date :
Page 2 of 2

Check List of Destructive Testing for EQT

Client :
Contractor :

TPIA :
Name of the Lab

Project Area :
Electrode Mf.
Electrode Class & Size

W.O.No.:
Electrode Speceification
Electrode Batch No.

6-Aging for all-weld Tension Test Specimen

Specification

Classification

Aging Temp.

Holding time

Cooling

Temp.

5.1

E6010 , E7015,
E7016, E7018

95 to 105C

48 2 hours

Air Cooling

Amb.temp.

5.5

E7010G, E7010P1

95 to 105C

48 2 hours

Air Cooling

Amb.temp.

Required

Remark

Observed

7-Required Tensile Value for All-weld Test

Specification
5.1
5.1
5.5
5.5

Required

Tensile
Strength
414MPa

Classification
E6010
E7015, E7016,
E7018
E7010G
E7010P1

482MPa
480 MPa
480 MPa

Yield Strength
Elongation
at 0.2% Offset in percentage
313MPa
22
399MPa
390 MPa
415MPa

22
22
22

Singe value
Minimum

Soaking
Temp.

Remark

Observed

8-Required Impect vaue (Limit 3 for out of 5 specimen)

Specification

Classification

5.1
5.5
5.5

E6010 , E7015,
E7016 , E7018
E7010G
E7010P1

Required

Observed

Avrage Value
Minimum
27Jule
27Jule

20 Jule
30C
Not specified
20 Jule
30C

12345-

Note - A Both the highest and lowest test values obtained shall be disregarded in computing the average.
Remark

Contractor QA/QC

TPI - ICS

Client-QA/QC

Soaking
Time
5 minuts
5 minuts

Remark

Sign
:
Name :
Date :

Sign
:
Name :
Date :

Sign :
Name :
Date :