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Summary
The purpose of the lab is to present test procedures used to determine whether
the drilling fluid has suitable properties for performing their functions. The
apparatus used are Marsh funnel (Model 140), pH meter, Model 35A Viscometer,
Model 88c Resistivity meter and Filter press.
Water based mud was prepared in the lab using bentonite, caustic soda, Exlo
Stayflo, and soda ash.
Drilling mud properties are tested to avoid down hole problems, like blowout and
to make sure the mud performs it functions properly. The summary of the result
are presented in the appendix.
Introduction
Apparatus used are:
Marsh funnel
PROCEDURE
1. Mixing Procedures of water base mud samples
First fill the pail with 1.5 liter of tap water
use a stirrer, stir rapidly when adding the following dry ingredients.
0.5g/L caustic 1.5 L= 0.75g
1.5g/L Soda ash 1.5 L =2.25g
45g/L Bentonite 1.5 L = 67.5g
-1.5g/L ExLo Stayflo 1.5 L= 0.75g
Mix until the mud sample is really smooth
2. Measurements of density, marsh funnel viscosity, and pH
o
Using the marsh funnel, the time required for the mud sample to flow through
it is measured; this is a rapid test of the consistency of a drilling fluid. This
test essentially consists of filling the funnel with a mud sample and then
measuring the time required for 1 quart of the sample to flow from the
initially full funnel into the mud cup. The funnel viscosity is reported in units
sample
Drilling fluid sample containing large amounts of gas should be degassed
motion until it is firmly sealed. Make sure that some of the test sample is
-
soon as possible.
pH Determination
pH is used to express the concentration of hydrogen ions in an aqueous
solution. Using a pH meter,
- Rinse the electrode and temperature probe with de-ionized or distilled
water. Rinsing removes impurities adhering on the electrode body, and
-
test fluid level. Fill the cup to that line with recently stirred test fluid
A scribed line on the rotor indicates proper immersion depth
The model 35 viscometer is an instrument with the ability to test at six
different speeds. To select the desired speed, set the speed switch located
on the ride side of the base to the high or low speed position as desired.
Then turn the motor on and move the viscometer gearshift knob located in
the center of the top of the instrument to its desired position
Stir the sample thoroughly at 600rpm, and set gears to the neutral
4. Measurement of Resistivity
o Testing SEMISOLID Samples (Filter cakes, mud solids)
- Prepare samples of uniform moisture content
- Fill the SLOT on the outer surface of the cell completely with a semisolid
-
sample
Reattach the sample cell onto the pins on the meter
Insert the temperature probe in the wall in the sample cell, set the MODE
switch to TEMP and allow the temperature reading to stabilize. This will
take at least three minutes if meter and sample are not at room
temperature
Set the MODE switch to RES, read and record the resistivity in ohmmeters
Remove the sample cell and clean with distilled water
Using the nomograph , convert resistivity values to concentration of
chlorides
Testing FLUID samples (Liquids, filtrates, drilling fluids)
- Remove the sample cell from the resistivity meter and fill it with the test
sample. When filling the cell with filtrate, fill and discharge the sample
several times before the final filling. Make sure there are no air bubbles in
-
the sample.
Follow steps 3 through 7 in the above procedure
The filter press is used to determine the filtration rate through a standard
filter paper and wall building properties of drilling fluids. To operate the filter
press with a compressed gas pressure source, follow the following steps;
- Assemble the clean, dry parts of the filter cell
- Secure the cell to the base cap by rotating it clockwise
- Fill the cell with the test sample to within approximately (6mm) of the
-
top. Set the filter press cell assembly in place within the frame
Check the top cap to make sure the rubber gasket is in place. Place the
top cap, already connected to the pressure source, onto the filter cell and
Where Vsp is a spurt loss volume filtrate, often observed before the porosity and
permeability of the filter cake stabilizes.
- Loosen the T- screw remove the cell top and then remove the cell from the
-
frame
Discard the drilling fluid
Dissemble the filter cell and carefully remove the filter cake and filter
cake
Measure and record the thickness of the filter cake to the nearest 1/32
(0.8mm)
Record the properties of the filter cake such as texture, hardness,
flexibility, etc.
From Table 1.1 in the appendix, the Marsh funnel viscosity was estimated to be
62.47seconds/quart. This is used to test for the consistency of the mud. Also took a
sample of three trials while measuring the mud density. The average of the three
trial resulted to
avg =
SG avg=1.02 .
concentration of the mud was found to be 9.5 10 mol /l . The dial reading at
600rpm and 300rpm was estimated to be 51.5 and 37 respectively. The initial and
final gel strength were measured to be 10 lb/ ft
and 24 lb/ ft
respectively. The
plastic viscosity was calculated to be 14.5cp and the yield point was estimated to
be
22.5
lbf
.
100 f t 2
Mud Design
20 g of mudis required be added 500 ml inorder raise the mud density 8.55 ppg 9 ppg
Check Appendix for sample calculation
New Mud
The mud density was estimated for three samples and was found to be 8.8ppg with
a specific gravity of 1.05. The pH determination was measured to be 10.22@ 25C.
O H =10
10.2214
600rpm and 300rpm was measured to be 58 and 38 respectively. The initial and
2
20 cp .
V sp =0 cm3 .
and it was
, a difference of 0.9.
Resistivity
The mud resistivity was found to be
Rm=4.48 m
13 g 750 gram
19 g 1100 gram
,
@75 chart Cmf =
,
@75
kg
gal
kg
gal
hmc=2.2mm
Conclusion
The lab procedures were properly followed to test for while estimating the property
of the drilling mud. It is required to test the property of a drilling mud so as to avoid
blowout, and also to make sure drilling mud performs its functions properly.
Reference
Dr Bill (2014). ENPE 410 lab Manuel for fall 2014.University of Regina
Appendix
Summary of the results obtained directly from laboratory measurement.
Results Obtained
62.47seconds/quart
Summary table
Trials
Density
1
8.8
2
8.8
3
8.8
10.22 at 25o C
Specific gravity
1.05
1.05
1.05
Rpm
600
300
New Mud
58
38
Old mud
51.5
37
Table
1.1-
SG 2 =
9
=1.05, m 2=1.05
8.53
0.5(1.051.02)
( sm 2 )
=0.00476 L
=
(4.21.05)
Vm 1( m2 m 1)
V s=
m= s V s=4.2 ( 1000 ) ( 0.00476 )=20 g
20 g of mud is required be adde d 500 ml inorder raise the mud density 9 ppg
New
V(ml)
t(mins)
1
0
2
2
3
4
4
6.5
4.2
7.5
5
10
6
13
7
17
8
23
9
28
9.3
30
Table 1.2-Mud filtrate volume with time
V(ml)
4
2
0
0
10
15
20
t(mins)
25
30
35
Resistivity
13 g 750 gram
,
@75
kg
gal
hmc=2.2mm
19 g 1100 gram
,
@75
kg
gal