Professional Documents
Culture Documents
Mr NDL Burger,
danie.burger@eng.up.ac.za
dangerous process and a system must be designed that will allow the operators to reach
the machine in safety.
7. Design of a MPV cassette (DB,PdW)
Design a MPV cassette to carry a load of 3000 l of lubricants and diesel. The cassette
must be interfaced with an existing MPV vehicle of which the interfacing points will be
provided. The cassette must be lower that 1.2m and not wider than 1900 mm.
8. Design of a ROPS frame for a Toyota Hilux pick up (DB)
Design a ROPS frame (roll over protection system) to be fitted to a Toyota Hilux pick-up.
For this design the student will have to get all the relevant specifications as well as to
design the integration points with the vehicle
9. Design of a scissor lift (DB,PdW/JD)
Design a scissor lift to be able to lift a weight of 2000 kg over a distance of 2 m. The
working platform must be 3 x 1.6 m with standard handrail all round to protect the
workers from falling off.
Hoisting accident is one of the major causes for injuring people during the transportation
of material. One of the major causes is the fact that the skips are constructed with two
decks. The decks are unloaded separately. This means that after the one deck has
been off loaded the skip must be lowered before the second deck can be off loaded.
This lowering is currently done with signals from the banksman to the driver in the winder
house. A mechanical system must be designed to lower the skip under more controlled
conditions. (Run in combination with Project)
16. Design of an adjustable orifice sphere discharge setup to be used to characterise
bridge formation conditions (JD)
The flow of spheres though circular orifices have been well documented.
Sphere
blockages are caused due to bridge formations. Design specifications exist to prevent
such blockages for circular orifices.
experimental data can be gathered from which design specifications can be drawn up for
non-circular orifices.
17. Design of a lightweight plastic gearbox to be used with the rock fall roof support
system (Burger/de Wet)
Design a gearbox that enables the operator to generate 800Nm of torque to preload the
rockfall roof support system. The gearbox must lightweight, preferably plastic, and the
input must be driven by hand. A time study will be necessary to enable the designer to
determine the allowable ratios.
Mr DJ de Kock
djdekock@postino.up.ac.za
Prof KJ Craig
ken.craig@eng.up.ac.za
1. Design of continuous caster tundish impact pad for improved transient behaviour
(Design and Project)
The previous research on impact pad design optimisation for steady-state performance
is to be extended to design an impact pad (turbostop) with improved transient behaviour
during ladle transitions. The designer will become proficient in the use of CFD software
as applied to transient free-surface simulation.
Project
Build and test continuous caster tundish impact pad for improved transient behaviour
The designed impact pad is to be manufactured and tested in the Columbus Tundish
water model at the University of Pretoria. Results obtained in the design phase are to be
verified experimentally. Further CFD simulations will be required to validate the design
for different casting conditions, including performance with an increased tundish volume.
2. Design of automotive fuel tank for impact and sloshing (Design and Project)
The work on fuel tank sloshing optimisation performed during the last few years is to be
applied to a realistic geometry automotive fuel tank. Of interest is the performance of the
fuel tank in full frontal, side and rear impact scenarios as described in the relevant safety
tests. The fuel tank also has to meet low noise emission specifications during stop-andgo manoeuvres. The designer is expected to use CAD, CFD and dynamic modelling
simulation (LS-DYNA) software as tools.
Project:
Build and test automotive fuel tank for impact and sloshing
The designed automotive fuel tank is to be manufactured (with emphasis on
visualisation) for testing and verification of the design results. The test setup for both
impact and sloshing needs careful consideration for both accurate measurement and
repeatability. Further CFD and LS-DYNA simulations will be required for validation based
on test measurements.
Mr PR de Wet
flip.dewet@eng.up.ac.za
Dr J Dirker
jaco.dirker@eng.up.ac.za
Mr PS Els
schalk.els@postino.up.ac.za
Design outcome:
Design front and rear suspension with respect to kinematics and strength. The front
suspension must take the steering system into account and the rear suspension must
accommodate the drivetrain.
Project outcome:
Dynamic modelling of ride comfort of the Baja using ADAMS. Verify the simulation model
against test data. The primary goal is to make the car jump over high obstacles and
ensuring a safe landing. This includes optimisation of the spring characteristic, damper
characteristic and centre of mass position.
Design outcome:
A hydropneumatic spring-damper system must be designed. The design must be an
improvement on the current component. The redesigned unit must be cheap, lightweight,
reliable and compact. The design must make provision for external adjustability of both
the spring and damper characteristics without opening the unit. Design for mass
production is required to lower cost.
Project outcome:
Dynamic modelling of handling in ADAMS. Verify the simulation model against test data.
The main object is to improve handling of the Baja during the handling test. This includes
optimisation of the spring characteristics, damper characteristics and centre of mass
position.
Project outcome:
Manufacture the redesigned hub reduction, implement the design on a Baja and perform
tests to determine the performance. Determine the useful life and efficiency of the hub
reduction gearbox.
Design outcome:
A cover must be designed using composite materials. The cover must be air-tight. The
design must look at air flow and cooling, and must comply with the equivalency
specification stated in the Mini Baja rules. The emphasis is on weight and the energy
that can be absorbed should any component of the CVT fail at high speed. Cost and
manufacturability is very important.
Project outcome:
Mathematical models of the CVT were developed during 2004 and 2005 using different
approaches. An ADAMS model, as well as an empirical model exists. Both these models
have advantages, but also drawbacks. The aim is to combine these models in an
attempt to develop a useful model. The model must be verified against test data, and
used to optimise CVT performance by determining required spring stiffness, flyweight
sizes and geometry.
Design outcome:
Design a two-channel brake mastercylinder with two independent reservoirs and pedal
assembly. A brake light switch must be incorporated as well as a method to easily adjust
the front/rear brake balance. Weight, reliability and manufacturing are important
considerations.
Project outcome:
Implement the design on a Baja and develop a mathematical model that takes both
hydraulic and mechanical aspects into account. Perform brake tests to determine the
effectiveness of the master cylinder, as well as to validate the model.
Design outcome:
Design a piece of equipment to cut pipes quickly and cost-effectively in the Universitys
workshop according to any prescribed profile. The equipment must preferably be
controlled numerically so that pipes can be cut directly from a CAD file.
Project outcome:
Implement and build the equipment. Verify operation of the equipment. Develop an
interface between the CAD system and the equipment.
Design outcome:
Redesign the existing front and rear suspension with respect to kinematics and strength.
The front suspension must take the steering system into account while the rear
suspension must include the drivetrain interfaces.
Project outcome:
Dynamic modelling of the ride comfort and handling of the Baja over rough terrain using
ADAMS software. Verify the ADAMS model against vehicle tests. The focus is on
improving ride comfort and handling during the endurance race. Spring characteristics,
damper characteristics and centre of mass position must be optimised.
Design outcome:
A new gearbox design that will improve on current concepts in respect of reliability and
weight.
Project outcome:
Implement and test the gearbox design. Determine the effect of the improved gearbox
design on the Bajas performance by comparing test results to a mathematical
performance model of the Baja.
Prof PS Heyns
sheyns@postino.up.ac.za
Room10-8, Eng I
dr S Kok
schalk.kok@up.ac.za
Room 10-10
2. Wheelchair swing
Design a wheelchair swing for wheelchair bound children. The swing must accommodate
the child in his/her wheelchair. Provide a lockdown mechanism to prevent the wheelchair
from falling out/off the swing. The safety of the child is the most important design
criterium. Wheelchair bound persons cannot comfortably and safely reverse, therefore
the swing has to be entered from the rear and exited at the front. If at all possible, design
the swing such that an able-bodied companion is not required for the swing to function
properly.
3. Reconfigurable wheelchair
Design a wheelchair that can reconfigure to a standing position. This allows the
occupant to occasionally take weight on his/her legs (which prevents osteoporosis) and it
helps to prevent bedsores (skin lesions due to sustained pressure on the same point).
Consider manual (preferable) or hydraulic actuation of the system. The seat of the
wheelchair reconfigures to provide support at the hips. After reconfiguration, the
occupant is in a standing position, with his/her feet still in the footrests of the wheelchair.
A new frame has to be designed that complies with all the Mini-baja rules. The impact
test has to be analyzed.
Project outcomes:
Build a prototype of the designed frame. Verify the results of the impact analysis. Subject
the frame to an impact test and implement improvements. Build the improved frame for
use in the Mini-baja.
1. Prof L Liebenberg
Room 9-9, Eng 1
lieb@up.ac.za
Tel.: 012 420 2192
The gyrocopter should be able to operate at low wind speeds and be linecontrollable.
Complete design drawings of the aircraft body and rotor system are required.
To design a recumbent bicycle for an HPV capable of reaching 125 km/h, windunassisted.
This project will only focus on the design of the bicycle, and not on the fairing
(which has already been designed).
The
Cheetah
HPV,
designed
andtubular
built by
MIT, holds
previous
complete
design
drawings
of the
framework
arethe
required.
200m-world record: 110.6 km/h
The design will concern itself with the full analytical detailing of the gas turbine (i.e.
compressor and turbine sections), and detail drawing of the turbine section (an offthe-shelf compressor unit will be used). An off-the-shelf combustor will be used.
Vehicle
Detailed analysis and design of the landing gear for a re-usable mini-UAV that
should be able to take-off and land in a rugged terrain. The mini-UAV will be used
for wildlife management.
The aircraft will have a wingspan of around 2m, with about the same fuselage
length; it will weigh around 5 kg.
The aircraft payload will comprise of sensitive electronics and camera equipment.
There is a need for a machine that can produce safe and nutritious biltong in a
fast and energy-efficient manner.
The machine must be able to accommodate 180 kg of beef at any one time.
The design should include the detail specification of the vapour compression cycle
(e.g. compressor, condenser, expansion valve, evaporator, solenoids, tubing,
refrigerant), as well as the design of the cabinet and associated support structure.
Dr AG Malan
arnaud.malan@eng.up.ac.za
The topics listed entail thermo-fluid designs for which computational fluid dynamics may be
utilized as a design tool.
Prof JP Meyer
jmeyer@up.ac.za
Mr M Morris
mmontres@postino.up.ac.za
Prof NJ Theron
njtheron@eng.up.ac.za
Room 10-5
performance offered by electronics, however, have made electric analogue systems more
popular in recent years, that is, wherever a digital solution was not preferred. The current
interest in micro and nano mechanics, however, may present new opportunities to utilize
mechanical analogue computers.
Project: Perform a detailed study into the components and elements of the mechanical
analogue computer and ways to miniaturized these. Using this study, implement a design of
a control system on the mini to micro mechanical level to control the position of the piston of
a typical hydraulic cylinder as used in the SASOL laboratory. No electronic component is to
be used in this control system, as a goal, or otherwise such usage should be minimized.
Estimate both the cost and the dynamic response of the proposed system and compare
these with the currently used electronics based systems.
3. Turntable for a house
Household energy consumption in areas with high percentage daytime sunshine may be
reduced if the orientation of the house can be made to track the movement of the sun
relative to the house. Furthermore, the occupant may wish to change the orientation of the
house from time to time for reasons other than energy preservation, such as utilizing a nice
view or reducing the effect of an unpleasant wind on an outdoor area.
Project: Design a turntable system to support a medium sized house comprising three
bedrooms, two bathrooms, a kitchen, lounge, dining room, living room, study and small
outdoor reception area. The design should include the drive mechanism, bearing system
and supply of all services to the house. The construction material of the house may be
negotiated with the client, but you also need to advise on this matter. The specification
needs to be determined as part of the project. Cost should be kept a low as possible, with
the aim of making such a system feasible for middle class people.
Mr F van Tonder
fvantonder@postino.up.ac.za
loadcell, or any other measurement sensor, is verified against a know quantity. For
loadcells the known quantity can be calibrated weights or another calibrated loadcell.
During the calibration process care must be taken not to exceed the allowable limits of
the loadcell since it can be damaged permanently.
mobile loadcell calibration unit capable of calibrating loadcells in the range of 40kN to
250kN.
With every test the engineer faces interfacing challenges between the
actuators and the test specimen. Usually plane bearings are used in the test set-up, but
most of the commercially available plane bearings fail before the endurance test is
finished. The main reason for the plane bearings is to protect the actuator from lateral
loads that can cause permanent damage. The student is requested to design a plane
bearing capable of sustaining a dynamic load of 250kN for an infinite fatigue life.
Dr PE Uys
petro.uys@postino.up.ac.za
aerodynamic shell etc. should be taken into account. Safety and driver comfort should
receive special attention.
Shell:
Investigate causes of high aerodynamic resistance in the existing vehicle. Redesign for
improvement. Take mounting and dismounting, drive train, accessibility of subsystems
mounting of solar panels availability of funds and materials into account.
Drive train:
Efficiency of energy transmission and management is a main concern. In this respect cooperation with electronic engineering will be necessary with respect to speed and torque
control, regenerative braking and characterising and mounting of solar panels, motor(s),
switches etc. A drive train must be designed which will ensure optimal performance
Project outcome:
Perform baseline tests on the existing vehicle. Develop a theoretical model of the
subsystem. Implement the design and integrate it with other subsystems. Develop an
experimental rig and perform tests for comparison to modelling results and base-line tests.
Mr AJ van Wyk
kobus.vwyk@eng.up.ac.za