Professional Documents
Culture Documents
Special tools
for valve service
Contents
Pneumatics DN 15-500 Tools........................................................................................ 6
Type 3212 ................................................................................................................................................. 6
Type 3213 ................................................................................................................................................. 7
Type 3214 ................................................................................................................................................. 9
Type 3222 ............................................................................................................................................... 10
Type 3241 ............................................................................................................................................... 11
Type 3243 ............................................................................................................................................... 20
Type 3243 ............................................................................................................................................... 21
Type 3244 ............................................................................................................................................... 24
Type 3246 ............................................................................................................................................... 26
Type 3248 ............................................................................................................................................... 27
Type 3249 ............................................................................................................................................... 30
Type 3251 ............................................................................................................................................... 31
Type 3252 ............................................................................................................................................... 35
Type 3253 ............................................................................................................................................... 36
Type 3254 ............................................................................................................................................... 42
Type 3256 ............................................................................................................................................... 45
Type 3259 ............................................................................................................................................... 48
Type 3260 ............................................................................................................................................... 50
Type 3265 ............................................................................................................................................... 51
Type 3281 ............................................................................................................................................... 52
Type 3284 ............................................................................................................................................... 54
Type 3310 ............................................................................................................................................... 57
Type 3510 ............................................................................................................................................... 61
Type 3351 ............................................................................................................................................... 62
Valve Series V2001................................................................................................................................. 64
page 2
page 3
page 4
General information
Special Seat wrenchs are required to install or remove the seats of the control valves listed
in the following tables.
These special tools have to be combined with adjustable click-type torque wrenches or with directreading torque wrenches to ensure that the right tightening torques are applied.
Valves with larger nominal sizes require high tightening torques which can only be reached by using
torque multipliers or hydraulic power tools.
Note
Torque wrenches, torque multipliers and hydraulic power tools fitting SAMSON Seat wrenchs can be
ordered from SAMSON AG.
The other special tools listed in the following tables are necessary for installing or removing a metal
bellows, for clamping the plug stem and for removing springs. The valve versions and the first four
digits of their former model numbers (which correspond to the valve type numbers in some cases) are
indicated in the following tables.
page 5
Type 3241
specification
Order no.
Order no.
Order no.
Torque multiplier
15-25 / 1"
32-50 / 2"
65-80/ 3"
100 / 4"
125 / 5"
150 / 6"
Seat wrench
Seat wrench
Seat wrench
Seat wrench
Seat wrench
Seat wrench
Seat wrench
0440-0065
9110-2464
9110-2467
9110-2471
9110-4075
9110-4076
9932-3808
9932-3808
9932-3808
9932-3808
9932-3808
Torque wrench
9932-3814
9932-2812
9932-3814
9932-3814
9932-3814
9932-3814
DN
200 / 8"
250 / 10"
250 / 10"
300 / 12"
Seat wrench
Seat wrench old
Seat wrench new
Seat wrench
Seat wrench
1280-1000
1280-1000
1280-1101
1280-1200
Hydraulic-Aggregat
1280-1010
1280-1010
1280-1010
1280-1010
DN / "
PN 10-40
PN 10-40
PN 10-40
PN 10-160
page 11
DN
Designatio
Order-no.
DN
Designation
Order-no.
15-25
Seat wrench
0440-0065
32-50
Seat wrench
9110-2464
150
Seat wrench
9110-4076
65-80
Seat wrench
9110-2467
200
Seat wrench
1280-1000
250
Seat wrench
1280-1000
100
Seat wrench
9110-2471
125
Seat wrench
9110-4075
250
Seat wrench
1280-1101
DN
Designation
Order-no.
300
Seat wrench
1280-1200
page 12
Necessary
accessories
Designation
Order-no.
SX30 1:12,5
Torque multiplier
9932-3808
20 to 120 Nm
Torque wrench
9932-3812
60 to 320 Nm
Torque wrench
9932-3814
Necessary
accessories
Designation
Order-no.
page 13
Tools for disassembly and assembly of Types 3241, 3243 and 3244
DN
specification
Order no.
15-80
1280-3061
15-80
1280-3062
100-150
Press-in pin
1280-3063
100-150
15-150
1280-3064
1280-3079
15-80
1280-3081
100-150
1280-3087
DN
Order no.
15-80
1280-3061
15-80
128-3062
100-150
1280-3063
DN
Order no.
15-80
1280-3079
15-80
128-3081
100-150
1280-3087
100-150
1280-3064
page 16
Mandrels to assemble guide bushings and wipers into valves used for Pressure Swing
Adsorption (PSA) applications Type 3241, 3244 in DN 100-150
To assemble the guide bushings are as follows:
DN
15-80
100-150
Order no.
1280-3112
1280-3113
Order no.
1280-3023
1280-3020
specification
Order no.
Order no.
Order no.
Seat wrench
Seat wrench
Seat wrench
Seat wrench
1280-0310
1280-0410
1280-0510
Torque multiplier
9932-3808
9932-3808
9932-3808
Torque wrench
9932-3814
9932-3814
9932-3814
DN
Designation
Order-no.
80
Seat wrench
1280-0310
100
Seat wrench
1280-0410
125
Seat wrench
1280-0510
Necessary
accessories
Designation
Order-no.
SX30 1:12,5
Torque multiplier
9932-3808
60 to 320 Nm
Torque wrench
9932-3814
page 17
Type 3251
DN / "
Specification
15-25 / 1"
32-40 / 1 1/2"
32-40 / 1 1/2"
50 / 2"
65-80 / 3"
65-80 / 3"
100 / 4
125-150
125-150
125
150
Seat wrench
Seat wrench
Seat wrench
Seat wrench
Seat wrench
Seat wrench
Seat wrench
Seat wrench
Seat wrench
Seat wrench
Seat wrench
DN / "
200 / 8
Specification
Seat wrench
Seat wrench
Seat wrench
400/16
old model
old model
old model
PN 16-160
PN 250-400
Class 2500
order no.
Seat wrench
0440-0065
9110-3666
1280-0110
9110-3697
9110-3729
1280-0311
9110-3769
9110-3810
1280-3154
1280-3159
1280-3157
order no.
Torque multiplier
9932-3808
9932-3808
9932-3808
9932-3808
9932-3808
9932-3808
9932-3801
9932-3802
9932-3802
9932-3802
Seat wrench
1280-1000
1280-1001
1280-1305
order no.
Torque wrench
9932-3814
9932-2812
9932-2812
9932-2812
9932-3814
9932-3814
9932-3814
9932-3814
9932-3814
9932-3814
9932-3814
page 31
OVERVIEW
DN 15-200 Seat wrench for Type 3251
DN
Designation
Order-no.
15-25
Seat wrench
9110-2403 old
model
0440-0065
32-40
Seat wrench
9110-3666 old model
1280-0110
50
Seat wrench
9110-3697
DN
Designation
Order-no.
125- 150
Seat wrench
9110-3810 old model
150 AC
Special socket
0440-0213
DN
Designation
Order-no.
125
Seat wrench
1280-3159
150
Seat wrench
1280-3157
65-80
Seat wrench
9110-3729 old model
1280-0311
100
Seat wrench
9110-3769
125- 150
Seat wrench
1280-3154
200
Seat wrench
1280-1000
200
Seat wrench
1280-1001
page 32
Necessary
accessories
Designation
Order-no.
SX30 1:12,5
Torque multiplier.
9932-3808
KWN8000 1:40
Torque multiplier.
9932-3802
Necessary
accessories
Designation
Order-no.
20 to 120 Nm
Torque wrench
9932-3812
60 to 320 Nm
Torque wrench
9932-3814
page 33
61BInterchangeable open end head for torque wrench to loosen and tighten actuator
retaining nut (slotted round nut)
Interchangeable open end head for torque wrench to loosen and tighten actuator retaining nut
(slotted round nut)
Order-no.: 1280-3028
Castellated nut wrenchl
For actuators
- Type 3274
- Type 3374
Tightening torque 150 Nm
In addition to the interchangeable open end head,
a torque 60-320 Nm wrench is needed (9932-2238)
- Type 3202
- Type 3271
- Type 3277
Interchangeable open end head for torque wrench
to loosen and tighten ring nut (actuator retaining nut)
Tightening torque 150 Nm
In addition to the interchangeable open end head,
a torque 60-320 Nm wrench is needed (9932-2238)
Order-no.: 1280-3015
Order-no.9932-2238
Torque wrench 60-320 Nm for interchangeable open end head
page
101
DN 50-100
Tool for bonnet lifting
DN 125-400
Tool for bonnet lifting
Order-no.:1280-3032
Order-no.:1280-3033
Order-no.:1280-3034
2800 cm diaphragm
area,lifting ring
Order-no.:1280-3072
Order-no.:1280-5302
Order-no.: 1280-3151
Order-no.:1280-3093
page
102
description
Pipe bender for pipes upto 6 mm
Pipe bender for pipes upto 8 mm
Order-no.:
9932-2245
9932-2244
9932-2243
9932-2242
9932-2270
page
103
65BSmooth-edged pipe
Smooth-edged pipe
Smooth-edged pipe for tapping packing into packing chamber
1280-3039
1280-3038
1280-3040
1280-3041
page
104
page
105
order-no.: 1280-3020
order-no.: 1280-3022
order-no.: 1280-3021
order-no.: 1280-3084
Actuator 355 cm
Actuator 350-700 cm
page
106
Actuator 1000 cm
page
107
page
108
order-no.:1280-4010
page
109
Customary tools
Customary tools
Clamp pliers for assembly for Angle Valve Type 3241
order-no.
1280-3099
order-no.
9129-2956
for plug stem diameter 10mm to fix parabolic plugs (up to Kvs 16)
page
110
71BTools for disassembly and assembly of Types 3241, 3243 and 3244
Tools for disassembly and assembly of Types 3241, 3243 and 3244
Tools for disassembly and assembly of Types 3241, 3243 and 3244
order-no.
1280-3061
1280-3064
1280-3079
1280-3062
1280-3063
1280-3081
1280-3087
Press-in pin
page
111
order-no
9932-3812
9932-3814
9932-2237
9932-2238
9932-2268
9932-2269
Torque wrench
20-120 Nm
Torque wrench
60-320 Nm
Torque wrench
60-320 Nm for
interchangeable open end
head 14x18
page
112
73BTorque multipliers
Torque multipliers
9932-3800
9932-3801
9932-3808
9932-3802
Torque multiplier
Model: IP70 KRS
Maximum Capacity : 7000 Nm
Maximum Input: 215 Nm
Multiplication: 33:1
Model:: SX30
Maximum Capacity: 3000 Nm
Multiplication: 1:12,5
Model: KWN8000
Maximum Capacity: 8000 Nm
Multiplication: 1:40
shear bolt
9932-3288
shear bolt
9932-3222
page
113
Torque multipliers
page
114
75BHydraulik Aggregat
Hydraulik Aggregat
page
115
78BLubricants recommended for Series 240, 250 and 280 Valves and Types 3271 and 3277 Actuators
Lubricant
Gleitmo 595
Berolub HAF 3-2
Stabyl Mo 500
(formerly called Molykote
BR2 grease)
Dow Corning 111
(formerly called Molykote
111 Compound)
Applications
Order no.
Service temperatures
Appearance
8150-0116
-45 C to 200 C
White
8150-4011
Up to 100 C
Yellow
-30 C to 130 C
Black
-40 C to 260 C
Translucent white
8152-1002
8150-0100
8152-1001
118
78BLubricants recommended for Series 240, 250 and 280 Valves and Types 3271 and 3277 Actuators
8150-4010
-180 C to 1200 C
Grey
8150-4008
8150-4000
8150-4007
8150-4007
-200 C to 220 C
White
Grease LE / 3752
8150-0012
Up to 200 C
Red
Gleitmo 805
8150-0085
Up to 200 C
Grey
Gleitmo 591
119
Always use the lubricant with order no. 8150-0116 for valves intended for oxygen service.
Lubricants for adjustable packings for Series 250 Valves
For valve materials GG-25, GGG-40.3, GS-C25, C22.8, 1.4571 and 1.4581
Form A / lubricant order no.
PN 16-160
PN 250-400
PN 16-400 with insulating
section
Packing no., DN 15- Packing no., DN 50- Packing no., DN 125Packing no., DN 300Packing no., DN 200 Packing no., DN 250
40
100
150
400
1120-1957/ 8150-0111
1120-1958 / 81500111
1120-1959 / 81500111
1120-1955/8150-0111
1120-1956 / 81500111
1120-1956 / 81500111
120
Packing no., DN 15- Packing no., DN 50- Packing no., DN 125- Packing no., DN 200 Packing no., DN 250 Packing no., DN 300400
40
100
150
1120-1962 / 81500111
1120-1963 / 81500111
1120-1964 / 81500111
1120-1965*/ 81500111
1120-1966 / 81500111
1120-1966 / 81500111
121
No lubricant / no component
Identical packing or lubricant
Packing no., DN 15- Packing no., DN 50- Packing no., DN 125Packing no., DN 30040
100
150
Packing no., DN 200 Packing no., DN 250
400
1120-1972
1120-1973
1120-1974
1120-1975
1120-1976
1120-1976
Packing no., DN 300Packing no., DN 15- Packing no., DN 50- Packing no., DN 125Packing no., DN 200 Packing no., DN 250
400
40
100
150
1120-1952 / 81501120-1953 / 81501120-1955 / 81501120-1956 / 81501120-1956 / 81500111
0111
1120-1954/ 8150-0111
0111
0111
0111
If you require additional information, feel free to contact the V50 department. Refer to the technical documentations TV-SK 9435 and TV-SK 93921 EN.
122
Bellows (V6)
Bellows screws
(V8)
8150-0111
8150-0111
8150-0119
8150-0119
8150-0119
8150-0111
8150-0111
8150-0111
8150-0119
8150-0119
8150-0119
8150-0116
8150-0116
8150-0116
8150-0116
8150-0116
8150-0116
8150-0116
8150-0119
8150-0119
8150-0111
8150-0111
8150-0111
8150-0119
8150-0119
8150-0119
8150-0119
8150-0119
8150-0111
8150-0111
8150-0111
8150-0119
8150-0119
8150-0119
3280 (graphite)
8150-0119
8150-0119
8150-0111
8150-0111
8150-0111
8150-0119
8150-0119
8150-0119
8150-0119
8150-0119
8150-0111
8150-0111
8150-0111
8150-0119
8150-0119
8150-0119
3510
8150-0111
8150-0111
8150-0111
8150-0111
8150-0111
8150-0111
8150-0111
8150-0111
Valve / components
Seat (V1)
Studs (V2)
3240
8150-0119
8150-0119
8150-0111
8150-0119
8150-0119
8150-0116
3250
123
Seats made of
2.4360, 2.4856, and 1.4876
Without
torque
multiplier
Torques in Nm
Torques with torque
multiplier 9932-3808
Without
torque
multiplier
Torques in Nm
Value with torque
multiplier
9932-3808
XX*
DN
DIN/ANSI
Without
torque
multiplier
15-25
-1
32-50
1 -2
65-80
2 -3
100
4
125
150
6
170
XX*
130
XX*
160
500
50
380
38
480
48
1050
105
800
80
900
90
1550
155
1150
115
1250
125
1750
2600
175
260
1300
2000
130
200
1400
2300
140
230
Notes: The tolerance of the indicated torque settings is 10%. The torque settings refer to a friction value of 0.06
with lubricated seat thread and lubricated sealing facing.
page
130
wrench size
Qty
Nm
16/17
M10
3/8 16 UNC
M12
13 UNC
M16
5/8 11 UNC
M20
10 UNC
M16
M20
1 8 UNC
30
50
100
150
8
8
120
160
18/19
24
30
24
30
Torques in Nm
160
200
page
131
Torques in Nm
50
80
Torques in Nm
30
30
Torque in Nm
50
120
page
132
Without
DN
DIN/ANSI torque
multiplier
15-25
170
-1
32-50
500
1 -2
65-80
1050
2 -3
100
1550
4
125
1750
150
2600
6
Torques in Nm
Torques with torque
multiplier 9932-3808
Seats made of
2.4360, 2.4856, and 1.4876
XX*
Without
torque
multiplier
130
40
Torques in Nm
Torques with torque
multiplier 9932-3808
Torques in Nm
Value with torque
multiplier
9932-3808
XX*
XX*
Without
torque
multiplier
160
380
30
480
38
84
800
64
900
72
124
1150
92
1250
100
140
208
1300
2000
104
160
1400
2300
112
184
Notes: The tolerance of the indicated torque settings is 10%. The torque settings refer to a friction value of 0.06
with lubricated seat thread and lubricated sealing facing.
wrench size
Qty
15-25
-1
32-50
1 -2
65-80
2 -3
100
4
125
150
6
16/17
M10
3/8 16 UNC
M12
13 UNC
M16
5/8 11 UNC
M20
10 UNC
M16
M20
1 8 UNC
30
50
100
150
8
8
120
160
Nm
18/19
24
30
24
30
page
133
DN
DIN/ANSI
15-80
-3
100-150
4-6
50
4 x M20/1- 8 UNC
160
DN
DIN/ANSI
15-80
-3
100-150
4-6
Torques in Nm
50
140
page
134
Torques for screwed-in seats for Valve Series 250 and 280
Noninal valve size
DN
15-25
32-40
50
65-80
100
125
150
Multiplica
tion ratio
7.7
DN
Seat made
from
1.4006
1.4462
2.4610
Output
torques in
Nm
180
450
550
1300
1800
2800
4000
Nm
5000
3241
200 and
250 Selfops
9.25
10.75
13.8
17.0
250
300
400
500
7500
13000
17000
19000
1)
2)
Input torques of
torque wrench
in Nm
in conjunction
with torque
multiplier
Input torques
to be adjusted
on hydraulic
power tool for
DN 200
and larger in
Nm
1)
45
1)
55
1)
130
1)
180
2)
93
2)
133
Nm
2)
167
Nm
Input torques of
Seats
torque wrench
made
in Nm in
of 2.4360
conjunction with
2.4856
torque multiplier
1.4876
Output
torques in
Nm
140
1)
340
34
1)
410
41
1)
980
98
1)
1350
135
2)
2100
70
2)
3000
100
With hydraulic seat tool
Nm
Nm
650
3750
810
1210
1230
1120
5650
9800
12800
14250
2)
125
Input torques
to be adjusted
on hydraulic
power tool
DN 200
and larger
in Nm
Nm
Input torques
of torque
wrench
in Nm
in conjunction
with torque
multiplier
160
400
500
1170
1620
2520
3600
40
1)
50
1)
117
1)
162
2)
84
2)
120
Nm
Nm
585
4500
730
1090
1110
1010
6750
11700
15300
17200
Input torques to
be adjusted on
hydraulic power
tool
DN 200
and larger
in Nm
1)
2)
150
Nm
584
730
1090
1100
1010
With small torque multiplier IP 30 (max. permissible torque setting 2950 Nm, multiplication ratio 1:10)
With large torque mulitplier IP 70 (max. permissible torque setting 6900 Nm, multiplication ration 1:30)
135
Torques for screwed-in seats for Valve Series 250 and 280
(with new Torque Multiplier SX 30 [9932-3808] (ratio 1:12.5) and KWN 8000 [9932-3802](ratio 1:40)
Seat made
from 1.4006
1.4462
2.4610
Output
torques in
Nm
180
450
550
1300
1800
2800
4000
15-25
32-40
50
65-80
100
125
150
Multiplication
ratio
7.7
3241
9.25
10.75
13.8
18.4
1)
2)
Input torques of
torque wrench
in Nm
in conjunction with
torque multiplier
1)
36
1)
44
1)
104
1)
144
2)
70
2)
100
DN
Nm
Nm
200
and
250
Selfops
250
300
400
500
5000
126
7500
13000
17000
19000
Input torques to
be adjusted on
hydraulic power
tool for
DN 200
and larger in Nm
2)
Nm
650
3750
810
1210
1230
1034
5650
9800
12800
14250
2)
94
Input torques to
be adjusted on
hydraulic power
tool
DN 200
and larger
in Nm
Input torques of
torque wrench
in Nm
in conjunction
with torque
multiplier
160
400
500
1170
1620
2520
3600
32
1)
40
1)
94
1)
130
2)
64
2)
90
Nm
Nm
Nm
490
4500
114
610
910
930
770
6750
11700
15300
17200
Input torques to be
adjusted on
hydraulic power tool
DN 200
and larger
in Nm
1)
2)
Nm
584
730
1090
1100
935
With small torque multiplier SX 30 (order number 9932-3808) (max. permissible torque setting 3000 Nm, multiplication ratio 1:12.5)
With large torque multiplier KWN 8000 (order number 9932-3802) (max. permissible torque setting 8000 Nm, multiplication ration 1:40)
136
DN
Nm
Nm
factor
Nm
Nm
factor
Nm
Nm
factor
5000
650
7.7
4500
585
7.7
4050
530
7.7
250
7500
810
9.25
6750
730
9.25
6070
660
9.25
300
13000
1210
10.75
11700
1090
10.75
10500
980
10.75
400
17000
1230
13.8
15300
1110
13.8
13700
990
13.8
500
19000
1120
17
17000
1010
17
15500
910
17
200 + 250
3241 / self-ops
137
Pressure-balancing ....................................... 19
Customary tools...........................................111
R
E
Embossing of laser-engraved nameplates ..118
G
I
Interchangeable open end head for torque
wrench.....................................................103
L
Lifting tool for diaphragm actuators .............104
Lubricants used for adjustable packings for
Series 240 Valves ...................................121
page
139
Type 2119......................................................76
Type 2330......................................................78
Type 2336......................................................78
Type 2363......................................................83
Type 2367......................................................78
Type 2368......................................................84
Type 2392......................................................80
Type 2405......................................................86
Type 2406......................................................88
Type 2407......................................................89
Type 2411......................................................78
Type 2412......................................................81
Type 2416......................................................78
Type 2417......................................................91
Type 2421................................................78, 93
Type 2422......................................................94
Type 2423......................................................97
Type 2441......................................................99
Type 3212........................................................6
Type 3213........................................................7
Type 3214........................................................9
Type 3241......................................................11
Type 3243................................................21, 22
Type 3244 three-way valve ...........................25
Type 3246......................................................27
Type 3248 Cold Box ......................................28
page
140