Professional Documents
Culture Documents
Kjeld Aabo
Email: Kjeld.aabo@man.eu
E mail: ReneS.Laursen@man.eu
MAN Diesel & Turbo
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L35/44 DF
L28/32 DF
190 kW @ 720 rpm
L28/32 DF
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Longer
stroke
Lower rpm
Larger
propeller
MAN Kappel
propeller
ME-GI engine
Higher
efficiency
G-type engine
Fuel and
CO2
savings
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ME-GI
Combustion Concept
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2
4
5
1
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ME-GI engine
GI components
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News:
Reduced pilot oil amount 5% 3%
Reduced load on gas 10% load
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RSL
3338924.2013.12.12
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SFOC/NOx Tuning
Improving efficiency in gas mode:
SFOC/NOx tuning
NOx margin in gas mode
SFOC reduction potential
Design limits maintained
Results
SFOC reduced 1-3%
NOx margin is still available
Released in engine program and CEAS
RSL
3338925.2013.12.12
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Engine
Mk Gas
70 ME-C 8.2 GI
15
L 28/32 DF Gensets
Ship Type
Container
Capa.
Unit
Owner
Builder
Yard
3100 Teu
Doosan
NASSCO
173400 CBM
Hyundai
DSME
Hull no.
Delivery
year
TOTE6495/96
2014
DW2407/08/16/17
#1+2
2014
029/ 030
2017
20
5 G 70 ME-C 9.2 GI
LNG tanker
7 S 90 ME-C 9.2 GI
Container
3600 Teu
Matson
Hyundai
Aker Philadelphia
8 S 50 ME-B 9.3 GI
Container
1431 Teu
Brodosplit
Brodosplit
Brodosplit
2015
8
4
7
5
7 G 70 ME-C 9.2 GI
LNG tanker
Hyundai
HHI-SBD
2015
8 S 70 ME-C 8.2 GI
Con-Ro
2400 Teu
Crowley
HHI-EMD
VT Halter
2016
6 S 50 ME-C 8.2 GI
LPG tanker
35000 CBM
Navigator Gas
Hudong
Jiangnan
7 G 70 ME-C 9.2 GI
LNG tanker
175000 CBM
Mitsui
Imabari
7 S 70 ME-C 7
GI
LNG tanker
260000 CBM
Nakilat
MDT
NKOM
8 S 50 ME-B 9.2 GI
LNG PCTC
3800 SSC*
KHI
NACKS
L 28/32 DF Gensets
L 28/32 DF Gensets
176300 CBM
L 28/32 DF Gensets
52 engines
33 gensets
H1561-64
2015
2015
(Retrofit)
2015
2016
1.22 GW
07/03/2014
RASA/LSP
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No. of
No. of
Opt.
ships
eng.
Engine
Mk Gas
Ship Type
Capa.
Unit
Owner
Builder
Yard
Hull no.
Delivery
year
Methanol Carrier
50000
dwt
Mitsui
MNS
2015
Methanol Carrier
50000
dwt
Westfal-Larsen
Hyundai
HMD
2015
Methanol Carrier
50000
dwt
Marinvest
Hyundai
HMD
2015
9 engines
07/03/2014
RASA/LSP
1.22 GW
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(LS/OG)
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HP (WHR)
600 C
150 bar
kW
LP (WHR)
kW
T = 50
T=0
T = 50
FBOG (WHR)
kW
T = 100
T = 150
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SGC g/kWh
158
SFOC g/kWh
185
180
153
SFOC g/kWh
175
148
170
SGC g/kWh
143
165
SFOC g/kWh
160
155
SGC g/kWh
150
128
25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Engine load (%)
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PLUS
derate for lower quality fuel
Bought
Received
PLUS
derate for ambient temperature
Derating: 2%/ 1C
Whats left after all the derates? What did you start with, and what do you
finish with?
MAN Diesel & Turbo
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Relative GWP
2,0
1,5
+ 102%
1,0
0,5
0,0
ME-GI Diesel mode ME-GI NOx mode
CO2
2007 IPCC
72
25
2013 IPCC
86
34
4-stroke on gas
Methane slip
Specific emission
(g/kWh)
CO2
Methane
526.4
0.0
452.4
0.5
485.7
6.0
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MN
mtpa
MN
Range
(AVL)
Global
LNG
Production
(mtpa)
% of Total
LNG
produced
0 - 70
26
10 %
70 - 75
118.3
43 %
75 - 80
26.1
10 %
80 - 100
102.8
38 %
0 -100
273.15
100 %
RSL-LSP
3338665.2013.03.12
00.00.2012
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ME-LGI
Fuel properties
Below table shows the properties of some different liquid gas fuels with
Diesel as a reference. Compared to Diesel the viscosity of the fuels is
much lower hence lubrication, of the moving parts, will be
necessary.
In general the flash point is below 60C except for Diesel.
At atmospheric conditions LPG and DME is in the gas phase.
Fuel
Liquid density (kg/m3)
Lower heating value (MJ/kg)
Boiling temperature(C at 1bar)
Vapour pressure (bar at 20C)
Critical temperature (C)
Kinematic viscosity (cSt at 20C)
8.5-2.2
0.13
97-152
0.17-0.24
LPG*
455-550
46
-43-(-1)
Methanol Ethanol
796
794
19.9
27
65
78
DME
670
28.7
-24.9
Ethane
447
47
-890
Diesel
860
43
180-360
0.059
5.3
38.3
<1
239.4
0.74
241
1.2
127
0.2
32.2
NA
435
2.5-3.0
1700-3600
8200
9000
5500
NA
15500
ME-LGI
ME-LGI
ME-LGI
ME-LGI
ME-GI
ME-C/B
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ME-GI Fuels
Low flashpoint fuels
Common
fuels
Know as
Delivery Supply
condition pressure
Supply
temperature
CH4
LNG/NG
Methan
Gas
300 bar
45 oC tol 10 oC
C2H6
LEG
Ethan
Gas
600 bar
45 oC tol 10 oC
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MEGI
EGR platform
EGR
ME-GI platform
The two engine platforms can be applied simultaneous, and the new
engine design is now available for all ME types of engines.
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RSL
3338940.2013.12.12
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ME-GI
ME-GI Concept: Layout with FGS System
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Burckhardt Laby-GI
Fuel Gas Compressor Type 6LP250-5S
Combining LNG BOG and high
pressure process compression
technology
Optimal selection of
compressor sealing system
Ring sealed
4th to 5th stage
Labyrinth
1st to 3rd stage
Labyrinth
1st stage
Balancing
weights
Laby-GI
MAN Diesel & Turbo
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Ship Speed
Main engine
Genset
Consumption
DFDE reference
Savings
Total Savings
including
returned BOG
(knots)
Power (kW)
(Power (kW)
(tons/24h )
(tons/24h)
(tons/24h)
(tons/day)
19.5
22520
3180
106
130
24
24,0
19.0
20600
3037
97
120
23
23
18.0
17320
2858
82
102
20
20
17.0
14540
2596
71
89
18
26,3
16.0
12225
2506
62
78
16
35
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24 tons savings
120
100
Consumption
80
60
16 tons savings
40
Ship Speed
0
19.5
MAN Diesel & Turbo
19.0
18.0
17.0
16.0
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ME-GI
7 FGS System Suppliers
Cryostar
DSME
Hamworthy
TGE
MHI
HHI
Burckhardt Compression
Laby-GI Compressor
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DSME
HP Pump FGS for Diesel Research Centre
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Propulsion Plant
Length Overall:
Breadth:
Depth:
Draft:
Speed:
764 ft.
106 ft. (Panamax)
60 ft.
34 ft.
22.0 kts
Scheduled delivery for the first ship: Q4 2015 / Scheduled delivery for the second ship: Q1 2016
MAN Diesel & Turbo
05/12/2012
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Matson Navigation
Order for two 3,600 TEU dual-fuel powered container ships
Order details
No. of ships:
No. of engines:
Ship type:
Capacity:
Engine type:
Builder:
Yard:
Engine delivery year:
Fuel type:
MAN Diesel & Turbo
2 + 3 options
2+3
Container
3600 Teu
7S90ME-C9.2-GI
Hyundai
Aker Philadelphia
2018
HFO, MGO, NG
3338996.2014.01.24
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Brodosplit
Order for two 1,431 TEU container ships
Order details
No. of ships:
No. of engines:
Ship type:
Capacity:
Engine type:
GenSets:
Builder:
Yard:
Engine delivery year:
Fuel type:
MAN Diesel & Turbo
3338997.2014.01.24
2 + 2 options
2+2
Container
1,431 Teu
8S50ME-B9.3-GI
2 x 7L28/32DF
1 x 5L28/32DF
Brodosplit
Brodosplit
2015
HFO, MGO, NG
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Crowley
Order for two LNG-powered ConRos
Order details
No. of ships:
No. of engines:
Ship type:
Capacity:
Engine type:
GenSets:
Builder:
Yard:
Engine delivery year:
Fuel type:
MAN Diesel & Turbo
2
2
RoCon
2,400 Teu
8S70ME-C8.2-GI
3 x 9L28/32DF
HHI-EMD
VT Halter
2015
HFO, MGO, NG
3338998.2014.01.24
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Q-Max
266.000 m3 LNG
Length: 345 m
Breadth: 54 m
Depth: 27 m
Q-Flex
210.100 m3 LNG
Length: 315 m
Breadth: 50 m
Depth: 27 m
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HHI
HiGAS for 8S70ME-C8.2-GI at test bed
Prototype Hi-GAS
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Gearbox
Surge Chamber
(Pulsation Damper)
Pump Vent
Pump Inlet
Pump Outlet
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8,000 hours
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Cryostar
HPP Pump
FGSS High Pressure Pump
Model HPP3-65/120
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VACUUM
Large vacuum volume
allowing a lower NPSHr
LARGE
SUCTION
CHAMBER
Ensuring more
efficient degassing
INCREASED NUMBER
OF PISTON SEGMENTS
Improved volumetric
efficiency
4
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Cryostar
HPP Pump
4 000
8 000
12 000
16 000
x
x
20 000
24 000
x
x
28 000
32 000
x
x
36 000
40 000
x
x
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Cryostar
HPP Pump
Cryostar shall fully manage a permanent flow of OEM spares from France
Initial
5
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MHI
Developed for MHI HP DF engine
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1m
0.5 m
Previously supplied
for LN2 converter
MAN Diesel & Turbo
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HP pump
HP vaporizer
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ME-GI Concept
Compact Gas Valve Train
Compact Gas Valve Train:
Compact block design
Easy and flexible installation
Easy maintenance (cartridge valve)
Fail safe operation
Easy plug in for ME-GI ECS
GVT block:
Design Pressure: 400 bar
Flow range: up to 19.000 kg/h
Integrated 10 HP filter
Purge block:
Design pressure: 200 bar
Purge media: Nitrogen
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General data:
Medium:
N2 or CO2
Purging pressure: 7- 9 bar
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Advantages
Low cost
Easy to install
Low venting air
resistance
Simple design
Maintenance not
needed
MAN Diesel & Turbo
Disadvantages
In case of failure expensive to replace
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Ventilation System
Ventilation fan + HC sensors
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mUSD/year
4,00
3,00
2,00
1,00
0,00
-1,00
Invest 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030
-2,00
-3,00
-4,00
-5,00
-6,00
Fuel
Starting price
[$/ton]
HFO 2.7% S
650
LSHF 0.5% S
715
MGO 0.1% S
900
LPG
450
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Principle
Control valve
Hydraulic oil in
LPG
LPG 35 bar
supply
pressure
LPG fuel
valve
Slide valve
Ready
MAN Diesel & Turbo
LPG boosting
& injection
LPG suction
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Disclaimer
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Kjeld Aabo
Kjeld. Aabo@man.eu
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