Mill 4-15

Double-sided shoulder milling platform

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Mill 4-15
Mill 4-15 double-sided shoulder mill
Screw-On End Mills: 35 mm
Cylindrical End Mills: 25 mm and 32 mm
Shell Mills: 40 mm to 80 mm
Grades:, KC520M (PVD), KC522M (PVD),
KC725M (PVD), KCK15(CVD), KCPK30 (CVD),
KCPM20 (CVD)

Features / Benefits:

-GE

Double-sided inserts
low costs per edge
stable and reliable inserts
Exact 90
shoulders
Perfect step down capability
Accurate 90shoulders on components
Up to 15,5 mm axial depth of cut
Superior surface finish on walls and
floors
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Features / Benefits

Double-sided insert
4 cutting edges per insert
Stable design

Accurate 90
shoulders:
Exact walls
No steps on walls

1
2

42CrMo4
Vc = 180 m/min
fz = 0,18 mm
DOC = 3 mm
Step = 9 mm
(3 steps of 3 mm )

Up to 15,5 mm axial depth of cut

Accurate 90
walls on the
whole depth of cut
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Screw-On End Mills

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Weldon End Mills

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Shell Mills

Shell Mills
Order number.

Catalogue number

Spare Parts
Insert screw

Torx Plusdriver

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Insert selection Guide

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Indexable Inserts

available December 2013

available December 2013

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Recommended starting Speeds and Feeds

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Field-test on GG25
Challenge
Tool life improvement and cost
reduction
Alternative shoulder milling
system.

Solution
Apply Mill 4-15
Double sided shoulder milling
platform

Component:
Material:
Application:
Machine:
Body:
Insert:
Grade:

Engine block 3 Cylinder

GG25
Adapter flange milling
GROB BZ600
D=63mm Z=7 60084108
Mill4 Milling Insert Prototype
KC520M

Test-Parameter
Vc [m/min]

a)180

fz [mm]

a)0,07 b)0,11 F= 918mm/min

ap [mm]

3-4 mm
dry,

b)240

S=1213min-1

short chips

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Field-test on GGG50
Challenge
Tool life improvement and cost
reduction
Alternative shoulder milling
system.

Solution
Apply Mill 4-15
Double sided shoulder milling
platform

Component:
Material:
Application:
Machine:
Body:
Insert:
Grade:

Carrier for dynamo machine

GGG50
Face milling screw seating area
Heller MCH250 horizontal BAZ
D=63mm Z=7 60084108
Mill4 Milling Insert Prototype
KCPK30

Test-Parameter
Vc [m/min]

160

S=960min-1

fz [mm]

0,098

F= 660mm/min

ap [mm]

5 mm
Emulsion external

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Field-test 1.4903 up to 750 N/mm2

Challenge
Tool life improvement
Improved wall quality
Higher material removal rate

Solution
MILL 4-15

Component:
Material:
Application:
Machine:
Body:
Insert:
Grade:

Valve for oil pipeline

1.4903 / X10CrMoVNb9-1
Pocket milling (with pre drilling)
Reiden BFR-22 SK50
D=50mm Z=5
Mill4 Milling Insert Prototype
KC725M

Test-Parameter
Vc [m/min]

170

S=1082min-1

fz [mm]

0,15

F= 812mm/min

ap [mm]

6 mm
Emulsion extern

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