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1.1 Torispherical Ends Calculation - PZN_DJ03 - DN500

DESIGN OF ENDS UNDER INTERNAL PRESSURE ACCORDING EN 13480-3
PIPE CLASS: PZN_DJ03
Cap dimensions:
Nominal Diameter

DN500

Outer Diameter

Do = 508,0 mm

Ordered wall thickness

e = 25,0 mm

Pipe Inner Diameter

Di = Do - 2e = 458,0 mm

Inside spherical radius for torispherical end Ri = 0,8 Do = 406,40 mm

Inside knuckle radius ri = 0,15 Do = 76,20 mm
Temperature and Internal Pressure
Calculation Temperature

Tc = 300 C

Calculation Pressure Pc = 79,0 bar (g)

Material
DIN num. 1.5415
No Austentico Steel
Wall thickness Allowances
Corrosion and/or erosion allowance c0 = 1,00 mm
Absolute value of the negative tolerance taken from the material standard or given
by piping manufacturer. Tolerances according to EN 10216-5:

c 1 e ord ; c 1
c 1=max
c 1=15,0
=0,00

c1

mm

c1 =3,75 mm
Thinning allowance for possible thinning during manufacturing process.
c2 = 0,00 mm
Joint coefficient
Joint coefficient

z = 1,00 for circumferential joints

Analysis Thickness

e a=ec0 c 1 bc 2=20,25 mm
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Dai =Do 2 eas =mm

Design Stress
According to EN 13480-3, Design stress is calculated as follows:
Design Stress f
Austenitic Steel
Non-austenitic Steel

Elongation A

f=

A 35%

30% A < 35%

f =min

A < 30%

f =min

{
{

R p 1,0t
1,5
R p 1,0t R m
;
1,5 2,4
R p 0,2t R m
;
1,5 2,4

}
}

f =min

R p 0,2 t R m
;
1,5 2,4

Material 1.5415 No Austentico Steel

Minimum Elongation A = 20%
Minimum Tensile Strength

Rm = 450,00 MPa

Minimum proof strength at 300C

Rp0,2t = 173,00 MPa

Design stress f = 115,33 MPa

Mechanical properties values have been taken from EN 10216-5.
Design stress to prevent buckling

fb = 115,33 MPa

For all materials except cold formed austenitic stainlees steel fb = f

For cold formed austenitic stainlees steel fb = 1,6 f

Design conditions

r i 0,2 Di=91,60
r i 0,06 Di=27,48
COMPLY

r i 2 e=50,00

e 0,08 D i=91,60 mm
e 0,001 D i=27,48 mm
for carbon steelaustenitic steel ends
COMPLY

if e <0,003 D i=50,00 mm then

t c 100 C

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Ri D o

ON HOLD - 0.0

COMPLY

Calculation of

Y =min

Z =log

X=

e
; 0,04 =0,04
Ri

( Y1 )=1,40

ri
=0,17
Ri

N= 1,006

1
=1,00
4
6,2+ ( 90 Y )

For X =0,06 = 0,06=N (0,3635 Z 3+ 2,2124 Z 23,2937 Z+ 1,8873 )

For 0,06 X =0,1 =25 [ ( 0,1X ) 0,06+(X 0,06) 0,1 ]

=0,52
For X =0,1 = 0,1=N (0,1833 Z 3 +1,0383 Z 21,2943 Z+0,8370 )

For 0,1 X=0,2 =10 [ ( 0,2 X ) 0,1 +(X0,1) 0,2 ]

For X =0,2 = 0,2 =max [ 0,5321,843 Y 78,375 Y 2 ;(0,5) ]

Validation of Cap Wall Thickness

Minimum required thickness

e max( e s ; ekn y ; e kn b )
p c Ri
e s=
=14,16 mm
2 fz0,5 p c
p c (0,75 Ri +0,2 Di )
e kn y =
=14,09mm
f
1
1,5

{( ) }

p D
e kn b=(0,75 Ri +0,2 Di ) c i
f b ri

0,825

=7,70 mm

COMPLY

Maximum pressure

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p c min( p s ; pkn y ; pknb )

2 f ea z
p s=
=11,21 MPa
Ri +0,5 e a
f ea
COMPLY

pkn y =
=11,36 MPa
(0,75 Ri +0,2 Di)
1,5
ea
r i 0,825
e kn b=111 f b
=33,66 MPa
0,75 Ri +0,2 Di
Di

)( )

Usage rate

pc
= 70,4%
min( ps ; p kn y ; p kn b )

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