Catalogo Cl200

Drive and control engineering
Catalogue
CL200, CL300, CL350, CL400, CL500, IAT

Programmable Logic Controllers
Version
103
Automationstechnik
Reg. No. 16149-03
1996-1997
by Robert Bosch GmbH,

All rights reserved, including applications for protective rights.
Reproduction or handing over to third parties are subject to our written permission.
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CL200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CL300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CL350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CL400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CL500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module Racks . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply Modules . . . . . . . . . . . . . . . . . . .
10
CL400 and CL500 System Modules . . . . . . . .
11
Peripheral Modules . . . . . . . . . . . . . . . . . . . . . .
12
COMNET-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
MADAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
PV2 Process Visualization Software . . . . . . .
16
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1070 072 160-103 (97.09) GB
Introduction
Contents
1070 072 160-103 (97.09) GB
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
Software Utilization Agreement . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
Introduction
Introduction
Internet
Information about the automation technology industry can
be accessed on the Internet under the following address:
http://www.bosch.de/at
PLC Tools CD-ROM
Bosch provides the PLC Tools CD-ROM free of charge to
all customers and interested parties. The CD-ROM contains the WinSPS and WinDP software package in German and English. The software can be obtained free of
charge for a 14-day trial period. Once you have been convinced of the advantages of programming convenience
provided by the software, simply contact us to purchase a
license.
Order your free CD-ROM now, using order number 1070
073 774. Please address your request to:
Robert Bosch GmbH
Geschftsbereich
Automationstechnik
Antriebs- und Steuerungstechnik
Postfach 11 62
D-64701 Erbach
Telefax (0 60 62)78-662
Training Courses
Our training centre in Erbach/Odenwald will provide you
with qualifications in both theory and practice. Bosch provides a wide range of attractive training courses and learning systems for the hydraulics, pneumatics, drive and control, assembly and deburring, and threaded fastening and
pressfit system product lines.
You can request our training program curriculum using
order no. 1070 078 165. Please address your request to:
Robert Bosch GmbH
Geschftsbereich Automationstechnik
Schulung
Postfach 11 62
D-64701 Erbach
Telefax (0 60 62)78-833
Conditions of Sale and Delivery

Each transaction shall be governed by our standard
Conditions of Sale in force at the time of the transaction.
User Manuals
A user and/or operating manual is included in the prices of
control units, modules and software. However, the required language should be specified separately when
making an order.
Minimum Order
A minimum order of 20 metres applies for all cables.
Order Placement
Please place your order with the following office:
Robert Bosch GmbH
Geschftsbereich
Automationstechnik
Postfach 11 62
D-64701 Erbach
Telefax (0 60 62)78-784
CE Certification
The products described in this catalogue are fully compatible with the requirements of the following standards:
D EMC Guideline (89/336/EWG, 93/68/EWG and
93/44/EWG)
D Low voltage equipment guideline (73/23/EWG).
Specific adherence to the following harmonized standards
is hereby certified:
D DIN EN 50081-2
D DIN EN 50082-2
D prEN 50178 (VDE 0160)
The products described herein have received CE Certification. The EU Declaration of Conformity is available upon
demand from:
Robert Bosch GmbH
Geschftsbereich
Automationstechnik
Postfach 11 62
D-64701 Erbach
Applicable Standards
All control systems are compatible with the following standards:
D DIN EN 50081-2
D DIN EN 50082-2
D prEN 50178 (VDE 0160)
D DIN EN 61131-2, -3
D DIN EN 60204-1
D DIN EN 50178
D EN 60529
1070 072 160-103 (97.09) GB
Introduction
Radio Interference Suppression

In accordance with DIN EN 500812 (Radio interference
suppression), the CL200, CL300, CL350, CL400, CL500
and IAT control units are Class A devices. They are designed for operation in an industrial environment. Without
additional precautionary measures, they are NOT suitable
for the following applications:
D Connection to, or interfacing with, the public low-voltage mains supply, and/or
D for deployment in residential dwellings, in business or
commercial areas, and for use in medium-size commercial operations.
For application in residential dwellings, in business or
commercial areas, and for use in medium-size commercial
operations, the user will require a single operating licence
issued by the relevant national authority or testing/approval institution. (In Germany, this is the Federal Institute for
Posts and Telecommunications, with its local branches
and subsidiaries.)
DIN ISO 9001
As early as in September 1991, our corporate quality management system was certified by the DQS in accordance
with DIN EN ISO 9001. Subsequent successful revisions
were conducted in the years 1994 and 1996.
Reg. No. 16149-03
13
Module Slot
Throughout the respective module descriptions, the permissible module slots in the module racks for basic and expansion units are clearly identified. In the example below,
the permissible module slots have been shaded.
Example:
Module Slots
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
PROFIBUS
The R200P and R500P modules facilitate the connection
of a CL200 and/or CL400 and CL500, respectively, to a
PROFIBUS-FMS network. The modules are compatible
with the requirements of DIN EN 50170.
PROFIBUS-DP
PROFIBUS-DP comprises a PROFIBUS version that is
optimized for application with sensors, transducers and
control elements. With COMNET-DP, Bosch has implemented the standardization of the PROFIBUS-DP for
all Bosch-proprietary control units. The COMNET-DP
specifications are based upon the DIN EN 50170 standard.
AS-I
AS-I (Actuator Sensor Interface) is a new form of technology that provides the connection of sensors, transducers
and control elements to a PLC. This eliminates the conventional parallel cabling of each individual input / output,
replacing this method with a standard two-wire line with
tree topology.
Both the BM2-ASI and BM4-ASI modules provide a bus
master connnection for the CL200, CL300, CL350, CL400,
CL500 and IAT control units.
Trademarks
PROFIBUSr is a registered trademark of the PROFIBUS
User Organization e. V.
MOBYr is a registered trademark of Siemens AG.
MS-DOSr and Windowsr are registered trademarks of
the Mircosoft Corp.
AS-Ir is a registered trademark of the AS-International
Association.
1070 072 160-103 (97.09) GB
14
1.1
Introduction
Software Utilization Agreement
(Release: October 1995)

By opening the separate packaging of the data carrier, the
customer is declaring his acceptance of the conditions of
the contract. If the customer is not in agreement with any of
the conditions, he shall return the data carrier in its unopened packaging together with the accompanying documentation to the point of sale. The purchase price for returned software will be refunded.
1
Use of Software and Associated

Documentation
1.1 Bosch grants to the customer, for an unlimited period
of time, the non-exclusive and non-transferable right
to utilize the software on a single system (computer).
1.2 The customer shall have the right to transfer the software from one system (computer) to another system
(computer), provided that the software is installed
only on one system (computer) at any given time.
1.3 The customer shall not distribute or make accessible
the software and the accompanying documentation
to any third party without prior written approval by
Bosch.
1.4 The customer shall be prohibited from transmitting or
transferring the software to another system (computer) via a network or a data transmission channel.
1.5 The customer agrees to refrain from any modification, translation, reverse engineering, decompilation
and disassembly of the software, and from creating
applications or program parts that are based upon, or
comprise derivatives of, this software.
1.6 The customer himself shall install and start up this
software. Upon request by the customer, Bosch shall
render installation support and assistance in return
for separate compensation.
1.7 To the extent that the software does not include a
copy protection feature, the customer shall be entitled to produce one backup copy. Any copyright notice or registration designation incorporated in the
software shall not be removed. In the case of copyprotected software, Bosch shall furnish the customer
with a backup copy free of charge.
2
Warranty
2.1 Bosch warrants that the supplied data carrier is free
of material and manufacturing faults, that the software was properly duplicated, and that the software
is executable on the fault-free hardware specified in
the product description in normal operating circumstances and with standard system maintanence, and
with standard handling and storage of the data
carriers. The performance under this warranty shall
be restricted to replacement subsequent to the return of the initially supplied data carrier and the accompanying documentation.
2.2 Bosch shall not be liable for the fault-free operation of
the software in all instances of application and in all
combinations.
2.3 The warranty period shall be 6 months, commencing
with the date of delivery to the customer.
2.4 In the event that the subsequent fault correction or
software replacement remains unsuccessful after
several attempts, the customer shall be entitled to
demand a pro-rata reduction of the purchase price or
the recission of the contract.
2.5 Consequential damages, and in particular claims for
damages that did not occur on the software proper,
such as loss or faulty processing of data, shall be excluded. The responsibility for the proper selection
and the consequences of the use of the software,
and of the results intended or achieved with said software, shall be borne by the customer.
3
Software Maintenance and Upgrading

Software maintenance and upgrading shall be subject to a software maintenance contract.
Liability
Bosch shall assume a liability only to the extent to
which it is expressly stated in the present Software
Utilization Agreement. Bosch shall not be liable for
claims with regard to liabilities entered into in conjunction with the making of the contract, from positive
breach of claim or liabilities extraneous to the contract, unless deliberate intent or gross negligence
can be proved. Bosch shall be exempt from liability
for indirect damages, such as loss of production and
loss of profits. Any liability under the terms of the
Product Liability Law shall remain unaffected.
1070 072 160-103 (97.09) GB
Introduction
5
Termination
5.1 The rights to the use of the software shall be automatically terminated without requiring notice of termination in the event that the customer is in breach of
an essential clause of this Agreement.
5.2 Upon termination of the Agreement, the customer
shall be obligated to return or destroy all originals, reproductions (copies) and partial copies of the licensed software and the associated documentation,
and to confirm in writing the manner of disposal.
6
Confidentiality
The custer shall hold confidential from third parties all
software, documentation, and all information received from Bosch, and shall so persist beyond the
term of the Agreement, as long as the referred information is not generally known by other means, or
Bosch has waived in written form the confidentiality
stipulation.
7
Miscellaneous Conditions
7.1 In the event that the supplied software data carrier is
damaged by the customer, Bosch shall replace it for
a separate compensation, unless Bosch has released a new version of said software.
7.2 Side agreements to, and modifications of, the present Agreement including this Article 7.2 shall require written form.
7.3 In the event that one stipulation of this Agreement is
ineffective, the remaining clauses shall remain in
force. The partners to the Agreement shall replace
the ineffective stipulation with an effective one that
comes as close as economically possible to the stipulation deemed ineffective.
7.4 This Agreement shall be governed by the Law of the
Federal Republic of Germany. The place of performance and jurisdiction for both parties shall be the City
of Stuttgart, Germany.
Robert Bosch GmbH
Geschftsbereich
Automationstechnik
1070 072 160-103 (97.09) GB
15
16
Introduction
Notes:
1070 072 160-103 (97.09) GB
CL200
21
Contents
Page
CL200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
GG3 Module Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NT200 Power Supply Module . . . . . . . . . . . . . . . . . . . . . . . . . .
Central Processing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
R200 Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . .
R200P Communication Module . . . . . . . . . . . . . . . . . . . . . . . . .
AG/S Expansion Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E ana Analog Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E 20 ana Analog Input Module . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A ana Analog Output Module . . . . . . . . . . . . . . . . . . . . . . . . . .
A 10 ana Analog Output Module . . . . . . . . . . . . . . . . . . . . . . . .
A 20 ana Analog Output Module . . . . . . . . . . . . . . . . . . . . . . . .
BM2-ASI Bus Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DP-EA4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POS-SA1 and POS-SA2 Counting / Positioning Modules . .
POS-LR1 and POS-LR2 Positioning Modules
with Closed Servo Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.18
1070 072 160-103 (97.09) GB
22
CL200
CL200
With the CL200 Programmable Logic Controller, Bosch

presents a compact, modular PLC of functional versatility.
In its basic configuration, the CL200 PLC is ideal for costeffective integration into even the smallest systems. A
CL200 in its maximum configuration, or networked as a decentralized controller, can also be utilized in transfer lines.
With the ZE200-DP Central Processing Unit, and the
BM2-ASI, R200 and R200P modules, the CL200 provides
extensive options for integration in networks.
The use of COMNET-DP also readies the CL200 peripheral modules for decentralized connection to the CL300,
CL350, CL400, CL500 or IAT control units. For detailed information on this subject, see Section 12, COMNET-DP.
With 6 different central processing units, the CL200 provides the right options for precisely matching the performance range of the controller to the task at hand.
ZE200
Cost-effective model variant, featuring:
D 2 High-speed 32 bit counters
D 3 Interrupt inputs
D Central system clock

D 1 Serial interface
D Sequential control and diagnostics function modules
ZE201
Features identical to ZE200, plus:
D 2nd Serial interface
ZE200A
Features indentical to ZE200, plus:
D 4 Analog inputs
D 1 Analog output
ZE200M
Features identical to ZE200, plus:
D PC Card slot for memory card
ZE200AM
Combined features of ZE200A and ZE200M
ZE200-DP
Features identical ZE200, plus:
D Bus master for COMNET-DP
1070 072 160-103 (97.09) GB
CL200
CL200 Applications
D Packaging machines
D Conveyor technology
D Automated building control systems
D Bottling equipment and racking plants
D Heating, air conditioning, HVAC systems,
and environmental technology
D Substation in transfer lines
D Assembly and industrial handling technology
D Food processing industry
D General applications in mechanical engineering
System Modules
The CL200 provides for the use of system modules featuring an onboard processor. System modules add a significant performance increase to the compact CL200. The following system modules are available:
D R200 Interface Module
D R200P Interface Module
A maximum of 3 system modules can be installed in one
CL200 controller.
.
System modules must be inserted in the basic

unit.
Specifications
CL200
D Harmful radiation
none
D Radio interference suppression, housing, as per

DIN EN 50081-2
Class A
D Frequency 30 to 230 MHz,
limit value 30 dB (mV/m)
at 30 m
D Frequ. 230 to 1000 MHz,
at 30 m
Not required
Interference resistance when

installed in module rack
D Highfrequency electromagnetic fields, as per
DIN EN 61131-2
Test filed strength 10 V/m

Frequency band 27 to
500 MHz, sweep rate
0.0015 Dek./s
D Electrostatic discharge on
housing components exposed to touch contact, as
per
EMI resistance 4 for

moisture class RH2
D DIN EN 61131-2
D DIN EN 50082-2
D Air gap discharge 15 kV

D Contact discharge 4 kV
D Line transient interference

of mains supply
D High-speed burst pulses,
symm., as per
DIN EN 50082-2
D 2 kV for power supply module and digital inputs/outputs

D 1 kV for analog inputs/outputs, counter and interrupt
inputs, and serial interfaces
D Damped, sinewave
1 MHz, sym.
DIN EN 61131-2
1 kV for NT200 power supply

module & digital inputs/outputs
1070 072 160-103 (97.09) GB
CL200
Shock and vibration resistance

D Sinewave-shapped oscillations on X, Y, and Z axes;
DIN EN 61131-2
D 10 to 57 Hz
D 0.0375 mm,
constant amplitude
D 0.075 mm,
random amplitude
D 57 to 150 Hz
D 0.5 g constant
D 1 g random
D Shockloads on X, Y, and Z
axes; DIN EN 61131-2
11 ms semi-sinewave, 15 g
Degree of contamination;
VDE 0110 Part 1
2
Dust-free ambient air is required for operating environment. Enclosures and installation locations for module rack
must comply with IP54 protection type.
Protection type EN 60529
IP 20
Protection class DIN EN 50178
Class
Moisture class
DIN EN 61131-2
RH-2, 5 to 95 %, condensation
not permissible
Operating temperature range;

DIN EN 61131-2, without battery and memory card
D Horizontal
installation
Interference radiation
D ZZF number
Specifications
23
D Vertical
installation
0 to +55 _C
0 to +40 _C
Storage temperature range;

DIN EN 61131-2
25 to +70 _C, without battery

and memory card
Atmospheric pressure;
DIN EN 61131-2
Max. operating altitude 2000 m

above sea level
Weight, GG3 module rack
D Net weight 1000 g

D Fully populated,
approx. 3 kg
The stated specifications are valid for operation

without memory card. When operating the
ZE200M and ZE200AM with a memory card, the
operating instructions provided by the respective manufacturer must also be observed.
24
2.1
CL200
GG3 Module Rack

There are two options for the installation orientation of the
GG3 Module Rack:
D Horizontal installation
D Vertical installation
Vertical installation is subject to the following restrictions:

D The operating temperature range as per DIN EN
61131-2 is reduced to 0 40 _C.
D Only 50% of outputs may handle a HIGH signal at the
same time.
D Direct vertical stacking of two module racks, and their
interconnection via the bus connector is not permitted.
Expansion units must be connected via the AG/S Expansion Unit.
The GG3 Module Rack is suitable for installation in a control cabinet with enclosure rating IP 54.
Specifications
GG3
Order number
1070 075 100
Module slots
Net weight
1000 g
The GG3 Module Rack, providing 7 module slots, is used

for both basic units and expansion units.
An empty slot in the module rack must be closed with a
dummy cover (order no. 1070 075 174).
184
163
224
126
There are two installation options for the GG3 Module

Rack:
D Screw-mounted installation on a surface.
D Installation with base foot (order no. 1070 077 225) by
insertion in a carrier rail, 35 x 7.5 mm, as per EN 50022.
1070 072 160-103 (97.09) GB
CL200
Basic Unit
The basic unit comprises the foundation of every CL200
hardware configuration. It consists of a GG3 Module Rack,
and contains the following:
D the NT200 power Supply Module, and
D the central processing unit
The remaining module slots can be populated with additional system and/or peripheral modules.
Basic unit, minimum

hardware configuration
Vertical installation
Single expansion:
Basic Unit plus 1 Expansion Unit
Maximum expansion:
Basic Unit plus 5 Expansion Units
Expansion Hardware Configurations

To enable the accommodation of additional modules, the
CL200 can be expanded very easily. The CL200 permits
centralized and decentralized expansion. For detailed information on decentralized expansion, refer to Section 12,
COMNET-DP.
The GG3 Module Rack also serves as the expansion unit.
1070 072 160-103 (97.09) GB
25
26
CL200
Centralized Expansion
There are two options for the hardware configuration constituting centralized expansion:
D Single-row arrangement, containing a maximum of 2
GG3 Module Racks.
D Multiple-row arrangment, with a maximum of 3 rows
containing no more than 2 GG3 Module Racks each.
.
For centralized expansion of the CL200, the

maximum available address range, and the maximum current rating (IPer max = 1.5 A) must be observed.
To connect two module racks in the same row, the bus connector (order no. 1070 075 110) is required.
447 19
Bus connector
To extend the expansion into a 2nd and/or 3rd row, the following will be required:
D the AG/S Expansion Module, and
D the K18 Connecting Cable,
see also Section 2.6, AG/S Expansion Module.
1070 072 160-103 (97.09) GB
CL200
2.2
27
NT200 Power Supply Module

Specifications
NT200
Order number
1070 075 096
Power supply,
as per DIN EN 61131-2
24 V, 19.2 to 30 V
Bridging capability, NT200

input power intermittents, as
per
DIN EN 61131-2
Class PS2 v10 ms,

Repetition rate w 1 s
Current draw,
24 V power supply
D Rated current
1.8 A
D Basic HW configuration:
NT200, ZE200A, 16 inputs,
16 outputs
typ. 220 mA
Peak inrush current
v40 A
Duration, peak inrush current
v5 ms
Current rating for

D System modules, ISys
D Peripheral modules, IPer
max. 2.7 A
max. 1.5 A
Width
1 Slot
For expansion of the CL200, the maximum current rating (IPer max = 1.5 A) must be observed.
Module Slots
1 2 3 4 5 6 7
The NT200 Power Supply Module provides the internal

power for the CL200. The NT200 Power Supply Module is
connected to a 24 V power supply, and can be powered via
batteries or rectifier feed.
The power supply module in the basic unit does not, however, supply the 24 V power required for peripheral modules, transducers and control elements. The required 24 V
power supplies are listed in Section 16.1, 24 V External
Power Supplies.
Backup Battery
In the event that one of the following conditions applies, a
backup battery (order no. 1070 917 152) must be installed
in the NT200 Power Supply:
D The PLC program is to be processed from within the
128-KB RAM memory.
D The controller startup is to utilize remanent data
(markers, counters, timers, etc.).
1070 072 160-103 (97.09) GB
Basic Unit
28
2.3
CL200
Central Processing Units
ZE200
ZE200M
ZE200A
ZE200AM
ZE201
ZE200-DP
1070 072 160-103 (97.09) GB
CL200
Six different central processing units are available for the

CL200.
Unit Functions
D Decoding and processing of instructions and commands contained in the PLC program
D Memory management for data provided by peripherals
D Interrupt signal detection and processing
D System monitoring
Features and Functions
D Organization module Cyclical program processing
D Organization module System parameters
D Organization modules Program start-up
D Organization module Error management
D 2 Organization modules Timer-controlled functions
D 3 Organization modules Interrupt inputs
D Fixation of inputs/outputs
The instruction set used with the CL200 Programmable
Logic Controller is upward-compatible for use with the
CL350, CL400, and CL500 controllers.
PLC Memory
The central processing units feature 2 internal memory
sections for storing the PLC program:
D 128 KB of internal RAM
D 128 KB Flash-EPROM memory
With a backup battery installed in the NT200 Power Supply
Module, the PLC program can be processed from within
the internal 128 KB RAM.
When operating without a backup battery, the PLC program is processed from within the 128 KB Flash-EPROM
memory.
Mixed operation using both RAM and flash EPROM for
data storage is also possible.
When operating with RAM or Flash-EPROM, the following
memory capacities are available for the application program:
D 12 K instructions + 16 KB data modules
OR
D 18 K instructions without data modules
In mixed operation, the above values are doubled.
KETTE200 Module
In conjunction with a BT5 or BT20 control panel, the
KETTE200 Function Module (order no. 1070 077 186) provides a cost-effective sequential control and diagnostics
concept. The following functions are carried out:
D Organizing cascade sequences
D Providing MANUAL, INCHING and AUTOMATIC operating modes.
D Diagnostics and display of system faults
1070 072 160-103 (97.09) GB
29
ZE200
Cost-effective version of the central processing unit, containing system clock, two 32 bit high-speed counters, and
3 interrupt inputs.
ZE201
The ZE201 features a 2nd serial interface, i.e., permitting
the simultaneous connection of a control panel (e.g. BT20)
in addition to the programming unit. The BUEP19E and
BUEP03E protiocols are available for the 2nd serial interface. The data transmission is accomplished by means of
the Standard Interface function module (order no. 1070
077 901).
ZE200-DP
In addition to performing the standard functions of the central processing unit, the ZE200-DP also acts as a bus
master in conjunction with COMNET-DP, see also Section
12.2, ZE200-DP.
ZE200A, ZE200AM
The ZE200A and ZE200AM Central Processing Units feature 4 direct analog inputs and 1 direct analog output.
ZE200M, ZE200AM, Memory Card
The ZE200M and ZE200AM feature a PC card slot (formerly PCMCIA card) for inserting a memory card (order
no. 1070 917 668). The PLC program can be written to or
loaded from the memory card. Any memory cards of the
PC card type, version 2.0, type I, can be used.
210
CL200
Specifications
Order number
ZE200
ZE201
ZE200-DP
ZE200A
ZE200M
ZE200AM
1070 075 169
1070 078 795
1070 078 883
1070 075 171
1070 075 175
1070 075 176
Program memory
128 KB RAM and 128 KB Flash-EPROM
System clock
Yes
High-speed counters
two 32-bit counters
Interrupt inputs
Memory card (PC card) slot

Serial interfaces
COMNET-DP Bus master
No
1
Yes
2
No
DP-Slaves
1
Yes
No
max. 64
DP-Baudrate
9.6 Kbaud to
12 Mbaud
Command processing time

D Bit command
D Word command
D Modular command
0.3 ms
0.3 to 40 ms
20 ms
I/O Image
0.3 to 1.0 ms
Cycle time, 1-KB instructions
<0.5 ms
Interrupt response time
<1.0 ms
Registers
Organization modules
19
Program modules
256
Operand formats
Bit, byte, word, double word for constants
Inputs
D I: Bit, byte, word
192 Bits, I0.0 through I23.7
D EI: Byte, word
128 Bytes, EI0 through EI127
D analog
Outputs
D O: Bit, byte, word
128 Bits, O0.0 through O15.7
D EO: Byte, word
128 Bytes, EO0 through EO127
D analog
Markers
1536 Bit mode, M0.0 through M191.7
Timers
128
Counter
64
Data modules
256
Data field
8 KB
System area
Width
256 Bytes
1 Slot
2 Slots
1 Slot
2 Slots
Module Slots
1 2 3 4 5 6 7
Basic Unit:
ZE200, or ZE201, or ZE200A
1 2 3 4 5 6 7
Basic Unit:
ZE200-DP, or ZE200M, or ZE200AM
1070 072 160-103 (97.09) GB
CL200
2.4
211
R200 Communications Module

The BUEP03E protocol comprises a simple ASCII protocol for data transmissions via a serial interface between
programmable memory controllers and their peripherals.
The BUEP64 protocol is used to handle the data exchange
between complex or spatially distributed control systems.
In conjunction with its transmission protocols, the R200
provides the following connectibility options:
D Computer (PC, host computer, etc.)
D CL200, CL400, CL500
D Scanner
D Printer
Specifications
R200
Order number
1070 077 145
Interfaces
D V.24/20 mA
D V.24
Baudrates
600 to 57600 Baud
ISys current rating

D 20 mA interface not used
D 20 mA interface operating
250 mA
500 mA
Width
1 Slot
Module Slots
1 2 3 4 5 6 7
The R200 Communication Module comprises one of the

CL200 system modules, and is used for connecting the
CL200 to other Bosch system controllers and intelligent
devices from other manufacturers.
The R200 provides two interfaces:
D V.24/20 mA combination interface
D V.24 interface
Both interfaces can be operated simultaneously, and each
interface features its own 7-segment display for status indications.
The R200 provides the following transmission protocols:
D BUEP19E
D BUEP3E
D BUEP64
The BUEP19E protocol corresponds to the DIN 66 019
standard. It controls the data traffic routed via a serial interface between PLC controllers and peripheral devices. The
data interchange transaction is protected against data
loss.
1070 072 160-103 (97.09) GB
Basic Unit
Standard Interfaces Function Module

With regard to data transmission, a distinction is made between the requesting station (RST) which initiates the protocol request, and the peripheral station (PST) which responds to the protocol request. If the installed R200 is to
assume the role of the RST in communications, the integration of the Standard Interfaces function module
(order no. 1070 077 901) into the PLC program will be required.
212
2.5
CL200
R200P Communication Module

standard. It controls the data traffic routed via a serial interface between PLC controllers and peripheral devices. The
data interchange transaction is protected against data
loss.
The BUEP03E protocol comprises a simple ASCII protocol for data transmissions via a serial interface between
programmable memory controllers and their peripherals.
The BUEP64 protocol is used to handle the data exchange
between complex or spatially distributed control systems.
In conjunction with its transmission protocols, the R200P
provides the following connectibility options:
D PROFIBUS-FMS
D Printer
D Scanner
The R200P Communication Module comprises the PROFIBUS-FMS connection for the CL200, providing the
CL200 controller with the extensive variety of networking
and communications options via the PROFIBUS-FMS.
The R200P provides two interfaces:
D RS-485 PROFIBUS interface
D V.24/20 mA combination interface
Both interfaces can be operated simultaneously, and each
interface features its own 7-segment display for status indications.
The R200P provides the following transmission protocols:
D PROFIBUS-FMS protocol
D BUEP19E
D BUEP03E
D BUEP64
The PROFIBUS-FMS protocol is an open, manufacturerindependent transmission protocol. It is defined in the DIN
EN 50170 standard.
Specifications
R200P
Order number
1070 077 285
Interfaces
D RS-485
D V.24/20 mA
Baud rates
D RS-485 interface
D V.24/20m A-interface
9.6 Kbaud to 12 Mbaud

600 to 57600 baud
ISys current rating
500 mA
Width
1 Slot
Module Slots
1 2 3 4 5 6 7
Basic Unit
PROFIBUS Configurator
To assist with the comfortable and safe creation of project
development data for the PROFIBUS network, the PROFIBUS Configurator software packet (order no. 1070 075
077) can be used with the R200P Communication Module.
With regard to data transmission, a distinction is made between the requesting station (RST) which initiates the protocol request, and the peripheral station (PST) which responds to the protocol request. If the installed R200P is to
assume the role of the RST in communications, the integration of the Standard Interfaces function module
(order no. 1070 077 901) into the PLC program will be required.
1070 072 160-103 (97.09) GB
CL200
2.6
.
213
AG/S Expansion Module

For expansion of the CL200, the maximum available address range, and the maximum current
rating for the peripheral modules (centralized:
IPer max = 1.5 A, and decentralized: IPer max
= 1.2 A) must be observed.
There are two options for the hardware configuration constituting centralized expansion:
D Single-row arrangement, containing a maximum of 2
GG3 Module Racks.
D Multiple-row arrangement, with a maximum of 3 rows
containing no more than 2 GG3 Module Racks each.
To expand the controller into a second and third row, the
AG/S expansion module will be required.
The required connections are made via
D K18 Connecting Cable, premanufactured, length 0.3 m,
OR
D B15 Cable Assembly Kit
To expand the controller into a second and third row, the

AG/S expansion module is available.
The CL200 controller provides for centralized and decentralized expansion. The decentralized expansion of the
CL200 is accomplished via COMNET-DP.
1070 072 160-103 (97.09) GB
Maximum Expansion:
1 Basic Unit + 5 Expansion Units
214
CL200
Decentralized Expansion
For the decentralized expansion of the CL200, Bosch provides the COMNET-DP bus system.
COMNET-DP is based upon the PROFIBUS-DP protocol
of the DIN EN 50170 PROFIBUS standard.
For detailed information about COMNET-DP, refer to Section 12, COMNET-DP.
The AG/S Expansion Module is also used for decentralized expansion. Refer also to Section 12.5, RM2-DP12.
RM2-DP12
Specifications
AG/S
Order number
1070 075 916
IPer current rating
40 mA
Connecting cable
5 m max. length
Width
1 Slot
Module Slots
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
Maximum Expansion with

6 GG3 Module Racks
COMNET-DP Bus
For decentralized expansion, the maximum current rating of the RM2-DP12 (IPer max = 1.2 A), and
the maximum address range must always be observed.
1070 072 160-103 (97.09) GB
CL200
2.7
Digital Input Modules
The E 24 V Digital Input Modules for the CL200 provide

16 and/or 32 digital inputs of Type 1, as defined in the
DIN EN 61131-2 standard.
Specifications
E 24 V
Order number
1070 075 101
1070 075 924
Inputs,
as per DIN EN 61131-2, Type 1
16
32
Isolated potential
Yes, via optocoupler
Input voltage
D Nominal voltage
D LOW signal
D HIGH signal
24 V
0 through +5 V
13.2 through 30 V
Input current
D LOW signal
D HIGH signal
v 1 mA
2.5 through 7.5 mA
Switching threshold
D LOW HIGH
D HIGH LOW
13.2 V
9.1 V
Input delay
D LOW HIGH
D HIGH LOW
3 ms
3 ms
Current draw
D IPer
D 24 V Power supply
30 mA
60 mA
Reverse polarity protection for

24 V Power supply
45 mA
65 mA
Yes, electronic
Plug-in terminal
D Cable cross-section, max.
D Terminal current, max.
1.5 mm2
6A
Line length
100 m max., unscreened
Width
1 Slot
Module Slots
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
The signal sources are connected via plug-in terminals.

The input modules require an external 24 V power supply.
.
215
The input module featuring 32 inputs must be installed and operated in the bottom row.
1070 072 160-103 (97.09) GB
216
2.8
CL200
E ana Analog Input Module
The E ana Analog Input Module facilitates the preparation

of analog process signals for handling by the CL200.
The E ana Analog Input Module supports the following

thermocouples that are defined in the IEC 584 standard:
D Typ B, E, J, K, R, S, T
Both non-floating and potential-free thermocouples with
two-wire connections can be connected.
The E ana Input Module supports the following resistance
thermomemters:
D NI100, NI500, NI1000
D PT100, PT500, PT1000
Resistance thermometers are connected via 4, 3 or 2-conductor connections.
The E ana module occupies 4 input and 4 output bytes in
the EI/EO address range of the CL200.
The input module require an external 24 V power supply.
The E ana Analog Input Module provides the following

features and functions:
D 8 Isolated-potential differential inputs
D 16-bit resolution at 13-bit linearity
D Measuring range individually selectable for all inputs
D Integration of measured values via numerical measurements
D Sensor failure and overrange monitoring
D Voltage measurement in 4 measuring ranges
D Current measurment in 2 measuring ranges
D Temperature measurement via thermocouple
D Characteristic-curve correction
D Compensation
D Conversion to _C
D Temperature measurement w. resistance thermometer
D Four 2.5 mA stabilized-power sources
D Characteristic-curve correction
D Conversion to _C
Specifications
E ana
Order number
1070 078 565
Inputs
Voltage measuring ranges
D
D
D
D
Input resistance
3.4 MW
Current measuring ranges

with external 50 W shunt
D 0 through 20 mA
D 4 through 20 mA
Digital mapping
16 Bit, straight binary
10 V
1V
100 mV
10 mV
Temperature errors
0.01 %/_C
Linearity errors
0.05 %
Current draw,
D IPer
D 24 V Power supply
80 mA
120 mA
Plug-in terminal
1.5 mm2
6A
Line length
200 m max., screened
Width
1 Slot
Module Slots
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
1070 072 160-103 (97.09) GB
CL200
2.9
217
E 20 ana Analog Input Module
The E 20 ana Analog Input Module facilitates the preparation of analog process signals for handling by the CL200.
The E 20 ana Analog Input Module occupies 4 input and 4

output bytes in the EI/EO address range of the CL200.
The input modules require an external 24 V power supply.
Specifications
E 20 ana
Order number
1070 078 911
Inputs
Isolated potential
Inputs isolated against GND

but not against each other.
Current measuring range
D 0 through 20 mA
D 4 through 20 mA
Input resistance
50
Digital resolution
Temperature errors
0.01 %/_C
Linearity errors
0.05 %
Current draw,
D IPer
D 24 V Power supply
80 mA
120 mA
Plug-in terminal
1.5 mm2
6A
Line length
max. 50 m, screened
Width
1 Slot
Module Slots
The E 20 ana Analog Input Module provides the following:

D 8 Power inputs
D Built-in 50- shunts
D 2 Current measuring ranges
D 0 through 20 mA
D 4 through 20 mA
D Sensor failure detection in 4 through 20 mA measuring
range
1070 072 160-103 (97.09) GB
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
218
CL200
2.10 Digital Output Modules
1070 078 917
1070 075 098
The digital output modules for the CL200 provide 8, 16 or

32 digital outputs for a nominal current of 0.5 or 2 A.
1070 077 418
1070 077 200
AR/2 A Relay Output Module

The AR/2 Relay Output Module provides 8 nonpotential
relay contacts for a nominal current of 2 A.
The control elements are connected via plug-in terminals.

The output modules require an external 24 V power supply. Each group of 4, 8, or 16 outputs shares a common
24 V and 0 V potential.
Due to the low leakage current of 0.5 mA, the output can be
connected to a Type 1 or 2 input, as per DIN EN 61131-2.
A 24 V 0.5 A, 1070 075 098
Two outputs can be connected in parallel to form a total
current of 1 A.
The AR/2 A Relay Output Module meets the requirements

for protective separation as per EN 50178 for Overvoltage
Class II. Within a quadruple push-on terminal block, voltages of Overvoltage Class III can be connected only if the
voltages are separated by an unoccupied terminal.
Module Slots
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
1070 072 160-103 (97.09) GB
CL200
219
Specifications
A 24 V 0.5 A
A 24 V 0.5 A
A 24 V 2 A
AR/2 A
Order number
1070 078 917
1070 075 098
1070 077 418
1070 077 200
Outputs, DIN EN 61131-2
32
16
D IPer
20 mA + 1.5 mA /
each enabled output
60 mA
40 mA
38 mA
D 24 V Power supply
15 mA / word + 2.5 mA /
ea. enabled output
15 mA / Byte + 3 mA /
ea. enabled output
7.5 mA / 4 Bit + 3 mA /
ea. enabled output
10 mA + 13 mA /
ea. enabled output
Current draw from
+ External load
Short-circuit protection
electronic
Isolated potential
Reverse polarity protection for
24 V power supply
Output voltage
D Nominal voltage
D LOW signal
D HIGH signal
Fuse, 3 A FF
24 V
< 40 mV
Power supply
1.5 V
Limit, inductive cut-off voltage
typ. 26 V
Output current
D Nominal current
D LOW signal
D HIGH signal
D Total current
0.5 A
0.5 mA max.
2 through 600 mA
2x8A
24 V
< 40 mV
Power supply
1 V
24 V
< 50 mV
Power supply
0.5 V
typ. 18 V
0.5 A
0.5 mA max.
2 through 600 mA
2x4A
Concurrence
Contactor size, max.
No
Yes, optocoupler
2A
0.5 mA max.
4 mA through 2 A
2x6A
100 %
00
Lamp load
300 V
1
5 W, at 8 Hz
75 % per half-byte
100 %
10 W, at 8 Hz
Switching frequency, max.

D Resistive load
D Inductive load
100 Hz
2 Hz, Contactor size 0
100 Hz
100 Hz
Output delay, TQD

D LOW
HIGH
D HIGH
LOW
60 s
220 s
40 s
250 s
40 s
550 s
Output response time, TQT

D LOW
HIGH
D HIGH
LOW
50 s
10 s
5 s
3 s
8 s
60 s
20 Hz
0.1 Hz, Contactor size 8
Relay contacts
D Nominal voltage
D Switching load
250 VAC, 120 VDC

140 W, 500 VA
Raising delay
7 ms
Falling delay
6 ms
Contact bounce
1 ms
Plug-in terminal
Line length
Width
1070 072 160-103 (97.09) GB
1.5 mm2
6A
100 m max., unscreened
1 Slot
220
CL200
2.11 A ana Analog Output Module

The A ana Analog Output Module for the CL200 features 2
analog outputs.
Specifications
A ana
Order number
1070 077 138
Outputs
Voltage output
D Voltage range
D Load resistance
D Short-circuit current
10 through +10 V
w1 k
15 mA
Current output
D Current range
D Load resistance
4 through 20 mA
v 625
Settling time, full amplitude
3 ms
Digital mapping
Current draw,
D IPer
D 24 V Power supply
80 mA
100 mA
Plug-in terminal
1,5 mm2
6A
Line length
Width
1 Slot
Module Slots
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
The A ana Analog Output Module provides the following

features:
D 16-Bit resolution
D Current or voltage output selectable for each output
D Defective-wire detection on current output
D Short-circuit proof voltage output
The output module requires an external 24 V power supply.
1070 072 160-103 (97.09) GB
CL200
221
2.12 A 10 ana Analog Output Module

The A 10 ana Analog Output Module for the CL200 features 4 or 8 voltage outputs.
Specifications
A 10 ana
Order number
1070 078 507
1070 078 295
Outputs
Voltage output
D Voltage range
D Load resistance
0 through 10 V
1 kW

D Resistive load
D Capacitive load
50 ms
4 ms
Digital mapping
Current draw,
D IPer
D 24 V Power supply
12-Bit, straight binary

60 mA
100 mA
Plug-in terminal,
Cable cross-section, max.
Line length
60 mA
200 mA
1.5 mm2
Width
1 Slot
Module Slots
The A 10 ana Analog Output Module features:

D 12-Bit resolution
D Voltage range, 0 through 10 V
1070 072 160-103 (97.09) GB
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
222
CL200
2.13 A 20 ana Analog Output Module

The A 20 ana Analog Output Module for the CL200 features 4 analog power outputs. With its current ranges, it is
particularly designed for applications in environmental
technology.
Specifications
A 20 ana
Order number
1070 078 914
Outputs
Current range
D 0 through 20 mA
D 0 through 24 mA
D 4 through 20 mA
Load resistance
v 625
3 ms
Digital mapping
16-Bit, straight binary
Temperature coefficient
"0.005 %/K
Current draw,
D IPer
D 24 V Power supply
70 mA max.
200 mA max.
Plug-in terminal,
Cable cross-section, max.
1.5 mm2
Line length
Width
1 Slot
Module Slots
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
The A 20 ana Analog Output Module provides the following

features:
D 16-Bit resolution
D Current range individually selectable for each output
D Current ranges
D 0 through 20 mA
D 0 through 24 mA
D 4 through 20 mA
1070 072 160-103 (97.09) GB
CL200
223
2.14 BM2-ASI Bus Master

The BM2-ASI Bus Master Module comprises the AS-I bus
master for the CL200. It thus provides the CL200 with the
cost-effective options of decentralized input/output connection via AS-I.
The BM2-ASI module supports the following AS-I profiles:

D M0, serving inputs/outputs only
D M1, serving inputs/outputs and commands
Specifications
BM2-ASI
Order number
1070 078 284
Bus stations
max. 31
Inputs/Outputs
max. 124
Cycle time
5 ms, w. 31 bus stations
Current draw,
D IPer
D AS-I
200 mA
100 mA
Line length
100 m max.
Width
1 Slot
Module Slots
AS-I utilizes a simple 2-wire line in tree structure to replaces the traditional, elaborate parallel wiring of each individual input/output. Connecting each individual input/output via a cable trunk is no longer required. With the use of
AS-I, only an unscreened 2-wire line is used to supply
power and data to the signalling devices and control elements.
The BM2-ASI Bus Master Module handles the following
tasks:
D Cyclical data interchange between bus station and central processing unit
D Network initialization
D Parameter assignment to bus stations
D Data transmission diagnostics
D Addressing of substituted bus stations
1070 072 160-103 (97.09) GB
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
224
CL200
2.15 DP-EA4
Specifications
DP-EA4
Order number
1070 077 405
Inputs
4 Bytes
Outputs
4 Bytes
Current draw, IPer
270 mA + max. 120 mA for

RS-485 interface
Width
1 Slot
Module Slots
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
The DP-EA4 module provides the option to operate a

CL200 controller as a bus station on the COMNET-DP. Addressing of the DP-EA4 module on the peripheral bus of
the controller is similar to addressing a standard digital
input/output module.
The DP-EA4 module features 4 bytes for inputs and 4
bytes for outputs. As perceived by the bus master, the
4-byte inputs of the DP-EA4 act as outputs, and vice versa.
1070 072 160-103 (97.09) GB
CL200
225
2.16 POS-SA1 and POS-SA2 Counting / Positioning Modules

Two modules are provided for counter and rapid & slow traversing/positioning functions, and for simple positioning
functions, respectively:
D POS-SA1, with 1 channel
D POS-SA2, with 2 channels
POS-SA2
The POS-SA2 module provides:
D 2 Independent channels with a selectable measuring
system
D 4 Digital inputs each
D 4 Digital outputs each
Specifications
POS-SA1
POS-SA2
Order number
1070 077 100
1070 077 103
Channels
Measuring systems
D Incremental
Maximum 231 increments

D 5 V Differential signals,
max. 1 MHz
D 24 V Signals, max. 200 kHz
D Absolute
SSI Interface,
max. 24-bit parallel
Inputs, DIN EN 61131-2 Type 1
4 per channel, see page 215
Current draw,
D IPer
D 24 V Power supply
10 mA
200 mA + external load
Width
1 Slot
2 Slots
Module Slots
The modules perform the following functions:

D Counting
D Counting of external pulses
D Switching-traverse control
The modules can be connected to incremental or absolute
measuring systems.
POS-SA1
The POS-SA1 module provides:
D 1 Channel with a selectable measuring system
D 4 Digital inputs
D 4 Digital outputs
1070 072 160-103 (97.09) GB
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
POS-SA Function Module

For the application of the Counting/Positioning modules,
the POS-SA function module (order no. 1070 077 979) is
required.
226
CL200
2.17 POS-LR1 and POS-LR2 Positioning Modules with Closed Servo Loop
To perform positioning functions that are at once userfriendly and cost-effective, two positioning modules are
available:
D POS-LR1, with 1 channel
D POS-LR2, with 2 channels
Specifications
POS-LR1
POS-LR2
Order number
1070 078 529
1070 078 533
Channels
Measuring systems
D Incremental
max. 231 increments

D 5 V Differential signals,
400 mA, max. 500 kHz
D 24 V Signals, 400 mA, max.
150 kHz
D Absolute
SSI Interface,
max. 24-bit parallel
Inputs, DIN EN 61131-2 type 1
Analog output
1 per channel,
Current draw,
D IPer
D 24 V Power supply
1 mA
Width
1 Slot
10 V
2 Slots
Module Slots
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
The modules provide the following functions:

D Positioning of 1 or 2 linear axes through positioning control and analog output
D 128 Positions per channel
D Connection of incremental or absolute measuring systems
D Cable-break monitoring of differential signals
D Hardware and software limit switches
POS-LR1
The POS-LR1 module provides:
D 1 Channel with a selectable measuring system
POS-LR2
The POS-LR2 module provides:
D 2 Independent channels with a selectable measuring
system
1070 072 160-103 (97.09) GB
CL200
227
2.18 Ordering Information

* = Minimum order 20 m
Part Designation
Order number
Module Racks
GG3 Module Racks
1070 075 100
Base Foot for Carrier Rail
1070 077 225
Dummy Cover
1070 075 174
Bus Connector
1070 075 110
Power Supply Module

1070 075 096
Backup Battery
1070 917 152

ZE200 Central Processing Unit
1070 075 169
ZE201 Central Processing Unit
1070 078 795
1070 077 901
ZE200-DP Central Processing Unit
1070 078 883
ZE200A Central Processing Unit
1070 075 171
ZE200M Central Processing Unit
1070 075 175
ZE200AM Central Processing Unit
1070 075 176
Memory Card
1070 917 668
KETTE200 Function Module
1070 077 186
R200
R200
1070 077 145
1070 077 901
R200P
R200P
1070 077 285
IP20 Bus Connector, female DB9
1070 918 539
IP20 Bus Connector, male DB-9
1070 918 538
Bus Cable *
D Tow cable
1070 917 201
Bus Cable *
D Solid cable
1070 917 202
1070 075 077
1070 077 901
PROFIBOARD
D PROFIBUS-FMS Interface Card for PC
1070 918 961
PROFIBOARD Programming Tool
1070 918 962
Expansion Hardware
AG/S Expansion Module
1070 075 916
K18 Connecting Cable
1070 077 162
B15 Cable assembly Kit for AG/S

Plug Connector Set
Cable *
1070 077 163

1070 910 010
1070 072 160-103 (97.09) GB
228
CL200
Part Designation
Order number

E 24 V
D Inputs
1070 075 101
E 24 V
D Inputs
1070 075 924
Analog Input Modules

E ana
1070 078 565
E 20 ana
1070 078 911
Digital Output Modules

A 24 V 0.5 A
D Outputs
1070 075 098
Fuse for output module, 3.15 A, fast-acting
1070 913 005
A 24 V 0.5 A
D Outputs
1070 078 917
A 24 V 2 A
D Outputs
1070 077 418
AR/2 A Relay Output Module

D 8 Relay outputs
1070 077 200
Analog Output Modules

A ana
1070 077 138
A 10 ana
D Outputs
1070 078 507
A 10 ana
D Outputs
1070 078 295
A 20 ana
1070 078 914
AS-I
BM2-ASI Bus master
1070 078 284
COMNET-DP
Bus master, see ZE200-DP
1070 078 883
RM2-DP12
D Description on page 1210
1070 075 814
DP-EA4
1070 077 405
Counting / Positioning Modules

POS-SA1
D 1 Channel
1070 077 100
POS-SA2
D 2 Channels
1070 077 103
1070 077 979
Positioning Modules with Closed Servo Loop

POS-LR1
D 1 Channel
1070 078 529
POS-LR2
D 2 Channels
1070 078 533
1070 072 160-103 (97.09) GB
CL200
Part Designation
229
Order number
User Manuals
CL200, Steuerungshandbuch (German)
1070 072 091
CL200, Manual (English)
1070 072 145
CL200, Manuel de la commande (French)
1070 072 213
CL200, Manual del controlador (Spanish)
1070 072 336
CL200, Operationsliste, Software-Handbuch (German)
1070 072 090
CL200, Operations List, Software manual (English)
1070 072 151
CL200, Liste des oprations, Manuel logiciel (French)
1070 072 214
CL200, Lista de operaciones CL200, Manual de software (Spanish)
1070 072 337
CL200, KETTE200, Bausteinbeschreibung (German)
1070 072 092
CL200, KETTE200, Software module description (English)
1070 072 150
CL200, KETTE200, Description de module (French)
1070 072 218
CL200, KETTE200, Descripcin del mdulo (Spanish)
1070 072 338
BT-MADAP, Software-Handbuch (German)
1070 072 096
R200, Baugruppenbeschreibung (German)
1070 072 400
R200, Module description (English)
1070 072 157
R200P, Baugruppenbeschreibung (German)
1070 072 401
PROFIBUS-Konfigurator, Software-Handbuch (German)
1070 072 066
PROFIBUS fr den Einsteiger, Software-Handbuch (German)
1070 072 069
PROFIBUS for Beginners, Software manual (English)
1070 072 140
POS-SA1, POS-SA2, Baugruppenbeschreibung (German)
1070 072 405
Available Training Courses

CL200, Programming and Project Design
CL200
CL200-I, Maintenance
CL200-I
PLC Basics for Beginners
SPSGL
Upgrading to WinSPS
WINSPS
Programming and Project Development
CLP
Maintenance and Troubleshooting
CLI
PROFIBUS Computer Interface
CLPK
MADAP Maintenance and Programming
BTMAD4I
1070 072 160-103 (97.09) GB
230
CL200
Notes:
1070 072 160-103 (97.09) GB
CL300
Contents
1070 072 160-103 (97.09) GB
CL300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
Module Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZE300A Central Processing Unit . . . . . . . . . . . . . . . . . . . . . . .
Program Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CL300 Digital Functions Function Modules . . . . . . . . . . . . . . .
Peripheral Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
32
CL300
CL300

presents a cost-efficient PLC which handles all control
tasks in the lower to medium performance range. The
CL300 PLC is a compact single-processor control unit featuring modular design.
The CL300 PLC provides an excellent price / performance
ratio. The wide range of Bosch Peripheral Modules can be
used in the CL300.
In addition, the CL300 with COMNET-DP provides an innovative solution for decentralized installations.
CL300 Applications
D Sheet metal forming machinery
1070 072 160-103 (97.09) GB
CL300
Specifications
33
CL300
Specifications
CL300
D Harmful radiation
none
VDE 0110 Part 1

DIN EN 50081-2
Class A
at 30 m
at 30 m
2
For the operating environment,
dust-free ambient air is required. Enclosures and installation locations for the module
rack must comply with IP54
protection type.
Protection type; EN 60529
IP 20
Protection class;
DIN EN 50178
Class
Moisture class;
DIN EN 61131-2
not permissible

DIN EN 61131-2
5 bis 55 _C, without battery

DIN EN 61131-2
D 25 to +70 _C,
without battery and cable
channel
D 25 to +60 _C,
with cable channel
DIN EN 61131-2

above sea level
D Interference suppression,
AC mains, as per
DIN EN 50081-2
D Frequency 150 to 500 kHz,

limit value 79 dB (mV)
D Frequency 0.5 to 30 MHz,
D ZZF number
Not required

D High-frequency electromagnetic fields, amplitudemodulated;
DIN EN 50082-2
Test field strength 10 V/m

Frequency range 80 to
1000 MHz 80 % AM (1 kHz)
D High-frequency electromagnetic fields, pulse-modulated; DIN EN 50082-2

Frequency band 900"5 MHz
Repetition rate 200 Hz
Duty cycle 50 %
housing components exposed to touch contact;
DIN EN 50082-2
D EMI resistance 4 for

moisture class RH2
D Test voltage
Air gap discharge 15 kV
Contact discharge 8 kV

of mains supply
symm. 2 kV, IEC 801-4

D 1 kV for analog inputs/outputs, serial interface and interrupt inputs
D Damped, sinewave
1 MHz, symm. 1 kV, IEC
255-4
1 kV for power supply module

and digital inputs/outputs
D Highfrequency, asymmetrical amplitude modulation;

DIN EN 50082-2
Test voltage 10 V, frequency

range 0,15 bis 80 MHz
80 % AM (1 kHz)

D Sinewave-shaped oscillations on X, Y and Z axes;
DIN EN 61131-2
D 10 to 57 Hz
D 0.0375 mm,
constant amplitude
D 0.075 mm,
random amplitude
D 57 to 150 Hz
D 0.5 g constant
D 1 g random
D Shock loads on X, Y and Z

1070 072 160-103 (97.09) GB
34
3.1
.
CL300
Module Racks
See also Section 8, Module Racks
Expansion Unit
Basic Unit

hardware configuration. To form the basic unit, a choice of
two module racks is available:
D GG1 Module Rack, with 14 module slots
D GG1/K Module Rack, with 8 slots
The basic unit contains
D the power supply module, and
D the central processing unit.
The remaining module slots can be populated with additional peripheral modules.
To assemble the expansion unit, a choice of three module

racks is available:
D EG2 Module Rack, with 14 module slots
D EG2/K Module Rack, with 8 module slots
D EG2/K-4 Module Rack, with 4 module slots
The expansion unit contains the following:
D AG/Z-S Expansion Module, and a
D maximum of 13 peripheral modules.
The internal power for the centralized expansion units is
supplied by the power supply module of the basic unit.
.
When expanding the CL300 hardware, the maximum available address range must be observed.
To ensure the selection of a suitably dimensioned power supply module, the maximum
power consumption of all modules to be connected must be considered.
For detailed information about hardware expansion and the AG/P-S and AG/Z-S expansion modules, refer to Page 113.
In the event that more than the maximum of 14 module

slots available in the basic unit are required to complete
the hardware configuration of a specific control unit, additional peripheral modules can be accommodated in centralized or decentralized expansion units.
.
For detailed information on decentralized expansion, refer to Section 12, COMNET-DP
1070 072 160-103 (97.09) GB
CL300
3.2
Fan Units
3.3
35
Power Supply Modules
See also Page 85.
When installing a fan unit, a minimum clear

space of 90 mm is required below the module
rack.
To provide internal power for the CL300, the user has the
choice of three power supply modules, designated NT1,
NT2 and NT24.
For individual modules, the information about

operating conditions and the use of fan units
must be observed. The relevant specifications
appear in the equipment manual provided with
the respective module.
For the purpose of selecting the power supply module for a

given hardware configuration, the total internal power consumption of all modules installed in both the basic unit and
all expansion units must be considered.
CL300 Basic Unit

The operation of the CL300 basic unit without a fan unit is
possible if the following prerequisites have been met:
D Ambient temperature inside control cabinet, v45 C;
D NT1 or NT24 Power Supply Module installed, and
D no peripheral modules requiring a fan unit.
If one of the above conditions is not met, the basic unit
must be equipped with a fan unit featuring two fans.
Expansion Unit
The use of a fan unit in an expansion unit always depends
upon the thermal emissions of the installed modules. The
possible requirement for an additional fan unit in the expansion unit must always be investigated.
1070 072 160-103 (97.09) GB
See also Section 9, Power Supply Modules
Module Slots
GG1
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG1/K
Basic Unit
1 2 3 4 5 6 7 8
36
3.4
CL300

The central processing unit features a plug-in facility for
the program memory module; see Section 3.5, Program
Memory Module.
Module Slots
GG1
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG1/K
Basic Unit
1 2 3 4 5 6 7 8
Specifications
ZE300A
Program memory
D RAM Program memory,

16 and 32-K word
D EPROM Program memory,
16 and 32-K word
D EEPROM Program memory,
16-K word

D Bit command
D Word command
D Modular command
2,2 ms
2,2 to 90 ms
60 to 150 ms
Registers
Four 16-bit registers
Program modules
512
Operand formats
Bit, byte, word
Inputs
D Bit-addressable, I
D with image, II
D without image, EI
512
512
512
Outputs
D Bit-addressable, O
D with image, IO
D without image, EO
512
512
512
Unit Functions
D System monitoring
D PLC program execution
Markers
2048
Timers
128
Counter
128
Special markers
32

D Error management via organization module
D PLC Program processing with monitoring function
D PLC Program memory for maximum 29-K word
Data modules
256 of 512 bytes ea.
Data buffer
512 bytes
Interface
PG (programming unit),
V.24/20 mA interface
Width
1 Slot
ZE300A Central processing unit with

32-K word RAM program memory module
1070 072 160-103 (97.09) GB
CL300
3.5
Program Memory Module
3.6
37
CL300 Digital Functions

Function Modules
In order to facilitate programming of the CL300 PLC, the

CL300 Digital Functions Function Modules (order no. 1070
056 523) are provided as an accessory. Some of the functions provided by the function blocks are listed below:
D Pulse generator
D Shift, FIFO and LIFO register
D Search functions
D BIN/BCD conversion
D Addition, subtraction, multiplication and division of BCD
numbers
D 32-bit multiplication and division
The program memory module stores the PLC program.

For the CL300 PLC, the user has the choice of the following program memory modules:
D 16-K word RAM program memory module
D 32-K word RAM program memory module
D 16-K word EPROM program memory module
D 32-K word EPROM program memory module
D 16-K word EEPROM program memory module
A maximum of 13 or 29-K word program memory is available in order to store the PLC program.
The RAM program memory module requires a backup battery in the power supply module.
1070 072 160-103 (97.09) GB
38
3.7
.
CL300
Peripheral Modules
See also Section 11, Peripheral Modules
The CL300 can be augmented by an extensive line of peripheral modules:

D Digital input modules
D Analog input modules
D IE 24 V Input Module
D Digital output modules
D Analog output modules
D CC10.3 Axis Control Module
D rho 3.0 Robot Control
D Typ1 osa CNC Controller
D SQ16 Power Source Module
D BM4-ASI Bus Master
D BM-DP12 Bus master, see Section 12.1
D DP-EA4 Bus station, see Section 12.8
Module Slots
GG1
Basic Unit
1 2 3 4 5 6 7 8 9 1011 121314
GG1/K
Basic Unit
1 2 3 4 5 6 7 8
EG2
Expansion Unit
1 2 3 4 5 6 7 8 9 1011 121314
EG2/K
Expansion Unit
1 2 3 4 5 6 7 8
EG2/K-4
Expansion Unit
1 2 3 4
1070 072 160-103 (97.09) GB
CL300
3.8
39
Ordering Information
Part Designation
Order number
Module Racks
GG1 Module Rack
1070 052 000
GG1/K Module Rack
1070 056 862
EG2 Module Rack
1070 052 004
EG2/K Module Rack
1070 075 760
EG2/K-4 Module Rack
1070 077 698
CL Cable Channel
1070 054 152
Dummy Cover
1070 046 208
Fan Units
Twofan Unit
1070 052 243
Singlefan Unit K
1070 056 864

1070 071 376
1070 062 687
1070 068 046
Backup Battery for power supply modules
1070 914 447
Central Processing Unit

1070 077 729
Program Memory Modules

16-K word RAM Program Memory Module
1070 052 192
1070 056 768
16-K word EPROM Program Memory Module
1070 052 190
1070 056 769
16-K word EEPROM Program Memory Module
1070 052 753
Software
CL300 Digital Functions Function Module
1070 056 523
Expansion Hardware
AG/P-S Expansion Module
1070 064 905
K14-S Connecting Cable

D 1.8 m
1070 064 753
AG/Z-S Expansion Module
1070 064 719

D 0.55 m
1070 064 754
Peripheral Modules, see Page 1120
1070 072 160-103 (97.09) GB
310
CL300
Part Designation
Order number
User Manuals
1070 072 023
1070 072 113
CL300, Manuale Descrittivo (Italian)
1070 072 233
Steuerungsanweisungen CL300, Software-Handbuch (German)
1070 072 028
Operationsliste CL300, Software-Handbuch (German)
1070 072 033
Operation List, Software manual (English)
1070 072 120
Digitale Funktionen CL300, Bausteinbeschreibung (German)
1070 072 022
AG/P-S Parallele Erweiterungsbaugruppe, Baugruppenbeschreibung (German)
1070 072 012
AG/P Parallel Expansion Module, Module description (English)
1070 072 110

SPSGL
Upgrading to WinSPS
WINSPS
CLP
CLI
BTMAD41
CC10.3 Programming and Maintenance
CC10.3
1070 072 160-103 (97.09) GB
CL350
Contents
1070 072 160-103 (97.09) GB
CL350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
4.2
4.3
4.4
4.5
4.6
4.7
Module Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
42
CL350
CL350

presents a PLC in the medium performance range. The
CL350 PLC is a compact single-processor control unit featuring modular design.
The CL350 central processing units feature a memory
card slot. Using the memory card, a firmware swap on the
CL350 control unit can be easily accomplished.
Three types of central processing units are available:
D ZS350, with 1 serial interface, e.g. for connecting the
programming unit
D ZS351, with 2 serial interfaces, e.g. for connecting an
operator terminal and the programming unit
D ZS350-P, with PROFIBUS-FMS interface
CL350 Applications
1070 072 160-103 (97.09) GB
CL350
Specifications
CL350
D Harmful radiation
none

DIN EN 50081-2
Class A
at 30 m
at 30 m
AC mains, as per
DIN EN 50081-2

D ZZF number
Not required

DIN EN 50082-2

1000 MHz 80 % AM (1 kHz)

Frequency range 900 "5 MHz
Repetition rate 200 Hz,
Duty cycle 50 %
housing components exposed to touch contact; DIN
EN 50082-2

moisture class RH2
D Test voltage

of mains supply

D Damped, sinewave
255-4


DIN EN 50082-2

range 0.15 to 80 MHz
80 % AM (1 kHz)

DIN EN 61131-2
D 10 to 57 Hz
D 0.0375 mm,
constant amplitude
D 0.075 mm,
random amplitude
D 57 to 150 Hz
D 0.5 g constant
D 1 g random

1070 072 160-103 (97.09) GB
43
Specifications
CL350
VDE 0110 Part 1
2
protection type.
IP 20
Protection class;
DIN EN 50178
Class
Moisture class;
DIN EN 61131-2
not permissible

DIN EN 61131-2
5 to 55 _C, without battery and

memory card

DIN EN 61131-2
D 25 to +70 _C,
without battery, memory
card and cable channel
D 25 to +60 _C,
with cable channel
DIN EN 61131-2

above sea level

without a memory card. For operation with a
memory card, the operating instructions provided by the respective manufacturer must also
be observed.
44
4.1
.
CL350
Module Racks
Expansion Unit
Basic Unit

The remaining module slots can be populated with additional peripheral modules.

racks is available:
.

.
For detailed information on decentralized expansion, refer to Section 12, COMNET-DP.
1070 072 160-103 (97.09) GB
CL350
4.2
Fan Units
4.3
45
See also Page 85.

rack.
choice of four power supply modules, designated NT1,
NT2, NT3, and NT24.


CL350 Basic Unit

D NT1 or NT24 Power Supply Module installed;
Module Slots
GG1
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314

must be equipped with a fan unit featuring two fans.
GG1/K
Basic Unit
1 2 3 4 5 6 7 8
Expansion Unit
1070 072 160-103 (97.09) GB
46
4.4
CL350

The central processing unit features 128 KB of internal
RAM for storing the PLC program. The PLC program is always processed from within the internal 128 KB RAM.
D Error management via organization modules
D 16 Organization modules System interrupts
D Fixation of inputs/outputs
D Floatingpoint arithmetic via function module
D Block commands for COPY, FIND and COMPARE
functions
D Coordination markers
D Special-marker management
D Mailboxes
D Variable cycle time monitoring

programming unit
D ZS350-P, with PROFIBUS-FMS interface
Unit Functions
D System monitoring
D System clock with calendar and alarm function
1070 072 160-103 (97.09) GB
CL350
Specifications
Order number.
D ZS350
D ZS351
D ZS350-P
47
ZS350 and ZS351

Module Slots
1070 078 307
1070 078 445
1070 078 965
GG1
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG1/K
Basic Unit
1 2 3 4 5 6 7 8
Program memory
D Internal
128-KB RAM,
battery-backed
D Plug-in type
1-MB memory card, FlashEPROM or S-RAM

D Bit command
D Word command
D Modular command
<0.25 ms
0.25 to 0.7 ms
0.5 to 1.2 ms
Registers
42
Program modules
512
Operand formats
Bit, byte, word
Inputs
D Bitaddressable, I
D with image, II
D Without image, EI
512
64 Bytes
64 Bytes
Outputs
D Bitaddressable, O
D with image, IO
D without image, EO
512
64 Bytes
64 Bytes
Markers
2048
Timers
D 10-ms resolution
D 1-ms resolution
128
1
Counter
128
Special markers
256
Data modules
Data buffer
512 Bytes
Data field
24 KB
Mailboxes
8 within the data field
FIFO buffer
4 x 512 Bytes
Application stack
512 Bytes
System area
512 Bytes
Interfaces
D ZS350
D PC card (PCMCIA),
version 2.0, type I slot
D PG (programming unit),
D ZS351
D PC card (PCMCIA),
D V.24 interface
D ZS350-P
D PC card (PCMCIA),
D RS485 for PROFIBUS-FMS
Width
1 Slot
1070 072 160-103 (97.09) GB
Sequential Control and Diagnostics Module

The Sequential Control and Diagnostics Module is used
for machine control and fault diagnostics. It performs the
following functions:
48
4.5
CL350
Memory Card
The central processing units feature a module slot for a

memory card. The memory card facilitates the operation of
the central processing unit without a RAM backup battery.
Two types of memory cards (PC cards) are available as
optional accessories:
D Flash EPROM, 1 MB capacity (order no. 1070 917 668)
D SRAM, 512 KB capacity (order no. 1070 918 483)
It is instructive to note that, regardless of whether or not a
memory card is installed in a given central processing unit,
the PLC program processing is always handled from within
the 128 KB memory. This facilitates the use of the data
modules as read/write memory space, representing a significant advantage when compared with the previously
used EPROM chip.
Firmware Upgrade
Bosch offers a firmware upgrade for the CL350 series central processing units. Providing the user with a convenient
firmware swap by means of a memory card, this method is
also an easy way to apply the benefits of continuing CL350
development to his applications.
4.6
.
Peripheral Modules
See also Section 11, Peripheral Modules.

D POS-SA Counting / Positioning Decoder module
D POS-LR Positioning Module with Closed Servo Loop
D PBK Peripheral Bus Interface Module
D BM-DP12 Bus Master, see Section 12.1
D DP-EA4 Bus Station, see Section 12.8
Module Slots
GG1
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG1/K
Basic Unit
1 2 3 4 5 6 7 8
EG2
Expansion Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
EG2/K
Expansion Unit
1 2 3 4 5 6 7 8
EG2/K-4
Expansion Unit
1 2 3 4
1070 072 160-103 (97.09) GB
CL350
4.7
49
Part Designation
Order number.
Module Racks
GG1 Module Rack
1070 052 000
GG1/K Module Rack
1070 056 862
EG2 Module Rack
1070 052 004
EG2/K Module Rack
1070 075 760
EG2/K-4 Module Rack
1070 077 698
CL Cable Channel
1070 054 152
Dummy Cover
1070 046 208
Fan Units
Twofan Unit
1070 052 243
Singlefan Unit K
1070 056 864

1070 071 376
1070 062 687
1070 062 309
1070 068 046
1070 914 447

ZS350 Central Processing Unit
1070 078 307
1070 078 445
ZS350-P Central Processing Unit

D available 1st quarter of 1998
1070 078 965
1070 077 508
Memory Card (PC card)

D Flash EPROM, 1 MB
1070 917 668

D SRAM, 512 KB
1070 918 483
Firmware Upgrade
1070 078 442
Expansion Hardware
1070 064 905

D 1.8 m
1070 064 753
1070 064 719

D 0.55 m
1070 064 754

User Manuals
Operationsliste, Software-Handbuch (German)
1070 072 044
Operations List, software manual (English)
1070 072 127
Operationlist, Manuale Software (Italian)
1070 072 236
1070 072 012
1070 072 110
1070 072 160-103 (97.09) GB
410
CL350
Part Designation
Order number.

SPSGL
Upgrading to WinSPS
WINSPS
CLP
Advanced course: Multiprocessing
CLIP
CLI
CLPK
BTMAD4I
CC10.3
1070 072 160-103 (97.09) GB
CL400
Contents
1070 072 160-103 (97.09) GB
CL400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
Module Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
52
CL400
CL400

presents a PCL handling all control tasks in the medium to
top performance range. The CL400 PLC is a compact
single-processor control unit featuring modular design, enabling the insertion of system modules in the basic unit.
With regard to peripherals and software, it is fully compatible with the time-tested CL500 multiprocessor controller.
The CL400 central processing units feature a memory
card slot. Using the memory card, a firmware swap on the
CL400 control unit can be easily accomplished.
CL400 Applications
D Main or substations in transfer lines
Two types of central processing units are available:

programming unit
1070 072 160-103 (97.09) GB
CL400
Specifications
53
CL400
Specifications
CL400
D Harmful radiation
none
VDE 0110 Part 1

DIN EN 50081-2
Class A
at 30 m
at 30 m
2
Dust-free ambient air is required for operating environment. Enclosures and installation locations for module rack
must comply with IP54 protection type.
IP 20
Protection class;
DIN EN 50178
Class
Moisture class;
DIN EN 61131-2
not permissible

DIN EN 61131-2
5 to 55 _C, without battery and

memory card

DIN EN 61131-2
D 25 to +70 _C,
D 25 to +60 _C,
with cable channel
DIN EN 61131-2

above sea level
AC mains, as per
DIN EN 50081-2

D ZZF number
Not required

DIN EN 50082-2

1000 MHz 80 % AM (1 kHz)

Frequency band 900 "5 MHz
Duty cycle 50 %
EN 50082-2

moisture class RH2
D Test voltage

of mains supply

D Damped, sinewave
1 MHz, symm. 1 kV,
IEC 255-4


DIN EN 50082-2

80 % AM (1 kHz)

DIN EN 61131-2
D 10 to 57 Hz
D 0.0375 mm,
constant amplitude
D 0.075 mm,
random amplitude
D 57 to 150 Hz
D 0.5 g constant
D 1 g random

1070 072 160-103 (97.09) GB

without memory card. For operation with a memory card, the operating instructions provided by
the respective manufacturer must also be observed.
54
5.1
.
CL400
Module Racks
Expansion Unit
Basic Unit

The remaining module slots can be populated with additional system and/or peripheral modules.
.

.

unit.

.

racks is available:
1070 072 160-103 (97.09) GB
CL400
5.2
Fan Units
5.3
55
See also Page 85.

rack.
choice of four power supply modules, designated NT1,
NT2, NT3, and NT24.


CL400 Basic Unit

D installation does not include system modules, and
must be equipped with a fan unit.
The operation of the basic unit with a two-fan ventilation
unit is possible under the following conditions:
D Ambient temperature inside control cabinet, v55 C,
D NT1, NT2 or NT24 Power Supply Module installed, and
D slots 7, 8, 9, 13 and 14 not occupied by system modules.
In the event that the CL400 Basic Unit is fully populated
i.e., NT3 power supply installed the use of the three-fan
ventilation unit is required.
Expansion Unit
1070 072 160-103 (97.09) GB
Module Slots
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
56
5.4
CL400

The central processing unit features 256 KB of internal
RAM for storing the PLC program. The PLC program is always processed from within the internal 256 KB RAM.
D Error management via organization modules
D Floatingpoint arithmetic via function module
D Block commands for COPY, FIND and COMPARE
functions
D Coordination markers
D Mailboxes
D Optional division of PLC programs into two sections,
ie.g. standard and system program modules.
Two central processing units are available:

programming unit
Unit Functions
D System monitoring
D Centralized system clock with calendar and alarm functions
1070 072 160-103 (97.09) GB
CL400
Specifications
Order number.
D ZS400
D ZS401
57
ZS400 and ZS401

Module Slots
1070 070 309
1070 077 298
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
Program memory
D Internal
256-KB RAM,
battery-backed
D Plug-in type
1-MB memory card, FlashEPROM or S-RAM

D Bit command
D Word command
D Modular command
<0.25 ms
0.25 to 0.7 ms
0.5 to 1.2 ms
Registers
42
Program modules
1024
Operand formats
Bit, byte, word
Inputs
D Bitaddressable, I
D with image, II
D Without image, EI
1024
256 Bytes
256 Bytes
Outputs
D Bitaddressable, O
D with image, IO
D without image, EO
512
256 Bytes
256 Bytes
Markers
2048
Timers
D 10-ms resolution
D 1-ms resolution
128
1
Counter
128
Special markers
256
Data modules
Data buffer
512 Bytes
Data field
24 KB
Mailboxes
8 within the data field
FIFO buffer
4 x 512 Bytes
Application stack
512 Bytes
System area
512 Bytes
Interfaces
D ZS400
D PC card (PCMCIA),
D ZS401
D PC card (PCMCIA),
D V.24 interface
Width
1 Slot
1070 072 160-103 (97.09) GB

58
5.5
CL400
Memory Card
5.6
System Modules
The central processing unit features an insertion slot (PC

card slot) for a memory card. This card facilitates the operation of the central processing unit without a RAM backup
battery.
Two types of memory cards (PC cards) are available as

optional accessories:
D Flash EPROM, 1 MB capacity (order no. 1070 917 668)
D SRAM, 512 KB capacity (order no. 1070 918 483)
The following system modules are available for special applications in the CL400:
D ZAT-1 and ZAT-2 PC Modules
D R500 Communications Module
D COM-P Communications Module
D R500MAP Communications Module
It is instructive to note that, regardless of whether or not a

memory card is installed in a given central processing unit,
the PLC program processing is always handled from within
the 256 KB memory. This facilitates the use of the data
modules as read/write memory space, representing a significant advantage when compared with the previously
used EPROM chip.
Firmware Upgrade
Bosch offers a firmware upgrade for the central processing
units of the CL400 series. Providing the user with a convenient firmware swap by means of a memory card, this
method is also an easy way to apply the benefits of continuing CL400 development to his applications.
See also Section 10, System Modules
The Bosch CL400 comprises a PLC system permitting the

use of system modules with local onboard processors.
The advantages of system modules are found in the

largely independent mode of operation of the central processing unit and other system modules. System modules
reduce the processing load of the central processing unit,
and the sequencing of parallel tasks serves to shorten response times and cycle intervals.
.
System modules must be installed in the basic

unit.
Module Slots
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
1070 072 160-103 (97.09) GB
CL400
5.7
.
59
Peripheral Modules

1070 072 160-103 (97.09) GB
Module Slots
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
EG2
Expansion Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
EG2/K
Expansion Unit
1 2 3 4 5 6 7 8
EG2/K-4
Expansion Unit
1 2 3 4
510
5.8
CL400
Part Designation
Order No.
Module Racks
GG2 Module Rack
1070 062 324
GG2/K Module Rack
1070 075 751
EG2 Module Rack
1070 052 004
EG2/K Module Rack
1070 075 760
EG2/K-4 Module Rack
1070 077 698
CL Cable Channel
1070 054 152
Dummy Cover
1070 046 208
Fan Units
Threefan Unit
1070 062 325
Twofan Unit
1070 052 243
Singlefan Unit K
1070 056 864

1070 071 376
1070 062 687
1070 062 309
1070 068 046
1070 914 447

1070 070 309
1070 077 298
Sequential Control and Diagnostics Function Module
1070 077 508

D Flash EPROM, 1 MB
1070 917 668

D SRAM, 512 KB
1070 918 483
Firmware Upgrade
1070 075 876
System Modules, see Page 109

Expansion Hardware
1070 064 905

D 1.8 m
1070 064 753
1070 064 719

D 0.55 m
1070 064 754
1070 072 160-103 (97.09) GB
CL400
Part Designation
511
Order No.
User Manuals
1070 072 085
1070 072 143
CL400, Manuale dUso (Italian)
1070 072 235
CL400, Manual del controlador (Spanish)
1070 072 339
CL400, Vezrlsi kziknyv (Hungarian)
1070 072 270
Operationsliste, Software-Handbuch (German)
1070 072 044
Operations List, software manual (English)
1070 072 127
1070 072 236
1070 072 012
1070 072 110

SPSGL
Upgrading to WinSPS
WINSPS
CLP
CLIP
CLI
CLPK
BTMAD4I
CC10.3
1070 072 160-103 (97.09) GB
512
CL400
Notes:
1070 072 160-103 (97.09) GB
CL500
Contents
1070 072 160-103 (97.09) GB
CL500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
Module Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Coordinators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Program Memory Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
62
CL500
CL500

presents a PLC handling all time-critical control tasks in
the top performance range. This enables the connection of
several high-capacity central processing units within one
PLC. The CL500 PLC is a compact multi-processor control
unit featuring modular design. Up to four high-speed central processing units can be used in the CL500.
D ZS500
D ZS501
D ZS510
In addition to the central processing units, several system
modules may also be used in the CL500.
The working capacity of the CL500 is based on the highspeed internal communication between all central processing units and system modules. Internal communication is
controlled by a special module called the System Coordinator.
CL500 Applications
D Main or substations in transfer lines
1070 072 160-103 (97.09) GB
CL500
Specifications
63
CL500
Specifications
CL500
D Harmful radiation
none
VDE 0110 Part 1

DIN EN 50081-2
Class A
at 30 m
at 30 m
2
protection type.
IP 20
Protection class;
DIN EN 50178
Class
Moisture class;
DIN EN 61131-2
not permissible

DIN EN 61131-2
5 to 55 _C, without battery

DIN EN 61131-2
D 25 to +70 _C,
without battery
and cable channel
D 25 to +60 _C,
with cable channel
DIN EN 61131-2

above sea level
AC mains, as per
DIN EN 50081-2

D ZZF number
Not required

DIN EN 50082-2
Test field strength 10 V/m,

Frequency band 80 to
1000 MHz, 80 % AM (1 kHz)
Test field strength 10 V/m,

Frequency band 900 "5 MHz,
Duty cycle 50 %
EN 50082-2

moisture class RH2
D Test voltage
Air gap discharge 15 kV,

of mains supply

D Damped, sinewave
255-4


DIN EN 50082-2

range 0.15 to 80 MHz,
80 % AM (1 kHz)

DIN EN 61131-2
D 10 to 57 Hz
D 0.0375 mm,
constant amplitude
D 0.075 mm,
random amplitude
D 57 to 150 Hz
D 0.5 g constant
D 1 g random

1070 072 160-103 (97.09) GB
64
6.1
.
CL500
Module Racks
Expansion Unit
Basic Unit

D the power supply module,
D the SK500 or SK510 System Coordinator, and
D a maximum of four central processing units.
The remaining module slots can be populated with additional system or peripheral modules.
.

.

unit.

.

racks is available:
1070 072 160-103 (97.09) GB
CL500
6.2
Fan Units
6.3
65
See also Page 85.

rack.
choice of three power supply modules, designated NT2,
NT3 and NT24.


CL500 Basic Unit

The basic unit must be operated with a three-fan ventilation unit.
Expansion Unit
1070 072 160-103 (97.09) GB
Module Slots
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
66
6.4
CL500
System Coordinators
Two system coordinators are available:
D SK500
D SK510
SK500
Cost-efficient standard module.
SK510
The SK510 System Coordinator has the following advantages over the SK500:
D The SK510 System Coordinator can be replaced without affecting the control unit. In addition, the appropriate
SC table can be loaded into the new SK510 System
Coordinator before it is inserted.
D With a backup RAM program memory module connected in one of the central processing units, it is possible to replace the power supply module without affecting the control unit.
Specifications
SK500
SK510
Order number.
1070 056 567
1070 077 344
Interfaces
D X61, for connection of an

expansion unit
D X31, PG interface,
V.24/20mA interface
Width
2 Slots
Module Slots
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
Unit Functions
The system coordinator is a central module of the CL500
PLC. It is the system coordinator which coordinates all processes and indicates the status messages output by the
control unit.
The system coordinator features two interfaces for the
connection of
D a programming unit, and
D an expansion unit.
The system coordinator is equipped with a centralized system clock.
1070 072 160-103 (97.09) GB
CL500
6.5
67

ZS500
The ZS500 is a cost-efficient, high-capacity central processing unit with an I/O address area of 64 bytes. Four
ZS500 central processing units will cover the entire address area of the CL500. The ZS500 operates with a pulse
frequency of 10 MHz.
ZS501
In addition to the functions of ZS500, the ZS501 also provides the following:
D 16 MHz pulse frequency
D Maximum I/O address area of 256 bytes
D Error management in the OB9 Organization Module
D Floating-point arithmetic via function module
D Block comands for COPY, FIND, and COMPARE functions
D Effect and parameterization of instruction set compatible with ZS400/ZS401
D When using at least one ZS501/ZS510 with a backup
RAM program memory module in the CL500, it is possible to replace the power supply module without losing
the program.
D In connection with the SK510 System Coordinator and
a backup RAM program memory module, it is possible
to replace the ZS501/Z510 without losing the program.
ZS510
The ZS510 provides the same functions as the ZS501, but
with a lower pulse frequency of 10 MHz.
Central Processing Units ZS500, ZS501

and ZS510 with program memory module

D ZS500
D ZS501
D ZS510
A maximum of four central processing units can be used in
a CL500 PLC. Mixed operation using ZS500, ZS501 and
ZS510 is possible.
The central processing unit features a plug-in facility for
the program memory module; see Section 6.6, Program
Memory Module.
1070 072 160-103 (97.09) GB
68
CL500
Specifications
Order number.
Program memory module
ZS500
ZS501
ZS510
1070 056 517
1070 071 320
1070 077 345
D RAM Program memory module, 32, 64 and 128-K word

D Backup RAM program memory module, 128-K word
D EPROM Program memory module, 32, 64 and 128-K word
Pulse frequency
D Bit command
D Word command
D Modular command
10 MHz
16 MHz
10 MHz
0.4 to 0.7 ms
0.4 to 1.0 ms
0.8 to 2.0 ms
0.25 to 0.7 ms
0.25 to 0.7 ms
0.5 to 2.0 ms
0.4 to 0.7 ms
0.4 to 1.0 ms
0.8 to 2.0 ms
Registers
28
37
Program modules
1024
Operand formats
Bit, byte, word
Inputs
D Entire CL500
Maximum 256 bytes
Of which,
D Bit-addressable, I
512 Bits
512 or 1024 Bits
D with image, II
64 Bytes
variable, 64 to 256 bytes
D Without image, EI
64 Bytes
Outputs
D Entire CL500
Maximum 256 bytes
Of which,
D Bit-addressable, O
512 Bits
512 Bits
D with image, IO
64 Bytes
D without image, EO
64 Bytes
variable 64 to 256 bytes
Markers
2048
Timers
128 (10 ms to 10.230 s)
Counter
128
Special markers
256
Data modules
Data buffer
512 Bytes
Data field
24 KB
Mailboxes in data field
FIFO buffer
4 x 512 Bytes
Application stack
512 Bytes
System area
512 Bytes
Interface
PG (programming unit), V.24/20 mA interface
Width
1 Slot
Module Slots
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2
Basic Unit
GG2/K
Basic Unit

1 2 3 4 5 6 7 8
1070 072 160-103 (97.09) GB
CL500
6.6
6.7
.
69
System Modules
See also Section 10, System Modules
The Bosch CL500 comprises a PLC system permitting the

use of system modules with local onboard processors.
The following system modules are available for special applications in the CL500:
D ZAT-1 and ZAT-2 PC Modules
The advantages of system modules are found in the
largely independent mode of operation of the central processing unit and other system modules. System modules
reduce the processing load of the central processing unit,
and the sequencing of parallel tasks serves to shorten response times and cycle intervals.
.
The program memory module stores the PLC program.
The following program memory modules are available for
the CL500:
D 32-K word RAM Program Memory Module
D 128-K word P RAM Program Memory Module (batterybacked)
D 32-K word EPROM Program Memory Module
The RAM Program Memory Modules require a backup battery in the power supply module.
In connection with the ZS501 and ZS510 central processing units, the battery-backed RAM program memory
module can be replaced without losing the PLC program.
This facilitates the loading of a new PLC program into the
control unit.
1070 072 160-103 (97.09) GB

unit.
Module Slots
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
610
6.8
.
CL500
Peripheral Modules

Module Slots
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
EG2
Expansion Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
EG2/K
Expansion Unit
1 2 3 4 5 6 7 8
EG2/K-4
Expansion Unit
1 2 3 4
1070 072 160-103 (97.09) GB
CL500
6.9
611
Part Designation
Order number
Module Racks
GG2 Module Rack
1070 062 324
GG2/K Module Rack
1070 075 751
EG2 Module Rack
1070 052 004
EG2/K Module Rack
1070 075 760
EG2/K-4 Module Rack
1070 077 698
CL Cable Channel
1070 054 152
Dummy Cover
1070 046 208
Fan Units
Three-fan Unit
1070 062 325
Two-fan Unit
1070 052 243
Single-fan Unit K
1070 056 864

1070 062 687
1070 062 309
1070 068 046
1070 914 447
System Coordinators
SK500 System Coordinator
1070 056 567
SK510 System Coordinator
1070 077 344

1070 056 517
1070 071 320
1070 077 345
1070 077 508

1070 056 768
1070 062 365
1070 066 845
128-K word P RAM Program Memory Module
1070 077 184
1070 056 769
1070 062 366
1070 066 848
System Modules, see Page 109

Expansion Hardware
1070 064 905

D 1.8 m
1070 064 753
1070 064 719

D 0.55 m
1070 064 754
1070 072 160-103 (97.09) GB
612
CL500
Part Designation
Order number
User Manuals
1070 072 041
1070 072 123
CL500, Manuel (French)
1070 072 206
CL500, Toestelhandleiding (Dutch)
1070 072 251
CL500, Steuerungshandbuch (Russian)
1070 072 292
CL500, Manual del equipo (Spanish)
1070 072 321
CL500 Operationsliste, Software-Handbuch (German)
1070 072 044
Operations List CL500, Software manual (English)
1070 072 127
Liste des oprations CL500, Manuel logiciel (French)
1070 072 209
1070 072 236
Bewerkingenregister CL500, Software-handboek (Dutch)
1070 072 255
Operationsliste CL500, Software-Handbuch (Russian)
1070 072 293
Lista de operaciones, Manual de software (Spanish)
1070 072 325
CL500 Systembefehle, Software-Handbuch (German)
1070 072 068
CL500 System Commands, Software manual (English)
1070 072 137
CL500 Ordres systme, Manuel logiciel (French)
1070 072 211
Mandatos del sistema CL500, Manual de software (Spanish)
1070 072 334
1070 072 012
1070 072 110

SPSGL
Upgrading to WinSPS
WINSPS
CLP
CLIP
CLI
CLPK
BTMAD4I
CC10.3
1070 072 160-103 (97.09) GB
IAT
Contents
1070 072 160-103 (97.09) GB
IAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1
7.2
7.3
7.4
7.5
7.6
7.7
Module Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ISA96 and SMP16 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71
72
IAT
IAT
The IAT Control Unit is based upon the IAT PC Module,

comprising a complete, industrial-standard, IBM-compatible PC. Replacing a PLC central processing unit, the IAT
Module is installed in a module slot of a basic unit, thus
eliminating the need for any other PLC central processing
unit.
With the use of an additional bus system in the module

rack of the IAT Basic Unit, ISA96 and PLC modules can be
inserted directly into the basic module. This provides options for both connectibility to a variety of data networks,
and for the adaptation of the IAT Control Unit to a wide
scope of applications.
All Bosch-proprietary peripheral modules can be served

by the IAT module. Analogous to the hardware configuration of a PLC controller, the assembly of an IAT Control
Unit can be effected by combining basic units and expansion units. With the use of COMNET-DP, the configuration
of a decentralized PROFIBUS-DP peripheral network is
also possible.
The IAT Control Unit can be programmed in a high-level

language, such as C.
The combination of PC module and PLC peripherals eliminates the interface modules that would otherwise be required. The data exchange utilizes the shortest path possible.
IAT Applications
D Machine and system control
D Rack tower storage facilities and automatic order
picking systems
D Material flow tracking
D Test data evaluation
D Machine and operating data logging
D Process visualization, e.g. in conjunction with PV2
D Formulation administration and tool management
1070 072 160-103 (97.09) GB
IAT
Specifications
73
IAT
Specifications
IAT
D Harmful radiation
none
Degree of contamination,
VDE 0110 Part 1

DIN EN 50081-2
Class A
at 30 m
at 30 m
2
protection type.
IP 20
Protection class;
DIN EN 50178
Class
Moisture class;
DIN EN 61131-2
not permissible

DIN EN 61131-2
5 to 55 _C, without battery

DIN EN 61131-2
D 25 to +70 _C,
D 25 to +60 _C,
with cable channel
DIN EN 61131-2

above sea level
AC mains, as per
DIN EN 50081-2

D ZZF number
Not required

DIN EN 50082-2

1000 MHz 80 % AM (1 kHz)

Frequency range 900 "5 MHz
Duty cycle 50 %
EN 50082-2

moisture class RH2
D Test voltage

of mains supply

D Damped, sinewave
255-4


DIN EN 50082-2

80 % AM (1 kHz)

DIN EN 61131-2
D 10 to 57 Hz
D 0.0375 mm,
constant amplitude
D 0.075 mm,
random amplitude
D 57 to 150 Hz
D 0,5 g 0.5 g constant
D 1 g random

1070 072 160-103 (97.09) GB
74
7.1
.
IAT
Module Racks
Expansion Unit
Basic Unit
The basic unit comprises the foundation of every IAT hardware configuration. To form the basic unit, a choice of two
module racks is available:
D GG1/K Module Rack, with 8 module slots
The basic unit contains the following:
D the IAT Module.
The remaining module slots can be populated with ISA96,
SMP16 or peripheral modules.

racks is available:
.
When expanding the hardware configuration of

the IAT Control Unit, the maximum available address range must be observed. To ensure the
selection of a suitably dimensioned power supply module, the maximum power consumption of
all modules to be connected must be considered.

.
1070 072 160-103 (97.09) GB
IAT
7.2
Fan Units
7.3
75
See also Page 85.

rack.
To provide internal power for the IAT Control Unit, the user
has the choice of four power supply modules, designated
NT1, NT2, NT3, and NT24.


.
IAT Basic Unit

D installation does not include system modules, and no
peripheral modules requiring a fan unit.
must be equipped with a fan unit.
The operation of the basic unit with a two-fan ventilation
unit is possible under the following conditions:
D Ambient temperature inside control cabinet, v55 C
D NT1, NT2 or NT24 Power Supply Module installed, and
D installation does not include ISA96-or SMP16 Modules
producing significant thermal emissions.
In the event that the Basic Unit of the IAT Control Unit is
fully populated i.e., NT3 Power Supply Module is installed the use of the three-fan ventilation unit is required.
Expansion Unit
1070 072 160-103 (97.09) GB
When using ISA96 or SMP16 Modules, the current draw of the respective modules must be
considered. Refer to the information provided be
the respective manufacturer.
Module Slots
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
76
7.4
IAT
IAT
Unit Functions
The IAT Module is a full-featured PC. Within the IAT controller, the IAT Control Unit performs the tasks of a central
processing unit.
Pre-installing the software facilitates the startup of the IAT
Control Unit. In addition to the operating system, the IAT
Module also contains an extensive program library with
sample programs and high-level language connections.
Software
The following software on 3 1/2 diskettes is included in the
modules consignment scope:
D MS-DOS
D Utility software
D ROM-DOS
Module Slots
Two versions of the IAT Module are available:

D IAT/4, with 4 MB main memory
D IAT/16, with 16 MB main memory
GG1
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG1/K
Basic Unit
1 2 3 4 5 6 7 8
Specifications
IAT/4
IAT/16
Order number.
1070 077 645
1070 077 646
Processor
486DX-50
Main memory
4 MB
Pulse frequency
50 MHz
Hard disk drive
at least 500 MB
Interfaces
D COM1, V.24
D COM2, V.24
D Keyboard, standard AT and
20 mA
D Monitor, standard VGA
Width
1 Slot
16 MB
1070 072 160-103 (97.09) GB
IAT
7.5
77
ISA96 and SMP16 Modules
In the basic unit of the IAT Control Unit, the ISA96 and
SMP16 modules can be inserted in addition to Bosch peripheral modules. The ISA96 and SMP16 modules can be
inserted in module slots 4 to 8.
Bus card
The following accessories are available for the application

of ISA96 or SMP16 Modules:
D ISA96 Bus Card (order no. 1070 077 095) to be installed
into GG1 or GG1/K Module Rack for a maximum of five
ISA96 Modules.
D Combined ISA96/SMP16 Bus Card (order no. 1070 077
689) to be installed into GG1 or GG1/K Module Rack for
a maximum of two ISA96 Modules and three SMP16
Modules.
D ISA96/SMP16 Module Adapter (order no. 1070 077
309) for the mechanical installation of ISA96 or SMP16
Modules into the module rack.
Module Slots
Example: ISA96/SMP16 Module adapter with the

ISA96 Module
1070 072 160-103 (97.09) GB
GG1
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG1/K
Basic Unit
1 2 3 4 5 6 7 8
78
7.6
.
IAT
Peripheral Modules
The IAT Control Unit can be augmented by an extensive

line of peripheral modules:
Module Slots
GG1
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG1/K
Basic Unit
1 2 3 4 5 6 7 8
EG2
Expansion Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
EG2/K
Expansion Unit
1 2 3 4 5 6 7 8
EG2/K-4
Expansion Unit
1 2 3 4
1070 072 160-103 (97.09) GB
IAT
7.7
79
Part Designation
Order number
Module Racks
GG1 Module Rack
1070 052 000
GG1/K Module Rack
1070 056 862
ISA96 Bus Card
1070 077 095
ISA96/SMP16 Bus Card
1070 077 689
ISA96/SMP16 Module Adapter
1070 077 309
EG2 Module Rack
1070 052 004
EG2/K Module Rack
1070 075 760
EG2/K-4 Module Rack
1070 077 698
CL Cable Channel
1070 054 152
Dummy Cover
1070 046 208
Fan Units
Three-fan Unit
1070 062 325
Two-fan Unit
1070 052 243
Single-fan Unit K
1070 056 864

1070 071 376
1070 062 687
1070 062 309
1070 068 046
1070 914 447
IAT Modules
IAT/4
D 486/50 Processor, 4 MB RAM
1070 077 645
IAT/16
D 486/50 Processor, 16 MB RAM
1070 077 646
Expansion Hardware
1070 064 905

D 1.8 m
1070 064 753
1070 064 719

D 0.55 m
1070 064 754

User Manuals
1070 072 012
1070 072 110
1070 072 160-103 (97.09) GB
710
IAT
Notes:
1070 072 160-103 (97.09) GB
Module Racks
Contents
1070 072 160-103 (97.09) GB
Module Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1
8.2
Fan Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
Module Racks
82
8
.
Module Racks
See also Page
CL200.
24, GG3 Module Rack for
GG1 and GG1/K Module Racks for the CL300, CL350

and IAT Basic Units
The module racks are used in the following control units:

Control
U it
Unit
Module Racks
Basic Unit
Expansion Unit
IAT
GG1, GG1/K
EG2, EG2/K,
EG2/K 4
EG2/K-4
CL300
CL400
GG2, GG2/K
CL500
The module racks are suitable for installation into a control

cabinet with protection type IP54.
It is possible to attach a cable channel to the front panel.
The module rack can be adapted for rear as well as front
installation by repositioning the side angle brackets.
.
All unused slots in the module rack must be

closed by means of dummy covers.
GG1 Module Rack with 14 module slots
GG1/K Module Rack with 8 module slots
1070 072 160-103 (97.09) GB
Module Racks
GG2 and GG2/K Module Racks for the CL400 and

CL500 Basic Units
GG2 Module Rack with 14 module slots
83
EG2, EG2/K and EG2/K-4 Module Racks for the

CL300, CL350, CL400, CL500, IAT and COMNET-DP
Expansion Units
EG2 Module Rack with 14 module slots
EG2/K Module Rack

with 8 module slots
GG2/K Module Rack with 8 module slots
EG2/K-4 Module Rack

with 4 module slots
1070 072 160-103 (97.09) GB
84
Module Racks
Module Rack Dimensions
A
B
355
200
Cable channel
262.5
Cable channel
Dimension
Specifications
Module Racks
GG1
GG2
EG2
482.6
465.9
435.8
Protection type,
DIN VDE 0470-1
IP 20
GG1/K
GG2/K
EG2/K
299.8
283.1
253

DIN EN 61131-2
D 25 to +70 _C,
without cable channel
D 25 to +60 _C,
with cable channel
EG2/K-4
177.8
161.1
131
Weight

rack.
A fan unit cannot be installed for the EG2/K-4
Module Rack.
D GG2 Module Rack
Net weight 9 kg (approx.),

when fully populated 20 kg
(approx.)
D GG2/K Module Rack
Net weight 6 kg (approx.),

when fully populated 16 kg
(approx.)
D EG2 Module Rack
Net weight 8 kg (approx.)
D EG2/K Module Rack
Net weight 6 kg (approx.)
D EG2/K-4 Module Rack
Net weight 4.2 kg (approx.)
1070 072 160-103 (97.09) GB
Module Racks
8.1
85
Fan Units
Fan units are inserted into the module racks in order to prevent the buildup of heat and subsequent failure or destruction of modules. Three types of fan unit are available.
Single-fan K Fan Unit for Basic or Expansion Units

with 8 Module Slots
Three-fan Fan Unit for the Basic Unit with 14 Module

Slots
Two-fan Fan Unit for Basic or Expansion Units with

14 Module Slots

rack.

Specifications
p
Order No. 1070 ... ...

062 325
Number of fans
Power supply,
DIN EN 61131-2
Power consumption from
external 24 V
1070 072 160-103 (97.09) GB
052 243
056 864
24 V
1.0 A
0.8 A
0.6 A
Reverse polarity
protection
M 0.1 A
fuse
via diodes
Fault relay switch max.

D Switching voltage
D Switching capacity
250 V
100 W
60 V, 125 V
30 W, 60 VA
86
8.2
.
Module Racks
For GG3 Module Rack, refer to Page 227
Part Designation
Order number
GG1 Module Rack
1070 052 000
GG1/K Module Rack
1070 056 862
GG2 Module Rack
1070 062 324
GG2/K Module Rack
1070 075 751
EG2 Module Rack
1070 052 004
EG2/K Module Rack
1070 075 760
EG2/K-4 Module Rack
1070 077 698
CL Cable Channel
1070 054 152
Three-fan Unit
1070 062 325
Two-fan Unit
1070 052 243
Single-fan Unit K
1070 056 864
Dummy Cover
1070 046 208
1070 072 160-103 (97.09) GB
Contents
1070 072 160-103 (97.09) GB
Power Supply Modules . . . . . . . . . . . . . . . . . . .
9.1
9.2
9.3
Power Supply Module Selection . . . . . . . . . . . . . . . . . . . . . . . .

Internal Power Consumption of the Modules . . . . . . . . . . . . .
91
92
9
.

For the NT200 for CL200, refer to Page 27
The power supply module in the control units basic unit

provides the internal power supply for all modules within
the control unit, including the expansion unit.
The choice of power supply module is dependent upon the
hardware configuration of the control unit.
The power supply module in the basic unit does not supply
the 24 V power supply for the peripheral modules, transducing sensors and actuators. Power supply modules for
the 24 V power supply can be found in Section 16.1, 24 V
Power Supply.
Backup Battery
A backup battery (order no. 1070 914 447) must be inserted into the power supply module if one of the following
conditions is met:
D A RAM Program Memory Module is installed in the central processing unit.
D Controller startup is to be carried out using remanent
data (markers, counters, times, ...).
1070 072 160-103 (97.09) GB
9.1
93
Power Supply Module Selection
NT1
The NT1 Power Supply Module is a cost-efficient version.
When using the NT1 Power Supply Module, it is possible to
operate the basic unit without a fan unit.
The NT3 Power Supply Module provides a maximum total

of 153 W for the combined 5 V and 12 V power. Accordingly, the 5 V and 12 V power must not both be rated with
the maximum current rating of 26 and 6 A respectively.
NT2
The NT2 Power Supply Module is designed for the medium expansion of a control unit.
NT24
The NT24 Power Supply Module is designed for a power
supply of 24 V. It can be powered via a battery or rectifier.
NT3
The NT3 Power Supply Module is used for the maximum
expansion of the CL400 and CL500 Control Units.
The NT24 Power Supply Module provides a maximum

total of 99 W for the combined 5 V and 12 V power. Accordingly, the 5 V and 12 V power must not both be rated with
the maximum current rating of 11.2 and 4.4 A respectively.
Specifications
NT1
Input voltage
Bridging capability,
input power intermittents
Continuous input current
NT2
NT3
220/230 V automatic switchover 110/115 V,

15 % to +10%, 47 to 63 Hz
24 V,
33 % to +71 %
One full wave, repetition rate w 10 s
DIN EN 61131-2
Class PS2 v10 ms,
Repetition rate w 1 s
1A
Peak inrush current
NT24
typ. 25 A, max. 50 A
Duration, peak inrush current
1.9 A
6.9 A
5 ms
10 ms
Fuse
M 1.6 A
M 6.3 A
T 6.3 A
T 10 A
Power supply
D +5 V
D +5-V Backup voltage, operating
D +12 V
D +12 V ISO
D 12 V ISO
4A
0.25 A
1.8 A
+0.5 A
0.1 A
8A
1 A, as part of 8 A
3A
+1 A
0.5 A
26 A
4 A, as part of 26 A
6A
+4.5 A
1.5 A
11.2 A
3 A, as part of 11.2 A
4.4 A
1.5 A
1 A
24 V, v2 A
Fault relay switch

Width
2 Slots
Module Slots
GG1 and GG2
Basic Units
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG1/K
Basic Unit
1 2 3 4 5 6 7 8
1070 072 160-103 (97.09) GB
94
9.2
Internal Power Consumption of the Modules
The maximum power consumption of the control unit must

be calculated in order to select the appropriate power supply module. These values are then added to the power
consumption values of the individual modules for each
power supply.
Module
max. current draw in mA from

+5 V
+5 V Backup voltage
+12 V
+12 V ISO
12 V ISO
ZE300A
3050
220
100
250
25
ZS350
D + 20 mA per active 20mA/V.24 interface
1350
150
25
ZS351
1350
ZS400
1400
ZS401
1400
SK500 and SK510
3000
140
ZS500 and ZS510

D with EPROM
D with RAM
700
750
80
150
ZS501
D with EPROM
D with RAM
780
820
IAT
3000
ZAT1
D + Current draw of supplementary circuit board
D for active 20mA interface
D for passive 20mA interface
150
25
30
210
150
25
10
70
150
25
30
210
50
320
40
60
60
60
95
155
60
100
50
330
150
60
130
3500
750
620
ZAT2
2200
150
R500
D + 20 mA per active current loop
690
330
60
20
120
COM-P
500
R500MAP
1800
AG/P-S
10
70
70
85
AG/Z-S
10
Digital Input Modules, per enabled input
0.5
IE 24 V Input Module
30
E analog
150
E 10 ana
130

D + per enabled output
10
2
A analog
80
A 10 ana
100
BM4-ASI Bus Master
200
POS-SA Counting / Positioning Decoder module
10
POS-LR Positioning Module with Closed Servo Loop
10
CC10.3 Axis Control Module
80
1070 072 160-103 (97.09) GB
Module
max. current draw in mA from

+5 V
rho 3.0 Robot Control
+5 V Backup voltage
+12 V
80
Typ1 osa CNC Controller
80
PBK Peripheral Bus Interface Module
150
MOBY Channel Module I/F
70
BM-DP12 Bus Master
1000
DP-EA4 Bus Station

D + for RS485 interface
150
70
1070 072 160-103 (97.09) GB
95
+12 V ISO
12 V ISO
96
9.3
.
For the NT200 for CL200, refer to Page 227
Part Designation
Backup Battery for NT1, NT2, NT3, NT24
Order number
1070 071 376
1070 062 687
1070 062 309
1070 068 046
1070 914 447
1070 072 160-103 (97.09) GB
CL400 and CL500 System Modules
Contents
1070 072 160-103 (97.09) GB
10
CL400 and CL500 System Modules . . . . . . . .
10.1
10.2
10.3
10.4
10.5
10.6
10.7
ZAT-1 and ZAT-2 PC Modules . . . . . . . . . . . . . . . . . . . . . . . . . .

Communications Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CL400, CL500 Standard Interfaces Function Module . . . . . .
R500 Communications Module . . . . . . . . . . . . . . . . . . . . . . . . .
COM-P Communications Module . . . . . . . . . . . . . . . . . . . . . . .
R500MAP Communications Module . . . . . . . . . . . . . . . . . . . .
101
102
10 CL400 and CL500 System Modules

The Bosch CL400 and CL500 Control Units are PLC systems with coprocessing capabilities which permit the use
of system modules with local onboard processors.
CL400 Module Slots
With their special functions, the system modules are designed for use in special applications.
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
The following system modules are available for special applications:

D ZAT-1 PC Module
D ZAT-2 PC Module
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
The advantages of the system modules are found in the

largely independent mode of operation of the central processing unit and other system modules.
System modules reduce the processing load of the central
processing load, and the sequencing of parallel tasks
serves to shorten response times and cycle intervals.
This also serves to extend the performance rating, application area, compatibility and consequently the flexibility of
the control units.
.
CL500 Module Slots

GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8

unit.
1070 072 160-103 (97.09) GB
103
10.1 ZAT-1 and ZAT-2 PC Modules

The ZAT-1 and ZAT-2 PC Modules transfer all the functions of a PC into the CL400 or CL500 Control Units. The
ZAT-1 and ZAT-2 Modules operate in conjunction with the
MS-DOS operating system. The modules also contain a
direct connection to the control units system bus.
The ZAT-1 and ZAT-2 PC Modules provide an additional

special adaptation to the application of the CL400 and
CL500 Control Units. Application-specific programs in the
PC module serve to extend the PLC functions of the control unit so that the requirements of the system can be met
in the best possible way.
Direct access to the PC modules on the control units system bus enables an extremely quick connection between
the PLC and the PC.
The PC modules provide a wide range of application
options:
D High-level language programming
D Man-Machine interface
D Process visualization
D Formulation management
D Diagnostic functions
D Statistics
D Data archiving
The software for the programming of the control unit can
be installed directly into the PC module. Accordingly, the
PC module adopts the function of the programming unit.
The PC module can also perform the task of a high-speed,
cost-efficient bulk storage device directly in the PLC.
The convenient PV2 process visualization software can be
installed directly into the PC module in the PLC.
1070 072 160-103 (97.09) GB
104
Four variants are available:

Specifications
ZAT-1
ZAT-1
Order number.
1070 077 519
1070 077 520
Operating system
ZAT-2
ZAT-2
1070 077 521
1070 077 522
MS-DOS 5.0
Processor
Intel 80486
Pulse frequency
50 MHz
Main memory
4 MB
16 MB
Drives
D Diskettes 1.44 MB, 3

D Hard drive, at least 200 MB
D Hard drive, at least 200 MB
Interfaces
D
D
D
D
D
D 2 Serial V.24s
D Keyboard, standard AT/20mA
D Monitor, standard VGA
Module slot for supplementary

circuit board
16-Bit slot
Power supply for supplementary

circuit board
D +12 V, max. 50 mA
D +5 V
Width
2 Slots
3 Serial V.24s
1 Serial V.24/20mA
1 Parallel
Keyboard, standard AT/20mA
Monitor, standard VGA
4 MB
16 MB
1 Slot
1070 072 160-103 (97.09) GB
10.2 Communications Modules

The R500, COM-P and R500MAP Communications Modules contain transfer protocols for various applications.
Protocol
R500
COM-P
BUEP03E
BUEP19E
BUEP64
PROFIBUS
MAP
R500MAP
D
D
PROFIBUS Protocol
The PROFIBUS protocol is an open, manufacturer-independent transfer protocol. It is described under the
DIN EN 50170 standard.
MAP Protocol
MAP (Manufacturing Automation Protocol) is an open,
manufacturer-independent industrial standard. The
R500MAP contains Version 3.0 of the MAP protocol.
BUEP19E Protocol
standard. It controls the transport of data between the Programmable Logic Controllers and peripheral devices via a
serial interface. The data transfer is safeguarded against
loss of data.
BUEP03E Protocol
The BUEP03E protocol is a simple ASCII protocol for the
transport of data between the Programmable Logic Controllers and peripheral devices via a serial interface.
BUEP64 Protocol
The BUEP64 protocol provides the transport of data between complex or spatially remote controller systems. The
protocol corresponds to the 3964/3964R procedure and
the RK512 interpreter by Siemens.
1070 072 160-103 (97.09) GB
105
10.3 CL400, CL500 Standard Interfaces

Function Module
When transporting data, there always exists a requesting
station (AST) which starts the protocol task, and a peripheral station (PST) which responds to the protocol task. If
the installed computer interfacing module is to assume the
role of the requesting station during communication, this
requires the CL500, CL400 Standard Interfaces Function
Module (order no. 1070 069 065) to be integrated into the
PLC program.
106
10.4 R500 Communications Module

Together with the CL400 and CL500 Control Units, the
R500 Communications Module enables the construction
of hierarchically organized controller systems and the connection of standardized peripheral devices.
The following transfer protocols may be used on the R500

module:
D BUEP03E
D BUEP19E
D BUEP64
The R500 provides the following connectibility options:
D Another CL500, CL400 or CL200
D Scanner
D Printer
Specifications
R500
Order number.
1070 066 924
Interfaces
Two V.24/20mA
Baud rate
110 to 19 200 Baud
Width
1 Slot
The R500 Communications Module provides two equal

serial V.24/20mA interfaces.
Each interface is provided with a status display in the form
of a 7-segment display.
Both interfaces can be operated simultaneously.
1070 072 160-103 (97.09) GB
107
10.5 COM-P Communications Module

The COM-P Communications Module is the PROFIBUS
connection for the CL400 or CL500. This opens up the
control units to a wide range of options regarding networking and communication via the PROFIBUS-FMS.
The COM-P contains the following transfer protocols:

D PROFIBUS-FMS protocol in accordance with
DIN EN 50170
D BUEP19E
D BUEP64
D BUEP03E
With these transfer protocols, the COM-P provides the following connectibility options:
D PROFIBUS-FMS
D Bosch PLC
D Remote PLC
D Transducing sensor and actuators
D Printer
D Scanner
Specifications
COM-P
Order number.
1070 078 590
Interfaces
D V.24/20mA
D RS485
Baud rates
D V.24/20mA interface
D RS485 interface
600 to 57600 Baud

9.6 kBaud to 12 MBaud
Width
1 Slot
To ensure the convenient and safe generation of project
engineering data, the PROFIBUS Configurator software
package (order no. 1070 075 077) can be used for the
COM-P.
The COM-P contains two interfaces:

D RS-485 PROFIBUS interface
D Combined serial V.24/20mA interface
Each interface is provided with a status display in the form
of a 7-segment display.
Both interfaces can be operated simultaneously.
1070 072 160-103 (97.09) GB
108
10.6 R500MAP Communications Module

The R500MAP provides the connection of the CL400 or
CL500 to the MAP-on-Ethernet networks.
The R500MAP contains two interfaces:

D AUI interface
The R500MAP contains Version 3.0 of the MAP protocol.

Using a single R500MAP, up to four central processing
units of the CL500 can exchange data with external MAP
communications partners.
An AUI connecting cable to the external transceiver is connected to the AUI interface. Suitable micro-transceivers
can also be inserted directly into the interface.
The combined V.24/20mA interface provides the connection of the MAP configurator.
A 7-segment display indicates the data transfer status on
the R500MAP.
Specifications
R500MAP
Order number.
1070 077 639
Interfaces
D AUI
D V.24/20mA
Baud rates
D AUI interface
9.6 to 500 kBaud

110 to 19 200 Baud
Width
2 Slots
MAP Configurator
The MAP configurator (order no. 1070 075 039) enables
extremely convenient configuration of the R500MAP. The
MAP configurator operates under Windows on AT-compatible PCs.
The MAP configurator supports the entire project engineering of the R500MAP:
D Graphical operator interface for defining the network topology.
D Communication objects and relations are specified via
menus.
D Consistency check for entire network.
D Complete documentation of network data.
1070 072 160-103 (97.09) GB
109

Part Designation
Order number
PC Modules
ZAT-1
D 4 MB RAM
1070 077 519
ZAT-1
D 16 MB RAM
1070 077 520
ZAT-2
D 4 MB RAM
1070 077 521
ZAT-2
D 16 MB RAM
1070 077 522
ZAT, Baugruppenbeschreibung (German)
1070 072 070
ZAT, Module description (English)
1070 072 146
ZAT-Systembuskommandos, Software-Handbuch (German)
1070 072 073
ZAT System Bus Commands, Software manual (English)
1070 072 147
ZAT-Kommunikationstreiber, Software-Handbuch (German)
1070 072 074
ZAT Communications Driver, Software manual (English)
1070 072 148

1070 066 924
CL500 Standard Interfaces Function Module
1070 069 065
Kommunikationsbaugruppe R500, Baugruppenbeschreibung (German)
1070 072 056
Computer Interface Module R500, Module description (English)
1070 072 131
bertragungsprotokolle R500, Bausteinbeschreibung (German)
1070 070 117
R500MAP Communications Module

R500MAP Communications Module
1070 077 639
CL500 Standard Interface Function Module
1070 069 065
MAP Configurator
1070 075 039
Kommunikationsbaugruppe R500MAP, Baugruppenbeschreibung (German)
1070 072 099
Computer Interface Module R500MAP, Module description (English)
1070 072 158
MAP-PROFIBUS-Gateway, Software-Handbuch (German)
1070 072 060
1070 072 160-103 (97.09) GB
1010 CL400 and CL500 System Modules
Part Designation
Order number
COM-P Communications Module

COM-P Communications Module
1070 078 590
CL500 Standard Interface Function Module
1070 069 065
IP 20 Male Bus Connector with 9-pin D-sub connector
1070 918 539
IP 20 Male Bus Connector
1070 918 538
COMNET-DP Bus Cable

D Tractor Cable
1070 917 201
COMNET-DP Bus Cable

D Solid
1070 917 202
1070 075 077
PROFIBUS-Konfigurator, Software-Handbuch (German)
1070 072 066
PROFIBUS fr den Einsteiger, Software-Handbuch (German)
1070 072 069
PROFIBUS for beginners, Software manual (English)
1070 072 140
PROFIBOARD
D PROFIBUS-FMS Interface Card for PC
1070 918 961
1070 918 962

CLPK
1070 072 160-103 (97.09) GB
Peripheral Modules
Contents
1070 072 160-103 (97.09) GB
11
Peripheral Modules . . . . . . . . . . . . . . . . . . . . . . .
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
11.10
11.11
11.12
11.13
11.14
11.15
AG/P-S and AG/Z-S Expansion Modules . . . . . . . . . . . . . . . .

Digital Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IE 24 V- Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E analog and E 10 ana Analog Input Modules . . . . . . . . . . . .
Digital Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A analog and A 10 ana Analog Output Modules . . . . . . . . . .
BM4-ASI Bus Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POS-SA Counting / Positioning Decoder Module . . . . . . . . .
POS-LR Positioning Module with Closed Servo Loop . . . . . .
CC10.3 Axis Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . .
rho 3.0 Robot Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typ1 osa CNC Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SQ16 Power Source Module . . . . . . . . . . . . . . . . . . . . . . . . . . .
PBK Peripheral Bus Interface Module . . . . . . . . . . . . . . . . . . .
111
112
Peripheral Modules
11 Peripheral Modules
The CL300, CL350, CL400, CL500 and IAT Control Units
can be augmented by an extensive line of peripheral modules:
D AG/P-S, AG/Z-S Expansion Modules
D E 10 ana Analog Input Modules
D AR/2A SF Relay Output Module
D A 10 ana Analog Output Modules
In connection with the RM4-DP12 Module, these peripheral modules can also be operated via PROFIBUS decentralized peripherals; see Section 12, COMNET-DP.
Module Slots
CL300, CL350, CL400, IAT
GG1 and
GG2 Basic
Units
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG1/K and GG2/K

Basic Units
1 2 3 4 5 6 7 8
CL500
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
Expansion Units
EG2
Expansion Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
EG2/K
Expansion Unit
1 2 3 4 5 6 7 8
EG2/K-4
Expansion Unit
1 2 3 4
1070 072 160-103 (97.09) GB
Peripheral Modules
113
11.1 AG/P-S and AG/Z-S Expansion Modules

.
When expanding a control unit, the maximum

available address range must always be observed. To ensure the selection of a suitable
power supply module, the maximum power consumption of all modules must be considered.
The centralized expansion of a control unit via the basic
unit always begins with an AG/P-S Expansion Module in
the basic unit.
It is possible to operate a maximum of three AG/P-S Expansion Modules in the control units basic unit.
The connection between the basic unit and a centralized
expansion unit comprises
D the AG/P-S Expansion Module (order no. 1070 064
905) in the basic unit,
D the K14-S Connecting Cable (1.8 m) (order no. 1070
064 753) or K13-S Connecting Cable (0.55 m) (order
no. 1070 064 754), and
D the AG/Z-S Expansion Module (order no. 1070 064
719) in the expansion unit.
The connection between two centralized expansion units

comprises
D the AG/Z-S Expansion Module in first expansion unit,
D the K13-S Connecting Cable (0.55 m), and
D the AG/Z-S Expansion Module in second expansion
unit.
A control unit can be expanded both centrally and decentrally. Decentralized expansion is carried out via
COMNET-DP.
1070 072 160-103 (97.09) GB
114
Peripheral Modules
Centralized Expansion of the CL500

The centralized expansion of a CL500 via the basic unit always begins with the X61 interface on the system coordinator. The AG/Z-S Expansion Module is connected to this
interface in the centralized expansion unit.
In the event that the X61 interface on the system coordinator is insufficient to complete the expansion configuration,
it is possible to operate up to three additional AG/P-S Expansion Modules in the basic unit of the CL500.
Decentralized Expansion
With the COMNET-DP Bus System, Bosch provides a bus
system for the decentralized expansion of a control unit.
COMNET-DP is based on the PROFIBUS-DP protocol of
the DIN EN 50170 PROFIBUS standard.
Detailed information on COMNET-DP is found in Section
12, COMNET-DP.
The AG/P-S and AG/Z-S Expansion Modules are also
used in decentralized expansion; see also Section 12.6,
RM4-DP12.
AG/Z-S
RM4-DP12
AG/P-S or
AG/Z-S
COMNET-DP
Bus
AG/Z-S
1070 072 160-103 (97.09) GB
Peripheral Modules
115
11.2 Digital Input Modules
1070 071 252
1070 075 324
1070 075 330
Digital input modules are fitted with 16, 32 or 95 inputs.

DC and AC signals arriving from the process are electrically isolated from the internal logics by the optocoupler.
1070 072 160-103 (97.09) GB
1070 046 267
1070 046 427
For modules with 16 and 32 inputs, each input is assigned

an LED display which indicates the signal status.
The connection of transducing sensors is implemented
using plug-in terminals.
116
Peripheral Modules
Specifications
1070 071 252
1070 075 324
1070 075 330
1070 046 267
1070 046 427
Part Designation
E 24 V
E 24 V SF
E 24 V SF
E 220 V
E 115 V
Inputs
95
2-pin
32
16
no
Input voltage
yes
24 V
220 V
Frequency range
115 V
48 to 63 Hz
Voltage range LOW
3 V to +6 V
Voltage range HIGH
0 to 65 V
+15 to +30 V
0 to 35 V
175 to 255 V
88 to 133 V
Input delay LOW HIGH
adjustable
3 ms
Input delay HIGH LOW
adjustable
3 ms
25 ms
30 ms
4 mA
15 mA
5.5 mA
6 mA
4 mA / ea. enabled
input + external load
15 mA / ea. enabled input

+ external load
Input current
5 ms
Current draw from

D Internal 12 V
D 24 V power supply
0.5 mA / ea. enabled input
Concurrence
Fan unit required
Plug-in terminal
D max. cross-section of cable
D max. terminal current
Width
100 %
no
yes
1.5 mm2
6A
1 Slot
1070 072 160-103 (97.09) GB
Peripheral Modules
117
11.3 IE 24 V- Input Module

Both operating modes of the IE 24 V can be used in the
control units as follows:
Central
Processing
Unit
The IE 24 V Input Module provides two operating modes:

D 16 high-speed inputs to detect extremely short input
signals.
D Input module with 8 interrupt inputs and 8 high-speed
inputs.
1070 072 160-103 (97.09) GB
16 Highspeed
Inputs
8 Interrupt Inputs
and
8 High-speed Inputs
IAT
ZE300A
ZS350/ZS351
ZS400/ZS401
ZS500
ZS501/ZS510
Specifications
IE 24 V
Order number.
1070 050 564
Input delay
D LOW HIGH
D HIGH LOW
10 ms
20 ms
Current draw from

D Internal 12 V
D 24 V Power supply
30 mA
100 mA
Plug-in terminal
D Max. cross-section of cable
D Max. terminal current
1.5 mm2
6A
Width
1 Slot
An external 24 V power supply is required
A fan unit is required in the module rack
118
Peripheral Modules
11.4 E analog and E 10 ana Analog Input Modules

The analog input modules serve to detect voltages and
currents, as well as temperatures by means of resistance
thermometers and thermocouple assemblies.
Analog input modules have their own control logic, and
detect the measured values in one of the cycles that is
independent of the central processing unit. The digitized
measured values are stored in an onboard memory where
they can be called up by the central processing unit at any
time.
The measuring range is set centrally for all inputs. The
decision as to whether the voltage or the current is to be
measured can be made individually for each input.
E analog
The module is equipped with a 2 mA stabilized power
source for the temperature measurement via resistance
thermometers.
Up to 16 differential inputs can be connected as a two-line
terminal. When using the stabilized-power source, 8 differential inputs (four-line terminal) are available for the
measurement with resistance thermometers.
E 10 ana
16 differential inputs can be connected as a two-line terminal. The SQ16 Power Source Module is required in
order to carry out temperature measurements via resistance thermometers; see Page 1118.
.
Specifications
E analog
E 10 ana
Order number.
1070 046 088
1070 062 202
Voltage measuring ranges
"50 mV, "100 mV, "500 mV, "1 V, "10 V, bipolar
0 to 1 V, 0 to 10 V, unipolar
Current measuring ranges
"1 mA, "2 mA, "10 mA, "20 mA, bipolar
0 to 20 mA, unipolar
Inputs
D 16 differential inputs
D 8 differential inputs for resistance thermometers
when using internal stabilized-power source
16 differential inputs
Transducing sensor
connection
D 2-line terminal
D 4-line terminal for resistance thermometers when
using internal stabilized-power source
Digital mapping
12 Bits, 11 bits plus sign
Width
12 Bits
1 Slot
1070 072 160-103 (97.09) GB
Peripheral Modules
119
11.5 Digital Output Modules
1070 078 587
1070 075 333
1070 075 337
1070 077 891
Output modules with 8, 16 and 32 outputs are available.

The output drivers are electrically isolated from the internal
logics by the optocoupler, and are safeguarded from overload by means of fusible cut-outs and/or electronic fuses.
Each output is assigned an LED display which indicates
the signal status.
The connection of the actuators is implemented using
plug-in terminals.
.
1070 072 160-103 (97.09) GB
1070 077 984
1070 050 634
1070 075 340
A 24V/2A ESF
This module provides a separate power supply for 4 outputs.
AR/2A SF Relay Output Module
The AR/2A SF Relay Output Module provides 10 potentialfree switching contacts for a rated current of 2 A.
Specifications
Order No. 1070 ... ...

078 587
Part Designation
Outputs
075 337
077 891
077 984
050 634
075 340
A 24V/0.5A A 24/0,5 A 24/2

ESF
SF
SF
075 333
A 24/2
SF
A 24V/2A
ESF
A 24/2e
AR/2A
SF
32
16
Rated voltage
Output current
0.5 A
Max. leakage current

for 0 signal
Switch-on delay
Switch-off delay
450 ms
Short-circuit current
0.6 A
Lamp load, for 8 Hz
5W
Max. contactor size
00
24 V Reverse polarity
protection
0.5 mA
2 mA
40 ms
electronic
Limit, inductive cutoff voltage
2 mA
60 ms
Concurrence
Auxiliary volt.
24 V
2A
0.5 mA
Overload protection /
fuse
Fan unit required
16
24 V, DIN 19 240
5 ms
300 ms
400 ms
FF 0.63 A
FF 2.5 A
10 W
25 W
350 ms
3A
FF 2.5 A
3.7 A
10 W
2
100 %
8 ms
electronic
5W
8
50 %
100 %
75 %
no
50 %
100 %
yes
26 V
15 V
20 V
15 V
300 V
3A fuse
limited
3 A fuse
2 A fuse
no
Max. switching
frequency
30 Hz
Max. relay voltage
220 V
Max. relay
switching load
140 W,
500 VA
Contact resistance
30 mW
Contact bounce
1 ms
Current draw from

D Internal 12 V
D 24 V Power
supply
10 mA + 2 mA / ea. enabled output

5 mA / Byte +
3 mA / ea. enabled output
40 mA + 15 mA
/ ea. enabled output
40 mA + 10 mA
/ ea. enabled
output
7,5 mA / 4 Bit +
3 mA / ea. enabled output
36 mA + 8 mA /
ea. enabled output
40 mA + 15 mA
/ ea. enabled
output
+ external load
Width
1 Slot
1070 072 160-103 (97.09) GB
Peripheral Modules 1111
11.6 A analog and A 10 ana Analog Output Modules

The analog output modules serve to output analog voltages or currents.
A analog
The A analog Analog Output Module contains 4 outputs
which will accept all voltage and current values independently of each other.
A 10 ana
The A 10 ana Analog Output Module contains 8 voltage
outputs. Each output can be switched from automatic to
manual operation, and vice versa, by means of a switch. In
manual operation, the voltage value can be adjusted between 0 to 10 V for each output using a potentiometer.
.
Specifications
A analog
A 10 ana
Order number
1070 047 966
1070 077 732
Voltage ranges
"2,5 V, "5 V, "10 V
0 to 10 V, unipolar
Current ranges
"5 mA, "10 mA, "20 mA
Outputs
Electric isolation
8
yes
Digital mapping
12 Bits, 11 bits plus sign
12 Bits
Current draw from

D Internal 12 V
D 24 V power supply
80 mA
300 mA
100 mA
700 mA
Width
1070 072 160-103 (97.09) GB
1 Slot
11.7 BM4-ASI Bus Master

The BM4-ASI Module is the AS-I Bus Master for the
CL300, CL350, CL400, CL500 and IAT Control Units. This
opens up the control units to a range of cost-efficient options regarding input / output connection via AS-I.
AS-I replaces the conventional costly parallel cabling of

each individual input / output with a simple two-wire line
with tree topology. You are no longer required to wire each
individual input / output via a wiring harness. With the AS-I,
you now require an unshielded 2-wire line only. This line
provides data and power to the transducing sensors and
actuators.
The BM4-ASI Module performs the following tasks:
D Cyclic data exchange between the bus station and central processing unit
D Initialization of the network
D Assignment of parameters to the bus stations
D Diagnostics of the data transfer
D Addressing of substituted bus stations
The BM4-ASI Module supports the followong AS-I profiles:
D M0, the inputs / outputs only are operated
D M1, the inputs / outputs and instructions are operated
Specifications
BM4-ASI
Order number.
1070 078 599
Bus stations
max. 31
Inputs / Outputs
max. 124
Cycle time
5 ms for 31 bus stations
Line length
max. 100 m
Width
1 Slot
1070 072 160-103 (97.09) GB
11.8 POS-SA Counting / Positioning Decoder Module

The POS-SA can be used in the following control units:
D CL350
D CL400
D CL500
.
Specifications
POS-SA
Order number.
1070 075 819
Channels
Measuring systems
D Incremental
max. 231 increments

D 5 V differential signals,
max. 1 MHz
D 24 V signals, max. 200 kHz
D Absolute
SSI interface, max. 24 Bit parallel
Inputs, DIN EN 61131-2 Typ 2
4 per channel
4 per channel
Output current
0.5 A
Current draw from

D Internal 12 V
D 24 V Power supply
10 mA
Width
1 Slot

The POS-SA Function Module (order no. 1070 078 352) is
required in order to use the POS-SA Counting / Positioning
Decoder Module.
The POS-SA module performs the following tasks:

D Counting
D Positioning
D Switching traverse control
The POS-SA provides:
D The connection of incremental or absolute measuring
systems
D Two independent channels with one optional measuring system
D Four digital inputs per channel
D Four digital outputs per channel
1070 072 160-103 (97.09) GB
11.9 POS-LR Positioning Module with Closed Servo Loop

The POS-LR can be used in the following control units:
D CL350
D CL400
D CL500
.
Specifications
POS-LR
Order number.
1070 078 908
Channels
Measuring systems
D Incremental
max. 231 increments

D 5 V differential signals,
600 mA, max. 500 kHz
D 24 V signals, 900 mA,
max. 150 kHz
D Absolute
SSI interface, max. 24 Bit parallel
4 per channel
4 per channel 0.5 A
Analog output
1 per channel "10 V
Current draw from

D Internal 12 V
D 24 V Power supply
10 mA
Width
1 Slot
The POS-LR Positioning Module with Closed Servo Loop

can be used to perform convenient and cost-efficient positioning tasks.
The POS-LR provides:
D Two channels
D Positioning of two linear axes by means of positioning
control and analog output
D 128 Positions per channel
D Connection of incremental or absolute value measuring
systems
D Cable break monitoring of differential signals
D Hardware and software position switches
1070 072 160-103 (97.09) GB
11.10 CC10.3 Axis Control Module

The following measuring systems can be used:
D incremental
D incremental, rotation-coded
D absolute, via SSI interface
The CC10.3 module provides the following operation and
programming options:
D Serial interface for a programming unit (PC)
D Connection of a hand-held programming unit
D Connection of a control or programming panel
D Directly via the PLC
Dialog with the CC10.3 is in plain text, and is carried out
using function keys.
Firmware Update
We provide a Firmware Update service for the CC10.3.
Simply replacing the firmware by means of a memory card
will allow the user to make use of the development of the
CC10.3 in his own applications.
.
The CC10.3 is available as a one-axis or three-axes control module. It is possible to use several parallel CC10.3
modules for multi-axis machines.
The axis positions are implemented with 0.001 to 0.01 mm
accuracy. Positioning is carried out in positioning control,
i.e., in the closed control loop with constant control of the
position. The dynamic response of the motions can be
adapted to the machine droop by altering the acceleration
and brake parameters accordingly.
1070 072 160-103 (97.09) GB
Specifications
CC10.3
Axes
D 1 Axis
D 3 Axes
Measuring systems
D One-axis, incremental
D Three-axes, incremental
D Three-axes, absolute
Memory
10 Kbytes for parts programs,

additional memory for tool
compensation, zero shift and
machine parameters
Operating modes
D 1 to 3 axes, synchronous
D max. 3 one-axis, asynchronous
Programmable supplementary
functions
D Acceleration
D Feed rate speed
D Retention time
Tool length compensation
D 72 values per axis

D 24 values for 3 axes
Zero shift
6 values for each 3 axes
Current draw from

D Internal 12 V
D 24 V power supply
80 mA
Max. 2 A
Width
2 Slots
11.11 rho 3.0 Robot Control

Variants:
D 3 Axes, incremental
D 5 Axes, incremental
D 1 Axis, incremental; 2 axes, absolute
D 1 Axis, incremental; 4 axes, absolute
D 3 Axes, incremental; 2axes, absolute
D 1 Axis, incremental; 6 axes, CAN interface
D 1 Axis, incremental; 6 axes, CAN interface; 2 additional
serial interfaces
D 3 Axes, incremental; 6 axes, CAN interface
D 1 Axis, incremental; 2 axes, absolute; 6 axes, CAN interface
D 1 Axis, incremental; 12 axes, CAN interface
Programming of the rho 3.0 is carried out in plain text in the
established BAPS 2 programming language using a standard PC or the PHG 200 Hand-held Programming Unit.
PHG 2000 Hand-held Programming Unit
The PHG 2000 is specially designed to operate robots,
motor drives and control units. It features a graphic display
and 36 application-specific programmable keys.
The PHG 2000 also features an integrated safety concept
with Dead-man and Emergency-OFF switches. The Deadman switch is equipped with three levels and two channels, and conforms to current international safety standards. The Emergency-OFF switch also has 2 channels,
and serves to stop system operation irrespective of the operating mode.
.
The rho 3.0 provides accurate control of robots and is used

in installation, handling, positioning and winding technology as well as in transfer systems. The rho. 3.0 can position up to ten parallel axes, control several robots simultaneously, and position each axis to the exact mm.
Specifications
rho 3.0
Measuring systems
D Incremental
D Absolute
D digital CAN interface
Memory
D integrated, 128 Kbytes of

static RAM, expandable to 2
MBytes
D Plug-in, 2 MB static RAM
Motions
D Synchronous PTP
D Linear interpolation
D Circular interpolation
Current draw
D Internal 12 V
D 24 V Power supply
80 mA
Max. 2 A
Width
2 Slots
1070 072 160-103 (97.09) GB
11.12 Typ1 osa CNC Controller

Variants:
D Typ1 osa module 3
Three axes including spindle, with three measuring system inputs, three Servo outputs and one high-speed
probe input
D Typ1 osa module 5
Five axes including spindle, with five measuring system
inputs, five Servo outputs and one high-speed probe
input
Operating modes:
D Setup operation via inching mode, incremental dimension and handwheel, manual input
D Program operation with subsequent block, single block
D Program interruption, re-entry
D Program test with/without axis movement
D Program management, editing, multitasking
Typ1 osa Control panel
The Typ1 osa Control panel is equipped with a flat screen
and integrated PC. Several Typ1 osa modules can be connected to one control panel.
.
The Typ1 osa is a compact CNC system within the PLC.

The Typ1 osa can operate up to five axes and is designed
for various applications:
D Drilling, milling, rotating, grinding
D Transfer lines
D Revolving machines
D Laser processing
D Plastic, wood, glass and stone processing
D Pipe and wire bending
D Foam rubber cutting
1070 072 160-103 (97.09) GB
Specifications
Typ1 osa
Memory
D 128 Kbytes of static RAM,

expandable to 512 Kbytes
as user memory
D 96 Kbytes of FEPROM for
application cycles and CPL
dialog
Memory Card
For parts programs, cycles,

languages and firmware update
Curent draw from

D Internal 12 V
D 24 V Power supply
80 mA
Max. 2.5 A
Width
2 Slots
11.13 SQ16 Power Source Module

.
Specifications
SQ16
Order number.
1070 060 690
Constant current
16 times 2.5 mA
Accuracy
D at 25 _C
D at 75 _C
typ. "0.001 mA
typ. "0.006 mA
Max. load per power source
2800 W
Line length
max. 200 m
Current draw from

24 V power supply
250 mA
Width
1 Slot
When processing analog signals from the process peripherals, it is often necessary to detect resistance values from
the sensors. These sensors are strain guages or resistance thermometers, for example. A very accurate stabilized-power source is required in order to convert the resistance values into proportional current.
The SQ16 Power Source Module contains 16 individual
stabilized-power sources. Each stabilized-power source
supplies 2.5 mA.
1070 072 160-103 (97.09) GB
11.14 PBK Peripheral Bus Interface Module

.
For CL500 only
A service and testing device can be connected to the PBK.

.
Specifications
PBK
Order number.
1070 068 309
Interface
RS422 for service and testing

device
Current draw from

D Internal 12 V
D 24 V Power supply
Width
150 mA
Current draw of channel
modules
1 Slot
The MOBY Channel Module I/F is part of the MOBY-I mobile data storage system by Siemens AG.
The mobile data storage system comprises the MOBY
Channel Module I/F, the SLG Read/Write Unit and the
MDS Mobile Data Memory.
The MOBY Channel Module I/F controls the transmission
of data between the PBK Peripheral Bus Interface Module
and the SLG Read/Write Unit. The MOBY I/F supports the
Filehandler file management system.
The PBK Peripheral Bus Interface Module is a universal

carrier module for a maximum of four interface modules.
Using PBK-compatible interface modules, it is possible to
connect intelligent sensor technology to the peripheral bus
of the CL500 control unit. The PBK serves to adapt and
store the data between the channel modules and the central processing unit.
Each PBK requires four input/output bytes in the I/O or EI/
EO address range.
1070 072 160-103 (97.09) GB
Specifications
MOBY I/F
Order number.
1070 071 281
Interface for SLG
RS422
Data transmission to MDS
19 200 baud
Current draw from

D Internal 12 V
D 24 V Power supply
70 mA
400 mA
PBK5MIF Function Module

The transmission of data from the MOBY Channel Module
I/F to the PLC program is controlled by the PBK5MIF Function Module.

Part Designation
Order number
Expansion Hardware
1070 064 905
Erweiterungsbaugruppe AG/P-S, Baugruppenbeschreibung (German)
1070 072 012

D 1.8 m
1070 064 753
1070 064 719

D 0.55 m
1070 064 754

E 24 V
D 95 Inputs
1070 071 252
E 24 V SF
D 32 Inputs
1070 075 324
E 24 V SF
D 16 Inputs
1070 075 330
E 220 V
D 16 Inputs
1070 046 267
E 115 V
D 16 Inputs
1070 046 427
Digitale Ein-/Ausgangsbaugruppen, Baugruppenbeschreibung (German)
1070 072 086
Digital input and output modules, Module description (English)
1070 072 144
IE 24 V
D 16 Inputs
1070 050 564
Eingangsbaugruppe IE 24 V, Baugruppenbeschreibung (German)
1070 072 026
Analog Input Modules

E analog
D 16 Inputs
1070 046 088
E 10 ana
D 16 Inputs
1070 062 202
Eingangsbaugruppen E analog, E 10 ana, Baugruppenbeschreibung (German)
1070 072 010
Analogue Input Module, Module description (English)
1070 072 108
Modulo de entradas analgicas, Descripcin del mdulo (Spanish)
1070 072 314

A 24V/0,5A ESF
D 32 Outputs
1070 078 587
A 24/0,5 SF
D 16 Outputs
1070 075 333
A 24/2 SF
D 16 Outputs
1070 075 337
A 24/2 SF
D 8 Outputs
1070 077 891
A 24V/2A ESF
D 16 Outputs
1070 077 984
A 24/2e
D 16 Outputs
1070 050 634
1070 072 160-103 (97.09) GB
Part Designation
Order number
AR/2A SF
D 16 Relay outputs
1070 075 340
Digitale Ein-/Ausgangsbaugruppen, Baugruppenbeschreibung (German)
1070 072 086
Digital input and output modules, Module description (English)
1070 072 144
Analog Output Modules

A analog
D 4 Outputs
1070 047 966
A 10 ana
D 8 Outputs
1070 077 732
Ausgangsbaugruppen A analog, A 10 ana, Baugruppenbeschreibung (German)
1070 072 009
Analogue Output Module, Module description (English)
1070 072 107
Modulo de salidas analgicas, Descripcin del mdulo (Spanish)
1070 072 313
AS-I
BM4-ASI Bus Master
1070 078 599
Counting / Positioning Decoder Module

POS-SA Counting / Positioning Decoder Module
1070 075 819
1070 078 352
Positioning Module with Closed Servo Loop

POS-LR Positioning Module
1070 078 908
Axis Control Module

See CC10.3
Price list
Robot Control
See rho 3.0

Price List
PHG 2000 Hand-held Programming Unit
See rho 3.0

Price List
CNC Controller
See Typ1 osa

Price List
Typ1 osa Control Panel
See Typ1 osa

Price List
Power Source Module

SQ16 Power Source Module
1070 060 690
Stromquellenbaugruppe SQ16, Baugruppenbeschreibung (German)
1070 072 039
1070 072 160-103 (97.09) GB
Part Designation
Order number
Peripheral bus interface module

PBK Peripheral Bus Interface Module
1070 068 309
1070 071 281
PBK5MIF Function Module
1070 070 042
Peripheriebus-Koppelbaugruppe PBK, Baugruppenbeschreibung (German)
1070 070 127
Peripheral Bus Interface Module PBK, Module description (English)
1070 072 133
Mdulo de acoplamiento del bus perifrico PBK, Descripcin del mdulo (Spanish)
1070 072 330
Kanalmodul MOBY I/F, Baugruppenbeschreibung (German)
1070 070 139
Channel Module MOBY I/F, Module description (English)
1070 072 136
Mdulo de canal MOBY I/F, Descripcin del mdulo (Spanish)
1070 072 331
Software-Baustein PBK5MIF, Bausteinbeschreibung (German)
1070 072 035
PBK5MIF Software Module, Software module description (English)
1070 072 135
Mdulo de software PBK5MIF, Descripcin del mdulo (Spanish)
1070 072 332

CC10.3
1070 072 160-103 (97.09) GB
COMNET-DP
Contents
1070 072 160-103 (97.09) GB
12
COMNET-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
12.10
12.11
BM-DP12 Bus Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZE200-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESI20-K-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESI65-K-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RM2-DP12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RM4-DP12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DP-EA4 for CL200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DP-EA4 for CL300, CL350, CL400, CL500 and IAT . . . . . . .
Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMNET-DP Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
121
122
COMNET-DP
12 COMNET-DP
With COMNET-DP, Bosch provides new, diverse and standardized options for the decentralized expansion of control
units. The decentralized bus system COMNET-DP provides components for communication on an installation
level. Decentrally arranged input and output stations are
connected by means of a standardized bus system.
COMNET-DP thus corresponds to the communication

standard in the field area. In comparison to the PROFIBUS-FMS protocol for decentralized inputs/outputs, the
optimized PROFIBUS-DP protocol ensures quick response times and provides all the advantages of an open
and standardized bus system.
COMNET-DP is based on the PROFIBUS-DP protocol

from the DIN EN 50170 PROFIBUS standard.
RM4-DP12
BM-DP12
Basic Unit
COMNET-DP Bus
RM2-DP12
DESI65-K-DP
DESI20-K-DP
1070 072 160-103 (97.09) GB
COMNET-DP
123
12.1 BM-DP12 Bus Master

.
Specifications
BM-DP12
Order number.
1070 075 887
Device type, DIN EN 50170
DP Master class 1
Max. number of bus stations
124
Max. number of inputs/outputs
4048 I and 4048 O
Interfaces
D RS-485, electrically isolated, ISO_5V/ISO_GND,

max. load 60 mA.
D Programming unit,
V.24 interface
Transfer rate
Width
1 Slot
Module Slots
CL300, CL350, CL400, IAT
GG1 and
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG1/K and GG2/K

Basic Unit
1 2 3 4 5 6 7 8
CL500
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
Expansion Units
With the BM-DP12 Bus Master in the CL300, CL350,

CL400, CL500 or IAT Control Unit, convenient decentralized expansion of the respective control unit is ensured.
The BM-DP12 module forms the interface between the
control unit and the decentralized COMNET-DP Bus System.
The module performs the following tasks:
D Bus master class 1
D Communication between the central processing unit
and the decentralized bus stations
D Fault recognition and bus system diagnostics
D Bus master file management
1070 072 160-103 (97.09) GB
EG2
Expansion Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
EG2/K
Expansion Unit
1 2 3 4 5 6 7 8
EG2/K-4
Expansion Unit
1 2 3 4
124
COMNET-DP
12.2 ZE200-DP
Specifications
ZE200-DP
Order number.
1070 078 883
Device type, DIN EN 50170
DP Master class 1
Max. number of bus stations
64
Max. total of centralized and

decentralized inputs
D I: Bit, byte, word
D EI: Byte, word
192 Bits, I0.0 to I23.7

128 Byte, EI0 to IZ127
Max. total of centralized and

decentralized outputs
D O: Bit, byte, word
D EO: Byte, word
128 Bits,O0.0 to O15.7

128 Byte, EO0 to EO127
Interfaces
D Central processing unit
D COMNET-DP
See Section 2.3,

RS-485, electrically isolated,
ISO_5V/ISO_GND, max. load
100 mA
Width
2 Slots
For further technical data on the ZE200-DP, refer

to Section 2.3, Central Processing Units.
Module Slots
1 2 3 4 5 6 7
Basic Unit
In addition to the tasks of the central processing unit in the

CL200, the ZE200-DP also performs bus master tasks in
the decentralized COMNET-DP bus system. Using the
ZE200-DP ensures the simple and convenient decentralized expansion of the CL200.
The module performs the following bus master tasks:
D Bus master class 1
D Communication between the central processing unit
and the decentralized bus stations
D Fault recognition and bus system diagnostics
D Bus master file management
1070 072 160-103 (97.09) GB
COMNET-DP
ZE200-DP
RM4-DP12
Basic Unit
COMNET-DP Bus
RM2-DP12
DESI65-K-DP
DESI20-K-DP
1070 072 160-103 (97.09) GB
125
126
COMNET-DP
12.3 DESI20-K-DP
The DESI20-K-DP module is a bus station on the

COMNET-DP. The module meets the requirements of
protection type IP 20.
Variants
The DESI20-K-DP module is available in the following
variants:
DESI20-K-DP 16E, 16 digital inputs
DESI20-K-DP 16E/16A/0,5 A, 16 digital inputs, 16 digital outputs, 0.5 A
DESI20-K-DP 16A/0,5 A, 16 digital outputs, 0.5 A
DESI20-K-DP 16A/2 A, 16 digital outputs, 2 A
Status displays:
Power supply for logics
Power supply for inputs/outputs
Data exchange with bus master
Short-circuit on an input
Short-circuit on an output
The terminal bars are available in two designs:
Screw terminals
Spring-loaded terminals
For the additional electrical isolation of the inputs/outputs,
1, 2 or 3-row screw or spring-loaded terminals can be attached to the DESI20-K-DP module housing.

Diagnostics:
Group diagnostics
Output diagnostics, short-circuit and overload monitoring of outputs
1070 072 160-103 (97.09) GB
COMNET-DP
127
Specifications
DESI20-K-DP
16E
DESI20-K-DP
32E
DESI20-K-DP
16E/16A/0,5 A
DESI20-K-DP
16A/0,5 A
DESI20-K-DP
16A/2 A
Order number.
1070 918 398
1070 918 396
1070 918 395
1070 918 397
1070 918 533

D Input delay
D Power supply for transducing
sensors
16
32
16
1 ms
Max. 100 mA per input
Outputs
16
D Rated current
0.5 A
D Lamp load
2W
2A
10 W
7A
D Switching frequency
D resistive load
D inductive load
100 Hz
1 Hz
D Concurrence
100 %
Power supply
D Rated current for logics and inputs/
outputs
D Operating voltage range
Current draw form
D Logics
D No-load inputs/outputs
Reverse polarity protection for power
supply
Baud rates
Operating temperature
Protection type
24 V
18 to 30 V
60 mA
10 mA
yes
0 to 55 _C
IP 20

D Vibration DIN IEC 68, Section 2-6
10 to 58 Hz, const. amplitude 0.35 mm

58 to 150 Hz, const. acceleration 5 g
D Shock DIN IEC 68, Section 2-27
Amplitude 30 g, 11 ms duration
Termination system
Screw terminals for 2.5 mm2

Spring-loaded terminals for 1.5 mm2
Dimensions in mm (L x W x H)
155 x 130 x 53
D with 1 or 2-row terminal pin for

electrical isolation
184 x 130 x 53
D with 3-row terminal pin for electrical

isolation
197 x 130 x 53
Weight
1070 072 160-103 (97.09) GB
500 g
128
COMNET-DP
12.4 DESI65-K-DP
Diagnostics:
Group diagnostics
Output diagnostics, short-circuit and overload monitoring of outputs
Status displays:
Power supply for logics
Power supply for inputs/outputs
Data exchange with the bus master
Short-circuit on an input
Short-circuit on an output
The DESI65-K-DP module is a bus station on the

COMNET-DP. The module meets the requirements of the
protection type IP 67. The module can therefore be installed without a control cabinet directly into a system or
onto a machine.
Variants
The DESI65-K-DP module is available in the following
variants:
DESI65-K-DP 8E/4A/2 A, 8 digital inputs, 4 digital
outputs, 2 A
DESI65-K-DP 8A/2 A, 8 digital outputs, 2 A
1070 072 160-103 (97.09) GB
COMNET-DP
Specifications
DESI65-K-DP
8E
Order number.
1070 918 394
Inputs DIN EN 61131-2 Typ 2

D Input delay
D Power supply for tranducing sensors
Outputs
DESI65-K-DP
8E/4A/2 A
DESI65-K-DP
8A/2 A
1070 918 487
1070 918 393
8
1 ms
Max. 100 mA per input
4
D Rated current
2A
D Lamp load
10 W
7A
D Switching frequency
D resistive load
D inductive load
100 Hz
1 Hz
D Concurence
Power supply
D Rated current for logics and inputs/outputs
D Operating voltage range
Current draw, logics
Reverse polarity protection for power supply
Baud rates
Protection type
100 %
24 V
18 to 30 V
80 mA
yes
9,6 Kbaud to 12 Mbaud
0 to 55 _C
IP 67

D Vibration DIN IEC 68, Section 2-6
10 to 58 Hz, const. amplitude 0.35 mm

58 to 150 Hz, const. acceleration 5 g
D Shock DIN IEC 68, Section 2-27
Amplitude 30 g, 11 ms duration
Termination system
D 24 V Power supply
D PROFIBUS connection
D Inputs/outputs
Dimensions in mm (L x W x H)
Weight
1070 072 160-103 (97.09) GB
Screw terminal1.5 mm2, 2 PG9 cable ports

Threaded cable fitting, 2 PG9 cable ports
8 x 5-pin M12 connectors
218 x 62 x 71
500 g
129
1210 COMNET-DP
12.5 RM2-DP12
There are two options for decentralized expansion configuration:
D Using one row, with a maximum of two GG3 Module
Racks and the Bus Coupler (order no. 1070 075 110).
D Using several rows, with the AG/S Expansion Module
on a maximum of three rows and a maximum of two
GG3 Module Racks on each row.
The RM2-DP12 provides the decentralized connection of

CL200 peripheral modules to a COMNET-DP bus system.
This also allows the CL200 peripheral modules to be connected to the CL300, CL350, CL400, CL500 and IAT Control Units.
RM2-DP12
Maximum expansion with six

GG3 Module Racks
COMNET-DP Bus
The RM2-DP12 is inserted into the GG3 Module Rack.

In addition to the standard diagnostics, the RM2-DP12
also supports the character-related diagnostics of the
PROFIBUS-DP.
The following messages appear on the 7-segment display:
D RM2-DP12 Status messages
D Bus master operating status messages
D Module diagnostics messages
For decentralized expansion, the maximum

power supply of the RM2-DP12 (IPer max = 1.2 A)
and the maximum available address range must
always be observed.
See also Section 2.6, AG/S Expansion Module
Expansion Configuration
In the event that the remaining six module slots in the GG3
Module Rack are insufficient for decentralized control unit
configuration, a very simple expansion procedure can be
carried out. The GG3 Module Rack is again used for this
expansion.
1070 072 160-103 (97.09) GB
COMNET-DP 1211
Specifications
RM2-DP12
Order number
1070 075 814
Current draw from

24 V power supply
1.35 A
Interface
Baud rate
Inputs/outputs
Module Slots
ISO_5V/ISO_GND max.
with 100 mA loadable
9600 Baud to 12 Mbaud
244 Bytes input
244 Bytes output
Max. total 384 bytes
Power supply for peripheral

modules
IPer max = 1.2 A
Width
1 Slot
1070 072 160-103 (97.09) GB
1 2 3 4 5 6 7
GG3 Expansion Unit
1212 COMNET-DP
12.6 RM4-DP12
The RM4-DP12 module can be inserted in the following
modules racks:
D EG2, with 14 module slots
D EG2/K, with 8 module slots
D EG2/K-4, with 4 module slots
The following peripheral modules can be used in conjunction with the RM4-DP12:
D Analog and digital input/output modules
D POS-SA Counting / Positioning Decoder Module
In addition to the RM4-DP12 module, up to 13 additional
modules can be inserted into the expansion unit. If the
number of module slots is insufficient for the intended application, two more expansion units can be connected via
an AG/P-S or AG/Z-S Expansion Module.
AG/Z-S
RM4-DP12
AG/P-S or
AG/Z-S
COMNET-DP
Bus
The RM4-DP12 module provides the decentralized connection of peripheral modules to a COMNET-DP bus system. This also allows peripheral modules of the CL300,
CL350, CL400 and CL500 Control Units to be connected
decentrally to the CL200 Control Unit.
The RM4-DP12 can control a maximum of 244 inputs and
244 outputs, and offers a cost-efficient alternative for applications which do not require a high protection type.
The RM4-DP12 module provides the internal 12 V power
supply for modules in the expansion unit.
AG/Z-S
For decentralized expansion, the maximum

power supply of the RM4-DP12 (IPer max = 1.5 A)
and the maximum available address range must
always be observed.
Specifications
RM4-DP12
Order number
1070 077 657
Device type,
DIN 19 245, Section 3
DP Slave
Max. number of inputs/outputs
244 I and 244 O
Interface

ISO_5V/ISO_GND,
max. load 100 mA
Baud rate
9600 Baud to 12 Mbaud
Power supply
24 V, DIN EN 61131-2
Current draw from 24 V
Max. 1.45 A
Power supply for peripheral

modules
IPer max = 1.5 A
Width
1 Slot
1070 072 160-103 (97.09) GB
COMNET-DP 1213
12.7 DP-EA4 for CL200

Specifications
DP-EA4
Order number
1070 077 405
Inputs
4 Bytes
Outputs
4 Bytes
Current draw from IPer
270 mA + max. 120 mA for

RS-485 interface
Width
1 Slot
Module Slots
The DP-EA4 module provides the option to operate a

CL200 Control Unit as a bus station on the COMNET-DP
bus system. The DP-EA4 operates on the peripheral bus in
the same way as a normal digital input/output module.
The DP-EA4 contains 4 bytes of inputs and 4 bytes of outputs. The 4 bytes of input in the DP-EA4 are for the bus
master outputs, and vice versa.
1070 072 160-103 (97.09) GB
1 2 3 4 5 6 7
1 2 3 4 5 6 7
Basic Unit
Expansion Unit
1214 COMNET-DP
12.8 DP-EA4 for CL300, CL350, CL400, CL500 and IAT

Specifications
DP-EA4
Order number
1070 077 504
Inputs
4 Bytes
Outputs
4 Bytes
Current draw from internal 12 V 150 mA + max. 70 mA for

RS-485 interface
Width
1 Slot
Module Slots
CL300, CL350, CL400, IAT
GG1 and
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG1/K and GG2/K

Basic Unit
1 2 3 4 5 6 7 8
CL500
GG2
Basic Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
GG2/K
Basic Unit
1 2 3 4 5 6 7 8
Expansion Units
The DP-EA4 module provides the option to operate a control unit as a bus station on the COMNET-DP bus system.
The DP-EA4 operates on the peripheral bus in the same
way as a normal digital input/output module.
EG2
Expansion Unit
1 2 3 4 5 6 7 8 9 10 11 12 1314
EG2/K
Expansion Unit
1 2 3 4 5 6 7 8
EG2/K-4
Expansion Unit
1 2 3 4
The DP-EA4 contains 4 bytes of inputs and 4 bytes of outputs. The 4 bytes of input in the DP-EA4 are for the bus
master outputs, and vice versa.
1070 072 160-103 (97.09) GB
COMNET-DP 1215
12.9 Control Panels

COMNET-DP also provides control panels with PROFIBUS-DP connection for the operation and mapping of systems and machines:
BT5-DP
BT20-DP
1070 072 160-103 (97.09) GB
Specifications
BT5-DP
BT20-DP
BT20-DP
Order number.
1070 918 984
1070 918 960
1070 918 997
Processor
TMPZ 84 C 015, 10 MHz
Memory
256 KB
256 KB
Keypad
Keys
Function
keys
24
6
22
12
Screen
LCD, 4 lines
of 20
characters
LCD, 16 lines of 40
characters
Interface
RS-485, electrically isolated
Protection type,
front side
IP 65
512 KB
1216 COMNET-DP
12.10 COMNET-DP Software

Two alternative programming tools are available for the
convenient programming of a network using COMNET-DP:
WinDP for programming in Windows NT (from version
3.51) or Windows 95
COMNET-DP Utility software in MS-DOS
The parameters for the bus system are defined in WinDP

or the COMNET-DP utility software. In addition, the PLC
address are assigned to the bus stations and their inputs/
outputs.
1070 072 160-103 (97.09) GB
COMNET-DP 1217

Part Designation
Order number
Bus Master
BM-DP12 Bus Master
1070 075 887
DPSTATUS Function Module

for BM-DP12
1070 078 827
ZE200-DP Central Processing Unit
1070 078 883
DESI20-K-DP
DESI20-K-DP 16E
1070 918 398
DESI20-K-DP 32E
1070 918 396
DESI20-K-DP 16E/16A/0.5 A
1070 918 395
DESI20-K-DP 16A/0.5 A
1070 918 397
DESI20-K-DP 16A/2 A
1070 918 533
Screw Terminal Set

3 Screw terminals for 1070 918 398 and 1070 918 397
1070 918 449
Screw Terminal Set

3 Screw terminals for 1070 918 396 and 1070 918 395
1070 918 556
Screw Terminal Set

3 Screw terminals for 1070 918 533
1070 918 554
Spring-loaded terminal Set

3 Spring-loaded terminals for 1070 918 398 and 1070 918 397
1070 918 450

3 Spring-loaded terminals for 1070 918 396 and 1070 918 395
1070 918 555

3 Spring-loaded terminals for 1070 918 533
1070 918 553
1-Row Potential Terminal Block, Screw Terminals
1070 918 552
1070 918 551
1070 918 550
1-Row Potential Terminal Block, Spring-loaded Terminals
1070 918 549
1070 918 548
1070 918 547
DESI65-K-DP
DESI65-K-DP 8E
1070 918 394
DESI65-K-DP 8E/4A/2 A
1070 918 487
DESI65-K-DP 8A/2 A
1070 918 393
PG9 Threaded Joint

IP 68, plastic
1070 917 063
PG9 Threaded Joint

IP 68, metal
1070 918 558
PG9 Filler Plug

IP 68, plastic
1070 918 557
Protective cap
For 5-pin M12 connector
1070 918 559
1070 072 160-103 (97.09) GB
1218 COMNET-DP
Part Designation
Order number
RM2-DP12
RM2-DP12
1070 075 814
Modules and module racks, see Page 227

RM4-DP12
RM4-DP12
1070 077 657

EG2 Module Rack
1070 052 004
EG2/K Module Rack
1070 075 760
EG2/K-4 Module Rack
1070 077 698
CL Cable Channel
1070 054 152
Two-fan Unit
1070 052 243
Single-fan Unit K
1070 056 864
Dummy Cover
1070 046 208
DP-EA4
DP-EA4
For CL200
1070 077 405
DP-EA4
For CL300, CL350, CL400, CL500 and IAT
1070 077 504
Control Panels
BT5-DP
1070 918 984
BT20-DP
256 KB
1070 918 960
BT20-DP
512 KB
1070 918 997
BT5-DP, BT20-DP / PC Connecting Cable
1070 917 858
Software
COMNET-DP Device Master Data
31/2 in. Diskette
1070 075 547
COMNET-DP Utility Software

31/2 in. Diskette, PLC utility software including dongle is required
1070 075 465
WinDP
31/2 in. Diskette, WinSPS software is required
31/2-Diskette:
1070 077 945
CD-ROM:
1070 073 774
Male Bus Connector

IP 20 Male Bus Connector with 9-pin D-sub connector
1070 918 539
IP 20 Male Bus Connector
1070 918 538
Repeater
RS-485 Repeater
For max. 12 Mbaud, IP 20 housing
1070 918 723
PC Connecting Cable
K16 Connecting Cable
For connection of COMNET-DP Bus Master to PC, 5 m
1070 054 956
1070 072 160-103 (97.09) GB
COMNET-DP 1219
Part Designation
Order number
Bus Cables *
COMNET-DP Bus Cable
Tractor cable
1070 917 201
COMNET-DP Bus Cable

Solid cable
1070 917 202
User Manuals
COMNET-DP, Steuerungshandbuch (German)
1070 072 071
COMNET-DP, Manual (English)
1070 072 142
DESI20-K-DP, Baugruppenbeschreibung (German)
1070 072 097
DESI20-K-DP, Module description (English)
1070 072 156
DESI65-K-DP, Baugruppenbeschreibung (German)
1070 072 098
DESI65-K-DP, Module description (English)
1070 072 155
COMNET-DP-Dienstprogramm, Software-Handbuch (German)
1070 072 072
COMNET-DP Utilities, Software manual (English)
1070 072 141
1070 072 160-103 (97.09) GB
1220 COMNET-DP
Notes:
1070 072 160-103 (97.09) GB
Software
Contents
1070 072 160-103 (97.09) GB
13
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1
13.2
13.3
13.4
PLC Program Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of PLC Instructions . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
131
132
Software
13 Software
13.1 PLC Program Structure
Due to their modular construction, Bosch control units provide the user with the opportunity to divide the controller
program into function-specific blocks. The controller program can be structurally configured to suit the system or
machine structure. Various types of modules are available
for this purpose:
D Organization modules
D Program modules
D Data modules
The application program can be processed in terms of
cycle, interrupt and time control.
In addition, the PLC program can also be divided into two
parts for the CL400, comprising one part with standard
program modules (e.g. MADAP or Robot Control) and the
other replacable part with system-specific program modules. Both parts can be loaded independently of each other
into the control unit.
Programming Language
The following representation methods are available for
programming:
D Instruction list
D Ladder diagram
D Function plan
D Sequence function chart
13.2 Overview of PLC Instructions

Instruction
Control Unit
CL200 CL300 CL350 CL500
CL400
Bit Commands
AND
AND NOT
OR
OR NOT
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
Set
Reset
Assign
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
Start time as pulse

extended pulse
switch-on delay
latching switch-on delay
switch-off delay
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
Reset timer
Timer halt
F
F
F
F
F
F
F
F
Set without monitoring

Reset without monitoring
Assign without monitoring
Test
Test on zero
Byte and Word Commands

AND
AND NOT
OR
OR NOT
Exclusive Or (XO)
Exclusive Or Not (XON)
Time Commands
F
F
Read ms time
Start ms time
Counter Commands
Set counter
Count up
Count down
Reset
Quick counter halt
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
Compare Commands
Compare logical
Compare logical and arithm.
Code Conversion
Binary to decimal
Decimal to binary
Replacement Commands
Interchange operand bytes
Change register contents
Stack Commands
Load to stack
Transfer from stack
F
F
1070 072 160-103 (97.09) GB
Software
Instruction
Control Unit
Instruction
CL200 CL300 CL350 CL500

CL400
Jump Commands
Addition
Subtraction
Addition with carry
Subtraction with borrow
Jump
conditional
conditional inverse
carry
carry not
carry or zero
arithmetical greater
logical greater
minus
minus or zero
zero
not zero
overflow
overflow no
plus
Increment
Decrement
Twos complement
Ones complement
Load and Transfer Commands

Load
Transfer
FIFO Commands
Load from FIFO
Reset FIFO
Transfer to FIFO
Module Call Commands
Enable interrupt
disable
reset
Call module
conditional
conditional inverse
carry
carry not
carry or zero
logical greater
minus
minus or zero
zero
not zero
overflow
overflow not
plus
Load interrupt mask

interrupt register
Data module call

conditional
Transfer interrupt mask

Reset interrupt
End of Module Commands
Shift Commands
Shift logical to right
logical left
arithmetic right
Rotate right
through carry right
left
through carry left
Interrupt Commands
Enable interrupt group

Disable interrupt group
Parameter and Miscellaneous Commands

Parameters
for system command
Define word
Commands without Operands

No operation 1
No operation 0
End of program
Halt
Empty logical AND
Right bracket
Right bracket with negation
Empty logical OR
Set carry
Reset carry
1070 072 160-103 (97.09) GB
Control Unit
CL200 CL300 CL350 CL500
CL400
Arithmetic Commands
Multiplication
Division
133
End of module
conditional
carry
carry not
carry or zero
logical greater
minus
minus or zero
zero
not zero
overflow
overflow not
plus
134
Software
Instruction
Control Unit
CL200 CL300 CL350 CL500
CL400
System Commands
Load absolute range directly
absolute range in background
absolute range in background with system interrupt
field range directly
field in background
field in background with
system interrupt
clock cyclical
clock cyclical with system
interrupt
F
F
F
F
F
F
F
F
F
F
Transfer absolute range

directly
absolute range in background
absolute range in background with system interrupt
field directly
field in background
field in background with
system interrupt
F
F
F
F
F
F
Alarm bell request

AB with system interrupt
alarm bell request cyclical
ABC with system interrupt
F
F
F
F
F
F
F
F
Clear system command
Event achieved
instruction directly
instruction in background
instruction in background
with system interrupt
Field save
release
Commence system interrupt
Synchronization point
achieved
F
F
F
F
F1
F1
F1
F1
F
F
F
F
F1
F1
F1
F1
ZS501/ZS510 only
1070 072 160-103 (97.09) GB
Software
135
13.3 Programming Software

The programming of the control units is carried out using
Bosch programming units, an AT-compatible PC or a ZAT
PC Module directly in the PLC.
Using the programming unit, it is possible to create the
PLC program without the presence of a control unit.
Two alternative programming tools are available for programming:
WinSPS
PLC Utility software
Symbolic or Absolute Operands
The creation of the PLC program can be carried out using
either symbolic or absolute operands.
COMNET-DP
Applications involving the COMNET-DP will also require
COMNET-DP / WinDP utility software.
1070 072 160-103 (97.09) GB
PLC Program Documentation

The clearly laid-out and easily understood PLC Program
Documentation features cross reference lists and assists
the user in carrying out quick startup and troubleshooting
within a system, as well is in adapting to new applications.
The PLC Program Documentation, which appears on the
programming units screen and in printed form, also permits a large amount of user commentaries.
WinSPS
The WinSPS programming tool provides convenient PLC
programming in Windows NT (from version 3.51) or Windows 95.
PLC programming for the CL200, CL350, CL400, CL500,
ICL700 and PIC250 Control Units can take the form of an
instruction list, ladder diagram, function plan or sequence
function chart based on DIN EN 61131-3.
136
Software
PLC Utility Software

PLC programs for the PC400, PC600, CL100, CL200,
CL300, CL350, CL400, CL500, ICL700 and PIC Control
Units are created using the PLC utility software in MS-DOS.
PLC programming takes the form of an instruction list, ladder diagram or function plan based on DIN 19 239.
1070 072 160-103 (97.09) GB
Software
137

Part Designation
Order number
WinSPS
WinSPS
Full-program license for CL200, CL350, CL400, CL500, ICL700, PIC250
Incl. online help function
In German, English
3 1/2 in. Diskettes:

1070 077 925
CD-ROM:
1070 073 774
WinSPS
Full-program license for CL200, CL350, CL400, CL500, ICL700, PIC250
Incl. sequence function chart
In German, English
WinSPS
Part license, comprising the basic package plus at least one control system package
In German, English
Basic Package (instruction list, ladder diagram and function plan)
CL200 Control System Package
CL350, CL400, CL500 Control System Package
ICL700 Control System Package
PIC250 Control System Package
Sequence Function Chart
WinSPS Update
AS-light
Drawing tool for sequence function chart
In German, English
1070 079 820

Incl. dongle
3 1/2 in. Diskettes
For PIC, PC400, PC600, CL100, CL200, CL300, CL350, CL400, CL500, ICL700
In German, English, Spanish, French
1070 062 069
PLC Utility Software Update
1070 062 070
COMNET-DP, see Page 1217

User Manuals
SPS-/DESI-Dienstprogramm, Professional-Integrator, Software-Handbuch (German)
1070 070 111
PLC/DESI Utilities Professional Integrator, Software manual (English)
1070 072 132
PLC/DESI programme utilitaire, Circuit dintgration professionnel, Manuel logiciel

(French)
1070 072 208
Programas de servicio PLC/DESI, Integrador profesional, Manual de software (Spanish)
1070 072 328
SPS-Dienstprogramm, Software-Handbuch (German)
1070 066 888
PLC Operation System, Software manual (English)
1070 066 889
PLC-Programme utilitaire, Manuel logiciel (French)
1070 072 207
PLC-dienstprogramma, Software-handboek (Dutch)
1070 072 250
Programmiergert PG4, Betriebs- und Bedienungsanleitung (Russian)
1070 072 289
Programa de servicio PLC, Manual de software (Spanish)
1070 072 319
1070 072 160-103 (97.09) GB
138
Software
Part Designation
Order number

SPSGL
Upgrading to WinSPS
WINSPS
CL200, Programming and Project Design
CL200
CL200-I, Maintenance
CL200-I
CLP
CLIP
CLI
1070 072 160-103 (97.09) GB
MADAP
Contents
1070 072 160-103 (97.09) GB
14
MADAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1
14.2
14.3
MMI-MADAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BT-MADAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
141
142
MADAP
14 MADAP
14.1 MMI-MADAP
With the MMI-MADAP, Bosch provides a combined software / hardware concept for the control, operation and
diagnostics of machines and systems with sequential control.
Specifications
BT100
Processor
Pentium, 100 MHz
Memory
Main memory, 16 MB
Hard drive, 850 MB
At no further cost, the MMI-MADAP provides the functions

automatic operation, manual operation and diagnostics.
Additional functions such as semi-automatic operation
and statistics are easily integrated as software modules.
Keyboard
16 Motion keys
16 Function keys
Alpha / digit panel
The control, operating and diagnostics functions are

based on programming in cascade sequences, which is
supported by software modules.
MMI-MADAP provides uniform user interfaces on all machines and system parts. MMI-MADAP operates in conjunction with the BT100 Control Panel and the CL350,
CL400 and CL500 Control Units.
Screen
TFT Colour screen, 26 cm
Power supply
115/230 V (24 V on request)
Current draw
230 V
115 V
5A
8A
Protection type, front side
IP 65
Dimensions
19, 6 HE
Using the BT100 Control Panel in PC-based mode with a

hard disk drive and slots for additional ISA cards ensures
the unrestricted use of the MMI-MADAP except for fault
diagnostics and weak-point analysis. In addition to providing entire visualization of the system, integration into standard networks such as PROFIBUS is also possible.
1070 072 160-103 (97.09) GB
MADAP
143
14.2 BT-MADAP
BT-MADAP is an updated version of the MADAP500. An
important feature when changing from MADAP500 to BTMADAP is the compatibility of the control functions (process sequences) for the CL400 and CL500 Control Units.
BT-MADAP can be used in the CL200, CL350, CL400 and
CL500 Control Units.
BT-MADAP provides the following functions:
Control
Operation
Diagnostics
The control function, which features manual, inching and
automatic operating modes, is responsible for the entire
sequence management of up to 60 sequences each with a
maximum of 128 steps.
The BT5 or BT20 Control Panel is connected directly to the
central processing unit of the PLC. A diagnostics module is
no longer required. Using the control panel, the user is able
to directly access all data in the central processing unit.
Specifications
BT5
BT5-DP
BT20
BT20
BT20-DP
BT20-DP
Order number.
1070 917 853
1070 918 984
1070 917 854
1070 918 998
1070 918 960
1070 918 997
256 KB
512 KB
Processor
TMPZ 84 C 015, 10 MHz
Memory
256 KB
Keyboard
Keys
Function keys
Screen
PROFIBUS-DP interface
24
6
22
12
LCD, 4 lines of 20 characters
LCD, 16 lines of 40 characters
no
yes
Power supply
Current draw
Protection type, front side
1070 072 160-103 (97.09) GB
512 KB
no
yes
24 V
0.3 A
0.7 A
IP 65
144
MADAP

Part Designation
Order number
MMI-MADAP
MMI-MADAP
Development Package
1070 078 365
MMI-MADAP
Runtime Package
1070 078 364
BT-MADAP
BT-MADAP, Basic License
Incl. KETTE200 (1070 077 186) and
Sequential Control and Diagnostics (1070 077 508) Function Modules
1070 077 814
BT-MADAP, Additional License

Basic License required
BT-MADAP, Software-Handbuch (German)
1070 072 096
Control Panels
BT100
1070 918 985
BT5
1070 917 853
BT5-DP
1070 918 984
BT20
256 KB
1070 917 854
BT20
512 KB
1070 918 998
BT20-DP
256 KB
1070 918 960
BT20-DP
512 KB
1070 918 997
BT5 / PLC Connecting Cable
1070 917 855
BT5 / PC Connecting Cable
1070 917 856
BT20 / PLC Connecting Cable
1070 917 857
BT5-DP, BT20, BT20-DP / PC Connecting Cable
1070 917 858
TESI-MOD
Software for programming of pictures and masks in BT5, BT5-DP, BT20 and BT20-DP
1070 078 551
TESI-MOD Update
1070 078 552
TesiMod, Software-Handbuch (German)
1070 079 761
PROFIBOARD
PROFIBUS-FMS interface card for PC
1070 918 961
1070 918 962

BTMAD41
1070 072 160-103 (97.09) GB
PV2 Process Visualization Software
Contents
1070 072 160-103 (97.09) GB
15
PV2 Process Visualization Software . . . . . . .
15.1
151
152
15 PV2 Process Visualization Software

Irrespective of whether you are working in areas of manufacturing technology or process engineering, warehousing
or material conveying technology, one rule applies to all
these applications; more complex machines and larger
systems also mean a more difficult overview for the user.
The PV2 Process Visualization Software assists the user
in the creation of far-reaching control options and the effective management of complex control tasks.
The PV2 PLC connection can be made via the following

interfaces:
System bus of the control unit
Ethernet interface from existing company networks
(LAN).
Connection via PROFIBUS networks
Standard serial interface
In conjunction with Bosch Programmable Logic Controllers, the PV2 Process Visualization Software provides
a universal communications concept that is distiguished
by its outstanding adaptability.
The PV2 Process Visualization Software will run on Bosch
programming units, all AT-compatible PCs and on the ZAT
and IAT PC Modules directly in the control unit. PV2 can be
operated as a single or multi-user version.
Curve tracing with zoom and ruler functions from current and historical data
Vertical and horizontal bar chart with value assignment
Instrument display as pointer or pie chart
Up to 15 000 elements can be managed depending on the
configuration level.
From the original data, the PLC then provides a visualization of complete process sequences on a monitor screen.
Windowing technique with 6-fold picture-in-picture
representation
1070 072 160-103 (97.09) GB
153
Element types:
Flow charts
Application-specific system charts, randomly definable
according to size and position
Curve windows
Maximum of five curve flows per window, definable according to size and position. Trend diagram and histogram, randomly scalable time and value axes, zoom
function and shift
Analog elements
Setpoint, actual value and four randomly definable limiting values
Digital elements
Maximum of 255 input / output statuses
Tables
Maximum of ten individually defined parameters, input /
output options as fixed-point or floating-point number
Counter elements
Counter reading up to 999.999 with parameters for default values, bound pair, start and stop
Text elements
Maximum of 70 characters as input and output
Additional features:
Text messages
Maximum of 2000 abbreviated information texts for
alarm and logging functions with six priority levels
Alarms
These are depicted on the process symbol in the process diagram, in the information line, menu bar and
alarm window
Data collection
Event-driven data collection in the millisecond grid
Access authorization
Stepped access authorization except for individual
areas, diagrams and elements
Data processing and archiving
For each individual element, a minimum, maximum,
and mean value, total of all values, number of value
changes and current value in the minute grid can be
calculated and stored
Protocols
Alarm, daily, monthly and annual protocols, user-specific logging configurable
1070 072 160-103 (97.09) GB
154

Part Designation
User Manuals
Demoversion, Software-Handbuch (German)
Einfhrung in PV2, Software-Handbuch (German)
Masterprogramm, Software-Handbuch (German)
Konfigurationsprogramm, Software-Handbuch (German)
Beobachtungsprogramm, Software-Handbuch (German)
SRF-Protokollformat, Software-Handbuch (German)
Mehrplatzsystem, Software-Handbuch (German)
Handeingabe, Software-Handbuch (German)
Symboleditor, Software-Handbuch (German)
Redundantes Mehrplatzsystem, Software-Handbuch (German)
Mens des Definitionsprogramms, Software-Handbuch (German)
Alarmstatistik, Software-Handbuch (German)
Wartungsmodul, Software-Handbuch (German)
Syntaxeditor, Software-Handbuch (German)
Order number
See
PV2 Price List
1070 072 084
1070 072 064
1070 072 057
1070 072 058
1070 072 059
1070 072 075
1070 072 076
1070 072 077
1070 072 078
1070 072 079
1070 072 080
1070 072 081
1070 072 082
1070 072 083
1070 072 160-103 (97.09) GB
Accessories
Contents
1070 072 160-103 (97.09) GB
16
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.1
16.2
16.3
16.4
16.5
24 V External Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . .

Current Draw from 24 V Power Supply . . . . . . . . . . . . . . . . . .
Premanufactured Connecting Cables . . . . . . . . . . . . . . . . . . .
Cable Assembly Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
161
162
Accessories
16 Accessories
16.1 24 V External Power Supplies
The NT200, NT1, NT2, NT3 and NT24 Power Supply Modules do not provide the 24 V power supply for the actuators, transducing sensors and peripheral modules.
The 24 V power supply units are fitted with clamp components for snap-on mounting onto a support rail in accordance with DIN EN 50022-35.
Two 24 V external power supply units with output current of

10 and 20 A respectively are available for the 24 V power
supply to the NT200 and NT24 Power Supply Modules and
the external actuators, transducing sensors and peripheral modules.
The power supply unit must be installed with the primary

connection facing upward.
A protection and disconnection device must be provided
for the safety isolation of the power supply unit.
Support rail
Clearance
Support rail
Primary connection
Dimensions
1070 918 485
86
123
205
1070 918 486
100
158
265
C
Secondary connection
100
30
1070 072 160-103 (97.09) GB
Accessories
Specifications
1070 918 485
Conforms to statutory
requirements and
standards
D
D
D
D
D
Input current
"15 %, 47 to 63 Hz
115/230 VAC
3 x 400 VAC
Rated input current
2.2 A
3 x 1.1 A
Peak inrush current
<30 A
<50 A
Fuse
5 x 20 mm
T6.3 A / 250 V
Output voltage
24 VDC
Adjustment range, typ.

Output current
22.5 to 27.5 V
0 to 10 A
0 to 20 A
Ripple
Current limiting, typ.
<100 mV
12,5 A
25 A
Efficiency, typ.
89 %
<0.1 % for Uinput "15 %
Mains regulation
Load regulation
<0.1 %
for 0 to 10 A
Dynamic response
<0.1 %
for 0 to 20 A
<2 ms for 10 to 90 % Inominal
Overshoot
Current limiting
1070 918 486
EMV act of 9.11.1992

VDE 0805
EN 60950
VDE 0875, Part 11
EN 55011, Class B
<2 %
permanently short-circuit-protected
Overload withstand capability
yes
Open-circuit protection
yes
Bridging capability, input

power intermittents
<15 ms for
230 VAC
<5 ms for
Uinput = 400 VAC
Protection class, as per

DIN EN 50178
Class 1
Protection type, as per

EN 60529
IP 20
Leakage current
range
<0,75 mA
0 to +70 _C, in open convection
25 to +85 _C
Storage temperature
range
Dimensions in mm
(W x H x D)
205 x 123 x 86
265 x 158 x 100
Weight
1.2 kg
1.9 kg
Installation type
Support rail, as per DIN EN 50022-35
1070 072 160-103 (97.09) GB
163
164
Accessories
16.2 Current Draw from 24 V Power Supply

The following table lists all modules which require a 24 V
external power supply. The current draw for each module
is also specified.
Module
Current Draw
CL200
Module
Current Draw
A 24/2e Digital Output Module, 1070 050 634
36 mA + 8 mA / ea. enabled
output + external load
AR/2A SF Digital Output Module, 1070 075 340
A analog
300 mA
NT200
1.8 A
A 10 ana
700 mA
E 24 V Digital Input Module,

16 inputs
60 mA
POS-SA Counting / Positioning

Decoder module

32 inputs
65 mA
POS-LR Positioning Module

with Closed Servo Loop
E ana
120 mA
Max. 2 A
E 20 ana
120 mA
Max. 2 A
A 24 V Digital Output Module,

0.5 A, 1070 078 917
15 mA / word + 2.5 mA / ea.

enabled output + external load
Max. 2.5 A
SQ16 Power Source Module
250 mA

0.5 A, 1070 075 098
15 mA / byte + 3 mA / ea.
PBK Peripheral Bus Interface

Module
Current draw of channel modules

2 A, 1070 077 418
7.5 mA / 4 bits + 3 mA / ea.

400 mA
AR/2 A Digital Output Module,

1070 077 200
A ana
A 10 ana, 4 outputs
COMNET-DP
DESI20-K-DP
100 mA
DESI65-K-DP
100 mA
RM2-DP12
1.35 A
A 10 ana, 8 outputs
200 mA
RM4-DP12
1.45 A
A 20 ana
200 mA
Control Panels
POS-SA1, POS-SA2 Counting

/ Positioning Decoder Modules
BT5, BT5-DP
0.3 A
BT20, BT20-DP
0.7 A
POS-LR1, POS-LR2 Positioning Modules with Closed Servo

Loop
CL300, CL350, CL400, CL500, IAT

Three-fan unit
1.0 A
Two-fan unit
0.8 A
Single-fan Unit K
0.6 A
NT24
6.9 A, inrush current 18 A

95 inputs

+ external load
E24 V Digital Input Modules

+ external load
IE 24 V
100 mA
E analog
300 mA
E 10 ana
170 mA
A 24 V/0.5 A ESF Digital Output Module, 1070 078 587
5 mA / byte +3 mA / ea. enabled output + external load
Digital Output Modules,

1070 075 333, 1070 075 337
A 24/2SF Digital Output Module, 1070 077 891
A 24V/2A ESF Digital Output

Module, 1070 077 984
7.5 mA / 4 bits + 3 mA / ea.

1070 072 160-103 (97.09) GB
Accessories
165
16.3 Premanufactured Connecting Cables

Part
Designation
Connection
from
Length
(m)
Order number
K13-S
AG/Z-S
AG/Z-S
AG/P-S
0.55
1070 064 754
K14-S
AG/P-S
AG/Z-S
1.8
1070 064 753
K16
COM interface
ZE200, ZE200A, ZE200M, ZE200AM, ZE200-DP

ZE300A
ZS350, ZS351
ZS400, ZS401
ZS500, ZS501, ZS510
SK500, SK510
ZAT
DP-12 Bus Master
1070 054 956
K17
Programming unit
COMNET-DP
1070 075 535
K18
AG/S
AG/S
0.3
1070 077 162
K19
COM interface
ZS201, ZS351, ZS401
1070 077 753
1070 072 160-103 (97.09) GB
to
166
Accessories
16.4 Cable Assembly Kits

The maximum permissible cable lengths specified in the manuals must be adhered to for the
cable assembly kits!
Part
Designation
Connection
from
to
Order number, Order number,

Cable
Connector Kit
B1
R200, R200P,
R500, COM-P, R500MAP
R200, R200P
R500, COM-P, R500MAP
1070 910 152*
1070 054 561
B13
V.24/20mA Adapter
CL300
CL350
CL400
CL500
ZAT
1070 910 152*
1070 075 196
B14
Programming unit
COMNET-DP
1070 917 201*
1070 075 536
B15
AG/S
AG/S
1070 910 010*
1070 077 163
1070 072 160-103 (97.09) GB
Accessories
167

Part Designation
Order number
24 V Power Supply Units

24 V Power Supply Unit, 10 A
1070 918 485
24 V Power Supply Unit, 20 A
1070 918 486
Premanufactured Connecting Cables

K13-S
1070 064 754
K14-S
1070 064 753
K16
1070 054 956
K17
1070 075 535
K18
1070 077 162
K19
1070 077 753
Cable Assembly Kits

B1
B13
B14
B15
Connector Kit
1070 054 561
Cable *
1070 910 152
Connector Kit
1070 075 196
Cable *
1070 910 152
Connector Kit
1070 075 536
Cable *
1070 917 201
Connector Kit
1070 077 163
Cable *
1070 910 010
Programming Units
Toshiba Notebooks and Industrial Laptops by Kontron
On request
q
PG3 to rent per month

Interface Adapters
V.24/20mA Adapter
Passive converter
The V.24 adapter cable and the B13 kit are also required
1070 918 058
V.24 Adapter Cable

9/25-pin, 0.25 m
Order in conjunction with V.24/20mA Adapter only
1070 918 059
V.24/20mA Adapter
Active converter
B1 kit is also required
1070 918 057
1070 072 160-103 (97.09) GB
168
Accessories
Notes:
1070 072 160-103 (97.09) GB
Product Index, Addresses
A Product Index, Addresses

A.1
Order Number Index
Order No., Page

1070 . . . . . .
046 088,
046 208,
046 267,
046 427,
047 966,
050 564,
050 634,
052 000,
052 004,
052 190,
052 192,
052 243,
052 753,
054 152,
054 561,
054 956,
056 517,
056 523,
056 567,
056 768,
056 769,
056 862,
056 864,
060 690,
062 069,
062 070,
062 202,
062 309,
062 324,
062 325,
062 365,
062 366,
062 687,
064 719,
064 753,
064 754,
064 905,
066 845,
066 848,
066 888,
066 889,
066 924,
068 046,
068 309,
069 065,
070 042,
070 111,
070 117,
070 127,
070 139,
070 309,
071 252,
071 281,
,
,
,
, ,
,
,
, ,
, ,
1070 072 160-103 (97.09) GB
071 320,
071 376,
072 009,
072 010,
072 012,
072 022,
072 023,
072 026,
072 028,
072 033,
072 035,
072 039,
072 041,
072 044,
072 056,
072 057,
072 058,
072 059,
072 060,
072 064,
072 066,
072 068,
072 069,
072 070,
072 071,
072 072,
072 073,
072 074,
072 075,
072 076,
072 077,
072 078,
072 079,
072 080,
072 081,
072 082,
072 083,
072 084,
072 085,
072 086,
072 090,
072 091,
072 092,
072 096,
072 097,
072 098,
072 099,
072 107,
072 108,
072 113,
072 120,
072 123,
072 127,
072 131,
072 132,
072 133,
, ,
,
,
, ,
072 135,
072 136,
072 137,
072 140,
072 141,
072 142,
072 143,
072 144,
072 145,
072 146,
072 147,
072 148,
072 150,
072 151,
072 155,
072 156,
072 157,
072 158,
072 206,
072 207,
072 208,
072 209,
072 211,
072 213,
072 214,
072 218,
072 233,
072 235,
072 236,
072 250,
072 251,
072 255,
072 270,
072 289,
072 292,
072 293,
072 313,
072 314,
072 319,
072 321,
072 325,
072 328,
072 330,
072 331,
072 332,
072 334,
072 336,
072 337,
072 338,
072 339,
072 400,
072 401,
072 405,
073 774,
075 039,
075 077,
, ,
,
,
A9
A10
075 096,
075 098,
075 100,
075 101,
075 110,
075 169,
075 171,
075 174,
075 175,
075 176,
075 196,
075 324,
075 330,
075 333,
075 337,
075 340,
075 465,
075 535,
075 536,
075 547,
075 751,
075 760,
075 814,
075 819,
075 876,
075 887,
075 916,
075 924,
077 095,
077 100,
077 103,
077 138,
077 145,
077 162,
077 163,
077 184,
077 186,
077 200,
077 225,
077 285,
077 298,
077 309,
077 344,
077 345,
077 405,
077 418,
077 504,
077 508,
077 519,
077 520,
077 521,
077 522,
077 639,
077 645,
077 646,
077 657,
077 689,
077 698,
077 729,
077 732,
077 753,
,
,
,
,
,
,
,
,
, ,
, ,
, ,
077 814,
077 891,
077 901,
077 925,
077 945,
077 979,
077 984,
078 284,
078 295,
078 307,
078 352,
078 364,
078 365,
078 442,
078 445,
078 507,
078 529,
078 533,
078 551,
078 552,
078 565,
078 587,
078 590,
078 599,
078 795,
078 827,
078 883,
078 908,
078 911,
078 914,
078 917,
078 965,
079 820,
910 010,
910 152,
913 005,
914 447,
917 063,
917 152,
917 201,
917 202,
917 668,
917 853,
917 854,
917 855,
917 856,
917 857,
917 858,
918 057,
918 058,
918 059,
918 393,
918 394,
918 395,
918 396,
918 397,
918 398,
918 449,
918 450,
918 483,
918 485,
918 486,
918 487,
918 533,
918 538,
918 539,
918 547,
918 548,
918 549,
918 550,
918 551,
918 552,
918 553,
918 554,
918 555,
918 556,
918 557,
918 558,
918 559,
918 723,
918 960,
918 961,
918 962,
918 984,
918 985,
918 997,
918 998,
, ,
, ,
,
, ,
, ,
,
,
, ,
,
, , , ,
, ,
, ,
1070 072 160-103 (97.09) GB
A.2
Product Index
Numbers
24 V External power supply, ,
A
Analog input module
CL200
E 20 ana, ,
E ana, ,
CL300, CL350, CL400, CL500, IAT
E 10 ana,
E 10 ana,
E analog, ,
Analog output module
CL200
A 10 ana, ,
A 20 ana, ,
A ana, ,
CL300, CL350, CL400, CL500, IAT
A 10 ana, ,
A analog, ,
Analoge Ausgangsbaugruppen, CL300, CL350, CL400, CL500,
IAT
A 10 ana, Baugruppenbeschreibung,
A analog, Baugruppenbeschreibung,
Analoge Eingangsbaugruppen, CL300, CL350, CL400, CL500,
IAT
E 10 ana, Baugruppenbeschreibung,
E analog, Baugruppenbeschreibung,
Applicable standards,
AS-I,
Bus master
CL200, ,
CL300, CL350, CL400, CL500, IAT, ,
AS-light,
Ausgangsbaugruppen, CL300, CL350, CL400, CL500, IAT, Digitale Ein-/Ausgangsbaugruppe, Baugruppenbeschreibung,
B
Backup battery
for NT1, NT2, NT3, NT24,
for NT200,
Base foot, ,
BM-DP12, ,
Bosch Training Centre,
BT5, ,
BT5-DP, , , ,
BT20, ,
BT20-DP, , , ,
BT100, ,
BT-MADAP, ,
Software manual,
Software-Handbuch,
Bus cable
COMNET-DP, ,
Tow cable,
Bus connector, ,
IP20,
1070 072 160-103 (97.09) GB
IP20, female DB9,

Bus master
CL200
BM2-ASI, ,
ZE200-DP, , ,
CL300, CL350, CL400, CL500, IAT
BM4-ASI, ,
BM-DP12, ,
C
Cable assembly kit
B1, ,
B13, ,
B14, ,
B15, , ,
CC10.3, ,
CC10.3 Axis control module, ,
CE Certification,
Central processing unit
CL200
ZE200, ,
ZE200A, ,
ZE200AM, ,
ZE200-DP, , ,
ZE200M, ,
ZE201, ,
CL300, ZE300A, ,
CL350
ZS350, ,
ZS350-P, ,
ZS351, ,
CL400
ZS400, ,
ZS401, ,
CL500
ZS500, ,
ZS501, ,
ZS510, ,
CL Cable channel,
CL200,
Operations List, software manual,
User manual,
CL300,
Operationsliste, Software-Handbuch,
Steuerungsanweisungen, Software-Handbuch,
User manual,
CL350,
Firmware upgrade, ,
CL400,
Firmware upgrade, ,
User manual,
CL500,
Operationsliste, Software-Handbuch,
Systembefehle, Software-Handbuch,
User manual,
A11
A12
Communications module
CL200
R200, ,
Module description,
R200P, ,
Module description,
CL400, CL500
COM-P, ,
R500, ,
R500MAP, ,
COMNET-DP,
Device master data,
Dienstprogramm, Software-Handbuch (German),
Steuerungshandbuch (German),
Utility software, ,
WinDP,
Conditions of Sale,
Connecting cable
BT5 PC,
BT5 PLC,
BT5-DP, BT20-DP PC,
BT20 PC,
BT20 SPS,
K13-S, , ,
K14-S, , ,
K16, , ,
K17, ,
K18, , ,
K19, ,
Control panel,
BT5, ,
BT5-DP, , , ,
BT20, ,
BT20-DP, , , ,
BT100, ,
Counting / Positioning decoder module, CL350, CL400, CL500,
POS-SA, ,
Function module, ,
Counting / Positioning module, CL200
POS-SA1, ,
Function module, ,
Module description,
POS-SA2, ,
Function module, ,
Module description,
D
DESI20-K-DP
16A/0,5 A, ,
16A/2 A, ,
16E, ,
16E/16A/0,5 A, ,
32E, ,
Baugruppenbeschreibung (German),
DESI65-K-DP
8A/2 A, ,
8E, ,
8E/4A/2 A, ,
Baugruppenbeschreibung (German),
Dezentrale Ein-/Ausgnge. Siehe COMNET DP
Digital input module

CL200, E 24 V, ,
CL300, CL350, CL400, CL500, IAT
E 24 V, ,
E 24 V SF, ,
E 115 V?, ,
E 220 V?, ,
IE 24 V,
Digital output module
CL200
A 24 V 0.5 A, ,
A 24 V 2 A, ,
AR/2 A, ,
CL300, CL350, CL400, CL500, IAT
A 24/0,5 SF, ,
A 24/2 SF, ,
A 24/2e, ,
A 24V/0,5A ESF, ,
A 24V/2A ESF, ,
AR/2A SF, ,
Digitale Ein-/Ausgangsbaugruppen, Baugruppenbeschreibung,
,
DP-EA4
CL200, , , ,
CL300, CL350, CL400, CL500, IAT, ,
Dummy cover
CL200, ,
CL300, CL350, CL400, CL500, IAT,
E
EEPROM Program memory module, 16-K word,
Eingangsbaugruppen, CL300, CL350, CL400, CL500, IAT
Digitale Ein-/Ausgangsbaugruppe, Baugruppenbeschreibung,
E 220 V?,
IE 24 V, Baugruppenbeschreibung,
EPROM Program memory module
16-K word,
32-K word, ,
64-K word,
128-K word,
CL300, ,
CL500, ,
Expansion module
CL200, AG/S, ,
CL300, CL350, CL400, CL500, IAT
AG/P-S, ,
Module description,
AG/Z-S, ,
F
Fan unit
single-fan,
single-fan K,
three-fan, ,
two-fan, ,
Firmware upgrade
CL350, ,
CL400, ,
Function block, CL300, digital functions,
1070 072 160-103 (97.09) GB
Function module
CL200
KETTE200, ,
Module description,
POS-SA1, POS-SA2, ,
Standard interfaces, , ,
CL300, Digital functions,
CL350, CL400, CL500, Sequential control and diagnostics, ,
, , , ,
CL400, CL500, Standard interfaces, ,
COMNET-DP, DPSTATUS,
PBK5MIF, ,
POS-SA, ,
Funktionsbausteine
CL300, Digitale Funktionen, Bausteinbeschreibung,
PBK5MIF, Bausteinbeschreibung,
Fuse, CL200 output module,
I
IAT,
IAT Module,
Input module
CL200
E 20 ana, ,
E 24 V, ,
E ana, ,
CL300, CL350, CL400, CL500, IAT
E 10 ana, ,
E 24 V, ,
E 24 V SF, ,
E 115 V?, ,
E 220 V?,
E analog, ,
IE 24 V, ,
Interface adapter,
Internet,
ISA96 Bus card, ,
ISA96/SMP16
Bus card, ,
Module adapter, ,
K
Kanalmodul MOBY I/F, Baugruppenbeschreibung,
KETTE200, ,
Module description,
Kommunikationsbaugruppen, CL400, CL500
R500
Baugruppenbeschreibung,
bertragungsprotokolle, Bausteinbeschreibung,
R500MAP, Baugruppenbeschreibung,
M
Male bus connector
IP20, ,
IP20 with 9-pin D-sub connector, ,
MAP Configurator,
MAP-PROFIBUS-Gateway, Software-Handbuch,
Memory card
CL200,
CL350, ,
Firmware upgrade, ,
1070 072 160-103 (97.09) GB
CL400, ,
Firmware upgrade, ,
Minimum order,
MMI-MADAP, ,
MOBY Channel module I/F, ,
Module rack
CL200, GG3, ,
CL300, CL350, IAT
Basic unit,
Expansion unit,
CL400, CL500
Basic unit,
Expansion unit,
COMNET-DP, Expansion unit,
EG2, ,
EG2/K, ,
EG2/K-4, ,
GG1, ,
GG1/K, ,
GG2, ,
GG2/K, ,
Module slot,
O
Order placement,
Output module
CL200
A 10 ana, ,
A 20 ana, ,
A 24 V 0.5 A, ,
A 24 V 2 A, ,
A ana, ,
AR/2 A, ,
CL300, CL350, CL400, CL500, IAT
A 10 ana, ,
A 24/0,5 SF, ,
A 24/2 SF, ,
A 24/2e, ,
A 24V/0,5A ESF, ,
A 24V/2A ESF, ,
A analog, ,
AR/2A SF, ,
P
PBK Peripheral bus interface module, ,
Function module, ,
PC Card. Siehe Memory card
PC Module
ZAT-1, ,
ZAT-2, ,
Peripheriebus-Koppelbaugruppe PBK
Baugruppenbeschreibung,
Funktionsbaustein, Bausteinbeschreibung,
PG9
Filler plug,
Threaded joint,
PHG 2000 Hand-held programming unit, ,
PLC
Overview of instructions,
Program structure,
Utility software, ,
A13
A14
PLC Tools,
PLC tools CD-ROM,
Positioning module
CL200
POS-LR1, ,
POS-LR2, ,
CL350, CL400, CL500, POS-LR,
Positioning module w/ closed servo loop, CL350, CL400,
CL500, POS-LR,
POS-LR, ,
POS-LR1, CL200, ,
POS-LR2, CL200, ,
POS-SA, ,
Function module, ,
POS-SA1, CL200, ,
Function module, ,
Module description,
POS-SA2, CL200, ,
Function module, ,
Module description,
Potential terminal blocks,
Power supply module
CL200, NT200, ,
CL300, CL350, CL400, CL500, IAT
NT1, ,
NT2, ,
NT3, ,
NT24, ,
PROFIBOARD, , ,
PROFIBOARD Programming tool, , ,
PROFIBUS,
Configurator, , ,
Software manual,
for Beginners, software manual,
fr den Einsteiger, Software-Handbuch,
Konfigurator, Software-Handbuch,
PROFIBUS-DP,
PROFIBUS-DP,
Program memory module
16-K word EEPROM,
16-K word EPROM,
16-K word RAM,
32-K word EPROM, ,
32-K word RAM, ,
64-K word EPROM,
64-K word RAM,
128-K word EPROM,
128-K word P RAM,
128-K word RAM,
CL300, ,
CL500, ,
Programming software,
Programming units,
Protective cap,
Prozevisualisierungs-Software PV2
Alarmstatistik, Software-Handbuch,
Beobachtungsprogramm, Software-Handbuch,
Demoversion, Software-Handbuch,
Einfhrung in PV2, Software-Handbuch,
Handeingabe, Software-Handbuch,
Konfigurationsprogramm, Software-Handbuch,
Masterprogramm, Software-Handbuch,
Mehrplatzsystem, Software-Handbuch,
Mens des Definitionsprogramms, Software-Handbuch,
Redundantes Mehrplatzsystem, Software-Handbuch,
SRF-Protokollformat, Software-Handbuch,
Symboleditor, Software-Handbuch,
Syntaxeditor, Software-Handbuch,
Wartungsmodul, Software-Handbuch,
PV2 Process visualization software,
R
Radio interference suppression,
RAM Program memory module
16-K word,
32-K word, ,
64-K word,
128-K word,
128-K word P,
CL300, ,
CL500, ,
Relay output module
CL200, AR/2 A, ,
CL300, CL350, CL400, CL500, IAT, AR/2A SF,
rho 3.0, ,
rho 3.0 Robot control, ,
RM2-DP12, ,
RM4-DP12, ,
RS-485 Repeater,
S
Screw terminal set,
Software Utilization Agreement,
Spring-loaded terminal set,
SPS, Dienstprogramm, Software-Handbuch,
SPS/DESI-Dienstprogramm, Professional-Integrator, SoftwareHandbuch,
SQ16 Power source module, ,
Stromquellenbaugruppe SQ16, Baugruppenbeschreibung,
System coordinator
SK500, ,
SK510, ,
T
TESIMOD, TesiMod Software-Handbuch (German),
TESIMOD Software,
Update,
Training Centre,
Typ1 osa, ,
Control panel, ,
Typ1 osa CNC controller, ,
Control panel,
U
User manual, Introduction,
V
V.24 Adapter cable,
V.24/20mA Adapter,
1070 072 160-103 (97.09) GB
W
WinDP, ,
WinSPS, ,
Z
ZAT
Kommunikationstreiber, Software-Handbuch,
Module description,
Systembuskommandos, Software-Handbuch,
ZAT-1, ,
ZAT-2, ,
1070 072 160-103 (97.09) GB
A15
A.1
Domestic Sales
Robert Bosch GmbH

Geschftsbereich
Automationstechnik
Verkaufsbro AT/VHR
Ulmer Strae 4
30880 Laatzen
Telephone (05 11) 86 06-3 14
Telefax
(05 11) 86 06-3 45
Robert Bosch GmbH
Geschftsbereich
Automationstechnik
Verkaufsbro AT/VK
Stolberger Strae 370
50933 Kln
Telephone (02 21) 49 05-3 15
Telefax
(02 21) 49 05-3 55
Robert Bosch GmbH
Geschftsbereich
Automationstechnik
Verkaufsbro AT/VNO
Georg-Schumann-Strae 294
04159 Leipzig
Telephone (03 41)4 67 20-11
Telefax
(03 41)4 67 20-30
Robert Bosch GmbH
Geschftsbereich
Automationstechnik
Verkaufsbro AT/VFR
Theodor-Heuss-Allee 70
60486 Frankfurt/Main
Telephone (069) 79 09-2 36
Telefax
(069) 79 09-2 93
Robert Bosch GmbH
Geschftsbereich
Automationstechnik
Verkaufsbro AT/VSW (Si)
Robert-Bosch-Strae 2
71701 Schwieberdingen
Telephone (07 11) 8 11-13 48
Telefax
(07 11) 8 11-18 59
Robert Bosch GmbH
Geschftsbereich
Automationstechnik
Verkaufsbro AT/VSW (Fe)
Wernerstrae 51
70469 Stuttgart
Telephone (07 11) 8 11-78 85
Telefax
(07 11) 8 11-78 78
1070 072 160-103 (97.09) GB
Robert Bosch GmbH

Geschftsbereich
Automationstechnik
Verkaufsbro AT/VM
Seidlstrae 13-15
80335 Mnchen
Telephone (0 89) 51 28-2 85
Telefax
(0 89) 51 28-2 00
A.2
A21
Foreign Sales
Robert Bosch AG
Geiereckstrae 6
A - 1110 Wien
Telephone (43-1) 7 97 22 - 0
Telefax
(43-1) 7 97 22 75 99
Telex
(047) 131 638
EMTS PTY. LTD.
32, Chaffey Street
AUS-Thomastown Victoria 3074
Australia
Telephone (61-3) 94 60 69 00
Telefax
(61-3) 94 62 12 14
N.V.Robert Bosch S.A.
Henri Genessestr. 1
B-1070 Bruxelles
Telephone (32-2) 5 25 51 72
Telefax
(32-2) 5 25 53 32
Telex
(046) 21 582
WEG Automao Ltda.
Rua Joinville, 3000
BR-89256-900 Jaragu do Sul
Telephone (55) (473) 72-45 15
Telefax
(55) (473) 72 40 20
Telex
475 247
Robert Bosch AG
Industriestrae 31
CH-8112 Otelfingen
Telephone (41-1) 8 47 15 11
Telefax
(41-1) 8 47 15 19
ELSON Ltd.
Prazska 16
CZ-10221-Praha 10
Telephone (420-2) 81 01 76 60
Telefax
(420-2) 75 16 38
122 688
Telex
Robert Bosch Espana S.A.
RBSP/VSA
Calle Unio, 27
E-08902 LHospitalet (Barcelona)
Telephone (34-3) 3 31 92 50
Telefax
(34-3) 3 31 68 44
Representaciones Tecnicas
Ripoll
Aparto 163
E-Zarauz-Guipzcoa
Telephone (34-43) 83 10 51
Telefax
(34-43) 13 35 94
Telex
(052) 38 762
A22
Bosch Techniques DAutomation SA

ZI les Fourmis
BP 37
B.P. 170
F-74131 Bonneville
Telephone (33-4) 50 25 35 58
Telefax
(33-4) 50 25 35 44
Robert Bosch Ltd.
Meridian South
Meridian Business Park
GB-Braunstone/Leicester
Telephone (44-1162) 89 27 23
Telefax
(44-1162) 89 28 78
I. Patrinos Ind. Automation
194 El. Venizelou, 17676
GR 17676 Kallithea Athen
Telephone (30-1) 9 51 22 01
Telefax
(30-1) 9 57 83 87
Novotech Company Ltd.
Parkovaya 16-53
RUS-450083 Ufa
Telephone (7-3472) 32 74 55
Telefax
(7-3472) 33 16 77
Telex
(064) 162 125 ptb su
VICTOR CNC SYSTEMS CO. LTD.
B4, 14F., Paterson Bldg., Bik. B.
47 Paterson St., Causeway Bay
HK-Hongkong
Telephone (852) 5 76 98 99
(852) 8 95 05 47
Telefax
(852) 5 76 74 90
Robert Bosch
Industriale Comerciale S.P.A.
Casella postale 15049
Via M. A. Colonna, 35
I-20149 Milano
Telephone (39-2) 3 69 61
Telefax
(39-2) 3 69 64 42
Telex
(043) 321 506
MICO ; IHY
Hosur Road, Adugodi
IND-560 030 Bangalore
Telephone (80) 2 99 28 32
Telefax
(80) 2 99 28 99
Telex
0845-2203
Robert Bosch B.V.
Divisie Industrie
Postbus 502
NL-2130 AM Hoofddorp
Telephone (31-23) 5 65 69 16
Telefax
(31-23) 5 65 69 11
PIAP
Industrial Research Institite
for Automation and Measurements
Al. Jerozolimskie 202
PL-02-486 Warsaw
Telephone (48-22) 8 63 94 32
Telefax
(48-22) 8 63 88 64
Telex
813726 PI
East Electric S.R.L.
36 George Enescu st.
Bloc 6B, Ap. 7
R-70154 Bucharest
Telephone (40-1) 6 59 44 24
Telefax
(40-1) 7 25 61 21
Robert Bosch (SEA) Pte. Ltd.

P.O. Box 4
(Thomson Road)
SGP-Singapore 9157
Telephone (65) 3 50 55 45
Telefax
(65) 3 50 53 13
Robert Bosch Corp.
Industrial Electronics Division
Avon Park South
40 Darling Avenue
USA-Avon, CT 06001
Telephone (1-860) 4 09 70 70
Telefax
(1-860) 4 09 70 80
(203) 643 830
Telex
Ing. Lahusen S.R.L.

Ay. Belgrano 615-8 1
RA-1092 Buenos Aires
Telephone (54-1) 3 31 73 14
Telefax
(54-1) 3 31 73 14
FADY ERNEST TEHINI ET CIE.
P.O. Box 165810
Centre Moucarri
Autostrade Dora
RL-Beirut
Telephone (961)-1-581 722
(961)-1-581 736
Telefax
(961)-1-581 736
Automationshuset
Robcona AB
Elektrodgatan 1
S-72137 Vaesteraas
Telephone (46-21) 81 08 80
Telefax
(46-21) 81 08 88
Telex
(054) 40 442
Flexible Electronic Systems
(PTY.) Ltd.
P. O. Box 3881
Kempton Park 1620
27, Forge Road
SA-Republic of South Africa
Telephone (27-11) 9 75 70 00
Telefax
(27-11) 3 94 20 85
Robmatic Oy
P.O. Box 59
Kamreerintie 6
SF-02771 Espoo
Telephone (35-89) 85 91 31
Telefax
(35-89) 85 91 305
(057) 125 316
Telex
1070 072 160-103 (97.09) GB
Bosch Automationstechnik
Robert Bosch GmbH

Geschftsbereich
Automationstechnik
Industriehydraulik
Postfach 30 02 40
D-70442 Stuttgart
Telefax (07 11) 8 11-18 57
Robert Bosch GmbH

Geschftsbereich
Automationstechnik
Montagetechnik
Postfach 30 02 07
D-70442 Stuttgart
Telefax (07 11) 8 11-77 12
Robert Bosch GmbH

Geschftsbereich
Automationstechnik
Fahrzeughydraulik
Postfach 30 02 40
D-70442 Stuttgart
Telefax (07 11) 8 11-17 98
Robert Bosch GmbH

Geschftsbereich
Automationstechnik
Postfach 11 62
D-64701 Erbach
Telefax (0 60 62) 78-4 28
Robert Bosch GmbH

Geschftsbereich
Automationstechnik
Pneumatik
Postfach 30 02 40
D-70442 Stuttgart
Telefax (07 11) 8 11-89 17
Robert Bosch GmbH

Geschftsbereich
Automationstechnik
Schraub- und Einpresysteme
Postfach 11 61
D-71534 Murrhardt
Telefax (0 71 92) 22-1 81
Robert Bosch GmbH
Geschftsbereich
Automationstechnik
Entgrattechnik
Postfach 30 02 07
D-70442 Stuttgart
Telefax (07 11) 8 11-34 75
We reserve the the right to make technical alterations

Your concessionary
1070 072 160-103 (97.09) GB
1070 072 160-103 (97.09) GB KA SP AT/VSP Printed in Germany
Robert Bosch GmbH

Geschftsbereich
Automationstechnik
Postfach 11 62
D-64701 Erbach
Telefax (0 60 62) 78-4 28

Catalogo Cl200

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Catalogo Cl200

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Drive and control engineering

CL200, CL300, CL350, CL400, CL500, IAT

Reg. No. 16149-03

by Robert Bosch GmbH,

Power Supply Modules . . . . . . . . . . . . . . . . . . .

CL400 and CL500 System Modules . . . . . . . .

PV2 Process Visualization Software . . . . . . .

1070 072 160-103 (97.09) GB

1070 072 160-103 (97.09) GB

Software Utilization Agreement . . . . . . . . . . . . . . . . . . . . . . . . .

Conditions of Sale and Delivery

Radio Interference Suppression

Reg. No. 16149-03

1070 072 160-103 (97.09) GB

Software Utilization Agreement

(Release: October 1995)

Use of Software and Associated

Software Maintenance and Upgrading

1070 072 160-103 (97.09) GB

1070 072 160-103 (97.09) GB

1070 072 160-103 (97.09) GB

GG3 Module Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1070 072 160-103 (97.09) GB

With the CL200 Programmable Logic Controller, Bosch

D Central system clock

1070 072 160-103 (97.09) GB

System modules must be inserted in the basic

D Radio interference suppression, housing, as per

Interference resistance when

Test filed strength 10 V/m

EMI resistance 4 for

D Air gap discharge 15 kV

D Line transient interference

D 2 kV for power supply module and digital inputs/outputs

1 kV for NT200 power supply

1070 072 160-103 (97.09) GB

Shock and vibration resistance

Protection type EN 60529

Protection class DIN EN 50178

Operating temperature range;

Storage temperature range;

25 to +70 _C, without battery

Max. operating altitude 2000 m

Weight, GG3 module rack

D Net weight 1000 g

The stated specifications are valid for operation

GG3 Module Rack

Vertical installation is subject to the following restrictions:

1070 075 100

The GG3 Module Rack, providing 7 module slots, is used

There are two installation options for the GG3 Module

1070 072 160-103 (97.09) GB

Basic unit, minimum

Expansion Hardware Configurations

1070 072 160-103 (97.09) GB

For centralized expansion of the CL200, the

1070 072 160-103 (97.09) GB

NT200 Power Supply Module

1070 075 096

Bridging capability, NT200

Class PS2 v10 ms,

Peak inrush current

Duration, peak inrush current

Current rating for