HRC STD 6100 004 M 01 PDF

H
M 1:5
820
170
160
M 1:5
160
160
170
150
160
3
2
844
820
160
16.3
160
160
170
50
12
12
170
12
108
120
Hub 19
02
12
24
796
01
01
Novapress 3x24x1016
1016
1040
1016
5x160=801.2
1004
1104
5x160=800
1040
50
784
884
02 Novapress 3x24x844
50
A-A
24
12
12
50
120
108
Acces door:
Drw.No: HRC-STD-6100-001
M 1:5
01
5
160
130
Schraube M8x25 ISO 4017

03 Skt.
Hex. bolt
8 ISO 7089
04 Scheibe
Washer
Mu M8 ISO 4034
05 Skt.
Hex. nut
General tolerances:
Welded constructions: DIN EN ISO 13920 - class B / E
Prefabricated steel components: DIN 18203-2
Mechanically worked parts: DIN ISO 2768 - class m / K
402
3
Welding quality levels according to QI-Plan related to order

WELDING DETAILS:
367
778
2
884
Stiffener:
tmin
a
3
2
4
3
5
3
t1
b
3
4
4
5
5
6
6
4
7
4
8 GENERAL: Welding coordination acc. to DIN EN ISO 14731.

5
Quality requirements for weldings : DIN EN ISO 3834
Welding joint preparation acc. to DIN EN ISO 9692-1.
6
7
8
Welding joint preparation for site welds must be implemented in the workshop!
8
9
10
All screw and weld connections in contact with flue gas must be welded gas-tight.
All fillet welds a = 3mm, if not otherwise indicated.
Welding Information: Symbolic representation
Stiffener:
t2
Shop weld
Sheet metal connections:
Stiffener:
HAMON
t2
Site weld
t1
t1
ASM-001
Flange connection:
H
0
10
20
30
H
40
50
60
70
80
90
H
100
t1
t2
t1
t2
~t
dicht / tight
To put sheets together cross joint

are inadmissible!
Sheets have to be arranged in an offset pattern
ASM-001
M 1:5
Door complete
170
160
160
160
170
150
160
connecting flange
Hub 19
120
125
120
3
2
789
5x160=800
120
95
100
Door leaf I
Door leaf II
160
Werkstatt
3
Alle Gelenkteile mit Molykote-Paste behandeln.

Workshop
Finish mounting the locking bar (Item22). It have to be free-movable.
Cover all hinges with Molykote paste.
402
6
778
3
2
370
3
2
General tolerances:
884


WELDING DETAILS:
3
2
4
3
5
3
t1
b
3
4
4
5
5
6
6
4
7
4

5
6
7
8
8
9
10
Stiffener:
Stiffener:
t2
tmin
a
Stiffener:
HAMON
Shop weld
t1
t1
t2
Site weld
Flange connection:
t1
10
20
30
H
40
50
60
70
80
90
H
100
t1
~t
t2
H
0
t2
dicht / tight

are inadmissible!
50
32
04
15
05
01
01 04
06
15-16
03
152
120
06
15-16
60 40
18
09-13 08
80
09-13
a2
a2
06
08
350
a2
15-16
ISO2341-B-4x28
11 Bolzen
Clevis pin with head
03
1x10 ISO1234
13 Splint
split pin
4 ISO7089
09 12 Scheibe
washer
09
10,2x2,6-17
10 Rohr
pipe
789
1004
789
07
06
06
14
a2
a2
a2
a2
03
06
40
30
50
18
a2
a2
160
18
17
18
317
14
X
5x160=800
14
102
152
25
884
784
250
220
07 05
350
M 1:1
15
50
M 1:5
317
1004
50
connecting flange
3
120
60 40
450
450
60 40
95
01
4
32
18
18
15-16
30 52
60 40
95
102
15-16
06
A-A
M 1:1
06
50
50
15-16
A
09-13
18
52
A
06
32
170
160
160
02
02
160
408
442
170
06
32
9
06
476
442
a2
a2
884
442
442
50
3
784
34.5
50
30
01 03
05 08
a2
06
80
82
85
160
a2
a2
a2
General tolerances:
40
25
14
15-16
815
30
03
06
15-16
a2
07
09-13
34.5
815
04

14
15-16

WELDING DETAILS:
34.5
3
2
4
3
5
3
t1
b
3
4
4
5
5
6
6
4
7
4

5
6
7
8
8
9
10
Stiffener:
Stiffener:
t2
tmin
a
Stiffener:
HAMON
Shop weld
t1
t1
t2
Site weld
Flange connection:
H
0
10
20
30
H
40
50
60
70
80
90
H
100
t1
t2
t1
t2
~t
dicht / tight

are inadmissible!
Item 01
M 1:5
884
30
12
18
50
102
6
26.5
27
15
R30
Item 06
M 1:2
154
Rd.20-665
round
27
R3
1004
160
20
12
30
15
20
115
Bl.3x50x5
plate
50
102
50
115
185
130.5
220
230 10.5
884
20
21
15
16
100
M 1:5
Pl.3x884x185
plate
50
Biegelinie
bending line
30
Rd.18-100
round
40
154
228
47
-0.2
-0.5
15
Biegelinie
bending line
M 1:1
0
R3
1004
5x160=800
R3
18
Pl.3x1004x228
plate
27
50
47
220
160
32
Item 04
Biegelinie
bending line
Pl.3x154x47
plate
170
884
12
32
32
160
Pl.3x884x228
plate
Biegelinie
bending line
154
47
R3
154
228
47
18
15
Biegelinie
bending line
27
90
160
15
15
160
228
154
50
12
170
140
47
32
M 1:5
884
160
30
R3
Pl.3x884x228
plate
Item 02
110
Pl.3x154x53,5
plate
64
30
70
32
10.5
85
160
18
170
27
Biegelinie
bending line
Biegelinie
bending line
50
30
12
50
160
12
160
R3
30
884
160
84
0
R3
170
M 1:2
M 1:5
R3
Item 05
M 1:2
3
32
Item 07
Item 03
48.5
47.5
53.5
60
30
30
a2
Item 09
Item 14
M 1:2
M 1:1
M 1:1
15
16
20
23
+0.1
-0.1
15
85
85
5
Pl.3x37x23
plate
Pl.3x32,5x15
plate
Pl.5x250x85
plate
Item 08
General tolerances:
25
32.5
7.5

37
250

WELDING DETAILS:
3
2
4
3
5
3
t1
b
3
4
4
5
5
6
6
4
7
4

5
6
7
8
8
9
10
Stiffener:
Stiffener:
t2
tmin
a
Stiffener:
HAMON
Shop weld
t1
t1
t2
Site weld
Flange connection:
t1
10
20
30
H
40
50
60
70
80
90
H
100
t1
~t
t2
H
0
t2
dicht / tight

are inadmissible!
Item 23
Item 24
M 1:5
Item 20
Item 22
M 1:5
M 1:5
M 1:5
A4,8x10 DIN7337
28 Blindniet
blind rivet
25
47
55
58
23
452
530
16,31
24
23
22
Pl.3x1014x407
plate
29 Blindniet A5x10 DIN7337
1014
1060
1060
992
53 46 53
Pl.3x992x172
plate
1014
998
992
982
1060
992
Locking bar shortened as shown

at individual part
1014
789
25
13
452
23
25
407
360
Pl.3x992x181,5
plate
25
181.5
156.5
a2
55
16,31
172
147
992
22
plate
20
125
20 25
plate
23
5
3
150
147
Stangenhub 19
lift height
Door leaf I
1
M 1:5
3
27Pl.1x982x333
3 21 Pl.4x1014x25
407
402
396
8
3
5
28
20
26
25
25
20
R3
147
147
53.5
5
20
27
30
24
Item 25
23
M 1:5
396
a2
+0.2
0
Item 26
M 1:5
a2
Bl.3x50x5
plate
45
16
a2
396
360
407
R3
47
26
290.5
26
53.5
147
147
147
21
25
25
53.5
26
290.5
25
13.5
15
25
16
31
26
25
10
R3
16,31
147
20 22
150
150
Rd.18-60
round
1
3
a0,7
31
a2
47
396
342.5
333
15
25
60
50
360
407
23
10
156.5
26
8
3
5
R3
a2
M 1:1
13
55
100
55
16,31
23
58
Stangenhub 19
lift height
452
B
16,31
Biegelinie
bending line
20
Biegelinie
bending line
530
452
blind rivet
General tolerances:
26
53.5
53.5
26
290.5
396
26
5
3
t1
b
3
4
4
5
5
6
6
4
7
4

5
6
7
8
8
9
10
Stiffener:
290.5
396
4
3
Site weld
Shop weld
t1
26
3
2
t1
16,31
Stiffener:
t2
tmin
a
20
Stiffener:
HAMON
Biegelinie
bending line
t2
Biegelinie
bending line

WELDING DETAILS:
147
172
Pl.3x396x172
plate
25
Pl.3x396x172
plate
25
13.5 5
172
147
B-B
M 1:1
3
23 30

Flange connection:
H
0
10
20
30
H
40
50
60
70
80
90
H
100
t1
t2
t1
t2
~t
dicht / tight

are inadmissible!
Door leaf II
Item 36
Item 37
Item 38
M 1:5
M 1:5
M 1:5
417
363.5
417
363.5
a2
16,31
R3
20
125
53.5
25
37
26
365
53.5
R3
37 35Pl.3x1014x372
plate
25
26
147
40 Pl.1x982x408
plate
150
147
147
372
1
3
181
156
147
5
3
8
3
5
52
M 1:5
427
422
416
147
25
26
365
26
16,31
53.5
363.5
363.5
992
1014
998
992
982
39
35
C
16,31
100
20
507
25
26
26
365
417
26
25
Item 39
R3
8
3
5
38
16,31
38
365
417
R3
Biegelinie
bending line
156
a2
26
Pl.3x417x172
plate
Biegelinie
bending line
789
1014
39
Biegelinie
bending line
a2
M 1:2
147
a2
275
Pl.3x992x181
plate
100
147
172
Pl.3x417x172
plate
53.5
25
36
172
147
23
507
36
55
R15
Rd.10-257
round
418
408
20
5
20
C-C
a0,7
M 1:1
3
1
40
30
36
a2
39 35
5
30
16,31
16,31
275
372
425
General tolerances:
54
5 13.5
97
23
23
147
150
160
13.5
35

WELDING DETAILS:
3
2
4
3
5
3
t1
b
3
4
4
5
5
6
6
4
7
4

5
6
7
8
8
9
10
Stiffener:
Stiffener:
t2
tmin
a
Stiffener:
HAMON
Shop weld
t1
t1
t2
Site weld
Flange connection:
H
0
10
20
30
H
40
50
60
70
80
90
H
100
t1
t2
t1
t2
~t
dicht / tight

are inadmissible!

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H

Schraube M8x25 ISO 4017

Welding quality levels according to QI-Plan related to order

8 GENERAL: Welding coordination acc. to DIN EN ISO 14731.

Sheet metal connections:

To put sheets together cross joint

Alle Gelenkteile mit Molykote-Paste behandeln.

Welded constructions: DIN EN ISO 13920 - class B / E

Welding quality levels according to QI-Plan related to order

8 GENERAL: Welding coordination acc. to DIN EN ISO 14731.

Sheet metal connections:

To put sheets together cross joint

Welded constructions: DIN EN ISO 13920 - class B / E

Welding quality levels according to QI-Plan related to order

8 GENERAL: Welding coordination acc. to DIN EN ISO 14731.

Sheet metal connections:

To put sheets together cross joint

Welded constructions: DIN EN ISO 13920 - class B / E

Welding quality levels according to QI-Plan related to order

8 GENERAL: Welding coordination acc. to DIN EN ISO 14731.

Sheet metal connections:

To put sheets together cross joint

29 Blindniet A5x10 DIN7337

Locking bar shortened as shown

8 GENERAL: Welding coordination acc. to DIN EN ISO 14731.

Sheet metal connections:

Welding quality levels according to QI-Plan related to order

Welded constructions: DIN EN ISO 13920 - class B / E

To put sheets together cross joint

Welding quality levels according to QI-Plan related to order

8 GENERAL: Welding coordination acc. to DIN EN ISO 14731.

Sheet metal connections:

To put sheets together cross joint

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