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Uniclass

L73144
CI/Sf6 S2
(52.5)

November 2011

ACO Building Drainage

Drainage Systems

Product catalogue and specifiers design guide


ACO Building Drainage Watertight Rainwater
Outlets for Flat Roofs and Other Areas

ACO Building Drainage

ACO building drainage


ACO Building Drainage is a division of ACO

Our built environment is becoming ever more

Our global resources and fabrication capacity

complex. Applications are becoming more

make it possible for us to deliver best value,

Technologies plc and part of the worldwide

sophisticated and the increasing pressure of

both with our standard products and with our

ACO Group. The Group has sales in excess of

regulations and standards make achieving

bespoke designs. Confidence is further

600 million worldwide with production

design, performance and financial goals ever

assured with quality systems that are in

facilities in the UK, Germany, France,

tougher.

accordance with ISO 9001-2008.

Switzerland, Denmark, Spain, Poland, Czech

ACO Building Drainage is a new concept

ACO Building Drainages extensive portfolio

more than 3500 people are employed in 40

within the ACO Group. Our mission: to

includes:

countries throughout the world.

eliminate design risk, to reduce installed and

 Roof/Balcony drainage systems

Republic, Australia and the USA. In total

life cost and to deliver exceptional finish and


performance in every product application.

 Stainless steel gullies


 Standard stainless steel and galvanised

We achieve this through three factors:

steel channels

 High performance materials

 Bespoke channel drainage systems

 Design experience and project support

 Stainless steel socketed pipe system

 Global manufacturing capacity

 Stainless steel and aluminium


access covers
 Anti-flood backflow protection systems
 Wetroom and shower drainage
 Grease Management systems

Tel: 01462 816666


Fax: 01462 851490
e-mail Enquiries: buildingdrainage@aco.co.uk
website: www.acobuildingdrainage.co.uk

Watertight Rainwater Outlets

Contents

Introduction
Flat roofs

The need for rainwater outlets

Design considerations
Hydraulic design considerations

Effective catchment area of roofs

Product ranges
Index to HP product ranges

Introduction

Description

Product features

HP range accessories overview

HP product selector

10

Technical information and order data

11

HP range accessories selector

20

Raising rings and adaptors

21

Deck support and terrace gratings

22

Appendices
Index to appendices

23

Appendix 1 - material selection

24

Appendix 2 - typical roof construction detail

25

Appendix 3 - installation guidelines

29

Watertight Rainwater Outlets

Introduction
Flat roofs

The need for rainwater outlets

Over the past few years, there have been

Any flat area needs careful design to ensure

To overcome this potential problem, ACO

major advances and improvements in the

efficient removal of surface water.

Building Drainage rainwater outlets provide a

materials used in modern roofing technology.

Traditionally, water from a flat roof or other

watertight joint between the membrane and

The specifier now has renewed confidence to

structure is channelled by way of a slope

the outlet by mechanically clamping the

take full advantage of the benefits of a flat

to a rainwater pipe. Leaks can often occur

membrane to the sump unit. Tried and tested

roof and low pitched roof design concept.

at the junction of the membrane and the

for over 40 years, ACO Building Drainage

rainwater pipe.

outlets have been used successfully on all

Flat roofs allow greater planning and design

types of flat roof construction.

flexibility - roof-top gardens, terracing, patios,


car parks, building services and ventilation
equipment, delivery areas and provision for
adding additional storeys at a later date. All
can be accommodated in a flat roof design.

Extensive or irregular shaped buildings can be


roofed more quickly, easily and cost effectively
than a pitched roof.

Internal condensation is less of a risk because


a flat roof uses less airspace than a pitched
roof. In addition, the need to heat and
illuminate voids is eliminated.

Flat roofs allow easy access to natural light


and because of the simple construction,
internal partitioning is easy. This is
especially advantageous for commercial
or industrial buildings.

4
HP (High Performance) range of outlets provides rainwater
drainage solutions for a wide range of applications.

Watertight Rainwater Outlets

Design considerations
Hydraulic design considerations
Overview

Geographical location

Flow rate calculation

The following notes are intended as a guide to

Rainfall intensity has a direct impact on the

The flow rate Q, from roofs, paved areas and

the specifier who is designing a rainwater

performance requirements of any rainwater

vertical walls and surfaces is calculated as

drainage system for a roof. It is recommended

drainage system. For roofs and paved areas,

follows and assumes that all surfaces are

that reference is made to British Standard BS

it is normally impracticable to guard against

impermeable:

EN 12056 : 2000 Gravity Drainage Systems

very infrequent, extremely heavy rainfall

Inside Buildings - Part 3 : Roof drainage,

situations and so the designer should aim to

layout and calculation for a comprehensive

strike a balance between the cost of the

design guide.

drainage system, the risk category of the


building and the frequency and subsequent

For any rainwater drainage system to work

consequences of flooding.

effectively and reliably, due account must be


taken of the following considerations:

Q = A x I litres/second
3600
where
Q = Volumetric flow rate (l/s)
A = Effective catchment area (m)

The drainage system for roofs and paved

I = Rainfall intensity (75mm/hr)

areas should be capable of coping with the


 Geographical location

intense rainfall that accompanies summer

 Rainfall intensity

thunderstorms.

 Effective catchment area of roof


 Risk category of building

The UK experiences complex and varied

 Hydraulic capacity of the drainage

rainfall patterns. For example, surprisingly,

system(s) employed

although the upland areas of northern and


western parts of the British Isles experience
higher average annual rainfall than the
lowland areas, the lowland areas experience
more frequent and more intense short
duration rainfall than the upland areas. British
Standard BS EN 12056 : 2000 may be
referred to for further information and
guidance on this topic.

5
A rainfall intensity of 75mm/hr (0.02 l/s/ m2)
is used throughout this design catalogue.

Watertight Rainwater Outlets

Design considerations
Effective catchment area of roofs

Pitched roofs

Flat roofs & paved areas

The effective catchment area of a freely

For a monopitch flat roof or paved area with a

exposed pitched roof draining to an eaves or

freely exposed horizontal surface, the effective

parapet wall gutter is equal to the plan area of

catchment area is equal to the plan area of

the roof plus half its maximum elevation area.

the area to be drained as shown below:

Figure 1. Pitched Roof

Figure 2. Monopitch Flat Roof

Plan
l

Catchment area B
f

Catchment Area B = a x b (m)


All linear dimensions in metres.

Catchment area A
Figure 3. Dual Pitch Flat Roof
Catchment Area A = (f x l) + (g/2 x l) (m)
= l(f + g/2) (m)

Catchment area C

All linear dimensions in metres.

d
e
Catchment area D
For a flat roof with a dual pitch, split the roof
up into discrete areas to isolate the catchment
areas as follows:
Catchment Area C = c x d (m)
Catchment Area D = c x e (m)
All linear dimensions in metres.

Watertight Rainwater Outlets

Design considerations
Effective catchment area of roofs

Adjacent vertical surfaces

Practical design tips

Flat roofs or paved areas that are adjacent to

Similarly, for a flat roof exposed to two or

When designing an engineered rainwater

vertical walls and/or glazed surfaces will be

more vertical walls forming an angle or bay,

scheme, the following design hints are

subjected to an increased hydraulic load due

the assumed resulting wind direction requires

suggested:

to the effects of wind driven rain against these

that the combined areas of the walls should

vertical surfaces and subsequently running off

be considered together as follows:

 Do not design for the maximum outlet

onto the roof.

hydraulic capacity, allow a 10% factor of

For a flat roof exposed to a single wall as


shown in Figure 4, assume the effective

safety margin for intense storms and

a
Catchment area F

Catchment area E

leaf/debris blockage.
 Always allow for a back-up outlet, even

catchment area to be half the exposed vertical

though only one outlet may be required.

area of the wall and is shown as follows:

 Rainwater outlets should be inspected and


cleaned at least every 6 months to ensure

Catchment area E
a

reliable and continuous operation.


h

H
b
Catchment area B
Figure 5 Monopitch Flat Roof with Two
Adjacent Vertical Walls

Roof Catchment Area B = a x b (m)


Vertical Wall Catchment Area E = a x H/2 (m)
b
Catchment area B
Figure 4. Monopitch Flat Roof with

Vertical Wall Catchment Area F = b x h/2 (m)


Total Catchment Area = (a x b) +
(E+ F - 2F x Cos ) (m)

One Adjacent Vertical Wall


All linear dimensions in metres; angles in
From Figure 2, Catchment Area B = a x b (m)
Vertical Wall Catchment Area E = a x H/2 (m)
Total Catchment Area = (a x b) + (a x H/2) (m)
All linear dimensions in metres.

degrees.

Watertight Rainwater Outlets

Product ranges
Index to HP product ranges

Introduction

Description

The extensive range of products included in

The ACO Building Drainage HP range of

the ACO Building Drainage HP (High

rainwater outlets provides a comprehensive

Performance) range of outlets provides

selection of high performance rainwater outlet

rainwater drainage solutions for a wide range

solutions for most domestic, industrial and

of applications.

commercial applications involving flat roofs,


balconies and terracing.

Key features of this high quality product range


include advanced grating geometry increasing
the flow of water through the outlet compared
Introduction

to conventional units and secure gratings to

Description

prevent vandalising and theft.

Product features

HP range accessories overview

The ACO Building Drainage HP range provides

HP vertical spigot oulet - dome grate

11

a high performance, cost effective, high

HP vertical spigot outlet - flat grate

12

quality solution for most rainwater

HP vertical screw outlet - dome grate

13

applications.

HP 45 spigot outlet - dome grate

14

HP 90 spigot outlet - dome grate

15

A wide range of outlet sizes and

HP balcony spigot outlet - flat grate

16

configurations are available: 50mm, 75mm,

HP two-way screw outlet - flat grate

17

100mm and 150mm.

HP gully spigot outlet - dome grate

18

HP refurbishment outlet - dome grate

19

HP range accessories selector

20

Watertight Rainwater Outlets

Product ranges
Product features

HP range accessories overview

High flow rate


Advanced design features encourage a higher
flow rate of water through the outlet
compared to conventional systems by
reducing the amount of air that is drawn into

A wide range of accessories are available for


the ACO Building Drainage HP range
including raising rings, PVC connectors,
terrace grates and deck support plates. See
Pages 20-22 for details.

the outlet. If allowed to go unchecked, a


vortex will form as the water enters the outlet
- the same effect can be seen in the bath or a
sink when the plug is removed.
 Cost effective drainage solution - high flow
rates minimises number of outlets

Reduced installation costs

required.

Compared to conventional outlets, high

 Secure grating to prevent vandalism and


theft.
 Comprehensive product range for most
applications.

performance outlets mean either fewer


outlets/pipe/groundworks with reduced

Pipe connections

installation costs, or greater security in

Refer to Appendix 3 for details of the full

extreme rainfall conditions.

range of flexible pipe connection couplings

 Durable, corrosion resistant construction.


 Gun-metal optionally available.

that are available from ACO Building Drainage.


Secure gratings
All gratings for the HP range of products

At the centre of the vortex, a void is naturally

are secured with stainless steel fixings that

formed as the water spirals through the outlet.

require either a socket wrench or spanner

Under these conditions, both water and air

for removal and replacement. This provides

are drawn into the outlet significantly reducing

additional security to prevent theft or

efficiency. For maximum flow rate efficiency,

vandalism.

only water should enter the outlet. This may


result in the use of fewer outlets for a given

Membrane clamp

installation.

The roof membrane is positively secured into

Options

the outlet body by a clamp and is secured by

 Gun-metal to BS 1400 available to special

2 stainless steel fixings. The membrane clamp

order. Gun-metal should be specified for

is serrated on the underside for improved

use in conjunction with copper or lead-

membrane clamp grip performance. The

clad roofs or when connected to copper

outlet design ensures the integrity of the seal

pipes. Refer to Appendix 1 for further

between the clamp and body is not disturbed

information. Suffix Sales Code with GM

when the grating is removed for maintenance


during the life of the installation.
The ACO Building Drainage HP range of
outlets provide anti-vortex design features to
minimise this effect and a twofold design
approach is adopted to achieve this. On all
circular domed gratings an inverted cup

for this option for example, 2HP-D GM.


 Gratings and clamp rings can be provided
to suit corporate colour schemes and

Materials

coding as required.

All products are manufactured from LM6


grade aluminium alloy to BS 1490 as
standard for optimum corrosion resistance.

arrangement is integrated within the grating


to breakdown the vortex effect within the
grating and in addition, the leaf guard
geometry of the gratings is optimised to
encourage water to flow radially into the
outlet, thereby minimising the vortex effect

For further details of any options, contact

outside of the grating.

the ACO Building Drainage Sales Desk on


01462 816666 for more information.

Watertight Rainwater Outlets

Product ranges
HP product selector

HP vertical spigot outlet

HP 45 & 90 spigot outlets

HP gully spigot outlet

General purpose rainwater outlets suitable for

These angled problem solving units are

The gully outlet is designed to fit into valley

direct connection to cast iron pipework to BS

particularly relevant to suit more complex pipe

gutters and is supplied with a vertical spigot

416 : 1983/EN 877 or to PVC O-ring socket

run detail. Pipework connections as per

outlet and dome grating. Pipework

pipe to BS 4514 : 1983. Other connections

vertical spigot details.

connections as per vertical spigot details.

HP balcony spigot outlet

HP refurbishment outlet

The balcony outlet provides discrete safe

When an existing flat roof is being upgraded,

drainage for balconies and walkways.

the refurbishment outlet is designed to fit

Supplied complete with a D-shaped flat

inside the existing outlet and pipework with

grating, the outlet can be installed against a

minimal disruption without the need to

wall. The grating is supplied with holes to

remove the original outlet. The aluminium

receive either 50mm, 75mm or 100mm

body incorporates a wide fixing flange to

nominal bore rainwater downpipes. These are

enhance the bond with roofing membranes

easily cut on site to suit the application.

and does not suffer the distortion effects

can be made using ACO Building Drainage


flexible couplings or heat shrink sleeving.

Vertical spigot outlets are available with either


domed or flat gratings. Flat gratings are used
where either vehicles or pedestrian traffic is likely.

HP vertical screw outlet

10
Screwed outlets are recommended where
connection to the outlet occurs within the
thickness of the slab and threaded connections
will form a completely gas-tight seal.

during the application of torched membranes.


HP two-way screw outlet

Outlets are supplied with a flexible finned


pipe seal ensuring a watertight connection to

Vertical screw outlets have a female parallel

existing pipework. The ease of use and

thread to BS 21 : 1985 for connecting

minimal disruption to the existing rainwater

directly to tubes conforming to BS 1387 :

system makes this an extremely cost effective

1985 which is supplied with a taper male

solution when upgrading flat roofs.

thread. This ensures a completely watertight


seal when screwed fully home into the outlet
body. A range of PVC adaptors are available
from ACO Building Drainage to allow

The two-way outlet is designed to be used at

connection to aluminium pipework, socketed

the junction of roofs and parapet walls, or

and socketless cast iron pipework and PVC

wherever a horizontal and vertical surface

pipework.

meet. Available to fit pipe sizes of 50mm,


75mm and 100mm. This flexible design of
outlet allows either horizontal or vertical
outflow take-off. Pipework connections as per
vertical screw details.

Watertight Rainwater Outlets

Product ranges
Technical information and order data

HP vertical spigot outlet - dome grate


Product Code

Nominal Bore
Pipe Size (mm)

Flow Rate (l/s)

Part Number

Weight
(kg)

Area Drained (m2)

2HP-D

50

17001

1.7

81

2.39

3HP-D

75

17004

5.0

240

2.49

4HP-D

100

17007

10.7

514

4.23

6HP-D

150

17010

14.1

675

4.67

Based on a 35mm head of water over the outlet body.


Based on a rainfall intensity of 75mm/hr.
Flow rates based on BS EN 12056 : 2000.

Physical dimensions
A
B
Membrane

C
D

Dimension

2HP-D

3HP-D

4HP-D

6HP-D

292

292

380

380

233

233

305

305

196

196

244

244

98

108

122

145

60

83

110

160

All dimensions in mm

Pipework connections

Specification clause

Vertical spigot outlets may be directly

The rainwater outlets 2HP-D/3HP-D/ 4HP-

All components used within the scope of this

connected to the following:

D/6HP-D* are to be ACO Building Drainage

system are shown on Drawing No. * and all

 Cast iron pipework to BS 416:1973

HP vertical spigot outlets with locked dome

work shall be carried out strictly in

grating supplied by ACO Building Drainage

accordance with the manufacturers

(a division of ACO Technologies plc),

instructions and the installation details are

or EN 877.
 PVC O-ring socketed pipe to BS 4514 :
1985 (for 3HP-D, 4HP-D and 6HP-D
outlets only).
 Connection to 2HP-D units via heat
shrink socket or pipe couplings.

ACO Business Centre, Caxton Road,

set out on Drawing No. *.

Bedford, Bedfordshire MK41 0LF.

* please delete or complete as appropriate.

All components to be manufactured


from grade LM6 aluminium alloy to
BS 1490/gun-metal to BS EN 1982*.

11

Watertight Rainwater Outlets

Product ranges
Technical information and order data

HP vertical spigot outlet - flat grate


Product Code

Nominal Bore
Pipe Size (mm)

Area Drained (m2)

Flow Rate (l/s)

Part Number

Weight
(kg)

2HP-F

50

17002

1.7

81

2.51

3HP-F

75

17005

5.0

240

2.65

4HP-F

100

17008

10.7

514

4.08

6HP-F

150

17011

15.6

749

4.39

Based on a 35mm head of water over the outlet body.


Based on a rainfall intensity of 75mm/hr.
Flow rates based on BS EN 12056 : 2000.

Physical dimensions

A
B

Membrane

C
D

12

Dimension

2HP-F

3HP-F

4HP-F

6HP-F
380

292

292

380

233

233

305

305

196

196

244

244

98

108

122

145

60

83

110

160

All dimensions in mm

Pipework connections

Specification clause

Vertical spigot outlets may be directly

The rainwater outlets 2HP-F/3HP-F/ 4HP-

All components used within the scope of this

connected to the following:

F/6HP-F* are to be ACO Building Drainage HP

system are shown on Drawing No. * and all

 Cast iron pipework to BS 416:1973

vertical spigot outlets with locked flat grating

work shall be carried out strictly in

supplied by ACO Building Drainage (a division

accordance with the manufacturers

of ACO Technologies plc), ACO Business

instructions and the installation details are

or EN 877.
 PVC O-ring socketed pipe to BS 4514 :
1985 (for 3HP-F, 4HP-F and 6HP-F
outlets only).
 Connection to 2HP-F units via heat
shrink socket or pipe couplings.

Centre, Caxton Road, Bedford,

set out on Drawing No. *.

Bedfordshire MK41 0LF.

* please delete or complete as appropriate.

All components to be manufactured


from grade LM6 aluminium alloy to
BS 1490/gun-metal to BS EN 1982*.

Watertight Rainwater Outlets

Product ranges
Technical information and order data

HP vertical screw outlet - dome grate


Nominal Bore
Pipe Size (mm)

Part Number

2HP-TD

50

17003

3HP-TD

75

17006

4HP-TD

100

6HP-TD

150

Product Code

Area Drained (m2)

Weight
(kg)

1.7

81

2.29

5.0

240

2.32

17009

10.7

514

4.03

17012

13.5

648

4.13

Flow Rate (l/s)

Based on a 35mm head of water over the outlet body.


Based on a rainfall intensity of 75mm/hr.
Flow rates based on BS EN 12056 : 2000.

Physical dimensions

A
B
Membrane

Dimension

2HP-TD

3HP-TD

4HP-TD

6HP-TD

292

292

380

380

234

234

305

305

121

121

133

144

35

45

38

38

All dimensions in mm

Pipework connections

Specification clause

Vertical screw outlets have a female parallel

The rainwater outlets 2HP-TD/3HP-TD/ 4HP-

All components used within the scope of this

thread to BS 21 : 1985 for connecting

TD/6HP-TD* are to be ACO Building Drainage

system are shown on Drawing No. * and all

directly to tube conforming to BS 1387 :

HP vertical screw outlets with locked dome

work shall be carried out strictly in

1985 which is supplied with a taper male

grating supplied by ACO Building Drainage

accordance with the manufacturers

thread. This ensures a completely watertight

(a division of ACO Technologies plc),

instructions and the installation details are

seal when screwed fully home into the outlet

ACO Business Centre, Caxton Road,

set out on Drawing No. *.

body.

Bedford, Bedfordshire MK41 0LF.

* please delete or complete as appropriate.

Screwed outlets are recommended where

All components to be manufactured

connection to the outlet occurs within the

from grade LM6 aluminium alloy to

thickness of the slab and threaded

BS 1490/gun-metal to BS EN 1982*.

connections will form a completely gas-tight


seal within the slab.
Refer to HP Accessories section for details of
ABS adaptors that are available from ACO
Building Drainage.

13

Watertight Rainwater Outlets

Product ranges
Technical information and order data

HP 45 spigot outlet - dome grate


Nominal Bore
Pipe Size (mm)

Part Number

245HP-D

50

17013

1.7

81

3.34

345HP-D

75

17014

5.0

240

3.77

445HP-D

100

17015

10.7

514

4.81

Product Code

Weight
(kg)

Area Drained (m2)

Flow Rate (l/s)

Based on a 35mm head of water over the outlet body.


Based on a rainfall intensity of 75mm/hr.
Flow rates based on BS EN 12056 : 2000.

Physical dimensions

A
B
Membrane

Dimension

14

245HP-D

345HP-D

445HP-D

305

305

372

229

229

305

229

235

273

175

175

191

62

87

114

All dimensions in mm

Pipework connections

Specification clause

45 spigot outlets may be directly connected

The rainwater outlets 245HP-D/345HP-D/

All components used within the scope of this

to the following:

445HP-D* are to be ACO Building Drainage

system are shown on Drawing No. * and all

 Cast iron pipework to BS 416:1973

HP 45 spigot outlets with locked dome

work shall be carried out strictly in

grating supplied by ACO Building Drainage

accordance with the manufacturers

(a division of ACO Technologies plc),

instructions and the installation details are

or EN 877.
 Connection to PVC pipework via heat
shrink socket or pipe couplings.

ACO Business Centre, Caxton Road,

set out on Drawing No. *.

Bedford, Bedfordshire MK41 0LF.

* please delete or complete as appropriate.

All components to be manufactured


from grade LM6 aluminium alloy to
BS 1490/gun-metal to BS EN 1982*.

Watertight Rainwater Outlets

Product ranges
Technical information and order data

HP 90 spigot outlet - dome grate


Product Code

Nominal Bore
Pipe Size (mm)

Part Number

290HP-D

50

17016

1.7

81

3.57

390HP-D

75

17017

3.3

171

3.61

490HP-D

100

17018

7.2

336

4.69

Weight
(kg)

Area Drained (m2)

Flow Rate (l/s)

Based on a 35mm head of water over the outlet body.


Based on a rainfall intensity of 75mm/hr.
Flow rates based on BS EN 12056 : 2000.

Physical dimensions

A
B

Membrane

Dimension

290HP-D

390HP-D

490HP-D

305

329

405

229

229

305

124

121

142

232

267

285

62

83

110

All dimensions in mm

Pipework connections

Specification clause

90 spigot outlets may be directly connected

The rainwater outlets 290HP-D/390HP-D/

All components used within the scope of this

to the following:

490HP-D* are to be ACO Building Drainage

system are shown on Drawing No. * and all

 Cast iron pipework to BS 416:1973 or EN

HP 90 spigot outlets with locked dome

work shall be carried out strictly in

grating supplied by ACO Building Drainage

accordance with the manufacturers

(a division of ACO Technologies plc),

instructions and the installation details are

877.
 PVC O-ring socketed pipe to BS 4514 :
1985 (for 390HP-D and 490HP-D outlets
only).
 Connection to 290HP-D via heat shrink
socket or pipe couplings.

ACO Business Centre, Caxton Road,

set out on Drawing No. *.

Bedford, Bedfordshire MK41 0LF.

* please delete or complete as appropriate.

All components to be manufactured


from grade LM6 aluminium alloy to
BS 1490/gun-metal to BS EN 1982*.

15

Watertight Rainwater Outlets

Product ranges
Technical information and order data

HP balcony spigot outlet - flat grate


Product Code

Nominal Bore
Pipe Size (mm)

Weight
(kg)

Area Drained (m2)

Flow Rate (l/s)

Part Number

2HP-BO

50

17019

1.7

81

2.58

3HP-BO

75

17020

5.0

240

2.71

4HP-BO

100

17021

8.4

403

2.77

Based on a 35mm head of water over the outlet body.


Based on a rainfall intensity of 75mm/hr.
Flow rates based on BS EN 12056 : 2000.

Physical dimensions
A

242

Membrane

C
E
D
G
F

Dimension

16

2HP-BO

3HP-BO

186

4HP-BO

270

270

270

205

205

205

52

52

52

125

125

125

235

235

235

180

180

180

60

83

110

All dimensions in mm

Pipework connections

Specification clause

Balcony outlets may be directly connected to

The rainwater outlets 2HP-BO/3HP-BO/

All components used within the scope of this

the following:

4HP-BO* are to be ACO Building Drainage HP

system are shown on Drawing No. * and all

 Cast iron pipework to BS 416:1973 or

Balcony spigot outlets with locked flat grating

work shall be carried out strictly in

supplied by ACO Building Drainage (a division

accordance with the manufacturers

of ACO Technologies plc), ACO Business

instructions and the installation details are

EN 877.
 PVC O-ring socketed pipe to BS 4514 :
1985 (for 3HP-BO and 4HP-BO
outlets only).
 Connection to 2HP-BO units via heat
shrink socket or pipe couplings.

Centre, Caxton Road, Bedford,

set out on Drawing No. *.

Bedfordshire MK41 0LF.

* please delete or complete as appropriate.

All components to be manufactured


from grade LM6 aluminium alloy to
BS 1490/gun-metal to BS EN 1982*.

Watertight Rainwater Outlets

Product ranges
Technical information and order data

HP two-way screw outlet - flat grate


Area Drained (m2)

Flow Rate (l/s)


Product Code

Nominal Bore
Pipe Size (mm)

Part Number

Vertical
Outflow

Horizontal
Outflow

2HP-2W

50

17022

1.7

1.7

81

81

2.14

3HP-2W

75

17023

3.9

1.5

189

93

2.22

4HP-2W

100

17024

6.0

2.0

288

110

2.23

Vertical
Outflow

Weight
(kg)

Horizontal
Outflow

Based on a 35mm head of water over the outlet body.


Based on a rainfall intensity of 75mm/hr.
Flow rates based on BS EN 12056 : 2000.

Physical dimensions
E

Membrane

F
B

Dimension

2HP-2W

3HP-2W

4HP-2W

204

204

204

70

70

70

191

191

191

214

214

214

50

50

50

45

45

45

Overall Length

225

225

225

All dimensions in mm

Pipework connections

Specification clause

Two Way outlets have a female parallel thread

The rainwater outlets 2HP-2W/3HP-2W/

All components used within the scope of this

to BS 21 : 1985 for connecting directly to

4HP-2W* are to be ACO Building Drainage

system are shown on Drawing No. * and all

tube conforming to BS 1387 : 1985 which is

HP Two-Way screw outlets with locked flat

work shall be carried out strictly in

supplied with a taper male thread. This

grating supplied by ACO Building Drainage

accordance with the manufacturers

ensures a completely watertight seal when

(a division of ACO Technologies plc),

instructions and the installation details are

screwed fully home into the outlet body.

ACO Business Centre, Caxton Road,

set out on Drawing No. *.

Screwed outlets are recommended where

Bedford, Bedfordshire MK41 0LF.

* please delete or complete as appropriate.

connection to the outlet occurs within the

All components to be manufactured

thickness of the slab and threaded

from grade LM6 aluminium alloy to

connections will form a completely gas-tight

BS 1490/gun-metal to BS EN 1982*.

seal within the slab.


Refer to HP Accessories section for details of
ABS adaptors that are available from ACO
Building Drainage.

17

Watertight Rainwater Outlets

Product ranges
Technical information and order data

HP gully spigot outlet - dome grate


Nominal Bore
Pipe Size (mm)

Product Code

Weight
(kg)

Area Drained (m2)

Flow Rate (l/s)

Part Number

3HP-GO

75

17025

5.0

240

3.89

4HP-GO

100

17026

10.4

500

4.02

Based on a 35mm head of water over the outlet body.


Based on a rainfall intensity of 75mm/hr.
Flow rates based on BS EN 12056 : 2000.

Physical dimensions

B
Membrane

C
D

3HP-GO

Dimension

18

4HP-GO

228

228

188

188

251

251

130

130

83

110

Overall Length

334

334

All dimensions in mm

Pipework connections

Specification clause

Gully outlets may be directly connected to the

The rainwater outlets 3HP-GO/4HP-GO* are

All components used within the scope of this

following:

to be ACO Building Drainage HP Gully outlets

system are shown on Drawing No. * and all

 Cast iron pipework to BS 416:1973 or

with locked dome grating supplied by ACO

work shall be carried out strictly in

Building Drainage (a division of ACO

accordance with the manufacturers

Technologies plc), ACO Business Centre,

instructions and the installation details are

EN 877.
 PVC O-ring socketed pipe to BS 4514 :
1985.

Caxton Road, Bedford, Bedfordshire

set out on Drawing No. *.

MK41 0LF.

* please delete or complete as appropriate.

All components to be manufactured


from grade LM6 aluminium alloy to
BS 1490/gun-metal to BS EN 1982*.

Watertight Rainwater Outlets

Product ranges
Technical information and order data

HP refurbishment outlet - dome grate


Nominal Bore
Pipe Size (mm)

Product Code

Flow Rate (l/s)

Part Number

Weight
(kg)

Area Drained (m2)

3HP-RFO

75

17027

5.0

240

5.00

4HP-RFO

100

17028

5.0

240

5.10

Based on a 35mm head of water over the outlet body.


Based on a rainfall intensity of 75mm/hr.
Flow rates based on BS EN 12056 : 2000.

A
Physical dimensions

B
Membrane

C
D

E
F
G

Dimension

3HP-RFO

4HP-RFO

456

456

304

304

346

346

266

266

63.5

88.9

95

120

205

205

All dimensions in mm

Pipework connections

Specification clause

Refurbishment outlets are designed to fit the

The rainwater outlets 3HP-RFO/4HP-RFO*

All components used within the scope of this

following range of existing pipework systems:

are to be ACO Building Drainage HP

system are shown on Drawing No. * and all

 3HP-RFO : 71.5 to 78.5mm internal pipe

Refurbishment outlets with locked dome

work shall be carried out strictly in

grating supplied by ACO Building Drainage

accordance with the manufacturers

(a division of ACO Technologies plc),

instructions and the installation details are

diameter.
 4HP-RFO : 97.0 to 104.0mm internal
pipe diameter.

ACO Business Centre, Caxton Road,

set out on Drawing No. *.

Bedford, Bedfordshire MK41 0LF.

* please delete or complete as appropriate.

All components to be manufactured


from grade LM6 aluminium alloy to
BS 1490/gun-metal to BS EN 1982*.

19

Watertight Rainwater Outlets

Product ranges
HP range accessories selector
PVC adaptors

Terrace grates

raise the level of the dome grating above the

PVC adaptors are available for threaded

Terrace grates are designed for installations

outlet body, for example an inverted roof

outlets - HP Vertical Screw (HP-TD); and HP

with terraced paving slabs or block paviors.

construction. With the exception of the

Two-Way (HP-2W) systems. ABS adaptors

Terrace grates can only be used with circular

Balcony Outlets (HP-BO) and Gully Outlets

provide a quick and convenient connection to

raising rings as described above. A slotted

(HP-GO), raising rings will only accept dome

PVC and cast iron pipework.

fixing detail allows 90 rotational movement

A wide range of accessories is available for


the ACO Building Drainage HP range of
rainwater outlets allowing easy installation in
common and not so common applications of
roof construction, including warm and
inverted roofs, terraces and concealed outlets
under raised paving slabs.

Raising rings
Raising rings are used where it is necessary to

gratings or Terrace Grates as the raising rings


will not accept the standard flat grates.

to accommodate slab/pavior patterns.


The adaptors are suitable for connection to all
types of pipe systems including cast iron
socketed or socketless systems and are
assembled using PTFE tape to ensure a
watertight connection. Manufactured from
tough ABS, the adaptors are supplied with a
male thread and chamfered spigot for easy
connection to PVC pipes. ABS adaptors are
suitable for direct connection to:

 Cast Iron pipework to BS 416:1973


Raising rings are easily cut with a hacksaw on
site if required to match installation

20

requirements, i.e. to suit paving slabs.

or EN 877.
 PVC O-ring socketed pipe to
BS 4514:1983.

Stainless steel extension fixings are supplied


with each raising ring.

Deck supports

Raising rings are also available for Balcony


Outlets and Gully Outlets. All raising rings are
manufactured from LM6 aluminium alloy to
BS 1490 and are optionally available in gun
metal to BS 1400. Suffix sales code with GM
for this option.

Deck supports are used where ACO Building


Drainage HP rainwater outlets are installed in
metal deck roof constructions, providing a
stable and secure interface between the outlet
and roof. Deck Supports are manufactured
from 1.5mm steel sheet and finished primed
in a red oxide paint finish. Suitable for all
types of metal deck roofing.

Watertight Rainwater Outlets

Product ranges
Raising rings and adaptors
A

Raising rings for circular outlets


Vertical Spigot, Vertical Screw, 45 Spigot, 90 Spigot
C

and Refurbishment Outlets (dome grate only)


Outlet Model

Product Code

Part Number

Weight (kg)

2/3RR

17029

161

128

150

0.72

4/6RR

17030

233

128

222

1.14

2HP-D; 2HP-TD; 3HP-D; 3HP-TD; 245HP-D; 345HP-D;


290HP-D; 390HP-D; 3HP-RFO
4HP-D; 4HP-TD; 6HP-D; 6HP-TD; 445HP-D; 490HP-D;
4HP-RFO
All dimensions in mm.

B
Raising rings for balcony outlets
Part Number

Product Code
BO-RR

17031

Weight (kg)

220

115

1.25

All dimensions in mm.

21

Raising rings for gully outlets


Part Number

Product Code
GO-RR

17032

240

115

Weight (kg)
1.85

All dimensions in mm.

L
I

ABS adaptors

Male thread A

Product Code

Part Number

Male Thread
A (BSP)

2STC

15007

3STC

15008

82.0

305

148

0.55

4STC

15009

110.5

305

148

1.12

6STC

15010

160.0

305

148

2.25

Material: ABS.

Outside
B (mm)
57.0

Length L
(mm)

Length l
(mm)

Weight
(kg)

305

148

0.33

Watertight Rainwater Outlets

Product ranges
Deck support and terrace gratings

Deck supports for circular outlets

Outlet Model

Part Nos

Weight (kg)

Product Code

2HP-D

17033

1.97

2/3DS

Sales Code: 2/3DS


335

2HP-TD
3HP-D
335

3HP-TD
245HP-D
345HP-D
290HP-D
390HP-D
4HP-D

17034

2.91

4/6DS

Sales Code: 4/6DS

4HP-TD

415

6HP-D
6HP-TD
445HP-D
415

490HP-D
3HP-RFO
4HP-RFO
All dimensions in mm.

Terrace gratings for circular outlet raising rings

Outlet Model

Part Number

Weight (kg)

Product Code

Appropriate Raising Ring


Sales Code (Ref.)

2HP-D

17035

0.70

2/3TG

2/3RR

22

Sales Code: 2/3 TG


160

2HP-TD
3HP-D
3HP-TD
245HP-D

25

345HP-D
290HP-D
390HP-D
4HP-D
4HP-TD

17036

1.52

4/6TG

4/6RR

Sales Code: 4/6TG


232

6HP-D
6HP-TD
445HP-D
490HP-D
3HP-RFO
4HP-RFO
All dimensions in mm.

25

Watertight Rainwater Outlets

Appendices
Index to appendices

Appendix 1 - material selection


Overview

24

Aluminium alloys

24

Gun-metal

24

Galvanised mild steel

24

Galvanic corrosion

24

The electromotive series

24

Material selection tips

24

Appendix 2 - typical roof


construction detail
Warm roof

25

Inverted roof

25

Un-insulated roof

25

HP 90 outlet

26

Gully outlet

26

Refurbishment outlet

26

Balcony outlet with downpipe

27

Two-way outlet

27

Terrace grate

28

Metal deck support

28

Appendix 3 - installation guidelines


General installation notes

29

Threaded outlets

29

Balcony outlets

29

HP circular raising rings

29

Balcony/gully outlet raising rings

29

Deck supports

29

Refurbishment outlet

30

23

Watertight Rainwater Outlets

Appendices
Appendix 1 - material selection

Overview

Gun-metal

The electromotive series

This section includes a brief insight into the

Gun metal possesses good tensile strength

The susceptibility of different metals to

materials that the rainwater drainage products

and corrosion resistant properties and is used

corrosion whilst in contact with each other

featured in this Product Catalogue and Design

in many bearing and marine applications.

depends upon the difference between the

Guide are manufactured from.

ACO Building Drainage rainwater outlets are

contact potentials. The greater the potential

available in gun-metal when bi-metallic

difference, the greater the tendency for

corrosion resistance arising from lead or

corrosion. The metal with the higher negative

copper materials is a potential risk.

potential forms the anode and is corroded

In certain applications, it is vital to


understand the long term operational effects
that will occur if products are not specified
accurately or installed correctly.

Aluminium alloys

Gun-metal is an alloy of copper, tin and zinc.


Admiralty gun-metal typically has a

Some examples from the Electromotive Series

composition of 88% copper, 10% tin and

are shown opposite for illustration.

2% zinc.
More noble decreased corrosion

Aluminium alloys are very common and can


be found in a wide range of applications
ranging from cooking utensils to spacecraft.

preferentially.

Titanium
304 Stainless Steel
(passivated)

Galvanised mild steel

Silver

The material is commercially available in

Mild steel is a convenient, ductile, easily

excess of 99% purity and is used primarily for

worked and cost effective material that finds

Copper

its high resistance to corrosion, lightness and

many uses in everyday applications around

Gun-metal

strength.

us.

Nickel

Lead
Cast Iron

Comparing similar products, aluminium alloys

In its raw state, mild steel offers no resistance

weigh around one-third as much as equivalent

to corrosion and quickly forms a familiar rust

mild steel and stainless steel products and

(ferric oxide) on its surface unless precautions

compared to mild steel, they have a much

are taken to prevent oxidation taking place.

better corrosion resistance to atmospheric


conditions.

24

Galvanising is a process that is commonly

Aluminium
Less noble increased corrosion

Zinc
Magnesium

Material selection tips

used to prevent corrosion and essentially


 For applications when dissimilar materials

Because aluminium alloys are strong,

consists of a layer of zinc applied to the

lightweight, have good corrosion resistance,

surface of the steel. ACO Building Drainage

are in contact with each other wherever

are cost effective and have excellent casting

use a hot dip process of dipping the

possible, select materials to be as close as

properties, this material is an obvious first

component into a vat of molten zinc.

possible to each other in the Electromotive


Series. For example, if a roof is copper

choice for rainwater outlets and floor gullies.

clad, select a gun-metal outlet as gun-

Additionally, being non-magnetic, aluminium


will not attract ferrous particles that could
otherwise cause silt traps and long term
maintenance issues.

Galvanic corrosion
Galvanic corrosion occurs when two dissimilar
metals are in electrical contact and connected

metal is around 88% copper, this closely


matches the cladding material.
 Where dissimilar metals cannot be readily

ACO Building Drainage aluminium rainwater

by an electrolyte. An electrolyte conducts

avoided, care must be taken to electrically

outlets, shower drains and floor drains use

electricity and can be water solutions

insulate the adjacent materials. For

LM6 grade aluminium alloy to BS 1490. LM6

containing salts or acids - and need not be

example where lead is dressed into an

exhibits excellent resistance to corrosion in

concentrated for the effect to take place.

aluminium alloy outlet, carefully paint the

both atmospheric and marine environments


compared to other aluminium alloys, and is
resistant to sulphate attack for curing
concrete.
When exposed to the atmosphere, a thin
invisible aluminium oxide film forms on the
surface of the material that protects the
material from further oxidation.

aluminium body and clamp components


The effects of galvanic corrosion begin to play

with good quality bitumen paint or use an

an important part when an aluminium

insulating gasket material such as

rainwater outlet is used in conjunction with

neoprene sponge. Ideally, a gun-metal

metallic membranes, such as lead or copper.

outlet should be used in conjunction with

The Electromotive Series provides an insight


to the corrosion effects between dissimilar
materials.

lead clad roofs.


 The effects of galvanic corrosion can be
accelerated in saline environments.
Caution should be observed with rainwater
outlet applications close to coastal regions.

Watertight Rainwater Outlets

Appendices
Appendix 2 - typical roof construction detail

Warm roof
A warm roof is where the main mass of the

Reflective layer
of chippings

Clamping Raising
Ring
Ring

Secure bolted Rigid insulation


grating
board

roof structure lies below the main thermal


insulation. The waterproof membrane is
positioned above the insulation.

Vapour
Barrier

Gravel
ballast

Two layer
Outlet
mastic asphalt body

Clamping Raising
ring
ring

Structural
deck

Secure bolted
grating

Sand/cement
screed to falls

Rigid insulation
board

Inverted roof
An inverted roof is a form of warm roof where
the main mass of the roof structure lies below
the main thermal insulation, however, the
waterproof membrane lies beneath the
thermal insulation.

25
wo layer mastic asphalt
n isolating membrane

Outlet
body

Clamping
ring

Structural deck

Sand/cement
screed to falls

Secure bolted
grating

Un-insulated roof
A roof without thermal insulation. This type of
construction is only permitted in nonhabitable buildings, e.g. garages.

Two layer mastic asphalt


on isolating membrane

Outlet
body

In situ cast
concrete deck

Watertight Rainwater Outlets

Appendices
Appendix 2 - typical roof construction detail

HP 90 outlet

Three layer built up Clamping


felt roofing
ring

Insulation

Secure bolted
grating

Timber joist

Outlet body

Gunmetal
clamping
ring

Gully outlet

Plywood
deck

Gunmetal
domical
grate

Firring
piece

Vapour barrier Plaster


ceiling

Sheet lead
gutter
lining

Rigid
insulation
board

Timber spaces
Gunmetal
in insulated gutter body

Ply base

Rigid
Timber
insulation gutter
board

26

Refurbishment outlet

Two layer high performance


felt layered onto vapour barrier

Vapour barrier

Secure bolted
grating

PU insulation
port

Clamping Timber
ring
frame

PU expanded
foam insulation

Rigid
insulation board

Structural
deck

Pipe seal
Existing
rainwater pipe

Watertight Rainwater Outlets

Appendices
Appendix 2 - typical roof construction detail

Balcony outlet with downpipe

Clamping
ring

Flat grating with


pipe cut-out

Outlet body

Two layer mastic asphalt


on isolating membrane

Structural deck

Sand/cement screed
to falls

Two-way outlet
27

Grating
Screw thread
connector

Clamping
ring

Structural
deck

Reflective chippings on
three layer built up felt roofing

Vapour
barrier

Rigid insulation
board

Watertight Rainwater Outlets

Appendices
Appendix 2 - typical roof construction detail

Terrace grate

Rigid
insulation board

Paving slabs
ballasting

Structural deck

Outlet body

Raising
ring

Terrace
grate

Clamping
ring

Paving slab
support

Sand/cement Two layer


screed to falls mastic asphalt

Metal deck support


28
Three layer felt

Timber fillet

Metal closure panel

Metal deck

Secure bolted Clamping ring


grating

Screwed outlet body

Rigid insulation board with


integral vapour barrier to falls

Deck support

Watertight Rainwater Outlets

Appendices
Appendix 3 - installation guidelines

General installation notes

Threaded outlets

HP circular raising rings

All outlets must be securely attached to the

For all ACO Building Drainage threaded

HP raising rings can be used for domed

roof structure using a suitable timber frame or

outlets (HP Vertical Screw and Two-Way

grating outlets and terrace gratings only. HP

deck support. The waterproof membrane must

outlets) are provided with female parallel

raising rings cannot be used with flat gratings.

be fully dressed into the outlet body and

threads conforming to BS 21:1985 for direct

securely clamped under the membrane clamp.

connection of threaded tube conforming to BS


1387:1985. This tube is supplied with a
taper male thread conforming to BS 21:1985,

Practical design/installation tips


 Do not design for the maximum outlet

Where required, the HP raising rings may be


easily cut on site to a specific height using a

safety margin for intense storms and

recommended where a connection to the

leaf/debris blockage.

outlet is made within the thickness of the

 Rainwater outlets should be inspected and

raising ring product.

screwed into the unit.


Threaded outlets are particularly

though only one outlet may be required.

steel fixings that are supplied with each

which ensures a watertight joint when fully

hydraulic capacity, allow a 10% factor of

 Always allow for a back-up outlet, even

HP raising rings are secured with stainless

concrete slab. In these applications, the


threaded connection creates a completely
watertight seal.

hacksaw (for example, when using a terrace


grate in conjunction with paving slabs).

Balcony/gully outlet
raising rings
Raising rings for balcony outlets and gully

cleaned at least every 6 months to ensure

Where an ABS screw thread connector (STC)

reliable and continuous operation.

is used in conjunction with threaded outlets,


the screw thread connector should be
assembled with PTFE tape to ensure a

outlets are available and perform a similar


function as the HP Circular raising rings as
previously described. Separate stainless steel
fixings are supplied with each unit.

watertight seal.

Balcony outlets

Deck supports
ACO deck supports are recommended for

The flat grating is configured with an array of


eccentric grating slots that can be readily cut
on site with a hacksaw to accommodate a
downpipe.

metal decked roof construction and are


suitable for installation on all types of metal
decked roofs. Deck supports have pre-drilled
holes for ease of fixing.

29

Watertight Rainwater Outlets

Appendices
Appendix 3 - installation guidelines

Refurbishment outlet
Refurbishment outlets are designed to

Step 1

Step 5

conveniently fit within the existing rainwater

Strip back all roof coverings to the deck level.

Flush with clean water to lubricate and insert

outlet of the roof that is being refurbished,

Clean out old outlet with wire brush and flush

tail pipe into existing pipework. Seat flange on

which means there is no need to remove the

with clean water.

timber frame.

existing rainwater outlet.

Refurbishment outlets incorporate a


high performance domed grating and
optimised tail pipe to maximise flow through
the unit. The labyrinth finned seal ensures a
watertight connection to the existing
pipework. Two sealable access points within
the body enable PU foam to be injected to fill

Step 2

the void between the old and new outlet.

Form timber frame around old outlet and lay

Step 6

insulation board/vapour barrier (35mm

Screw flange to timber frame.

minimum)
Membrane

Step 7

30

Step 3

Inject PU foam through one port for 5

Check clearance and trim tail pipe to length

seconds. Remove any surplus.

with hacksaw if necessary.

Step 8
Step 4

Blank off ports with captive screws. Complete

Push on flexible labyrinth seal.

installation and weatherproofing.

Watertight Rainwater Outlets

31

ACO Technologies plc

ACO Building Drainage


ACO Water Management
Civils + Infrastructure
Urban + Landscape
ACO Sport
ACO Wildlife
ACO Technic
ACO Home & Garden

ACO Building Drainage


A division of ACO Technologies plc
ACO Business Centre
Caxton Road
Bedford
Bedfordshire
MK41 0LF
Tel: 01462 816666
Fax: 01462 851490
e-mail: buildingdrainage@aco.co.uk
www.acobuildingdrainage.co.uk

The ACO Group: A strong family you can depend on.

November 2011 ACO Technologies plc. All reasonable care has been taken in compiling the information in this document. All
recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond
the control of the Company. It is the customer's responsibility to ensure that each product is fit for its intended purpose, and that the
actual conditions of use are suitable. This brochure and any advice is provided by ACO Technologies plc (the Company) free of
charge and accordingly on terms that no liability including liability for negligence will attach to the Company or its servants or
agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company
will be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company's policy of
continuous product development and improvement renders specifications liable to modification. Information provided in this
brochure is therefore subject to change without prior notification.

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