Eutectic Metal

Simulation of Basic
Beam
Date: November-09-14
Designer: Mahfuzul Haque
Study name: Static 2
Analysis type: Static

Table of Contents
Description...........................................1
Assumptions..........................................2
Model Information..................................2
Study Properties.....................................3
Units..................................................4
Material Properties.................................4
Loads and Fixtures..................................5
Connector Definitions..............................6
Contact Information................................6
Mesh Information....................................7
Sensor Details........................................7
Resultant Forces....................................8
Beams.................................................9
Study Results.......................................10
Conclusion..........................................13

Description
No Data

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

Eutectic Metal

Mahfuzul Haque
09/11/2014

Assumptions

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

Eutectic Metal

Analyzed with SolidWorks Simulation

Mahfuzul Haque
09/11/2014

Simulation of Basic Beam

Eutectic Metal

Mahfuzul Haque
09/11/2014

Model Information

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

Eutectic Metal

Mahfuzul Haque
09/11/2014

Model name: Basic Beam

Current Configuration: Default<As Machined>

Beam Bodies:
Document Name and
Reference

Formulation

Beam-1(Boss-Extrude3)

Beam Uniform C/S

Beam-2(Boss-Extrude4)

Beam Uniform C/S

Beam-3(Boss-Extrude5)

Analyzed with SolidWorks Simulation

Properties
Section Standard-Custom
Section Area: 1290.32in^2
Length:609.6mm
Volume:0.000786579m^3
Mass Density:7700kg/m^3
Mass:6.05666kg
Weight:59.3553N
Section Standard-Custom
Section Area: 1290.32in^2
Length:609.6mm
Volume:0.000786579m^3
Mass Density:7700kg/m^3
Mass:6.05666kg
Weight:59.3553N
Section Standard-Custom
Section Area: 1290.32in^2
Length:914.4mm

Document Path/Date
Modified

C:\Users\Mahfuzul
Haque\Documents\Truss\B
asic Beam.SLDPRT
Nov 08 21:05:32 2014

C:\Users\Mahfuzul
Haque\Documents\Truss\B
asic Beam.SLDPRT
Nov 08 21:05:32 2014

C:\Users\Mahfuzul

Simulation of Basic Beam

Eutectic Metal

Mahfuzul Haque
09/11/2014

Study Properties
Study name

Static 2

Analysis type
Mesh type

Static
Beam Mesh

Solver type
Inplane Effect:

FFEPlus
Off

Soft Spring:
Inertial Relief:

Off
Off

Incompatible bonding options

Large displacement

Automatic
Off

Compute free body forces

Result folder

On
SolidWorks document (C:\Users\Mahfuzul
Haque\Documents\Truss)

Units
Unit system:

SI (MKS)

Length/Displacement
Temperature

mm
Kelvin

Angular velocity
Pressure/Stress

Rad/sec
N/m^2

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

Eutectic Metal

Mahfuzul Haque
09/11/2014

Material Properties
Model Reference

Properties
Name:
Model type:
Default failure
criterion:
Yield strength:
Tensile strength:
Elastic modulus:
Poisson's ratio:
Mass density:
Shear modulus:
Thermal expansion
coefficient:

Alloy Steel
Linear Elastic Isotropic
Max von Mises Stress
6.20422e+008 N/m^2
7.23826e+008 N/m^2
2.1e+011 N/m^2
0.28
7700 kg/m^3
7.9e+010 N/m^2
1.3e-005 /Kelvin

Components
SolidBody 1(Boss-Extrude3)
(Basic Beam),
SolidBody 2(Boss-Extrude4)
(Basic Beam),
SolidBody 3(Boss-Extrude5)
(Basic Beam)

Curve Data:N/A

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

Eutectic Metal

Mahfuzul Haque
09/11/2014

Loads and Fixtures

Fixture name

Fixture Image

Fixture Details
Entities:
Type:

1 Joint(s)
Immovable (No translation)

Immovable-1

Reference
Geometry-1

Reference
Geometry-2

Load name

Load Image

Entities:
Reference:
Type:
Translation:
Rotation:
Units:

1 Joint(s)
Front Plane
Use reference geometry
---, 0, -----, ---, --in, rad

Entities:
Reference:
Type:
Translation:
Rotation:
Units:

2 Joint(s)
Front Plane
Use reference geometry
---, ---, 0
---, ---, --mm, rad

Load Details
Entities:
Reference:
Type:
Values:
Moments:

Force-1

Analyzed with SolidWorks Simulation

1 plane(s), 1 Joint(s)
Front Plane
Apply force
---, -500, --- lbf
---, ---, --- lbf.in

Simulation of Basic Beam

Eutectic Metal

Load name

Mahfuzul Haque
09/11/2014

Load Image

Load Details
Entities:
Reference:
Type:
Values:
Moments:

Force-2

1 plane(s), 1 Beam (s)

Front Plane
Apply force
---, -25, --- lbf
---, ---, --- lbf.in

Connector Definitions
No Data

Contact Information
Contact

Contact Image

Contact Properties
Type: Bonded
Components: 1 component(s)
Options: Compatible
mesh

Global Contact

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

Eutectic Metal

Mahfuzul Haque
09/11/2014

Mesh Information
Mesh type

Beam Mesh

Mesh Information - Details

Total Nodes
Total Elements

155
151

Time to complete mesh(hh;mm;ss):

Computer name:

00:00:00
MAH_HAWK

Sensor Details
No Data

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

10

Eutectic Metal

Mahfuzul Haque
09/11/2014

Resultant Forces
Reaction Forces
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

2.20698e-016

6227.51

2.56039e-007

6227.51

Reaction Moments
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

N.m

1e-033

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

11

Eutectic Metal

Mahfuzul Haque
09/11/2014

Beams
Beam Forces
Beam
Name

Joints

Beam1(BossExtrude3)
Beam2(BossExtrude4)
Beam3(BossExtrude5)

Axial(N)
2.93729e023
3.38738e022
3.60626e022
1.22977e016
3.68354e024
1.36968e014

1
2
1
2
1
2

Shear1(N)

Shear2(N)

Moment1(N.m)

Moment2(N.m)

Torque(N.m)

-2445.44

-9.4692e005

-5.17025e-007

-0.00769061

1.63579e-017

2445.44

9.47471e005

-1.37576e-005

1491.39

1.42722e-016

-222.321

0.000101842

1.31775e-005

-1491.4

-2.51941e-017

5.32783e-005

1626.98

-1.6511e-016

7.90764e-007

0.0116956

-1.13299e-017

1.43047e007

-5.32935e-005

-1626.98

2.03532e-013

222.321
-3779.33
-222.326

0.000101229
1.08581e005

Beam Stresses
Beam Name

Joints

Axial(N/m^2)

Bending
Dir1(N/m^2)

Bending
Dir2(N/m^2)

Torsional
(N/m^2)

Worst
Case(N/m^2)

Beam-1(BossExtrude3)

1
2

2.2764e-020
2.62523e-019

-0.0946523
2.51862

703.965
1.36515e+008

704.059
1.36515e+008

2.79486e-019

2.41242

1.36516e+008

-9.53077e-014

-9.75372

1.48927e+008

-2.85475e-021

-0.144766

1070.56

-1.06151e-011

-9.75651

1.48927e+008

2.4389e-012
2.12792e-011
-3.75587e012
-2.46142e011
-1.68925e012
3.03458e-008

Beam-2(BossExtrude4)
Beam-3(BossExtrude5)

Analyzed with SolidWorks Simulation

1.36516e+008
1.48927e+008
1070.71
1.48927e+008

Simulation of Basic Beam

12

Eutectic Metal

Mahfuzul Haque
09/11/2014

Study Results
Name

Type

Min

Max

Stress1

TXY: Shear in Y Dir. on YZ Plane

460.363 psi
Element: 43

21674.1 psi
Element: 148

Basic Beam-Static 2-Stress-Stress1

Name

Type

Min

Max

Displacement1

URES: Resultant Displacement

0 mm
Node: 44

13.7629 mm
Node: 55

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

13

Eutectic Metal

Name

Type

Mahfuzul Haque
09/11/2014

Min

Max

Basic Beam-Static 2-Displacement-Displacement1

Name

Type

Shear-Moment Plot1

Shear Force in Dir1

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

14

Eutectic Metal

Name

Mahfuzul Haque
09/11/2014

Type

Basic Beam-Static 2-Shear-Moment Plot-Shear-Moment Plot1

Name

Type

Shear-Moment Plot2

Moment in Dir2

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

15

Eutectic Metal

Name

Mahfuzul Haque
09/11/2014

Type

Basic Beam-Static 2-Shear-Moment Plot-Shear-Moment Plot2

Conclusion

Analyzed with SolidWorks Simulation

Simulation of Basic Beam

16