Professional Documents
Culture Documents
ELECTROMATE
02
ELECTROMATE
Advantages of using
Digital Readout Systems
from RSF Elektronik
Digital Readouts from RSF Elektronik can be mounted quickly and easily
to your machine tool. Installation is simple using available mounting hardware.
The Digital Readout displays the exact tool position at all times.
No longer does the machine operator need to count handwheel turns or keep
track of the dial position.
Linear Encoders from RSF Elektronik measure the machine travel
directly at the machine guideway. Lead screw error and backlash have
no influence on the measuring accuracy.
If your have questions during the Digital Readout or Linear Encoder installation,
do not hesitate to contact our company or nearest RSF agent.
Advantages and
Profit Analysis
Technical Data
Distribution Contacts................................................................................................... 20
ELECTROMATE
03
Core elements of
RSF Elektronik
Linear Encoders
Operation mode of
RSF Elektronik
Digital Readout Systems
04
ELECTROMATE
In the past, the operator of a machine tool without a Digital Readout System
had to concentrate on reading and keeping track of the handwheel vernier dial.
After a brief review of the Digital Readout System operations manual, you will
immediately work faster with better accuracy. Scrapped and rejected
parts will be reduced.
The display shows the position in clear and bright digits.
Digital Readouts from RSF Elektronik have more features than just
displaying position. Refer to the specific models for a listing of the features.
The RSF Digital Readout has a waterproof keypad and a rugged metal housing
to ensure error free operation under harsh workshop conditions. Thread holes on
the housing floor enable a simple mounting.
Profitting from a
RSF Elektronik Digital
Readout System
= Euro 1.620,/month
Amortization:
Euro 2.800,
Euro 1.620,/month
= 1.7 months
ELECTROMATE
05
Z 300 OVERVIEW
The Digital Readout Z 300 is especially
suited for use on milling, drilling and boring
machines and lathes with up to three axes.
A separate I/O unit provides switching
input/outputs for simple tasks in
automation (optional: IFB 48).
Description
Functions
Data interfaces
Mounting
06
ELECTROMATE
2 or 3
Encoder inputs
Display steps*
Display
5.7 " monochrome flat-panel display for position values, dialogs and inputs, and soft keys
Status display
Tool, reference point, operating function, feed rate, ABS/INC, mm/inch, stopwatch
Functions
10 datums
16 tools
REF reference mark evaluation for distance-coded or single reference marks
Distance-to-go mode
Scaling factor
mm/inch switching
Absolute/incremental display
On-screen help and operating instructions
Graphic positioning support ("Near Zero" warning)
Calculator
Mode: milling/drilling/boring
Calculation of positions for hole patterns (circular patterns as well as linear patterns)
Tool radius and tool length compensation
Probing functions for reference-point acquisition with KT edge finder:
"Edge," "Centerline" and "Circle center"
Linear hole patterns, bolt hole circles
Mode: turning
Taper calculator
Radius/diameter switching
Freezing the tool position for back-off
Vectoring: X/Z display of the traverse path with inclined top slide
Sum displays for Z and ZO (axis coupling)
Error compensation
Data interface
Switching I/O
Accessories
Operating temperature
0 C to 45 C
Protection EN 60529
Weight
2.6 kg
ELECTROMATE
07
Features
4 switching inputs
Accessory:
Connecting cable
complete with connector,
between IFB 48 and Z 300
(ID 532 899-xx)
9 switching outputs
1 analog output
0 to 10 V
Turning mode: for constant surface speed
Milling mode: for controlling the spindle speed
Power supply
via Z 300
15 m to Z 300
Cable length
Storage temperature
Operating temperature
20 to 70 C
0 to 45 C
Distribution cable
complete with connectors,
for parallel connection of IFB 48 and
an edge finder to Z 300
(ID 532 909-01)
The additional functions can be configured
on the Z 300 when the IFB 48 is connected.
Switching inputs
08
ELECTROMATE
Switching outputs
Analog output
Constant surface cutting speed CSS
(only in turning applications)
CSS provides spindle speed control as
the diameter of the workpiece changes.
A speed command signal is sent to the
inverter of the spindle motor via the analog
interface (DAC 0 V to 10 V) of the IFB 48.
The maximum and minimum permissible
spindle speeds can be specified.
In addition, a maximum of three operating
gears can be taken into account. The Z 300
recognize the current gear selection
by means of the switching inputs
of the IFB 48. CSS control can also be
started remotely (via an input to the CSS
board) with an external switch.
Controlling the spindle speed
(only in milling applications)
With the analog outputs, the speed of
the spindle on milling machines can be
controlled in an open controlled loop.
A spindle speed can be assigned to each
tool defined in the tool table. The speed can
be manually adapted during machining.
ELECTROMATE
09
Scale model
System
resolution [m]
Accuracy
grades [m/m]
Grating pitch
[m]
Integrated
interpolation
Max. velocity [m/s]
continuous momentary
10
10
40
times1
MSA 650.23
5, 10
20
times1
MSA 650.64
5, 10
40
times5
MSA 650.63
5, 10
20
times5
MSA 650.73
0.5
5, 10
20
times10
Permissible temperature
20 C to +70 C (storage)
0 C to +50 C (operation)
Scale unit:
Glass scale (8.5x106/K)
Weight (approx.):
0.8 kg/m (scale spar) + 0.3 kg (reading head
with 3 m cable)
Power supply:
+5 V 5%, <150 mA (without interpolation, unloaded)
<200 mA (with interpolation, unloaded)
10
ELECTROMATE
ELECTROMATE
11
Scale model
System
resolution [m]
Accuracy
grades [m/m]
Grating pitch
[m]
Integrated
interpolation
Max. velocity [m/s]
continuous momentary
10
10
40
times1
MSA 651.23
5, 10
20
times1
MSA 651.64
5, 10
40
times5
MSA 651.63
5, 10
20
times5
MSA 651.73
0,5
5, 10
20
times10
Scale unit:
Glass scale (8.5x106/K)
Weight (approx.):
0.8 kg/m (scale spar) + 0.3 kg (reading head
with 3 m cable)
Power supply:
+5 V 5%, <150 mA (without interpolation, unloaded)
<200 mA (with interpolation, unloaded)
12
ELECTROMATE
ELECTROMATE
13
Scale model
System
resolution [m]
Accuracy
grades [m/m]
Grating pitch
[m]
Integrated
interpolation
Max. velocity [m/s]
continuous momentary
10
10
40
times1
MSA 350.23
5, 10
20
times1
MSA 350.64
5, 10
40
times5
MSA 350.63
5, 10
20
times5
MSA 350.73
0,5
5, 10
20
times10
Scale unit:
Glass scale (8.5x106/K)
Location of the reference marks:
- Distance-coded reference marks:
after travelling max. 20 mm
the absolute position is available
-
Weight (approx.):
3 kg/m (scale spar) + 0.4 kg (reading head with 3 m
cable)
Signal output (optional)
Square-wave signals (single ended)
with integrated Subdividing Electronics
Power supply:
+5 V 5%, <150 mA (without interpolation, unloaded)
<200 mA (with interpolation, unloaded)
14
ELECTROMATE
ELECTROMATE
15
Scale model
System
resolution [m]
Accuracy
grades [m/m]
Grating pitch
[m]
Integrated
interpolation
Max. velocity [m/s]
continuous momentary
10
10
40
times1
MSA 352.23
5, 10
20
times1
MSA 352.64
5, 10
40
times5
MSA 352.63
5, 10
20
times5
MSA 352.73
0,5
5, 10
20
times10
Scale unit:
Glass scale (8.5x106/K)
Location of the reference marks:
- Distance-coded reference marks:
after travelling max. 20 mm
the absolute position is available
-
Weight (approx.):
3 kg/m (scale spar) + 0.4 kg (reading head with 3 m
cable)
Signal output (optional)
Square-wave signals (single ended)
with integrated Subdividing Electronics
Power supply:
+5 V 5%, <150 mA (without interpolation, unloaded)
<200 mA (with interpolation, unloaded)
16
ELECTROMATE
ELECTROMATE
17
PRODUCT DIRECTORY
MS 2x Series
MS 30, MS 31 Series
MS 45 Series
MS 82 Series
MS 14 Series
MSR 40
DG 118, DG 120
Integrated subdividing:
up to times 100 interpolation
Integrated subdividing:
up to times 100 interpolation
Reflective scanning
Linear Encoder
Small dimensions
Integrated subdividing:
up to times 100 interpolation
Small dimensions
Integrated subdividing:
up to times 100 interpolation
Integrated subdividing:
up to times 100 interpolation
Rotary Encoder
for universal application
Standard line/rev.:
graduated from 100 to 5400
MSR 20
Segment version
Grating pitch: 40 m
(stretched): 15 m/m
Integrated subdividing:
up to times 100 interpolation
18
ELECTROMATE
Small dimensions
Sealed version
Distance-coded
reference marks
Mounting holes
on the extrusion ends
UFC 430
USB-Interface-Module
(optional)
Sealed version
Distance-coded
reference marks
IFC 430R
Encoder-interface-card
PC bus
Sealed version
Distance-coded
reference marks
Mounting holes on
the extrusion ends
Precision
Graduations
chromium coated
Graticules
Antireflex coatings
Coatings
Cable Systems
Hybrid cable
Trailing cable
System solutions
Function control
ELECTROMATE
19
ELECTROMATE
DISTRIBUTION CONTACTS
Austria
Corporate
Head Quarters
United Kingdom
Switzerland
China
USA
France
Italy
Slovenia
Korea
HEIDENHAIN LTD.
202 Namsung Plaza, 9th Ace Techno Tower,
130, Digital-Ro, Geumcheon-Gu,
Seoul, Korea 153-782
+82(0)220287430
e-mail: info@heidenhain.co.kr
internet: www.rsf.co.kr
HEIDENHAIN CORPORATION
333 East State Parkway
Schaumburg, IL 60173-5337
+18474901191
e-mail: info@heidenhain.com
internet: www.rsf.net
Ges.m.b.H.
A-5121 Tarsdorf
Linear Encoders
Digital Readouts
Precision Graduations
Cable Systems
+43 (0)6278 / 8192-0
FAX
Certified acc. to
DIN EN ISO 9001
DIN EN ISO 14001