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CUS/CUHS 5 - 12

Condensing Units
General Description
UNIT IDENTIFICATION

AIR COOLED CONDENSING UNIT & OUTDOOR


HEAT PUMP RANGE
CUS ....... Condensing Unit Cooling Only
CUHS .... Outdoor Heat Pump
5-12 ....... Model Size
e.g. ........ Model CUS 6

INTRODUCTION

This range of air cooled condensing units and heat pumps covers the 14-35kW
requirement, in axial fan only.
The range is custom designed for use with Airedale's comprehensive range of close
control units and Comfort Modular units. They can also be used in conjunction with
other cooling applications, eg air handling units. All units are leak tested and carry a
holding charge of inert gas.

CONSTRUCTION

The units are constructed of corrosion resistant pre-coated sheet steel.


Standard unit colour is Light Grey (RAL 7035).

CONDENSER

Large surface area condenser coil(s) manufactured from refrigeration quality copper
tubes, with mechanically bonded aluminium fins.

FAN

610mm diameter axial flow fan assembly(s) with low noise paddle type blades. The
external rotor motor design allows the use of a low power output single phase speed
controllable motor. The motor has inbuilt thermal overload protection, and the
assembly is supplied complete with a finger guard for protection.

COMPRESSOR

All units utilise hermetic scroll compressors. The CUS7.5/10 and 12 models are fitted
with a crankcase heater to guard against floodback and oil foaming on start up. Other
features include internal motor protection.

REFRIGERATION
Cooling Only

Each unit is fitted with a liquid and suction line shut off valve for ease of maintenance
and installation. Factory set HP/LP pressure switches are fitted, with manual reset
high pressure cut-out and automatic reset low pressure cut-out.
A large capacity filter drier is supplied loose for on site installation.

Condensing Units
Technical Manual : 904-023 v1.5.0 08_14

CUS/CUHS 5 - 12

Condensing Units

REFRIGERATION
Heat Pump

Each unit is fitted with a thermostatic expansion valve and a check valve assembly to
prevent short circuiting of refrigerant, together with a large capacity suction
accumulator and a reversing valve. A factory set defrost switch facilitates defrosting of
the outside coil when in heat pump mode. All heat pump compressors are fitted with
crankcase (oil sump) heaters.
Factory set HP/LP pressure switches are fitted, with manual reset high pressure cutout and automatic reset low pressure cut-out.
A bi-directional filter drier is supplied loose for on site installation.

ELECTRICAL

Weatherproof control panels are accessed via a lockable panel and contain the
necessary contactors, sub-circuit protection and terminals .
All wiring is colour coded and numbered for identification. All units are wired in
accordance with current local and European standards.

HEAD PRESSURE
CONTROL

Head pressure is maintained by a factory fitted, pressure actuated head pressure


controller which varies the speed of the fan to provide optimum head pressure control
under varying ambient conditions.

MAINS ISOLATOR

A weatherproof mains isolator is fitted to ensure mains isolation of the electrical panel.

OPTIONS
Epoxy Coated Coils

In atmospheres where high corrosion is anticipated epoxy coated aluminium finned


coils can be supplied.

Hot Gas Bypass


(Cooling Only Units)

To achieve capacity control during low load conditions, a factory fitted hot gas bypass
valve is fitted. This will modulate down to 40% of full capacity. A stub is provided for
site connection of the hot gas line to the local expansion device.

Compressor Anti-Cycle
Timer

To prevent short cycling and subsequent additional wear on the compressor, this
option can be factory fitted to limit compressor starts to six per hour. Not required on
Airedale equipment featuring start delay timers inbuilt into the Air Handling unit.

Defrost Drain Tray


(Heat Pump Only)

An insulated and trace heated drain tray can be provided to collect condensate when
units are used in the reverse cycle/defrost mode.

Condensing Units

Technical Manual : 904-023 v1.5.0 08_14

CUS/CUHS 5 - 12

Condensing Units
Capacity Data
COOLING DUTY - COOLING ONLY UNITS

CUS5

CUS6

CUS7.5

CUS10

CUS12

Evaporating
Temperature
C
-5
0
5
10
-5
0
5
10
-5
0
5
10
-5
0
5
10
-5
0
5
10

25C
Output
kW
10.83
12.99
15.26
17.64
14.31
17.09
19.86
22.86
16.67
19.85
23.39
27.19
22.15
26.12
33.92
35.89
28.25
33.54
39.30
45.68

Input
kW
2.65
2.88
3.13
3.43
4.00
4.30
4.60
4.93
4.81
5.08
5.39
5.67
5.27
5.56
5.94
6.14
7.81
8.35
8.85
9.53

30C
Output
kW
10.21
12.28
14.48
16.82
13.60
16.16
18.87
21.81
15.79
18.83
20.21
25.89
20.88
24.90
30.66
34.60
26.80
31.95
37.52
43.74

Input
kW
3.07
3.28
3.51
3.80
4.54
4.81
5.11
5.43
5.47
5.71
6.00
6.24
6.21
6.47
6.73
7.00
8.83
9.32
9.82
10.14

Ambient
35C
Output
Input
kW
kW
9.61
3.49
11.57
3.67
13.73
3.89
16.00
4.17
12.88
5.07
15.23
5.32
17.90
5.62
20.77
5.94
14.86
6.12
17.84
6.36
21.04
6.60
24.58
6.82
19.66
7.14
23.61
7.38
27.41
7.52
33.32
7.87
25.35
9.86
30.30
10.30
35.73
10.79
41.78
10.74

40C
Output
kW
9.06
10.89
12.95
15.16
12.16
14.28
16.84
19.57
13.96
16.84
19.81
23.14
18.41
22.38
24.14
31.98
23.94
28.69
33.91
39.62

Input
kW
3.91
4.07
4.27
4.54
5.61
5.84
6.18
6.51
6.77
7.00
7.26
7.54
8.07
8.29
8.30
8.73
10.89
11.27
11.78
11.98

45C
Output
kW
8.40
10.21
12.17
14.35
11.21
13.31
15.57
18.43
12.98
15.64
18.57
21.78
17.17
21.12
21.79
30.52
22.38
26.87
31.86
37.23

Input
kW
4.33
4.50
4.72
4.99
6.21
6.46
6.75
7.07
7.49
7.76
7.99
8.19
9.01
9.22
9.17
9.69
11.97
12.35
12.89
13.37

Input
kW
2.95
3.15
3.37
3.65
4.36
4.62
4.91
5.21
5.25
5.48
5.76
5.99

Ambient
35C
Output
Input
kW
kW
9.23
3.35
11.11
3.52
13.18
3.73
15.36
4.00
12.36
4.87
14.62
5.11
17.18
5.40
19.94
5.70
14.27
5.88
17.13
6.11
20.20
6.34
23.60
6.55

40C
Output
kW
8.70
10.45
12.43
14.55
11.67
13.71
16.17
18.79
13.40
16.17
19.02
22.21

Input
kW
3.75
3.91
4.10
4.36
5.39
5.61
5.93
6.25
6.50
6.72
6.97
7.24

45C
Output
kW
8.06
9.80
11.68
13.78
10.76
12.78
14.95
17.69
12.46
15.01
17.83
20.91

Input
kW
4.16
4.32
4.53
4.79
5.96
6.20
6.48
6.79
7.19
7.45
7.67
7.86

COOLING DUTY REVERSE CYCLE MODE

CUHS5

CUHS6

CUHS7.5

CUHS10

CUHS12

Evaporating
Temperature
C
-5
0
5
10
-5
0
5
10
-5
0
5
10
-5
0
5
10
-5
0
5
10

25C
Output
kW
10.40
12.47
14.65
16.93
13.74
16.41
19.07
21.95
16.00
19.06
22.45
26.10
21.29
25.10
32.60
34.49
27.15
32.23
37.77
43.90

Input
kW
2.54
2.76
3.00
3.29
3.84
4.13
4.42
4.73
4.62
4.88
5.17
5.44
5.06
5.34
5.71
5.90
7.51
8.02
8.50
9.16

30C
Output
kW
9.80
11.79
13.90
16.15
13.06
15.51
18.12
20.94
15.16
18.08
19.40
24.85
20.06
23.93
29.46
33.25
25.75
30.70
36.06
42.03

5.97
6.22
6.47
6.73
8.49
8.96
9.44
9.74

18.89
22.69
26.34
32.02
24.36
29.12
34.34
40.15

6.86
7.09
7.23
7.56
9.48
9.90
10.37
10.32

17.69
21.51
23.20
30.73
23.01
27.57
32.59
38.07

7.76
7.97
7.98
8.39
10.47
10.83
11.32
11.51

16.50
20.30
20.94
29.33
21.51
25.82
30.62
35.78

8.66
8.86
8.81
9.31
11.50
11.87
12.39
12.85

Notes:
1
Output kW refers to the compressor duty.
2
Input kW refers to the compressor input power only

Condensing Units
Technical Manual : 904-023 v1.5.0 08_14

CUS/CUHS 5 - 12

Condensing Units

Capacity Data
HEATING DUTY - REVERSE CYCLE MODE
Outdoor Unit
Evaporator Air On
Temperature C/ RH %
5 / 85
CUHS5
7 / 85
10 / 80
5 / 85
CUHS 6
7 / 85
10 / 80
5 / 85
CUHS 7.5
7 / 85
10 / 80
5 / 85
CUHS 10
7 / 85
10 / 80
5 / 85
CUHS 12
7 / 85
10 / 80

30C
Output kW
14.24
15.30
16.40
18.65
19.78
21.40
22.16
23.45
25.38
25.66
27.19
29.37
29.16
30.90
33.38

Indoor Unit Condensing Temperature


35C
40C
45C
50C
Output kW
Output kW
Output kW
Output kW
14.07
14.01
13.93
13.84
15.07
14.98
14.88
14.71
16.30
16.09
15.90
15.70
18.60
18.64
18.61
18.57
19.71
19.69
19.58
19.49
21.17
21.14
20.93
20.65
22.01
21.94
21.89
21.75
23.24
23.20
23.02
22.95
25.24
25.15
24.93
24.74
25.40
25.15
24.90
24.65
26.92
26.65
26.38
26.12
29.08
28.79
28.50
28.21
28.87
28.58
28.29
28.01
30.59
30.29
29.98
29.68
33.05
32.72
32.39
32.06

55C
Output kW
13.75
14.58
15.55
18.49
19.31
20.41
21.69
22.90
24.58
24.40
25.86
27.93
27.73
29.39
31.74

Notes:
1
2

Output kW refers to the compressor duty.


Indoor ambient at 20C

Condensing Units

Technical Manual : 904-023 v1.5.0 08_14

CUS/CUHS 5 - 12

Condensing Units
Operating Data

AMBIENT AIR CONDITIONS C

OPERATING LIMITS - COOLING ONLY


50
46
40
30
20

CONTINUOUS
OPERATION

10
0
-10
-20
-30
-5

10

EVAPORATING TEMP C

OPERATING LIMITS - HEAT PUMP


50

30

45

24
40

OUTDOOR TEMP C

OUTDOOR TEMP C

20
30

CONTINUOUS
OPERATION
COOLING

20

10
0

-10

CONTINUOUS
OPERATION
HEATING

10

-5

20

-30

-10
18

30

INDOOR TEMP C

12

18
8

20

24

27

32

INDOOR TEMP C

Condensing Units
Technical Manual : 904-023 v1.5.0 08_14

CUS/CUHS 5 - 12

Condensing Units

Dimensions: CUS/CUHS 5 - 7.5


DISCHARGE AIR
OPTIONAL MAINS ISOLATOR

AIR IN

AIR IN
ACCESS TO
COMPRESSOR
AND CONTROLS

F (fixing hole centres


- 4 fixing holes x 12.7mm )

J
A

G
REFRIGERANT PIPE CONNECTIONS
(SERVICE VALVE ON LIQUID LINE)

CUS/CUHS
5
6
7.5

mm
mm
mm

865
865
996

1148
1148
1376

699
699
699

550
550
550

16
16
16

1181
1181
1409

1213
1213
1441

195
195
193

457
457
610

213
213
193

Dimensions: CUS/CUHS 10 - 12
DISCHARGE AIR
B

OPTIONAL MAINS ISOLATOR

AIR IN
C

F (fixing hole centres


- 4 fi xing hol es x 12.7mm )

mm
mm

AIR IN

CUS/CUHS
10
12

ACCESS TO
COMPRESSOR
AND CONTROLS

SERVICE CONNECTION S
POSITION

866
866

1705
1705

953
953

810
810

16
16

1738
1738

1770
1770

204
204

457
457

204
204

Notes:
1
2

Incoming Services: Connections to left hand side of unit compressor compartment.


Airflow and Maintenance Clearance: Please allow 500mm around the unit for airflow and maintenance purpose.

Condensing Units

Technical Manual : 904-023 v1.5.0 08_14

CUS/CUHS 5 - 12

Condensing Units
Technical Data
CUS/CUHS

7.5

10

12

Nominal Capacity(1)

kW

13.7

17.9

21.0

27.4

35.7

Nominal Input (1)

kW
%

5.1
0-100

6.4
0-100

6.6
0-100

10.0
0-100

11.5
0-100

2
1.37
4.45
15.7

2
1.37
4.45
15.7

Capacity Steps

Construction
Material
Colour

Pre Coated Sheet Steel


Light Grey (RAL 7035)

Condenser
Type
Quantity
Face Area
Nominal Airflow
Coil Volume (2)
Discharge

Air Cooled
m
m/s
l

2
0.69
2.00
8.0

2
0.69
2.00
8.0

3
1.03
2.25
12.0
Vertical

mm
rpm

1
610
930

1
610
930

1
610
930

2
610
930

2
610
930

1
1.55

1
1.65

Hermetic Scroll
1
3.25

1
3.80

1
4.00

4.76

4.76

Fan
Type
Quantity
Diameter
Maximum Speed

Axial

Compressor
Type
Quantity
Oil Charge Volume

Refrigeration
Number of Circuits
Refrigerant Type
Refrigeration Control (CUH only)
Unit Refrigerant Charge
kg

2.4

1
R407C
Thermostatic Expansion Valve
2.4
3.63

Dimensions
Height
Width
Depth

mm
mm
mm

699
1148
865

699
1148
865

699
1376
996

953
1705
866

953
1705
866

kg
kg

138
141

141
144

203.5
208.5

242
261

247
266

kg
kg

164
168

167
171

216.5
222.5

267
272

272
277

in
in
in

Flare 1/2
Sweat 7/8
5/8

Flare 5/8
Sweat 7/8
5/8

Flare 5/8
Sweat 1 1/8
5/8

Sweat 7/8
Sweat 1 1/8
7/8

Sweat 7/8
Sweat 1 3/8
7/8

Weights CUS Units


Machine Weight (nom)
Operating Weight (nom)

Weights CUHS Units


Machine Weight (nom)
Operating Weight (nom)

Connections
Liquid Line
Suction Line
Hot Gas Stub
(1)
(2)

Nominal cooling capacity based on 5C evaporating temperature and a 35C ambient.


Figures for guidance.

Condensing Units
Technical Manual : 904-023 v1.5.0 08_14

CUS/CUHS 5 - 12

Condensing Units

Electrical Data
CUS/CUHS

7.5

10

12

A
A
VAC
VAC
V
A
mm

11.4
68.3
230
24

13.5
100.8
230
24

21.1
131.6
230
24

26.6
146.6
230
24

20
10

25
10

15.2
103.8
230
24
400/3/50
32
10

40
10

40
10

kW
A
A
W

4.5
8.9
62.5
(2)
65

5.9
11.0
95.0
(2)
65

6.9
12.7
98.0
50
Direct on Line

8.9
16.1
120.0
50

11.6
21.6
135.0
50

kW
A
A

0.55
2.50
5.80

0.55
2.50
5.80

0.55
2.50
5.80

0.55
2.50
5.80

0.55
2.50
5.80

Unit Data
Nominal Run Amps (1)
Maximum Start Amps
Control Circuit CUS
Control Circuit CUHS
Mains Supply
Rec. Mains Fuse
Max Incoming Mains

Compressor
Motor Rating
Nominal Run Amps (1)
Locked Rotor Amps
Crankcase Heater Rating
Type of Start

Condenser Fan
Motor Rating
Full Load Amps
Locked Rotor Amps
(1)
(2)

Nominal data based on 5C evaporating temperature and a 35C ambient.


Heat pumps only.

Condensing Units

Technical Manual : 904-023 v1.5.0 08_14

CUS/CUHS 5 - 12

Condensing Units
Noise Data
Sound Pressure
Measurement
@1m
CUS/CUHS
@ 10 m
56
@1m
CUS/CUHS
@ 10 m
7.5
@1m
CUS/CUHS
@ 10 m
10-12

Frequency (Hz)
250
500
1000

dBa

63

125

2000

4000

8000

71
51

72
52

73
53

71
51

70
50

68
48

60
40

53
33

46
26

73
53

73
53

71
51

74
54

71
51

69
49

64
44

57
37

50
30

73
53

80
60

77
57

73
53

72
52

69
49

63
43

56
36

47
27

Note: Above noise levels are with the condenser fan running at full speed. Under normal operating conditions (ambients
up to 35C) noise levels will be reduced by 3 - 4 dB.

Condensing Units
Technical Manual : 904-023 v1.5.0 08_14

CUS/CUHS 5 - 12

Condensing Units

Field Connections
L1

L2

L3

576

577

589

502

L1

L2

L3

504

Mains Incoming 400/3/50

576/577 Cooling Signal from AHU (24vac)

589/502 Volt Free Contacts For Trip Indication

Mains Incoming 400/3/50

Cooling Signal from AHU

502

24vac

523

Defrost Signal to AHU

517

AHU Fan Running

515

Heating Signal from AHU

500

0 vac

589

589/590 Volt Free Contact for Trip Indication

590

CUS 5-12

CUHS 5-12

Part No: 902-023 TM E 04/98


ISSUE
A

DATE
01/04/98

30/11/98

15/04/99

19/09/00

14/08/09

V1.4.0

02_2013

Condensing Units

10

Technical Manual : 904-023 v1.5.0 08_14

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