Professional Documents
Culture Documents
Notices
Scope of this
Manual
Limitations
Disclaimer
Copyright
iii
iv
CONTENTS
1 Scope of this Manual....................................... 1-1
General ......................................................................... 1-1
Equipment Versions Covered by this Manual ............... 1-1
Software Identification................................................... 1-1
Abbreviations ................................................................ 1-1
Symbols ........................................................................ 1-1
2 Introduction...................................................... 2-1
Terminology .................................................................. 2-3
3 Installation........................................................ 3-1
Contents of Crate .......................................................... 3-1
Unpacking Procedure.................................................... 3-1
Control Cable Connection ............................................. 3-1
Testing & Configuring.................................................... 3-1
Transport to Site............................................................ 3-2
Site Installation.............................................................. 3-2
Tools Required............................................................ 3-2
Parts Required (Not supplied by the manufacturer).... 3-2
Site Procedure ............................................................ 3-3
Surge Arrester Mounting and Terminating .................. 3-4
Earthing....................................................................... 3-4
LV Auxiliary Power from Mains ................................... 3-4
LV Auxiliary Power from Dedicated Utility Trans......... 3-5
Auxiliary Power from Integrated Transformer ............. 3-5
Description .....................................................................7-1
Display Groups ..............................................................7-2
Custom Menu.................................................................7-3
Changing Settings........................................................7-3
Operator Settings.........................................................7-3
Password Protected Settings.......................................7-3
Protection Settings .......................................................7-3
Navigating Within Display Groups .................................7-3
Page Layout...................................................................7-3
Quick Keys.....................................................................7-4
Quick Key Configuration ..............................................7-4
Using a Quick Key .......................................................7-5
ii
Equipment
Versions
Covered by
this Manual
Software
Identification
ADVC
AXX-XX.XX.
This precisely identifies the software loaded into
the microprocessor on the controller.
In order to obtain effective technical support
from the manufacturer or your distributor it is
vital to record the software version and to quote
these when making your inquiry. Without this
information it is impossible for our customer
service department to identify the software and
provide correct support.
Abbreviations
Symbols
OCP
BDU
PSU
CT
Current Transformer
CVT
MCB
1-1
1-2
Introduction
2 Introduction
The U-Series remotely controlled and monitored
automatic circuit recloser (ACR) consists of a
U-Series automatic circuit recloser (ACR)
combined with an Advanced Controller (ADVC).
The U-Series ACR
consists of:
an operator control panel mounted in the
door,
an electronic switchgear controller that
monitors the ACR, and provides
communication and protection functions,
a power supply which also supplies power
for customer equipment,
an accessories and customer equipment
compartment.
is powered by an auxiliary voltage supply of
110, 220, or 240 volts AC.
is connected to the ACR via a detachable
control cable.
The customer compartment provides ample
room for equipment. Standard communications
cables can be used for connection to the
communications ports on the ADVC and power
is readily accessible from the programmable
power terminal block. (Please refer to
Communications and Accessories Installation
on page 4-1.)
2-1
2-2
Introduction
Customer
Equipment and
Accessories
Compartment
Control and
Protection
Enclosure
(CAPE)
Operator
Control
Panel (OCP)
Batteries
Power
Supply
Unit (PSU)
Figure 2: ADVC Components
Terminology
X
The U-Series recloser bushings are identified as
l, ll, and lll on the same side as the CTs and
CVTs, which is, by default, the source side. The
bushings on the other (default load side) are
identified as X, XX, and XXX.
XX
XXX
l
ll
lll
2-3
2-4
Installation
3 Installation
Contents of
Crate
Unpacking
Procedure
ACR.
caulking gun.
Tools required:
Procedure:
1
2
Control Cable
Connection
4
5
Testing &
Configuring
3-1
Transport to
Site
Site
Installation
Tools Required
Parts Required
(Not supplied by
the
manufacturer)
1.
3-2
An accessory mounting bracket can be purchased to allow the use of the same mounting holes as were used with the
manufacturers PTCC. (Part No. 99800125)
Installation
Site Procedure
cover.
See Figure 4 (page 3-1) for the correct way
to connect/disconnect the control cable.
9. Run the control cable from the ACR down to
the ADVC.
10. If the ADVC is to be bolted to the pole, drill
the top hole and fit the bolt. If it is to be
strapped, feed the straps through the slots
on the upper and lower mounting brackets.
11. Lift the ADVC into position and bolt or strap it
to the power pole.
Note that the
ADVC mounts
have key holes as
shown here, so
that you can lift
the ADVC on to
the mounting bolt
and slide it into position.
3-3
Surge Arrester
Mounting and
Terminating
Earthing
LV Auxiliary
Power from
Mains
3-4
Installation
LV Auxiliary
Power from
Dedicated
Utility
Transformer
Auxiliary Power
from Integrated
Transformer
3-5
3-6
Installation
3-7
3-8
Installation
3-9
3-10
Installation
3-11
3-12
Radio Antenna
Comms cable/
Radio Antenna
Entry
Underside of
cubicle
Protection of
Radio
Equipment
4-1
Radio
Supply
(+)Terminals
IOEX
Supply
(+)Terminals
Heater
Supply
(+)Terminal
(-)Terminal Earth
(-)Terminals
Connecting to
the Terminal
Block
Radio/Modem
Power
4-2
IOEX2
Installation
Earth
(-)Terminals
IOEX2 Power Supply
RS232 Controller Port
Figure 16: IOEX 2 Module
5
Figure 17: Rear of IOEX 2 Module
Communication
Ports
RS232 Port D
Serial Port E (dedicated to the OCP)
10 base T Ethernet
RS232
WSOS communications
SCADA communications
IOEX communications
RS232
Pin No
Direction
To ADVC
To ADVC
Rx Data (RxD)
Yes
From
ADVC
Tx Data (TxD)
Yes
From
ADVC
Use
A
0V (ground/earth)
Not connected
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
From
ADVC
Yes
Yes
To ADVC
Yes
Yes
Resered
Yes
Table 1: RS232 Pin Connections
RS485
Pin Direction
1
Not connected
To ADVC
Not connected
To ADVC
Not connected
From ADVC
Not connected
From ADVC
Shield
Use
Rx Data (Rx +)
Rx Data (Rx -)
Tx Data (Tx +)
Tx Data (Tx -)
4-4
Pin
Direction
Use
To ADVC
0 Volts (ground/earth)
Not connected
4
5
6
7
8
9
To ADVC
Ethernet
Pin Direction
Use
From ADVC
Tx Data (Tx -)
From ADVC
Tx Data (Tx +)
To ADVC
Rx Data (Rx +)
Not connected
Not connected
To ADVC
Not connected
Not connected
Rx Data (Rx -)
Windows
Switchgear
Operating
System
(WSOS)
4-5
4-6
- - - - - - - - - - - - - OPTION 4 - - - - - - - - - - - - S
DNP Available
RDI Available
Trace Available
Powering Up
the ADVC
5
The batteries are capable of
supplying very high currents.
Always turn off the battery circuit
breaker before connecting or
disconnecting the batteries in the cubicle.
Never leave flying leads connected to the
battery.
2 Turn on the auxiliary supply circuit breaker if
the auxiliary supply is being provided by
either an LV mains or dedicated auxiliary
transformer.
Battery
SWITCHGEAR STATUS - S
2
- - - - - - - - - - SWITCHGEAR STATUS - - - - - - - - - S
Work Tag OFF
Aux Supply Normal
Battery Normal 27.5V
Switch Connected
Switch Data Valid
The battery may be in any one of four states:
Normal; OFF; Low; High. At this point, the
battery state should be Normal with a
voltage within the range 23 to 29.5V.
5-1
Connection
between the
ADVC and the
ACR
SWITCHGEAR STATUS - S
2
- - - - - - - - - SWITCHGEAR STATUS - - - - - - - - - S
Work Tag OFF
Aux Supply Normal
Battery Normal 27.5V
Switch Connected
Switch Data Valid
Work Tag
SWITCHGEAR STATUS - S
3
- - - - - - - - - - SWITCHGEAR STATUS - - - - - - - - - S
Work Tag OFF
Aux Supply Normal
Battery Normal 27.5V
Switch Connected
Switch Data Valid
5-2
SWITCHGEAR STATUS - S
- - - - - - - - - - SWITCHGEAR STATUS - - - - - - - - - S
Work Tag OFF
SF6 Normal 37kPag
Aux Supply Normal
Battery Normal 27.5V
Switch Connected
Switch Data Valid
Auxiliary
Supply
It is possible for the Switch status to be showing Connected though thecontrol cablet core is faulty, causing the Switch
Data to show Invalid.
4
5
Terminal
Designation
and Phase
Rotation
- - - - - TERMINAL DESIGNATION/ROTATION - - - - - S
A Phase = Bushings I + X
Phasing ABC
B Phase = Bushings II + XX
C Phase = Bushings III+XXX
3
4
5
TERMINAL DESIGNATION/ROTATION - S
Power Flow
Direction
Setting
Tripping and
Closing
Enable/
Disable
Switches
Return to page
5-3
Mechanical
Trip
Secondary
Injection
Testing
Primary
Injection
Testing
Power Flow
Direction
Testing
5-4
LIVE/DEAD INDICATION - S
- - - - - - BUSHING LIVE/DEAD INDICATION - - - - - S
AI Live
AX Dead
BI Live
BX Dead
CI Live
CX Dead
- - - - - - - - - - - - - CURRENT - - - - - - - - - - - - - M
A Phase
123 A0
Earth 0 A
0
B Phase
123 A240
Ipps 123 A 240
C Phase
123 A120
Inps 0 A
120
- - - - - - - - - SYSTEM MEASUREMENTS - - - - - - - - M
Current
100 Amp
Power P
1829 kW
Voltage 6350 Volt
Power Q
533 kVAR
Frequency 50.0Hz
PF 0.96
5-5
5-6
Sealing &
Condensation
Auxiliary
Power Source
Controller
PSU Module
It also performs battery testing and has a nonvolatile, real time clock. A general purpose
power outlet is available as an optional extra
CAPE Module
WSOS Interface
Customer
Compartment
6-2
CAPE
Batteries
PSU
6-3
6-4
14
16
17
6
5
13
15
11
12
10
Number Item
Description
Display
Close key
Generates a Close request to the CAPE when the OCP is active. A red LED is
embedded in the key.
Enable/
Disables the Close key. When the switch is in the Isolate position the close coil in the
Disable Close ACR is electrically disconnected from the control electronics. Thus the switch provides
switch
a physical isolation point for the control circuitry. The ACR cannot be closed and an
audible alarm in the OCP will sound. The Close key operates normally when the switch
is in the Enable position.
Trip key
Generates a Trip request to the CAPE when the OCP is active. A green LED is
embedded in the key.
Enable/
Disable Trip
switch
Disables the Trip key. When the switch is in the Isolate position the trip coil in the ACR
is electrically disconnected from the control electronics. Thus the switch provides a
physical isolation point for the control circuitry. The ACR cannot be opened and an
audible alarm in the panel will sound. The Trip key operates normally when the switch is
in the Enable position.
7
8
9
Custom Menu Gives access to the custom menu which was configured using WSOS5. The custom
key
menu is configured to provide a regular, updated data display by allowing a cycle of up
to 12 screens. See Custom Menu on page 14-7.
System OK
Enter key
Press this key in order to commit a setting change that has been made. (Unlike the
adjacent Quick Keys, the ENTER key is not configurable.)
Configurable
Quick Key
7-1
11
Description
10
Configurable
Quick Key
11
Configurable
Quick Key
12
Configurable
Quick Key
13
RIGHT scroll
key
Select the next screen in a display group or, if a setting is selected, increase its
value.
SELECT key
15
LEFT scroll
key
Select the previous screen in a display group or, if a setting is selected, decrease
its value.
16
MENU scroll
key
Displays the first page of the next group. Pressing the MENU key after changing a
setting causes the setting change to take effect.
ALT
The alternative function key gives access to an alternative Event Log display.
14
17
Display
Groups
7-2
a status..
Changing
Settings
Operator
Settings
Password
Protected
Settings
Operator settings
Password protected settings
Protection
Settings
Navigating
Within Display
Groups
Page Layout
Protection settings
7-3
Quick Keys
Event Log
Communications Setup
Prot Group
Reset Flags
Auto ON/OFF
Protection OFF
Negative Phase Sequence
(NPS) ON/OFF/Alarm
Cold Load ON/OFF
Earth Prot
Live Block
Table 6: Quick Key Configurable Settings
Quick Key
Configuration
- - - - - - - - - - - - - OPTIONS 3 - - - - - - - - - - - - S
Config QK Available
APGS Not Allowed
U/O Freq Available
Enter
Earth Prot
Prot Group
Enter
Earth Prot
Loop Auto
7-4
Using a Quick
Key
1.
A particular option may not be available to the operator if it has been disabled on the SYSTEM STATUS-OPTIONS page
7-5
7-6
Event Log
8 Event Log
When the status of the control electronics or
switchgear changes, events are generated
which are recorded in an Event Log for display
to the operator. Examples of such events are
Load Supply On or Lockout.
Events are viewed on the Event Log pages and
can also be up-loaded and viewed with the
Windows Switchgear Operating System.
The event log display looks like this:
- - - - - - - - - - - - -EVENT LOG - - - - - - - - - - - -E
10/01/01 12:09:02.06 Battery Normal
10/01/01 12:09:03.95 Panel close req
10/01/01 12:09:37.95 Load Supply ON
Display
Updating
Event Log
Format
Typical Event
Log Displays
WSOS
OCP
PTCL
IOEX
IOEX change
8-1
- - - - - - - - - - EVENT LOG- - - - - - - - - - E
07/01/01 07:02:53.90 Pickup
Start of fault
Protection Group A
1st Reclose
Pickup again
Protection Group A
- - - - - - - - - EVENT LOG- - - - - - - - - E
07/01/01 07:02:53.90 Pickup
Start of fault
Protection Group A
1st Reclose
Reclose Successful
8-2
harmonics,
sequence components.
CAPE temperature,
switchgear temperature1
frequency,
phase to phase voltages,
auxiliary voltage,
battery voltage.
Power System
Frequency
Real Time
Displays
1
2
3
4
5
System Measurements
Current (includes phase angles)
Voltage
Sequence Voltage
Power
- - - - - - - - - - - - - CURRENT - - - - - - - - - - - - - M
A Phase
123 Amp
Earth
6 Amp
B Phase
128 Amp
Ipps
120
C Phase
121 Amp
Inps
10
System Measurements
This is a summary page. The current and
voltage values displayed are an average of
the three phases.
Frequency is measured on the first available
bushing. Frequency is Unavailable if all
bushings are dead.
- - - - - - - - - SYSTEM MEASUREMENTS - - - - - - - - M
Current
100 Amp
Power (P)
1638 kW
Voltage 6350 Volt
Power (Q)
476 kVAR
Frequency 50.0Hz
Power Factor
0.86
1.
Current
This screen displays, for each phase, the
current and phase angle.
The earth current.
Voltage
The voltages displayed can be either phase
to phase or phase to earth.
This is a selectable item from
page
Sequence Voltage
This screen displays the Zero, Positive and
Negative phase sequence voltages.
- - - - - - - - - - SEQUENCE VOLTAGE- - - - - - - - - - M
Uzps
100 Volt
Upps 11,000 Volt
Unps
200 Volt
The ADVC measures the temperature of the SCEM in the ACR and from that, calculates the switchgear temperature.
9-1
Power
This screen displays real and reactive
power, as well as the power factor on a per
phase basis.
- - - - - - - - - - - - - - POWER- - - - - - - - - - - - - - M
A P
540 kW
Q
158 kVAR PF 0.86
B P
551 kW
Q
167 kVAR PF 0.86
C P
547 kW
Q
151 kVAR PF 0.86
Maximum
Demand
Indicator
9-2
Maintenance
10 Maintenance
ACR
Maintenance
ADVC
Maintenance
Cleaning
Battery
Replacement
Battery Heater
Accessory
5
6
7
10-1
Battery (+)
Battery (-)
Heater Connection
Door Seal
Battery Care
Abnormal
Operating
Conditions
Low Power
Mode
10-2
Maintenance
Excess Close
Operations
Fault Finding
ADVC Check
Replacement
of Electronic
Modules and
Upgrades
10-3
10-4
Equipment Weights
Part
Weight kg (lbs)
Control cable
6 (13)
Control cubicle
37 (81) (without
accessories and with
7Ah batteries)
26 (57)
118 (261)
24 (53)
16 (36)
8 (18)
297 (655)
Dimensions mm (ins)
Cubicle (See Appendix B)
1000mm x 375mm x
305mm (39.4 x 14.8 x
12.0)
Crate Dimensions
Width
Depth
Height
ACR
Rated maximum voltage (27kV Rating)
27kV
15.5kV
630 Amp
Rated Frequency
50/60Hz
630A
25A
5A
22A
12.5kA
32.5kA
12.5kA
12.5kA
180 sec
125kV
11-1
Breaking Duty
Duty Cycle
110kV
60kV
Opening/Closing Mechanism
Latching magnetic
actuator
<120 micro-ohm
Tank Construction
Stainless steel
Bushings/VI Housings
Outdoor Cyclo-Aliphatic
Epoxy Resin
Maintenance Interval
5 years
Earthing
Applicable standards
ANSI C37.60
10000
10000
1955
217
50
Open-2s-Close.
Open-0.5s-Close.
Open-2s-Close.
Terminal
Clearance/
Creepage
Current
Tranformers
11-2
Phase/Phase Centres
375mm
Creepage distance
780mm
295mm
295mm
325mm
Ratio
2000:1
0.5%
2.5%
a.
b.
Operating Temperaturea
-30C to +50C
Operating Humidity
0 to 100%
1.1kW/m max
Operating Altitudeb
3000m max
ADVC
General
Specifications
Cubicle material
IP 44
IP 65
>160km/hr
>70km/hr
135
180
-10C to 50C
-40C to 50C
Maximum radiation
1.1kW/m2
Humidity
0 to 100%
7m (23)
5m (16.4)
Maintenance intervalb
5 years
100 VA
2 x 12V 7.2Ah
Capacity available for communications, hold up time (no heater, OCP or IOEX)
13.8V TX:2.1A, 15min, RX 320mA
20 hours
10 hours
5 years
23V
32V
Earthingd
10W
30,000hrse
11-3
5 - 15V DC
3A
Radio/Modem panel
1 - 1440 mins
10 secs
Control Electronics
Continuous Primary current
1000A
16kA for 3s
60 sec
100VA
20 days
Recloser Operations
20 in 1 minute, 1 per
minute thereafter
Complied Class A
Complied Class A
Complied Class A
Complied
Complied Level 4
Complied
Complied Level 4
Complied Level 4
Complied
Complied
11-4
2 - 15kV
Voltage Resolution
1V
Voltage Accuracya
2.5% 25V
a.
b.
c.
d.
e.
2 - 15kV
1V
5% 250V
-20%
1 - 800 Amp
Current Resolution
1 Amp
0 - 36 MVA
1 kVA
-36 - 36 MW
5% of apparent power
1 kW
0 - 36 MVAR
1 kVAR
5% of apparent power
0.5 - 1.0
0.01
0.05
2 sec
0.5 sec
11-5
11-6
Control Cable 7m
N03-602
N03-633
N03-635
ADVC Part
ELCMIS0211
998000025
998000026
998000028
997000000
998000055
Battery Heater
998000040
ADC-101
998000015
998000045
998000050
NEO091008
Customer Tray 1
998000030
998000035
998000090
IOEX2
998000080
998000125
998000020
998000020
ADC-110
99800085
TTS1-02
WSOS cable
998000095
998000100
A-1
A-2
Appendix B Dimensions
ACR
Dimensions
B-1
B-2
IOEX2
Dimensions
B-3
B-4
Index
Index
A
Abnormal operating conditions .........................10-2
ACR .................................................................1-1
ADVC ..............................................................1-1
ALT ..................................................................7-2
atmospheric pollution ......................................10-1
Auxiliary power
From integral transformer ................................3-5
From mains ..................................................3-4
Source ........................................................6-1
E
Earthing ...........................................................3-4
Enable/Disable Close switch ..............................7-1
Enable/Disable Trip switch ................................7-1
Enter key .........................................................7-1
Equipment Versions Covered by this Manual ......1-1
Event
Log
.............................................................8-1
................................10-3
Fault
C
Capacitor charging inverter ..............................10-2
CAPE ........................................................1-1, 6-1
caution symbol .................................................1-1
Check
............................................10-3
checking battery status ...............................5-1, 5-2
checking the Aux Supply status .........................5-2
Control cubicle
Circuit breaker
Maintenance
...............................................10-1
Cleaning .........................................................10-1
Close key .........................................................7-1
Communications
Interfaces .....................................................4-1
condensation ....................................................6-1
Configurable Quick Key .....................................7-1
Configuration ....................................................5-1
contact life ......................................................10-1
Contents of crate ..............................................3-1
Control and protection enclosure .......................6-1
Control cable ....................................................3-1
Connection
...................................................3-1
Control cubicle
Check .......................................................10-3
Cleaning ....................................................10-1
Construction .................................................6-1
Maintenance ...............................................10-1
D
designating the source side ...............................5-4
Display .............................................................7-1
F
Finding
......................................................10-3
..............4-1
G
Gas discharge surge arrester
............................4-1
H
hookstick ..........................................................2-1
HOT LINE ........................................................7-1
Hot Line Tag ....................................................7-1
I
Installation
Integrated
........................................................3-1
.............................................3-5
Auxiliary supply
IOEX
Card
...........................................................4-3
K
keypad
.............................................................7-1
L
LEFT scroll key .................................................7-2
Live/Dead indication ..........................................9-1
LOCAL/REMOTE .............................................7-2
LOOP AUTO ....................................................7-2
Low Power mode ............................................10-2
low power mode ...............................................6-1
LV
Surge arrester
..............................................3-4
LV auxiliary supply
Connection ..................................................3-5
From dedicated utility transformer .....................3-5
M
Main earth bond ...............................................3-4
Maintenance ..................................................10-1
maintenance port ..............................................6-2
mechanical duty .............................................10-1
MENU scroll key ...............................................7-2
modem ............................................................4-2
Mounting brackets ............................................3-4
N
navigation symbol .............................................1-1
navigation within groups ....................................7-3
note symbol ......................................................1-1
O
OCI ..................................................................1-1
OCP .........................................................6-1, 7-1
Operator Control Panel .....................................6-1
Index-1
P
pages .............................................................. 7-2
Parts and tools ................................................ A-1
Parts required .................................................. 3-2
password ......................................................... 7-3
PCOM ............................................................. 1-1
pointer ........................................................... 10-1
Power Factor (PF) ............................................ 9-2
Power Flow direction ........................................ 5-3
Power supply unit ............................................. 6-1
Power System measurements ........................... 9-1
Press to Talk (PTT) .......................................... 4-5
Protection
........................................ 4-1
Protection settings ............................................ 7-3
PSU ..........................................................1-1, 6-1
PSU module ..................................................... 6-1
PTCC .............................................................. 1-1
Q
Quick Key ........................................................ 7-4
quick keys ........................................................ 7-4
R
radio ................................................................ 4-2
Radio Aerial ..................................................... 4-1
Radio holdup time ............................................. 4-2
radio/modem power supply voltage .................... 4-2
Real Power (kW) .............................................. 9-2
Real Time Displays ........................................... 9-1
recloser bushings ............................................. 2-3
Recloser earthing ............................................. 3-4
re-configuring the Quick Keys ............................ 7-4
Replacement of electronic modules ................. 10-3
replacement parts ............................................ A-1
reverse polarity ................................................. 3-3
RIGHT scroll key .............................................. 7-2
S
SCADA ............................................................ 4-6
LV .............................................................. 3-4
Mounting and terminating ............................... 3-4
Of radio equipment
Index-2
.................................................... 1-1
T
Test and Training Set ...................................... A-1
Testing & configuring ........................................ 3-1
Tools required .................................................. 3-2
Transport to site ............................................... 3-2
Trip key ........................................................... 7-1
TRIP or CLOSE LED ...................................... 10-3
U
Updating the Event Log .................................... 8-1
user interface ................................................... 7-1
V
vermin ............................................................. 6-1
Voltage free output contacts .............................. 4-3
W
warning symbol ................................................ 1-1
Windows Swirchgear Operating System ............. 4-5
Windows Switchgear Operating System (WSOS) 8-1
Windows Switchgear Operator System .............. 7-3
WSOS ............................................................. 7-4
WSOS Interface ............................................... 6-2
USA office
e-mail: sales@nulec.com.au
http://www.nulec.com.au
e-mail: sales@nulec.com
http://www.nulec.com
ADC-1008-NI
Nu-Lec Industries
09/2005