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Primary system
Secondary system
CHILLER
The Design
In Chilled Water systems, the Primary loop or
production loop, consists of pumps sized to handle
the chillers designed flow rate at a discharge pressure just high enough to circulate the water through
the chiller and the rest of the primary piping loop.
This loop should be as small as possible, just large
enough to allow the secondary system to be
attached. This minimizes the resistance of the
primary loop and therefore the energy consumption
of the non-regulated constant flow pumps.
CHILLER
The Application
Primary pumps in a primary/secondary pumping
system, such as shown in Figure 1, can be used to
maintain a constant flow through devices that
encounter operation or control difficulties when
exposed to variable flow. The primary/secondary
pumping technique decouples the primary
production loop from the secondary distribution
loop. This allows devices such as chillers to obtain
constant design flow and operate properly while
allowing the rest of the system to vary in flow.
Design - P2
P1
Design
flow
Flow 1
Efficiency
curves
86%
84%
75%
Impeller
curves
Design flow
Flow 1
Flow
Flowmeter
Flowmeter
CHILLER
CHILLER
PVLT
Fig. 4
The VLT frequency converter solution
Flow
Fig. 5
Pump efficiencies with variable speed
(Figure courtesy of ITT Bell & Gossett)
Example:
A 30 kW primary pump is operating by a constant
flow at 100% for 24 hours every day.
Total annual operating hours is:
Energy consumption per year:
Energy saved by using a VLT:
Annual money saved by using a VLT:
=
=
=
=
8760 hours.
262800 kWh
39420 kWh
USS 3942
Simple payback:
Drive price
Energy savings
1.5-2.5 years
Maintenance is limited to a minimum, and installation costs and space can be saved. The VLT
frequency converters IP 54 enclosure allows it to be
mounted in the mechanical equipement room close
to the pumps on the wall.
A smart design combined with the falling costs of
electronic equipment and increasing costs in labor
have brought the investments for most regulation
methods to a similar level. The comparison of the
energy consumption, installation costs, and decreased maintenance costs show why the utilization
of VLT frequency converters are the best choice.
MN60C102
*MN60C102*
Copyright Danfoss, Inc., 2004