Professional Documents
Culture Documents
8/24/07
1:10 PM
Page 1
Pumping Units
VULCAN S.A.
104 Berceni Road, 4th Sector, 041919
Bucharest, ROMANIA
Phone:
Fax:
+
+
+
+
40
40
40
40
21
21
21
21
319
319
319
319
94
94
94
94
80
92
81
82
E-mail:
vulcan@vulcan.ro
export@vulcan.ro
market@vulcan.ro
Web site:
www.vulcan.ro
montaj UP
8/24/07
1:10 PM
Page 2
YELLOW BLACK
C 160D - 173 74
STROKE LENGHTS
in Inches
D - Double Reduction
Gear Reducer
PEAK TORQUE RATING
in Thousand of Inch Pounds
H
B
R
G
GA
O
P
L
D3 - z holes
CENTER BEARING
EQUALIZER BEARING
EQUALIZER
PITMAN
GEAR REDUCER
REDUCER SHEAVE
BELT COVER
FENCE
BRAKE DEVICE
EXTENSION BASE
HORSEHEAD
WALKING BEAM
SAMSON POST
LADDER
CARRIER BAR
M
CRANK
CRANK PIN BEARING
D2
(tapered 1:10)
COUNTERWEIGHTS
D1
BASE
HORSEHEAD
CROSS YOKE BEARING
CROSS YOKE
PITMAN
LADDER
REDUCER SHEAVE
COUNTERWEIGHTS
BELT COVER
PRIME MOVER BASE
BRAKE DEVICE
CARRIER BAR
CRANK
SIZE
R 25
R 40
R 57
R 80
R114
R160
R228
R320
R456
R640
R912
R1280
490
520
590
650
705
810
900
990
1110
1160
1300
1525
310
320
360
400
430
500
560
620
670
710
800
940
985
1030
1165
1300
1390
1603
1740
1936
2074
2222
2480
2880
687
697
785
850
898
1052
1168
1280
1400
1468
1630
1890
1100
1198
1230
1320
1480
1575
1730
1810
2120
2210
2455
2455
182
208
221
229
228
229
230
243
274
295
301
340
D1
80
100
105
110
120
140
160
170
190
220
220
230
D2
616
654
700
770
855
900
1050
1105
1190
1305
1410
1500
54
54
54
54
70
70
130
130
130
165
165
165
40
45
55
55
70
70
85
85
85
100
100
100
470
510
695
695
680
730
860
960
1070
1105
1185
1185
520
560
750
750
750
800
940
1060
1150
1185
1275
1290
380 430
420 470
430 480
505 560
580 650
590 660
660 740
670 770
765 845
790 870
870 960
955 1060
GA
D3-z
40
40
50
50
55
70
80
85
90
90
90
95
300
340
365
410
435
470
510
555
630
685
800
815
150
145
150
175
225
250
205
250
250
280
290
355
205
250
250
280
310
355
200
200
250
270
220
250
-
22-10
22-10
22-10
26-10
33-10
33-10
33-12
33-12
36-12
36-12
39-12
39-12
GEAR REDUCER
CRANK PIN BEARING
BASE
FENCE
Note: Dimensions are for information only and are subject to change without prior notice.
For gear reducers used on front mounted geometry pumping units the slow speed shaft dia D1 has the following dimensions:
165mm for reducer size 114; 180mm for reducers size 160 & 228; 220mm for reducers size 320 and 230mm for reducers size
456, 640 & 912.
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8/24/07
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Page 3
YELLOW BLACK
As result of years of experience in oilfield exploitation , designing and manufacture, VULCAN Pumping Units incorporate advanced
engineering, high quality materials, trained and specialized workmanship, being manufactured according to API Spec.11E.
VULCAN Pumping Units operate in a large range of ambient temperature from (-45 C) to (+65 C).
Through adequate care and field maintenance VULCAN Pumping Units render long service.
VULCAN Pumping Units are designed so to keep the accelaration force peak and torque factor at the lowest level and all bearings to
be uniformly loaded. The structures built up of heavy steel beams, that achieve raggedness conditions required by oil well service. For
higher ruggedness of Pumping Unit whole structure, Reducer Support is welded on Skid Base.
Double reduction Gear Reducers especially designed for pumping units are available.
Triple reduction Gear Reducers for very low speed can be supplied at special order.
The gear reducers incorporate precision cut herringbone symmetrically positioned gears.
All shafts are forged from alloy steel, heat treated and precision grounded.
Reducers main shafts are provided with oversize bronze journal bearings, while inlet and
intermediate shafts run on roller bearings (exempted reducers size 25 to 80, which have all
shafts on roller bearings).
Housings, manufactured from cast iron, of rugged construction, with large factors of safety, are
especially built for oil service.
No oil pump are needed. VULCAN gears use an oil bath lubrication system; special wipers and
grooves provide a positive lubrication of each bearing, even for low speeds.
The reducers performe safe and silent service, with long operational life and trouble free
maintenance.
All gear reducers are manufactured in size and ratings according to API Spec.11E and carry the
API Monogram.
Reducer
Size
Peak Torque
Rating
[ lb.in ]
[ N.m ]
Gear
Ratio
Vee Belts
pcs.
25
40
25,000
40,000
2,900
4,600
29.605
30.284
57
57,000
6,600
30.244
80
114
160
228
320
456
80,000
114,000
160,000
228,000
320,000
456,000
9,250
13,150
18,450
26,250
36,850
52,550
29.903
29.665
29.533
29.647
30.235
30.303
640
640,000
73,750
29.155
912
912,000
105,100
30.348
1280
1,280,000
147,500
29.554
2
3
2
3
2
2
2
3
4
5
6
4
6
5
8
6
10
8
Reducer Sheave
[ in ]
type
B
B
C
B
C
C
C
C
C
C
C
D
C
D
C
D
C
D
[ mm ]
18
24; 21; 18
460
610; 535; 460
6
7
21
26
27; 24; 18
12
45
17
19
30
43
60
70
65
72
114
163
227
265
80
300
100
378
120
455
montaj UP
8/24/07
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Page 4
YELLOW BLACK
912-427-216
912-427-192
912-305-192
640-305-192
456-305-192
912-365-168
912-305-168
640-305-168
456-305-168
912-427-144
640-365-144
640-305-144
30,500144 - 128 - 112
456-305-144
640-256-144
456-256-144
320-256-144
456-365-120
640-305-120
456-305-120
456-256-120
320-256-120
320-213-120
228-213-120
320-305-100
320-256-100
228-173-100
228-246- 86
320-213- 86
228-213- 86
160-173- 86
228-200- 74
160-200- 74
228-173- 74
160-173- 74
160-173- 64
114-173- 64
BOTTOM OF STROKE
H
POLISHED
ROD
CAPACITY
[lbs]
STROKE
LENGHTS
[in]
*STANDARD
COUNTERBALANCE
EFFECT
[lbs]
**MAXIMUM
COUNTERBALANCE
EFFECT
[lbs]
42,700
42,700
30,320
30,095
34,480
34,210
30,500
22,190
24,820
36,500
24,820
29,560
30,500
21,600
25,040
42,700
36,500
30,150
24,780
34,370
29,410
21,76524,350
25,600
36,500
17,980
24,530
20,730
29,280
30,500
120 - 104 - 88
21,050
23,920
25,600
120 - 104 - 88
17,820
20,415
21,300
30,500
25,600
17,300
24,600
120 - 104 - 88
100 - 84 - 68
100 - 84 - 68
100 - 84 - 68
86 - 73 - 59
15,130
21,280
17,920
12,290
17,350
17,250
24,230
20,720
14,010
20,190
21,300
17,300
86 - 73 - 59
86 - 73 - 59
15,070
12,110
17,050
13,920
20,000
74 - 60 - 47
14,200
16,250
17,300
74 - 60 - 47
12,070
13,830
17,300
64 - 52 - 40
12,120
13,940
L
E
O
R
M
G
Note:
* Standard counterbalance effect is obtained using two main counterweights size A and four main weights size B.
** Maximum counterbalance effect is obtained adding by auxiliary weights to the min weights.
Any other counterbalance effect, lower than the maximum effect indicated, can be provided at request.
montaj UP
8/24/07
1:10 PM
Page 5
YELLOW BLACK
Dimensions [mm]
B
A
T
I
C
MULTI
CYLINDER
ENGINE
D
H
J
L
N
E
F
O
M
Dimensions [mm]
SIZE
F 912D-427-216
F 912D-427-192
F 912D-305-192
F 912D-365-168
F 912D-305-168
F 912D-427-144
F 640D-305-192
F 640D-305-168
F 640D-365-144
F 640D-305-144
F 640D-256-144
F 640D-305-120
F 456D-305-192
F 456D-305-168
F 456D-305-144
F 456D-256-144
F 456D-365-120
F 456D-305-120
F 456D-256-120
7775
7850
7850
6860
6860
6570
7850
6860
6570
6570
6570
6550
7850
6860
6570
6570
6550
6550
6550
9755
9700
9700
8485
8485
7950
9700
8485
7950
7950
7950
7925
9700
8485
7950
7950
7925
7925
7925
C
8800
8430
8430
7035
7035
6687
8430
7035
6687
6687
6687
6425
8430
7035
6687
6687
6425
6425
6425
1385
1385
1385
1360
1360
1250
1385
1360
1250
1250
1250
1250
1385
1360
1250
1250
1250
1250
1250
6060
6060
6060
5800
5800
5800
6060
5800
5800
5800
5800
5800
6060
5800
5800
5800
5800
5800
5800
8600
8600
8600
7900
7900
7900
8600
7900
7900
7900
7900
7900
8600
7900
7900
7900
7900
7900
7900
2970
2970
2970
2970
2970
2970
2650
2650
2650
2650
2650
2650
2600
2600
2600
2600
2600
2600
2600
2855
2846
2846
2290
2290
2390
2846
2290
2390
2390
2390
2290
2846
2290
2390
2390
2290
2290
2290
1200
1800
1800
1000
1000
1016
1800
1000
1016
1016
1130
1650
1800
1000
1016
1130
1650
1650
1650
3300
3300
3300
2740
2740
2740
3300
2740
2740
2740
2740
2740
3300
2740
2740
2740
2740
2740
2740
1743
1800
1800
1800
1800
1910
1800
1800
1910
1910
1910
2032
1800
1800
1910
1910
2032
2032
2032
2390
2390
2390
2130
2130
2130
2130
2130
2130
2130
2130
2130
2390
2130
2130
2130
2130
2130
2130
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
400
1235
1235
1235
1200
1200
1200
1200
1200
1200
1200
1200
1200
1235
1200
1200
1200
1200
1200
1200
1143
1140
1140
1220
1220
1080
1140
1220
1080
1080
1080
1525
1140
1220
1080
1080
1525
1525
1525
1300
1300
1300
1300
1300
1300
1160
1160
1160
1160
1160
1160
1100
1100
1100
1100
1100
1100
1100
Note: Dimensions are for information only and subject to change without prior notice.
Do not use above dimensions for foundation. Request foundation plan.
SIZE
C 912D-305-192
C 912D-365-168
C 912D-305-168
C 912D-427-144
C 640D-305-192
C 640D-305-168
C 640D-365-144
C 640D-305-144
C 640D-256-144
C 640D-305-120
C 456D-305-168
C 456D-305-144
C 456D-256-144
C 456D-365-120
C 456D-305-120
C 456D-256-120
C 320D-256-144
C 320D-256-120
C 320D-213-120
C 320D-305-100
C 320D-256-100
C 320D-213- 86
C 228D-213-120
C 228D-173-100
C 228D-246- 86
C 228D-213- 86
C 228D-200- 74
C 228D-173- 74
C 160D-173- 86
C 160D-200- 74
C 160D-173- 74
C 160D-143- 74
C 160D-173- 64
C 114D-119- 86
C 114D-143- 74
C 114D-173- 64
C 114D-143- 64
C 114D-133- 54
C 80D-119- 64
C 80D-133- 54
C 80D-119- 54
C 80D-133- 48
C 80D-109- 48
C 57D- 76- 54
C 57D-109- 48
C 57D- 95- 48
C 57D- 89- 42
C 57D- 76- 42
C 40D- 76- 48
C 40D- 89- 42
C 40D- 76- 42
A
3560
3560
3260
3050
3560
3560
3050
3050
3050
2800
3560
3050
3050
3050
2800
2800
3050
2800
2800
2800
2800
2450
2800
2800
2800
2450
2450
2150
2450
2450
2150
2150
2150
2150
2150
2150
1700
1600
1700
1600
1600
1600
1400
1600
1400
1400
1250
1250
1400
1250
1250
B
5306
5306
5306
4550
6080
5306
4550
4550
4550
3906
5306
4550
4550
3792
3906
3906
4550
3906
3906
3255
3255
2848
3906
3255
2800
2848
2450
2485
2848
2450
2485
2485
2150
2890
2485
2150
2014
1800
2014
1800
1800
1600
1600
1800
1600
1600
1450
1450
1600
1450
1450
C
6892
6892
6892
6270
6892
6892
6270
6270
6270
5653
6892
6270
6270
6270
5653
5653
6270
5653
5653
5653
5653
4781
5653
5653
5653
4781
4781
4180
4781
4781
4180
4180
4180
4180
4180
4180
3130
2795
3130
2795
2795
2795
2695
2795
2695
2695
2500
2500
2695
2500
2500
D
320
320
300
320
320
300
320
300
300
300
300
300
300
300
300
300
300
300
300
300
300
250
300
300
300
250
250
200
250
250
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
150
150
200
150
150
E
7060
7060
7060
7060
7060
7060
6450
6450
6420
5820
7000
6210
6210
6210
5820
5820
6210
5820
5820
5690
5690
5000
5820
5690
5320
5000
5000
4500
5000
5000
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
2700
4500
2700
2700
2700
2700
2700
2700
2700
F
10500
10500
10500
10500
10500
10500
9500
9500
9500
8800
10500
9500
9500
9500
8800
8800
9500
8800
8800
8800
8800
7500
8800
8800
8500
7500
7500
6800
7500
7500
6800
6800
6800
6800
6800
6800
6800
6800
6800
6800
6800
6800
5000
6800
5000
5000
5000
5000
5000
5000
5000
G
2970
2970
2970
2970
2650
2650
2650
2650
2650
2650
2600
2600
2600
2600
2600
2600
2170
2170
2170
2170
2170
2170
2070
2070
2070
2070
2070
2070
1900
1900
1900
1900
1900
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
1680
1680
1680
1680
1680
1480
1480
1480
H
2550
2550
2550
2550
2550
2550
2550
2550
2550
2170
2550
2550
2550
2550
2170
2170
2550
2170
2170
2170
2170
1730
2170
2170
2170
1730
1730
1520
1730
1730
1520
1520
1520
1520
1520
1520
1520
1100
1520
1100
1100
1100
930
1100
930
930
920
920
930
920
920
I
600
600
550
550
600
600
600
500
500
500
550
500
500
500
500
500
500
500
500
500
500
400
500
500
500
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
Note: Dimensions are for information only and subject to change without prior notice.
Do not use above dimensions for foundation. Request foundation plan.
J
2800
2800
2800
2800
2800
2800
2800
2800
2800
2420
2800
2800
2800
2800
2420
2420
2800
2420
2420
2420
2420
1980
2420
2420
2420
1980
1980
1730
1980
1980
1730
1730
1730
1730
1730
1730
1420
1300
1420
1300
1300
1300
1150
1300
1150
1150
1100
1100
1150
1100
1100
L
2000
2000
2000
2000
2000
2000
2450
2550
2550
2300
2050
2550
2550
2550
2300
2300
2550
2300
2300
2600
2600
2600
2300
2600
2600
2600
2600
2000
2600
2600
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
1050
2000
1050
1050
1050
1050
1050
1050
1050
M
2210
2210
2210
2210
2210
2210
2010
2010
2000
1750
2210
2010
2000
2000
1750
1750
2000
1750
1700
1700
1700
1510
1700
1700
1700
1510
1510
1510
1510
1510
1320
1320
1320
1510
1320
1320
1320
1320
1320
1320
1320
1320
880
1320
880
880
880
880
880
880
880
N
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
300
300
300
300
300
300
300
300
300
300
300
240
300
300
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
200
200
240
200
200
O
1208
1208
1208
1208
1208
1208
1208
1208
1100
1100
1208
1208
1100
1100
1100
1060
1100
1060
1060
1060
1060
900
1060
1060
1060
900
900
940
900
900
728
728
728
728
728
704
704
704
704
704
704
704
704
704
580
580
580
580
580
580
580
R
4326
3565
3565
2910
4326
3580
2910
2910
2940
2465
3580
2910
2940
2152
2465
2465
2940
2465
2525
2525
1865
1665
2525
1570
1615
1665
1270
1320
1665
1270
1320
1320
985
1320
1320
985
985
980
985
980
980
980
900
980
900
900
925
925
900
925
925
T
1300
1300
1300
1300
1160
1160
1160
1160
1160
1160
1100
1100
1100
1100
1100
1100
990
990
990
990
990
990
900
900
900
900
900
900
810
810
810
810
810
705
705
705
705
705
650
650
650
650
650
590
590
590
590
590
520
520
520
montaj UP
8/24/07
1:10 PM
Page 6
YELLOW BLACK
B
A
PUMPING UNIT
SIZE
912D-305-192
912D-365-168
912D-305-168
912D-427-144
640D-365-144
456D-305-144
640D-256-144
456D-365-120
640D-305-120
456D-256-120
320D-213-120
320D-305-100
320D-256-100
228D-173-100
228D-246- 86
320D-213 -86
160D-173- 86
228D-200- 74
228D-173 -74
160D-143- 74
160D-173- 64
114D-119- 86
114D-143- 64
80D-119- 64
114D-133-54
80D-119-54
57D-76-54
80D-133-48
80D-109-48
57D-95-48
40D-76-48
57D-89-42
57D-76-42
POLISHED
STROKE
ROD
LENGHTS
CAPACITY
[in]
[lbs]
30,500
192 - 168 - 145 - 123
36,500
168 - 146 - 124 - 102
30,500
168 - 146 - 124 - 102
42,700
144 - 123 - 103 - 84
36,500
144 - 123 - 103 - 84
30,500
144 - 123 - 103 - 84
25,600
144 - 123 - 103 - 84
36,500
120 - 103 - 86 - 70
30,500
120 - 101 - 82 - 64
25,600
120 - 101 - 82 - 64
21,300
120 - 101 - 82 - 64
30,500
100 - 84 - 69 - 54
25,600
100 - 84 - 69 - 54
17,300
100 - 86 - 72 - 59
24,600
86 - 72 - 59 - 46
21,300
86 - 72 - 59 - 46
17,300
86 - 74 - 62 - 51
20,000
74 - 64 - 54 - 44
17,300
74 - 62 - 51 - 40
14,300
74 - 62 - 51 - 40
17,300
64 - 54 - 44 - 34
11,900
86 - 72 - 59 - 46
14,300
64 - 51 - 39 - 27
11,900
64 - 51 - 39 - 27
13,500
54 - 43 - 33 - 23
11,900
54 - 43 - 33 - 23
7,600
54 - 43 - 33 - 23
13,300
48 - 38 - 29 - 20
10,900
48 - 36 - 25
9,500
48 - 36 - 25
7,600
48 - 36 - 25
8,900
42 - 32 - 23
7,600
42 - 32 - 23
*STANDARD
COUNTERBALANCE
EFFECT
[lbs]
22,817
27,888
22,905
32,628
27,204
22,817
19,334
27,557
22,944
19,180
15,994
22,707
19,367
13,260
18,617
15,884
12,963
15,928
13,192
10,946
12,786
8,928
10,758
8,995
9,942
8,928
6,085
10,030
8,068
6,570
5,842
6,647
5,833
Note: Dimensions are for information only and subject to change without prior notice.
Do not use above dimensions for foundation. Request foundation plan.
**MAXIMUM
COUNTERBALANCE
EFFECT
[lbs]
24,669
31,218
25,386
36,397
31,503
25,992
21,980
31,305
25,242
21,385
17,515
29,100
21,241
14,098
19,830
17,758
13,426
17,030
14,230
11,805
13,315
9,568
11,552
10,340
11,541
9,275
7,088
11,596
9,370
7,430
6,448
7,285
6,702
T
I
C
MULTI
CYLINDER
ENGINE
D
J
L
N
O
M
E
F
Dimensions [mm]
SIZE
F 320D-256-144
F 320D-256-120
F 320D-213-120
F 320D-305-100
F 320D-256-100
F 320D-213-86
F 228D-213-120
F 228D-173-100
F 228D-246-86
F 228D-213-86
F 228D-200-74
F 228D-173-74
F 160D-173-86
F 160D-200-74
F 160D-173-74
F 160D-173-64
F 114D-173-64
A
6570
6550
6550
6250
6250
4725
6550
6250
4725
4725
4725
4725
4725
4725
4725
4115
4115
B
7950
7925
7925
7555
7555
5825
7925
7555
5825
5825
5725
5725
5825
5725
5725
5015
5015
C
6687
6425
6425
6425
6425
5150
6425
6425
5150
5150
4950
4950
5150
4950
4950
3752
3752
D
1250
1250
1250
1250
1250
950
1250
1250
950
950
950
950
950
950
950
900
900
E
6445
6445
6445
6445
6445
4680
6445
6445
4680
4680
4680
4680
4680
4680
4680
4030
4030
F
8900
8900
8900
8900
8900
6850
8900
8900
6850
6850
6850
6850
6850
6850
6850
6200
6200
G
2170
2170
2170
2170
2170
2170
2070
2070
2070
2070
2070
2070
1900
1900
1900
1900
1800
H
2390
2290
2290
2290
2290
1750
2290
2290
1750
1750
1850
1850
1750
1850
1850
1225
1225
I
1016
1650
1650
2260
2260
1000
1650
2260
1000
1000
1335
1335
1000
1335
1335
520
520
J
2740
2740
2740
2740
2740
2200
2740
2740
2200
2200
2200
2200
2200
2200
2200
1575
1575
Note: Dimensions are for information only and subject to change without prior notice.
Do not use above dimensions for foundation. Request foundation plan.
L
1910
2032
2032
1735
1735
1718
2032
1735
1718
1718
1735
1735
1718
1735
1735
1780
1780
M
1850
1850
1850
1850
1850
1420
1820
1850
1420
1420
1420
1420
1350
1350
1350
1350
1030
N
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
300
300
O
1000
1000
1000
1000
1000
910
1000
1000
910
910
910
910
800
800
800
800
620
R
1080
1525
1525
1800
1800
990
1525
1800
990
990
990
990
990
990
990
900
900
T
990
990
990
990
990
990
900
900
900
900
900
900
810
810
810
810
705