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CNCDesktopRouter
Title
WhatthedesktopCNCmarkethasbeenwaitingfor!
DesktopCNCMiniMuscleMachineMK2.
ShowonGoogleMaps
ShowonICornwall
http://www.ukcnc.info/forums/2012cncmachine.php
Pleasefeelfreetocontactusoninfo@ukcnc.net
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CookiePolicy
DIYunassembledkit.
Thissiteusescookiestostore
informationonyourcomputer.
Readmore
Happytoaccept?
Ifyouwouldliketoviewthe
assemblyinstructionstoseewhatis
includedinthekitandwhatis
involvedthenpleaseclickthelink
below:
ViewAssemblyInstructions
Fullyassembledmachineand
fullywired.
AssembledOption1Kit.
PleasefindbelowpicturesoftheNewDesktopCNCMachine.
TheDesktopCNCMarketisfloodedatthemomentwithcheapframesfromChina,thatareokayforlightengravi
donotactuallydothespeedsorrangeofmaterialstheyclaimto.
AfterthefeedbackoverthelastyearwehaveconcludedthatthereisagapintheDesktopmarketforamoreRo
fullrangeofmaterials,justlikeacommercialmachine,butatanaffordablepriceforthehobbypeopleorsmallb
Wellthepicturesbelowarewhatwehavecameupwithandwecanassureyouthatnotonlydoesthismachine
througharangeofmaterialswitheaseandnochatterorwobbletobefound.
Weofferthreepurchaseoptionswhichwillbejusttheframeorframewithcontrollerandmotorsasshowninth
inkitformtokeepthepricedownevenmore.
Hereisaquickrundownofthespecs.
BallScrewsoneachAxis(Notcheaptrapezoidalthreads)
12mmQuadRailsonZAxis
12mmQuadSupportedRailsonXAxis
12mmDualSupportedRailsonYAxis
Framebuiltof60x20anodisedaluminiumprofile.
Mixtureoftough6mm10mmaluminiumplates,custommade.
Totaldimensionofthealuminiumframe(approx):
width:465mmxdepth:465mmmmxheight:410mm
Cuttingarea(Approx)
XAxis310mm
YAxis310mm
ZAxis90mm
Clampingarea:370mmx160mm,widthofthetslots:3x5mmand4x8mm
BuiltinKressspindleholder,orcanbechangedoutforsmallerholder.
3.1nmMotorsoneachAxis
4.3ampsmotordriversmountedincustomboxtomatchmachine.
Motorsfullywiredandprotectedinflexiconduit.
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InductiveSensorLimit/HomeSwitchoneachAxiswithcustommountbrackets.
EmergencyStopbuttonwiredbacktocontroller.
AsyoucanseebelowtheQuadrailsetupontheXandZAxismeanszerowobbleormovementwhenthemachin
especiallywhenitiscutting.
Withthetraditionalwayofmountingaspindleyoualwaysgettheexpectedoverhangandthiscancauseunwant
vibration,nottomentionundesirablechatterwhencuttingcertainmaterial.TheQuadrailsetupdoesawaywith
spindlecenterofthemachineandkeepingasrigidaswecangetit.
TheZCarriagehasbeendesigntotakeaKressspindle,butyoucanalsodroparangeofotherspindles/routers
Wesupplyitwitha43mmspindleholder,butcancustommakeyouonetosuityourspindle.
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Belowisaquickvideoshowingtheprototypemachinecuttingafewdifferentmaterials.
Withthe3.1NMmotorsandcombinationofballscrews,thismachinemovesfastwhenperformingrapidtravelm
whencutting.
http://www.ukcnc.info/forums/2012cncmachine.php
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Keepingthewiringsafeandoutthewayisamustwhenmakingupamachineforobviousreasons.
Wefitthemotorswithcustomendcapsthatallowfortheconduittobefixedsecurelyinplaceandkeepthewho
andtidy.
Withourowncustommadeboxtosuitthemachine,wenotonlytryandkeepthestyleinwiththelookofthem
extracarethatalljointsaresolderedandsecuredneatandtidy.
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Alltheconduitfromthemotorcablesterminateinsidetheboxandarefixedratherthanhavingplugs.
Themainreasonforthisisthatitonlytakesoneofthemotorplugstobecomelooseandyouwilleasilyblowad
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OneachAxisthereisfittedoneLimit/Homeswitch.
Wehaveusedinductivesensorsthatswitchataround3.54mmdistanceandareveryreliablecomparedtomech
thatcanwearout.
Custommountingbracketshavebeenmadetosuitourmachine,keepingthelimitswitchesneatlywheretheyar
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UsingC7Gradeballscrewsoneachaxisnotonlyprovidessmoothmovements,butalsogivesusmoreaccuracya
http://www.ukcnc.info/forums/2012cncmachine.php
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UsingRailsarenowbolteddownintotnutclamps,10oneachrail.
FK08bearingsarenowbeingusedontheXAxisandYAxisballscrewsalongwithupgradeddrivercouplers.
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CustomersWorkcreatedontheMiniMuscleMachine.
Iwilladdphotosaspeoplesendtheirworkin.
WoodCarving
ThisisareallynicecarvedDragondone
purchasedoneofthefirstbatchofCNC
Machines.
Hesetupthetoolpathtodothefirstro
endmill.
Nexthecreatedatoolpaththatuseda
therestofthewaste.
Finallyhesetatoolpathfora3mmball
offthewholepiece.
Ithinkyouwillagree,itisstunning.
Cutting15mmAluminiumplateand0.5mmSiliconSteelLaminations
Barrysaysthefollowing:
TheMiniMusclemachinecanbeused
0.5mmsiliconsteellaminationssucces
following..
1.Raisethemachinebedby50mmorm
axistravelandimproverigidity.
Iusedacetalsheettoaccomplishthis,c
pockettoholdthelamination.
Thelaminationmustbeclampedaroun
vibration.
2.UseTiNicoatedslotdrills.Don'twas
carbideslotdrill1stheywillbluntvery
IusedaGuhring3mmslotdrillGUR161
Tools,foraroughingpass.Allow+0.2m
RPMsetto4.5ontheKressspindle,fee
Don'trunslower.Plungerate100mm/m
3.IusedaGuhring2mmslotdrillGUR1
CromwellTools,forafinishingpasstos
RPMsettp4.5ontheKressspindle,fee
1000mm/min.Take0.15mmdepthram
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4.Airlinetocoolcutter.
5.Ialsoemployedholddowntabstoke
place.
6.TheGuhringtoolshavea6mmshank
toolrigidity.
Straightshanktoolsof2and3mmdia,
finisheddimensionsandsurfacefinish
variable.
7.Dimensionscutwerewithin0.05mm
Engraving
Thisengravingexamplewasproduced
ourdemovideoandtooklessthan2m
Asstatedinthevideo,weusedanold
tohand,butstillthequalityatthosesp
well.
Exampleof2.5/3dcarvingaluminium.
Moredetailscanbefoundonthisthreadintheforums:
http://www.ukcnc.info/forums/showthread.php?810Exampleof25D3DmillingontheCNCMiniMuscleMac
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VideoExampleofcarvingwoodengearhead.
Moredetailscanbefoundonthisthreadintheforums:
http://www.ukcnc.info/forums/showthread.php?849ExampleofCarvingawoodengearwheel
VideoExampleofmillingaluminiumprofile.
Moredetailscanbefoundonthisthreadintheforums:
http://www.ukcnc.info/forums/showthread.php?811ExampleofmillingAluminiumProfileontheCNCMiniM
VideoExampleofmillingslotsandholesinelectronicprojectbox.
http://www.ukcnc.info/forums/2012cncmachine.php
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CertainthingstokeepinmindwhencomparingthismachinetootherlowcostDesktopCNCsolutionsoutthere.
WearesupplyingthemachinewithBallScrewsoneachaxis,alongwithcommercialbearings.
ThesearenotthecheapAcme/Trapezoidalthreadsthatstruggletohitrapidmovementsandcancausebacklash
TheframeisusingRigid,strong,goodlooking!,lightweightaluminiumprofilesandnotthintinthathasbeenben
Therearenoplasticpartswithinthemechanicsofthemachineapartfromtheretainersthatstoptheball
screwnuts,thisisastandardcomponent.
NotonlydowehaveQuadRailsontheZandXAxis,butwehavealsogoneforsupportedrailswhichmake
speedsandusingbiggercuttingtools.
Theseextrasdoincreasetheprice,butyouwillnotbedisappointedintheperformanceorhowrigidthismakest
Stainlesssteelnutsandboltsareusedallaroundforstrengthandfrompreventingrustifyourworkshop
months!
Youget100%supportonemailandfromthesupportforumsonourwebsite,youdonothavetolearnanother
worryaboutusnotbeingtherenextweek!
Weshowviavideoandphotosexamplesofwhatourmachinecando,soyoucandecidebeforeyoubuyit,
Wehavealwaysdonethisandfinditstrangehowmanycompaniesjustdonotbothertodothiswiththeirmach
Wehavetriedtokeepthepricedownasmuchaswecan,bythistimeintroducingtheOption1asbeingaselfbu
Option1:CompleteDIYFrameKit.
Clickingonimagewillshowalargerpicture
**NOTE***ThesepicturesareshowingMK1KitpartsandthephotosneedtobeupdatedwithMK2Kitparts.
Thisincludesallthealuminiumplates/profilesdrilled,countersunkandtapped.
http://www.ukcnc.info/forums/2012cncmachine.php
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Alsoincludedaresteppermountplates,spacers,couplers,ballscrewsandlinearrailswithbearings.
Allthestainlessnutsandboltswillalsobeincluded.
ThestandardSpindleHolderwesupplyisdesignedforthepopularKressRouterwitha43mmhole.Wecanmake
thespindleyouwish.Justletusknow,andwewillcutacustomZAxisbottomplatealongwithaspindleholdert
http://www.ukcnc.info/forums/2012cncmachine.php
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Youwillneedtosupplyyourownmotors,stepperdrivers,breakoutboard,controllerbox,powersupplyandspin
Ifyouwouldliketoviewtheassemblyinstructionstoseewhatisincludedinthekitandwhatisinvolved
below:
ViewAssemblyInstructions
Takemebacktothetopofthepage.
Option2:FullyAssembledandAlignedFrame
Clickingonimagewillshowalargerpicture
ThisincludesallofthepartslistedinOption1,butwewilldeliverafullyassembledunitalignedandtested.
**NOTE***ThesepicturesareshowingMK1KitpartsandthephotosneedtobeupdatedwithMK2Kitparts.
ThestandardSpindleHolderwesupplyisdesignedforthepopularKressRouterwitha43mmhole.Wecanmake
thespindleyouwish.Justletusknow,andwewillcutacustomZAxisbottomplatealongwithaspindleholdert
PleasenoteyouarestillbuyingaKit,thisisabuildserviceweprovideasaseparateservice.
http://www.ukcnc.info/forums/2012cncmachine.php
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Youwillneedtosupplyyourownmotors,stepperdrivers,breakoutboard,controllerbox,powersupplyandspin
Takemebacktothetopofthepage.
Option3:FullyAssembledandAlignedFramewithMotors+.
Clickingonimagewillshowalargerpicture
ThisincludesallofthepartslistedinOption1,aswithOption2wewilldeliverafullyassembledunitalignedandt
completewith3.1NmStepperMotorsfullywiredintocustommadecontrollerboxwithconduit/endcaps,break
4.2ampStepperDrivers.
AlsoLimitswitchesandEmergencystopbuttonsarewiredinforyou.
Fullytestedbeforeitgoesoutthedoor.
PleasenoteyouarestillbuyingaKit,thisisabuildserviceweprovideasaseparateservice.
http://www.ukcnc.info/forums/2012cncmachine.php
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ThestandardSpindleHolderwesupplyisdesignedforthepopularKressRouterwitha43mmhole.Wecanmake
thespindleyouwish.Justletusknow,andwewillcutacustomZAxisbottomplatealongwithaspindleholdert
IforderingOption3withmotorsanddriversthenwewillbesupplying3.1Nmmotors,longwith4.5ampStepper
Againwiththepowersupply,thedriverswillrunfrom2050volt.Itisrecommendedthough,thatyoutrytostick
Wewereusinga36VoltPowersupplyinourvideo,butdependingonwhetheryouwantbetterperformancethe
upto43voltsorevendownto25volts.
Takemebacktothetopofthepage.
08/08/2014Option3Bundle
Clickingonimagewillshowalargerpicture
Wearenowatthestagewhereinthenextcoupleofweekswecanofferafullyworkingbundle,whichshould
toyougoing.
UptonowwehavebeensupplyingtheOption3(FullyAssembledMachine)witheverythingexceptthepower
CAD/CAMsoftware.Butthatisabouttochangeinthenextcoupleofweeks.
CNCDesignLtdarenowOEMdistributorsofthepopularVectricsoftwaresuitesandalsonowdistributorsthe
WewillbenowlookingtobundleOption3withVectric'sCut2Dsoftware.
http://www.ukcnc.info/forums/2012cncmachine.php
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Forfullproductdetailspleasecheckouttheirsitehttp://www.vectric.com/products/cut2d.html
AlsowewillbebundlingthetopoftherangeKressSpindle1050FME1
Productfeatures:
Nominalratedinput1.050Watt
Noloadspeed5.00025.0001/min.
Softstartupandstartcurrentlimitation
Armouredmotorwindingtoprotectagainstdustandparticles
Stainlesssteelmotorflangewithdoublebearingforimprovedmillingperformance
Electronicoverloadprotectionpreventsthemotorfromoverheating
Carboncutoffbrushesformotorprotection
4mrubberpowercablewithpatentedquicklocksystem(FittedwithUKplug
AlsoaswellashavingthespindlefittedwithaUKplugontheleadwearegoingtosupplytwocolletsandnuts(8
ofjustthestandard8mmcolletsthatcomeswiththeKressasstandard.
KeepinmindthattopurchaseCut2DandtheKress1050FMEwith3mmcolletyouarelookingat340.00fromm
suppliersoutthere.
WeareplanningonstillofferingtheOption3fullybuiltandwiredmachinewiththebundlelistedabovefor
Moreinformationtogoupsoon.
Takemebacktothetopofthepage.
Software
OurmachinewillworkwiththepopularsoftwarealreadyoutthereonthemarketsuchasMach3andKcam.Infa
interpreterwillworkifitsupportsI/Oviatheprinterport.
Simplypluginthecontrollerboxtoyourcomputer'sprinterportandconfigurethesoftwarewiththesettingswe
YoucanuseanyCad/CamsoftwaretoproduceyourartworkandthenproduceGcodetoloadintoMach3orKcam
parts.
PopularprogramssuchasCUT2DallowyoutodrawupyourdesignandcreateyourGcode.Weusethisourselve
fromouronlineforumsifanyhelpisneeded.
Pleasedonothesitatetoemailinfo@ukcnc.netbackwithanyquestions.
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Hereareafewpicturesofoursmallassemblyline.
Theturntablesareidealasthemachinesgettoafairweightastheyareassembled.
http://www.ukcnc.info/forums/2012cncmachine.php
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