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CIPTAMEGA ARIEFSEJATI
Ringlock Scaffold
Structural Design and Calculation
Ringlock Scaffold
Structural Design and Calculation
-- Content --
APPENDIX
APPENDIX
12
APPENDIX
13
APPENDIX
14
Ringlock Scaffold
Structural Design and Calculation
Design Scope
1.Scaffolding TypeRinglock Scaffold
1-1Property
Vertical
: Q345Fy=3600kg/cm2E=2100000kg/cm2
Horizontal : Q235Fy=2520kg/cm2E=2100000kg/cm2
Diagonal : Q235Fy=2520kg/cm2E=2100000kg/cm2
1-2Dimension
Vertical
: 60.2mm T:3.2mm
SHEET NO.
2.5ton/m3
0.35ton/m2
0.15ton/m2
2.50
ton/m3
1.35
m3
3.38
ton/m
LL1 =
0.35
ton/m2
2.25
m2
0.79
ton/m
0.15
2.25
0.34
ton/m
4.50
ton/m
LL2 =
ton/m
4.50
ton/m
ton
SHEET NO.
Fy = 3058 ( kg/cm2 )
Horizontal
Q345 48.2T2.5
E=2100000( kg/cm )
Fy = 2089 ( kg/cm2 )
Diagonal
Q345 42.3T2.5
E=2100000( kg/cm2 )
Fy = 2089 ( kg/cm2 )
non-elastic buckled
elastic buckled
Allowable compression stress
P a = Fa A
R
0.69
0.77
FS
1.88
1.90
L
150
150
212
Fa
1233.14
771.713
478.342
r
KL/r
2.018 74.33
1.618 92.71
1.41 150.35
Pa (ton)
7.07
2.77
1.50
By above list:
Vertical and Horizontal are non-eleastic buckled ; Diagonal is eleastic buckled.
Allowable axial force of Vertical Pa = 7.07 ton
Allowable axial force of Horizonal Pa = 2.77 ton
Allowable axial force of Diagonal Pa = 1.5 ton
Check bearing load of Scaffolding
4.50 ton <
7.07 ton
OK!
SHEET NO.
Thickness
D/L =
Impact Load =
L/L =
Unit load w
Span of Plywood
Total Weight
0.60 m
2.50 ton/m3
0.35 ton/m2
0.15 ton/m2
ton/m2
2.00
0.50
20.0
L1 =
W =
0.60
m =
kg/cm
Test
L 100
cm
Plywood characters as fallowing :
Section Modulus (Z) bh2/6 = 100
Moment of Inertia ( I ) bh3/12 = 100
Section Area (A)
bh
= 100
Mod of Elasticity (E)
70000
=
(Fb)
140
=
(Fv)
12
=
kg/cm
10
1.50
0.35
0.15
2.00
=
=
ton/m2
ton/m2
ton/m2
ton/m2
2.00
20.0
50 cm
50 cm =
1.8
1.8
1.8
1.8
kg/cm2
kg/cm2
kg/cm2
=
=
=
cm
/
/
6 =
12 =
180
(50 cm )
ton/m
kg/cm
1000 kg
Plywood
54.0
48.6
cm2
cm3
cm4
5000
kg- cm
kg-cm
kg/cm2
kg/cm2
<
140
kg/cm2
OK!
1000 kg
180 cm2
kg/cm2
SHEET NO.
0.5
<
kg/cm2
2.78
12
20 kg/cm
1
128 70000 kg/cm2
(50 cm ) 4
48.6 cm4
0.30
OK!
Check deflection
Def
Use
wL4
128EI
100
cm
Span
0.29
1.8
T
0.50 m
cm
<
cm
cm
Plywood
OK!
SHEET NO.
12
cm
m
m
m
0.60
=
=
=
0.75
0.18
0.08
1.00
ton/m
ton/m
ton/m
ton/m
10.00 kg/cm
1.5
Span of timber beamL2 =
m
Total Weight W = 10.00 kg/cm
Unit weight
w = 1500 kg
Test
0.50
0.50
0.50
/
cm
150
150
150
cm
cm =
cm =
1500 kg
10.00 kg/cm
Timber
kg/cm
10
(150 cm )
22500.0
kg- cm
M
Z
=
=
22500.0
192
SHEET NO.
kg-cm
kg/cm2
117.2 kg/cm2
1500 kg
96 cm2
7.8
kg/cm
<
140
kg/cm
OK!
12
kg/cm2
OK!
0.5
<
Check deflection
Def
wL4
128EI
Use
timber
12
cm
0.490
cm
<
0.625 cm
cm @ 50cm
L
240
OK!
SHEET NO.
ton/m3
ton/m2
ton/m2
=
1.50
1.50
1.50
0.60
= 2.250 ton/m
= 0.525 ton/m
= 0.225 ton/m
3.000 ton/m
30.00 kg/cm
1.5
Span of H-beam
m =
L3 =
Total Weight: W = 30.00 kg/cm
4500
Unit weight: w =
kg /
Test
m
m
m
150
150
150
cm
4500
cm =
kg
cm = 30.00 kg/cm
H-2001005.58mm
181
1810
11
2100000
1512
1008
cm3
cm4
cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm
10
(150 cm )
67500.0
kg-cm
=
=
67500.0
181.0
SHEET NO.
kg-cm
kg/cm2
372.9 kg/cm2
<
4500 kg
11 cm2
204.5 kg/cm2
1
128
1512
kg/cm2
OK!
1008
kg/cm2
OK!
0.5
<
Check deflection:
Def
wL4
128EI
Use
30.00 kg/cm
(150 cm ) 4
2100000 kg/cm2 1810 cm4
0.031
cm
H-2001005.58mm
<
0.625
cm
L
240
OK!
APPENDIX
2. Installation
(1) Check if the position is correct.
(2) Put steel piles in the right way according to structural drawing.
(3) Start installation.
(4) Height control.
(5) Check if all wedges are fixed.
(6) Check various supporting beams.
(7) Check safety net.
(8) Check randomly if there is any deformation of scaffold or loose wedge.
3. Dismantling
(1) Arrange dismantling tools, sling equipment, route.
(2) Step by step to prevent inappropriate hit.
(3) Release U-Head Jack to tear down the plywood. Remove timber and H-Beam, then
take out U-Head Jack, Diagonal, Horizontal, Vertical. According to shape and size,
put everything in order aside (convenient for moving in or coming out).
(4) Count every item.
2. Before concreting, make sure that Horizontal and Diagonal are indeed fixed to Ring.
3. Check if all the relevant fulcrums are enhanced with Diagonal according to structural drawing.
4. Claws are required to fix U-Head Jack and H-Beam, at least 2pcs at each side.
5. Foundation is solid (Plywood, H-Beam or Steel Pile in between with Jack Base) to prevent any
spacing.
6. In rainy season, make sure that foundation is not damaged (no safety concern) before concreting.
7. After earthquake, check if there is any deformation, damage or loose wedge.
8. Any deformation on Vertical shape in construction way.
9. After installation, there should be no deformation or bending of Vertical.
10. Check if the actual installation is in accordance with structural drawing. Otherwise it should be
corrected immediately to prevent jerry-building that causes danger, unnecessary trouble or cost
increasing.
I
.
6
.
29
Area
2
A ( cm )
Maximum distance
to center
e, e 1 ( cm )
Moment of Inertia
4
I ( cm )
( D 2 -d 2 )
4
D
2
( D 4 -d 4 )
64
( D 4 -d 4 )
32D
64
( 6.02 4 -5.38 4 )
32D
6.022 + 5.382
4
= 7.756
= 2.018
(4.82 4 -4.32 4 )
32D
4.822 + 4.322
4
= 3.900
= 1.618
(4.82 4 -4.32 4 )
32D
4.822 + 4.322
4
= 2.938
= 1.410
(4.232-3.732)
32D
4.232 + 3.732
4
= 6.656
= 1.538
Vertical
Sub-Vertical
(60.2mm t 3.2mm)
= 5.730
(6.02 2 -5.38 2 )
(4.82 2 -4.32 2 )
(4.82 2 -4.32 2 )
4.82
2
= 23.345
64
(4.82 4 -4.32 4 )
D +d
4
= 2.410
4.82
2
= 9.398
64
(4.82 4 -4.32 4 )
Diagonal
(42.3mm t 2.5mm)
= 3.126
= 3.010
( 6.02 4 -5.38 4 )
Rotation Radius
i ( cm )
Horizontal
(48.2mm t 2.5mm)
= 3.589
60.2
2
Section Modulus
3
Z ( cm )
(4.232-3.732 )
= 2.115
4.23
2
= 6.214
64
(4.232-3.732)
= 2.410
= 16.042
APPENDIX
APPENDIX