INSPECTION AND TEST PLAN No 826

VENDOR QUALIFICATION
FOR HARDFACING OVERLAY OF SEAT RINGS AND DISCS
Revision Number
0

Date
26.06.2014

Prepared
IRC

SUPPLY :

Vendor Qualification For Hardfacing Overlay Of

Seat Rings and Discs for Lunkenheimer Product

Approved
KP
DESIGN :

Pentair Valves and Controls

1189 Kingsford Smith Drive
Eagle Farm. Queensland. Australia

BRISBANE PRODUCT CENTRE / LUNKENHEIMER VALVES

Tel. : (61) 7 3260 2555

Fax : (61) 7 3260 2142

Order Number -

MANUFACTURING, INSPECTION AND TEST

A

SPECIFICATION

C2

C3

C4

NOTES

Pentair Supply Chain

Pentair Brisbane Product

Centre

Confirm correct drawings

& specifications.

Vendor Audit

Vendor Approval Package

ASME IX (latest revision) QW-453

Pentair QC Doc 456 latest revision

Approved WPS, PQR,

WQR and supporting lab
reports

Issue to Pentair Valves and

Issue to Pentair Valves
R/A and Controls to review & R/A Controls BPC to review &
approve
approve

WELDING QUALIFICATION

B1 WELD PROCEDURE QUALIFICATION

C1

CERTIFICATION

Lunkenheimer Purchase Order

A2 SUPPLIER AUDIT

ACCEPTANCE CRITERIA

CONTRACT REVIEW

A1 CONTRACT REVIEW

Stellite 6 Seat Rings and Discs for Lunkenheimer Valves

to Pentair QC Document 456

Refer to Pentair Purchase Order

ASME IX (latest revision) QW-453

Pentair QC Doc 456 latest revision

Refer Note 1, 2.

Issue to Pentair Valves

Issue to Pentair Valves and
R/A and Controls to review & R/A Controls BPC to review &
approve
approve

SAMPLE QUALIFICATION

SAMPLE QUALIFICATION 3mm OVERLAY, 12mm

BASE MATERIAL.

SAMPLE QUALIFICATION 4mm OVERLAY, 12mm

BASE MATERIAL.

SAMPLE QUALIFICATION 3mm OVERLAY, 25mm

BASE MATERIAL.

SAMPLE QUALIFICATION 4mm OVERLAY, 25mm

BASE MATERIAL.

ASME IX (latest revision) QW-453

Pentair QC Doc 456 latest revision

Test Piece Size 150mm

x 150mm x 12mm.
3mm Machined Deposit
Thickness at 38mm
Width.
Base Material ASTM A291020.

ASME IX (latest revision) QW-453

Pentair QC Doc 456 latest revision

Test Piece Size 150mm

x 150mm x 12mm.
4mm Machined Deposit
Thickness at 38mm
Width
Base Material ASTM A291020

ASME IX (latest revision) QW-453

Pentair QC Doc 456 latest revision

Test Piece Size 150mm

x 150mm x 25mm.
3mm Machined Deposit
Thickness at 38mm
Width
Base Material ASTM A291020

ASME IX (latest revision) QW-453

Pentair QC Doc 456 latest revision

Test Piece Size 150mm

x 150mm x 25mm.
4mm Machined Deposit
Thickness at 38mm
Width
Base Material ASTM A291020

ITP826 rev0 Stellite Vendor Qualification for Seat Rings and Discs 06-14.xls

Page 1 of 3

INSPECTION AND TEST PLAN No 826

VENDOR QUALIFICATION
FOR HARDFACING OVERLAY OF SEAT RINGS AND DISCS
Revision Number
0

Date
26.06.2014

Prepared
IRC

SUPPLY :

Vendor Qualification For Hardfacing Overlay Of

Seat Rings and Discs for Lunkenheimer Product

Approved
KP
DESIGN :

Pentair Valves and Controls

1189 Kingsford Smith Drive
Eagle Farm. Queensland. Australia

BRISBANE PRODUCT CENTRE / LUNKENHEIMER VALVES

Tel. : (61) 7 3260 2555

Fax : (61) 7 3260 2142

Order Number -

MANUFACTURING, INSPECTION AND TEST

D

Stellite 6 Seat Rings and Discs for Lunkenheimer Valves

to Pentair QC Document 456

Refer to Pentair Purchase Order

Pentair Brisbane Product
Centre

Pentair Supply Chain

SPECIFICATION

ACCEPTANCE CRITERIA

CERTIFICATION

NOTES

Stellite 6

AWS A5.21 / ASME BPVC IIC SFA

5.21 ERCoCr-A

Statement of Compliance
to EN 10204 Type 3.1

100%
Refer Note 2

Issue to Pentair Valves

and Controls to Review

Issue to Pentair Valves and

Controls BPC to Review

ASME IX (latest revision) QW-195

(a) No linear defects such as cracks,
lack of fusion, slag inclusions
Statement of Compliance
(b) Gas pours - not exceeding max.
to EN 10204 Type 3.1
0.5mm dia & 0.25 deep with adjacent (Supplier's Representative)
pours not less than 10mm
(c) No evidence of micro porosity

100%

Issue to Pentair Valves

and Controls to Review

Issue to Pentair Valves and

Controls BPC to Review

Quality Class E1L1

Statement of Compliance
to EN 10204 Type 3.1
(Supplier's Representative)

100%

Issue to Pentair Valves

and Controls to Review

Issue to Pentair Valves and

Controls BPC to Review

Average Hard Face Thickness as

specified within +0.2mm / -0.0mm

Statement of Compliance
to EN 10204 Type 3.1
(Supplier's Representative)

100%

Issue to Pentair Valves

and Controls to Review

Issue to Pentair Valves and

Controls BPC to Review

ASTM A 370
AS 2076

38 - 45 HRC (Rockwell C)

Statement of Compliance
to EN 10204 Type 3.1
(Supplier's Representative)

100%

Issue to Pentair Valves

and Controls to Review

Issue to Pentair Valves and

Controls BPC to Review

AS2576 4240 C1

Reference Only. Compliance not

required. Refer Note 2, 3.

Statement of Compliance
to EN 10204 Type 3.1
(Supplier's Representative)

100%
Refer Note 2, 3.

Issue to Pentair Valves

and Controls to Review

Issue to Pentair Valves and

Controls BPC to Review

ASME IX (latest revision)

ASME IX (latest revision) QW-183

Statement of Compliance
to EN 10204 Type 3.1
(Supplier's Representative)

100%

Issue to Pentair Valves

and Controls to Review

Issue to Pentair Valves and

Controls BPC to Review

CONTRACT
REVIEW
SAMPLE
TESTING
BY SUPPLIER

D1 CONSUMABLE QUALIFICATION

D2 LIQUID PENETRANT EXAMINATION

ASME IX (latest revision)

AS 2062 / ASME B16.34 Appendix III

D3 ULTRASONIC EXAMINATION

AS 2824

D4 THICKNESS TESTING

D5 HARDNESS TESTING

D6 CHEMICAL COMPOSITION

D7 MACRO CROSS SECTION EXAMINATION

ITP826 rev0 Stellite Vendor Qualification for Seat Rings and Discs 06-14.xls

Page 2 of 3

INSPECTION AND TEST PLAN No 826

VENDOR QUALIFICATION
FOR HARDFACING OVERLAY OF SEAT RINGS AND DISCS
Revision Number
0

Date
26.06.2014

Prepared
IRC

SUPPLY :

Vendor Qualification For Hardfacing Overlay Of

Seat Rings and Discs for Lunkenheimer Product

Approved
KP
DESIGN :

Pentair Valves and Controls

BRISBANE PRODUCT CENTRE / LUNKENHEIMER VALVES

Tel. : (61) 7 3260 2555

Fax : (61) 7 3260 2142

1189 Kingsford Smith Drive

Eagle Farm. Queensland. Australia

Order Number -

MANUFACTURING, INSPECTION AND TEST

E

SPECIFICATION

ACCEPTANCE CRITERIA

CERTIFICATION

NOTES

Pentair Brisbane Product

Centre

Pentair Supply Chain

CONTRACT
REVIEW
SAMPLE
TESTING
BY PENTAIR

E1 LIQUID PENETRANT EXAMINATION

ASME IX (latest revision) QW-195

(a) No linear defects such as cracks,
lack of fusion, slag inclusions
Statement of Compliance
(b) Gas pours - not exceeding max.
to EN 10204 Type 3.1
0.5mm dia & 0.25 deep with adjacent (Pentair's Representative)
pours not less than 10mm
(c) No evidence of micro porosity

100%
NATA Approved
Laboratory

Issue to Pentair Valves and

Controls BPC to review &
approve

Quality Class E1L1

Statement of Compliance
to EN 10204 Type 3.1
(Pentair's Representative)

100%
NATA Approved
Laboratory

Issue to Pentair Valves and

Controls BPC to review &
approve

Average Hard Face Thickness as

specified within +0.2mm / -0.0mm

Statement of Compliance
to EN 10204 Type 3.1
(Pentair's Representative)

100%
NATA Approved
Laboratory

Issue to Pentair Valves and

Controls BPC to review &
approve

ASTM A 370
AS 2076

38 - 45 HRC (Rockwell C)

Statement of Compliance
to EN 10204 Type 3.1
(Pentair's Representative)

100%
NATA Approved
Laboratory

Issue to Pentair Valves and

Controls BPC to review &
approve

AS2576 4240 C1

Reference Only. Compliance not

required. Refer Note 2, 3.

Statement of Compliance
to EN 10204 Type 3.1
(Pentair's Representative)

100%
NATA Approved
Laboratory
Refer Note 2, 3.

Issue to Pentair Valves and

Controls BPC to Review

ASME IX (latest revision)

ASME IX (latest revision) QW-183

Statement of Compliance
to EN 10204 Type 3.1
(Pentair's Representative)

100%
NATA Approved
Laboratory

Issue to Pentair Valves and

Controls BPC to review &
approve

Specific Customer Approval As Nominated

By Pentair BPC

Approval Package

Approval Package

Approved Vendor List to

be Updated.

Issue to Nominated Clients

& Pentair Valves and
Controls BPC to review &
approve

ASME IX (latest revision)

AS 2062 / ASME B16.34 Appendix III

E2 ULTRASONIC EXAMINATION

AS 2824

E3 THICKNESS TESTING

E4 HARDNESS TESTING

E5 CHEMICAL COMPOSITION

E6 MACRO CROSS SECTION EXAMINATION

Stellite 6 Seat Rings and Discs for Lunkenheimer Valves

to Pentair QC Document 456

Refer to Pentair Purchase Order

SPECIFIC CUSTOMER APPROVALS

R/A : REVIEW & ACCEPT

H : HOLD
W : WITNESS
W /S: WITNESS AT RANDOM
R : REVIEW

NOTES :
1. Any changes to the WPS, PQR or WQR following qualification and approval must be reviewed and approved by Pentair BPC prior to implementing.
2. AWS A5.21 / ASME BPVC IIC SFA 5.21 ERCoCr-A (Stellite 6) is offered as a global standards based equivalent to AS2576 Classification 4240 C1.
3. Finished welded chemical composition is required for comparison to AS2576 Classification 4240 C1 only. Finished welded chemical composition is therefore required for reference only
given the consumable is qualified to AWS A5.21 / ASME BPVC IIC SFA 5.21 ERCoCr-A.

ITP826 rev0 Stellite Vendor Qualification for Seat Rings and Discs 06-14.xls

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