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DDEC Total Boat

MD
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Marine DDEC
Control System Features
Seamless transfer of control from the active
station to any other station.

Control and synchronization of two to four

engines.

Two levels of idle, low idle and user idle.

Drag down prevention to prevent stall while
switching gears.

High rpm gear switching protection.

Engine overload protection.

WOT Power Curve

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Overload Limit
Prop Load Curve

B
H
P

Overload Region
Prop Load Region
RPM

Overload Strategy

MD
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Overload Response

MD
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DDR
&
Printer

MD
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PC Card

Multi-Protocol Cartridge
for the

Pro-Link 9000

MD
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DDR- Menu's

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Active Codes
Historic Codes
Engine RPM
ECM Voltage
Eng Load Pct
TPS Counts
TPS Pct
Pulsewidth
BOI In Deg
Cool Level
Cool Temp
Fuel Prs PSI
Fuel Temp
Oil Level
Oil Prs PSI
Oil Temp
Boost PSI
Baro Prs PSI

Idle Spd Rpm

PTO Counts
PTO Set Rpm
Cr On/Off Sw
Brake/Clt Sw
Set/Coast Sw
Res/ Accel Sw
VSS Diag Cts
Veh Spd MPH
Act Drive #1
Act Drive #2
Act Drive #3

PTO Switch
High Gear Sw
Power Ctl Sw
St Eng Ovr Sw
Check Eng Lt
Eng Brk Enab

Stop Eng Lt
CC Enable Lt
SRS Received
Start Mode
Run Mode
Half Engine
Smoke Control
Abuse Control
Idle Spd Govr
High Spd Govr
Road Spd Govr
Crs Ctl Govr
Two Spd Govr
Two ECM's
# EEPROM Chgs
Byp Valve
Ext Pump PSI
Air Inl "H2O

Data List
DDEC 2 Automotive Cartridge

MD
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Active Codes
Historic Codes
Engine RPM
ECM Voltage
Batt Voltage
Eng Load Pct
Pulsewidth
BOI In Deg
Cool Level
Cool Temp
Fuel Prs PSI
Eng Oil Temp
Boost PSI
Baro Prs PSI
Idle Spd Rpm

Throttle Cnts
Thrt Set Rpm
Aux Input
Thrt Diag Cts
Thrt Freq Hz
Act Drive #1
Act Drive #2
Act Drive #3
Sync Enable Sw
Check Eng lt
Stop Eng Lt
Sync Light
Display Alarm

SRS Received
Start Mode
Run Mode
Half Engine
Smoke Control
Abuse Control
Idle Spd Govr
Fuel GPH
Tot Gal
Two ECM's
# EEPROM Chgs
Eng Hrs
Ext Pump PSI
Gear Temp
Gear PSI

Data List
Marine Cartridge- DDEC 2

MD
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Active Codes
Inactive Codes
Engine RPM
Pulsewidth
Boost PSI
Eng Load Pct
Torque Lb-Ft
TPS Cnts
TPS Pct
VSG Cnts
VSG Set Rpm
BOI
Oil Temp
Coolant Temp
Fuel Temp
Amb Air Temp
Air Inlet Temp
Intake Air Temp

Intercooler Temp
Exhaust Temp
Oil Prs PSI
Fuel Prs PSI
Air Inlet PSI
Baro Prs PSI
Crnkcse PSI
Coolant PSI
Ext Pump PSI
Oil Level
Cool Level
Byp Valve
Throttle Plate
Gas Valve
Knock Volts
ECM Volts
SRS Received

Idle Spd Rpm

Eng Gov
Half Eng
Eng Brake
Eng Brake Pct
Knock Control
Air Temp Tq Lmt
% Tq Limit
Fuel Rate GPH
Fuel MPG
Vehicle Spd MPH
MPH Adjust
Cruise Set MPH
ISD Option Disabled
Optimized Idle
PWM Drive #1
PWM Drive #2
PWM Drive #3

Data List
DDEC 3- Automotive Cartridge

MD
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Pro-Link
DDEC 2- Engine Functions

MD
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Engine Functions-DDEC 3

MD
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Pro-Link Functions

MD
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Jumper Kit

MD
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Group 1 Connector Tools

MD
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Group 2 Connector Tools

MD
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Deutsch Connector Tools

MD
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The
DDEC
System

MD
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DDEC 3 System

MD
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ERIM- DDEC 2

MD
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ERIM- DDEC 3

MD
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ERIM- DDEC 2

MD
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MIM (BBIM)

MD
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DDEC 2 Actuator

MD
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DDEC 3 Actuator

MD
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Troll Actuator- DDEC 3

MD
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CSIM- DDEC 2

MD
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CSIM- DDEC 3

MD
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Bridge Control- DDEC 2
E

MD
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EDM
DDEC 2 Controls

MD
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EDM- DDEC 3

MD
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Control Lever- DDEC 3

MD
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Control Pad- DDEC 2

MD
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Control Pad- DDEC 3

MD
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Backup Switch- DDEC 2

MD
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DDEC 3 Back-up Panel

MD
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EBPM- DDEC 3

MD
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Gear Schematic

MD
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Control Head
Harness
DDEC 2

MD
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ERIM to Actuator
Harness
DDEC 2

MD
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Control Data List

DDEC 2

MD
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Test
Manual Section
Visual Inspection; .............................................................................................(1-1 to 1-6)
Shift Actuators, Levers, Cables, etc.
Manually move shift levers to determine if controls or transmission
Preconditions;
ACTIVATE BUTTN ...............................................................................(1-7)
CSIM ACTIVATED ...............................................................................(1-8)
ACTIVE CSIM OK ...............................................................................(1-8)
PORT SHFT QUAL ...............................................................................(1-9)
STBD SHFT QUAL ...............................................................................(1-9)
Communications;
Control Head to CSIM
PORT/STBD TRANS REQ ..................(1-10)
Check Control Head or CSIM Jumper pins at CSIM control head
connections .....................................(1-13)
CSIM to ERIM
PORT/STBD TRANS CMD ................(1-10)
ERIM to Actuator
Check voltages of pins in actuator
harness ...........................................(1-14 and 1-15)
Power Checks
Check Power at Actuator .........................................................................(1-16 and 1-17)
Check ERIM Power .................................................................................(1-18)

DDEC 2 Shift Problems

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EDM
Menu
DDEC 2

MD
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EDM
Menu
DDEC 3

MD
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MIM Connections
DDEC 3

MD
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SK-29184

LCP

Single Station- DDEC 3

Harness #2

MD
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ACTIVE CODES
INACTIVE CODES
ERIM
(MODE)
ACTIVE CSIM
FWD DRAG DOWN
REV DRAG DOWN
CSIM ACTIVE
B+ CSIM VOLTS
TRANSFER CSIM
DUAL C/HEADS
EXIT SYNC
HRS IN SERV
DEFECT NV MEMORY
CSIM OK
CSIM LOW VOLT
BOW THRUSTER
B+ VOLTS ERIM
PORT ENG RUN
STBD ENG RUN
PORT ENG RPM
STBD ENG RPM
PORT RPM REQ
STBD RPM REQ
PORT RPM CMD
STBD RPM CMD
PORT IDLE RPM
STBD IDLE RPM
PT TRANS REQ
SD TRANS REQ
PT TRANS CMD
SD TRANS CMD
PT TRANS POS
SD TRANS POS
PORT SOL ENG
STBD SOL ENG

PORT NEUT STAT

STBD NEUT STAT
PT THROT QUAL
SD THROT QUAL
PT SHIFT QUAL
SD SHIFT QUAL
PORT PRESS SW
STBD PRESS SW
PT TRANS VOLT
SD TRANS VOLT
PT TRN COM OK
SD TRN COM OK
PT TRN LD OK
SD TRN LD OK
PT TROLL ENG
SD TROLL ENG
PT SHAFT RPM
SD SHAFT RPM
PT SHAFT REQ
SD SHAFT REQ
TROLL ENG RPM
TRANS RATIO SET
TRANS RATIO
SET TRL EN SPD
PT TROLL CMD
SD TROLL CMD
PT TL ACT POS
SD TL ACT POS
PT TROLL VLT
SD TROLL VLT
PT TL COMM OK
SD TL COMM OK
PT TL LOAD OK
SD TL LOAD OK

DDEC 3
Controls
Data
List

MD
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Data Lines- DDEC 3

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Electronic BackupDDEC 3

MD
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B+

B+ Emer.

To ERIM

Back-Up Wiring
DDEC 2 Controls

MD
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Manual Backup- DDEC 3
E

MD
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ERIM

MIM

ERIM & MIM

Power Harness

MD
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Throttle Control Head

Harness

Marine DDEC 3 Controls

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Visual Inspection; .............................................................................................(1-1 to 1-6)

Shift Actuators, Levers, Cables, etc.
Manually move shift levers to determine if controls or transmission
Preconditions;
Check Codes at EDM Cont Syst Dia Codes
ACTIVATE BUTTN ...................................................... Cont Pan But Stat
CSIM ACTIVATED ........................................................... Act CSIM Volts
ACTIVE CSIM OK ........................................................ No Codes
PORT/STBD SHFT QUAL ....................................
Gear Qualified
EDM- Code #336
Communications;
Control Head to CSIM
Cont Head Gear Act Req
Check/ Control Head or CSIM.
Jumper pins at CSIM Cont head Conn
CSIM to ERIM Code # 303 to 309
ERIM to Actuator (digital data bus communication) Code # 337
Power Checks
Power at Actuator ...............................................................Code # 302-338
Check ERIM Power .............................................................(1-18)

Mechanical Actuator Troubleshooting

with EDM

Marine DDEC 3 Controls

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Preconditions;
Check Codes at EDM Cont. Syst. Dia. Codes
ACTIVATE BUTTN ......................................................
Cont. Pan. But. Stat.
CSIM ACTIVATED ........................................................... Act CSIM Volts
ACTIVE CSIM OK .......................................................... No Codes
PORT/STBD SHFT QUAL ....................................
Gear Qualified
EDM- Code #336
Communications;
Control Head to CSIM
Cont. Head Gear Act. Req.
Check/ Control Head or CSIM..
Jumper pins at CSIM Cont. head Conn
CSIM to ERIM Code # 303 to 309
ERIM to EGIM (digital data bus communication) Code # 337
EGIM to Gear Solenoids
Check volts at Trans end of Harness
31C-00479 (SK-11066)
Power Checks
Power at EGIM ............................................................................Code # 302-338
Check Power at Trans Solenoid
Check power at Trans end of
Harness 31C-00479 (SK-11066)
Check ERIM Power .................................................................................(1-18)

Electronic Actuator Troubleshooting

with EDM

Marine DDEC 3 Controls

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Preconditions;
Check Codes at EDM Cont. Syst. Dia. Codes
Check all Button Statuses ............................................... Cont. Pan. But. Stat.
Is CSIM Activated
........................................................... Act CSIM Volts
Is Active CSIM OK .......................................................
No Codes
Are Throttles Qualified .. Throttle Qualified
Does ERIM see Engine Running . Code # 333
Neutral/ Gear Status ........................................................... Codes #340 to 342
Communications;
Throttle Head to CSIM . Check for EDM code 334
with throttle at min and max
Check Throttle Head resistance .......................................(4-10)
ERIM to ECM RPM to ECM
Verify ERIM to ECM .. Check AC voltage on
ECM connector, cavity E2
Check Throttle Set RPMThrottle Set RPM
ECM to ERIM Codes # 332 or 348
(ECM rpm is communicated to ERIM on Tach Drive wire, backed up on J1708)
Power Checks
Check for Common Grounds .................................................................(4-8)

Throttles Troubleshooting
with EDM

Marine DDEC 3 Controls

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Visual Inspection; ....................................................................................(1-1 to 1-6)

Shift Actuators, Levers, Cables, etc.
Manually move shift levers to determine if controls or transmission
Preconditions;
Check Codes at EDM. Active Codes
ACTIVATE BUTTN ............................... Switch/Light Status
CSIM ACTIVATED ............................................................CSIM Active
ACTIVE CSIM OK ........................................................ CSIM OK
PORT/STBD SHFT QUAL .................................... Pt/Sd Shift Qual
Communications;
Control Head to CSIM Pt/Sd Trans Req
Check/ Control Head or CSIM..Jumper pins at CSIM Cont head Conn. ..(1-13)
CSIM to ERIM .. Pt/Sd Trans CMD
ERIM to Actuator (digital data bus communication). Pt/Sd Trn Com OK
Power Checks
Power at Actuator ........................................................................... Pt/Sd Trans Volt
Check ERIM Power ......................................................................... B+ ERIM Volt
Trans Cable Overtorque .. Pt/Sd Trn Ld OK

Mechanical Actuator Troubleshooting

with DDR

Marine DDEC 3 Controls

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Preconditions;
Check Codes at EDM. Active Codes
ACTIVATE BUTTN .............................. Switch/Light Status
CSIM ACTIVATED ............................................................ CSIM Active
ACTIVE CSIM OK ........................................................ CSIM OK
PORT/STBD SHFT QUAL .................................... Pt/Sd Shift Qual
Communications;
Control Head to CSIM Pt/Sd Trans Req
Check/ Control Head or CSIM..Jumper pins at CSIM Cont head Conn. ..(1-13)
CSIM to ERIM .. Pt/Sd Trans CMD
ERIM to EGIM (digital data bus communication) Pt/Sd Trn Com OK
EGIM to Gear Solenoids Check volts at Trans end of Harness
31C-00479 (SK-11066)
Power Checks
Power at EGIM ......................................................................... Pt/Sd Trans Volt
Check ERIM Power ......................................................................... B+ ERIM Volt
Check Power at Trans Solenoid .. Check power at Trans end of Harness
31C-00479 (SK-11066)

Electronic Shift Troubleshooting

with DDR

Marine DDEC 3 Controls

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Preconditions;
Check Codes at EDM Active Codes
Check all Button Statuses .............................................. Switch/Light Status
Is CSIM Activated
........................................................... CSIM Active
Is Active CSIM OK ........................................................ CSIM OK
Are Throttles Qualified Pt/Sd Throt Qual
Does ERIM see Engine Running . Port/Stbd Eng Run
Neutral/ Gear Status ........................................................... Port/Stbd Neut Stat
Communications;
Throttle Head to CSIM . Port/Stdb RPM Req
Check Throttle Head resistance ..............................................................(4-10)
ERIM to ECM
Verify ERIM to ECM ..
Check AC voltage on
ECM connector cavity E2
Check Throttle Set RPMEng Data List
Throt Set RPM
ECM to ERIM Port/Stbd Eng RPM
(ECM rpm is communicated to ERIM on Tach Drive wire, backed up on J1708)
Power Checks
Check for Common Grounds .................................................................(4-8)

Throttles Troubleshooting
with DDR

MD
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ERIM to CSIM Harness
E
DDEC 2

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ERIM to CSIM Harness
E
DDEC 2- Station 2-6

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CSIM
DDEC 2

MD
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ERIM Block Diagram

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MIM Connections
DDEC 2

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Harness #1

Harness #2

Single Station- DDEC 3

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Single Station- DDEC 3

Harness #1

Preconditions;
ACTIVE CSIM OK ................................................................................(4-3)
ACTIVATE BUTTN................................................................................
SYNC BUTTON.....................................................................................
LOW IDLE BUTTON..............................................................................
TROLL BUTTON...................................................................................
SOL ENGAGED....................................................................................
PRESSURE SW...................................................................................
PORT/STBD QUAL...............................................................................
PORT/STBD ENGINE RUN..................................................................
[ Step/Sequence setup same as step 4-1 for all in step 4-3]
NEUT STAT ..........................................................................................(4-5)
Check Throttle Training (Compare RPM CMD to MAX RPM & MIN RPM .............(4-7)
Communications;
Throttle Head to CSIM...............Check THROTTLE COUNTS
in backup mode at BBIM ................. (4-2)
Check Throttle Head resistance ..............................................................(4-10)
CSIM to ERIM ..........................RPM CMD...........................................(4-9 & 4-7)
ERIM to ECM
RPM 2 ECM .......................................(4-9)
Verify ERIM to ECM
Check AC voltage on ECM connector,
cavity E2 .........................................(4-15)
ECM to ERIM
Compare ERIM- PORT/STBD
ENGINE RPM to
BBIM- ENGINE RPM .....................(4-12)
Power Checks
Check for Common Grounds .................................................................(4-8)
Check Receiver ECM Power .................................................................(4-16)

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DDEC 2 Throttle Problems

DDEC 2 Displays

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Troubleshooting Opens
PUse DF 241 Connector- plug into
CSIM, ERIM and MIM.

PUse voltmeter to check data lines

from ECM to EDM. (keep ignition
connected)

PCheck wires between ECM and

MIM with ohm meter.

MD
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LOP

DDEC 2 Displays

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Troubleshooting Shorts
JPlug DDR into MIM
JDisconnect Station harnesses at ERIM
one at a time (must keep ignition
connected)

JUnplug MIM to ERIM harness

JUse voltmeter to check for data at MIM
JUse ohmmeter to check data lines
between ECM and MIM

MD
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Throttles Schematic

MD
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EGIM

MD
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SK-11053
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ERIM to EGIM Harness
ERIM

EGIM

MD
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SK-11066
N
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EGIM to Trans Harness

Transmission

EGIM

Neutral Switch

Code No.

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Shown on DDR at ERIM

Code No.

Shown on EDM

NO ERROR CODES

NONE

NONE

LOW VOLTAGE@CSIM

301

ACTIVE

ACTUATOR LOW VOLTS

302

ACTUATOR LOW VOLTAGE

ACTIVE CSIM COM LOSS

303

COMM LOSS OF ACTIVE CSIM

MSTR CSIM COMM LOSS

304

MASTER CSIM COMM LOSS

CSIM 2 COMM LOSS

305

CSIM 2 COMM LOSS

CSIM 3 COMM LOSS

306

CSIM 3 COMM LOSS

CSIM 4 COMM LOSS

307

CSIM 4 COMM LOSS

CSIM 5 COMM LOSS

308

CSIM 5 COMM LOSS

CSIM 6 COMM LOSS

309

CSIM 6 COMM LOSS

10

AUX COMM-LINK LOSS

310

RECEIVER ERIM COMM LOSS

11

ERIM EEPROM ALERT

311

ERIM INTERNAL EEPROM ALERT

12

ERIM Ml ALERT

312

ERIM INTERNAL Ml ALERT

13

ERIM M2 ALERT

313

ERIM INTERNAL M2 ALERT

14

ERIM NOT DDEC3 ALERT

314

ERIM NOT DDEC3 ECM ALERT

15

ERIM DIAG ALERT

(software mismatch)

315

ERIM INTERNAL DIAGNOS ALERT

(software mismatch)

16

EXIT SYNC QUAL ALERT

316

EXIT SYNC QUALIFY ALERT

17

BACKUP PANEL ACTIVE

317

BACKUP PANEL ACTIVE

CSIM LOW VOLTAGE

DDEC 3 Controls
General Alert Codes

Code NO.

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Port Messages Shown on

DDR at ERIM

Code No.

Port Messages Shown on EDM

32
33

PORT J 1708 COMM LOSS

PORT ENGINE STOPPED

332
333

J1708 DATA LINK LOSS

ENGINE STOPPED

34
35

PORT POT OUTOF RANGE

PORT THRT QUAL A LERT

334
335

THROTTLE POT OUT OF RANGE

THROTTLE QUALIFY ALERT

36
37
38

PORT GEAR QUAL ALERT

PORT GEAR COMM LOSS
PORT GEAR LOW VOLTS

336
337
338

GEAR QUALIFY ALERT

GEAR COMM LOSS
GEAR LOW VOLTAGE

39
40

PORT GEAR HI LOAD

PORTGEAR NOT@FWD POS

339
340

GEAR HIGH LOAD

GEAR NOT FWD POSITION

41
42

PORTGEAR NOT@NEU POS

PORTGEAR NOT@ REV POS

341
342

GEAR NOT NEU POSITION

GEAR NOT REV POSITION

43
44

PORT TROLL COMM LOSS

PORT TROLL LOW VOLTS

343
344

TROLL COMM LOSS

TROLL LOW VOLTAGE

45
46

PORT TROLL HI LOAD

PORTTROLLNOT@EGD POS

345
346

TROLL HIGH LOAD

TROLL NOT ENGAGED POSITION

47
48
49

PORTTROLLNOT@CMD POS
PORT ENG TACH LOSS
PORT CMD RPM RANGE

347
348
349

TROLL NOT CMD POSITION

ENGINE TACH SIGNAL LOSS
CMD ENGINE RPM OUT OF RANGE

50
51

PORT LCP ACTIVE

PORT GEAR DIAG ALERT

350
351

LOCAL CONTROL PANEL ACTIVE

GEAR ACTUATOR DIAGNOS ALERT

52

PORT TROL DIAG ALERT

352

TROLL ACTUATOR DIAGNOS ALERT

DDEC 3 Controls
Port Alert Codes

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Single Station-Single Engine

DDEC 2 Controls

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Single Station-Dual Engine

DDEC 2 Controls

Single Station- DDEC 3 Controls

Engine Harness

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SK-29018

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Power Schematic
DDEC 2 Controls

ERIM

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Electronic Backup
DDEC 3
ERIM

BAT

BCP

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SK-11049
N
CSIM
to
ERIM
Harness
E
CSIM

ERIM

DDEC 3 Controls

MD
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ERIM

SK-11054

EBPM

EBPM

Back-Up
Harnesses
DDEC 3
Controls

SK-11070
SOLINOID

MD
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SK-11051
ERIM
I C
DDEC 3 Controls
N
CSIM to ERIM Harness
E
Stations 2-6