Equipment sizes and equipment costs

Size
D (ft)
L (ft)
3.674541 4.41273

W (lb)
1131.07

W (t)
0.513

Seider
FM*

Reactor

Transesterification

Columns

MeOH distillation

1.32

23

3240

1.4696

2.65

FAME drying

1.71

8.53

207.35

0.0941

1810

0.821

Mixer

Separator

Feed

7.611549 9.12073

Washing Mixer

1.15

Neutralization

~S$1000

Washing Settler
FRP Settling Tank

Heat ExchangerRE: HEx

Double Pipe
Shell & Tube

3.28
4.2653

3.6

2020.442 0.9165

6.6

9000.768 4.0827

8.5306 154.32358

A (ft2) A (m2)
623.69 57.9425
1612.26 149.784

Pumps

Agitator

Transesterification
Feed
Washing

P (Hp/USgal)
S (Hp/1000gal)
3
0.872
10

2.65

25.73
5

*FM for SDSS taken as average of SS (2.1) and Carpenter(3.2)

Ibase = 500
Garett's(1989)
CP ($)
FBM
CBM ($)

CE index
CBM,2009 (M$)

Smith
CE ($)

Ibase = 391.1 Matches.com

CE,2009 ($)
CBM,2003 (M$)

35787.334

4.16

148875.31 155902.224124 1309.901 1753.679312

164800

83875.9597

4.16

348923.992 365393.204733 2338.882 3131.266792

40700

8104.95773

4.16

33716.6241 35308.0487955 325.8924 436.300906

7700

23658.5563

2.5

59146.3908 61938.1004176 1926.076 2578.607454

61600

10201.8664

2.5

25504.6661 26708.4863657 2107.866 2821.985906

25400

82896.4804

4.16

344849.359 361126.24824 7176.063 9607.227241

0.0028

2800

Ibase = 394
1.8

CBM,2009 ($)
CE ($)
CE,2009 ($)
250331.530006 2633.971 3526.32829
412396.448847 5024.458 6726.683894

137600
207500

CP ($)
1334.12135

CBM ($)
2 2668.2427 3606.86817937

19003.4907

2 38006.9814 51376.9499649

3975.37075

2 7950.74149 10747.6266968
1800000

100000

CBM,2009 (M$)
214649.95025 Jacketed & Agitated

http://www.matche.com/EquipCost/Reactor.htm

365393.20473 Column, no internals,medium

http://www.matche.com/EquipCost/Vessel.htm

10029.154229 Column, no internals,medium

80233.233831 Jacketed & Agitated
33083.18408 Mixer/Settler

2800

179222.28856 Double Pipe large or small

270266.16915 Shell&Tube, Fixed/U. Large or small

58,349.95

1300000

EquipCost/Reactor.htm

EquipCost/Vessel.htm

RE: Product and Process Desigh Principles 2nd Ed (Seider)

509 Pumps
Centrifugal pump

S (gpm.ft^0.5) CB
Q(H)^0.5
exp(9.2951-0.6019*(LN(S)))+0.0519*(LN((S)^

Equipment
522 Heat Exchanger
Shell&Tube

S (ft^2)
A

CB
Seider p.523

exp(7.1248+0.16(LN(A)))

S
W,Di,L

CB
FBM*CP
FBM (Seider Table 16.11)

Double-pipe
2 < A(ft^2) < 200
527 Pressure Vessel
Reactor
Flash drum
Settler
Mixing vessel

Towers
Distilation column
Washing tower
Steam Stripper

Storage tank

S (gal)
V

Waste water treatment S (gal/min)

Q

CB
Seider Table 16.32

S)))+0.0519*(LN((S)^2)))

Cp
FT*FM*CB

Cp
Fp*FM*FL*CB
FM=a+(A/100)^b
FP=0.9803+0.018*(P/100)+0.0017*(P/100)^2

Fp*FM*CB

Cp
FM*CV+CPL
Horiz.
1000<W<0.92Mlb
3<Di<12 ft
Vert.
4000<W<1Mlb
3<Di<21 ft & 12<L<40 ft
Cp
FM*CV+CPL+VP*CPK+CDR
9000<W<2.5Mlb

3<Di<24 ft & 27<L<170 ft

Cp
Seider Table 16.32

Values required
Q = flow rate through pump (gal/min)
H = pump head (ft)
rate of rotation (rpm)
no. of impellers
orientation of splitting
MOC

P/100)+0.0017*(P/100)^2

Type: Floating head/fixed head/U-tube

A = HEx surface area (ft^2)
MOC
Tube length
P = Shell side pressure (psig)
A = HEx surface area (ft^2)
MOC (inner&outer pipe)
P = Shell side pressure (psig)

CV=exp(8.9552-0.2330*(LN(W))+0.04333*((LN(W))^2))
CPL=2005*(Di)^0.20294

(pls refer to Seider Chapter 16)

Horizontal/Vertical
W = Weight of shell and 2 heads (lb)
Di = inside diameter (ft)
L = tangent-to-tanget shell length (ft)
MOC

CV=exp(7.0132+0.18255*(LN(W))+0.02297*((LN(W))^2))
CPL=361.8*(Di)^0.7396*(L)^0.70684

Packed column
Without plates &/ packing
CV=exp(7.2756+0.18255*(LN(W))+0.02297*((LN(W)^2)))
CV=(L1*CV1+L2*CV2)/(L1+L2)
CPL=300.9*(Di)^0.63316*(L)^0.80161

structured/random packing
type of packing (for random)
W1 = Weight of top section (lb)
W2 = Weight of bottom section (lb)
L1 = t2t shell length of top section (ft
L2 = t2t shell length of bottom sectio
Vp = packing volume (ft^3)
Dit = top section inside diameter (ft)
Dib = bottom section inside diameter

Type:open/cone roof/floating roof/sphe

V = volume (gal)
MOC
Q = wastewater rate (gal/min)

through pump (gal/min)

S = size factor
CB = base cost
Cp = f.o.b purchase cost
FM = material factor
FT = pump-type factor

head/fixed head/U-tube/Kettle vaporizer

ce area (ft^2)

FL = tube-length correction
FP = pressure factor

pressure (psig)

ce area (ft^2)
uter pipe)
pressure (psig)

Seider Chapter 16)

f shell and 2 heads (lb)

ameter (ft)
o-tanget shell length (ft)

ndom packing
ng (for random)
of top section (lb)
of bottom section (lb)
length of top section (ft)
length of bottom section (ft)
volume (ft^3)
ion inside diameter (ft)
section inside diameter (ft)

ne roof/floating roof/spherical

er rate (gal/min)

Using method of intermediate complexity

assume two 2:1 ellipsoidal heads
CV = f.o.b Cp for empty vessel

CPK=installed cost of packing ($/ft^3)

CDR=installed cost for distributor
random packing, CPK (RE:Seider Table 16.27)
structured packing, CPK=$200/ft^3
CDR=$100/ft^2

diate complexity

cking ($/ft^3)

:Seider Table 16.27)

=$200/ft^3

Washing Tower
Mixer & Settler
Stages < 4
P (kPa)
T (degC)
Water
FAME feed

110
60
Phase
Dispersed
Continuous

120
W (kg/h)
50
764.3

Mixing vessel
Pressure vessel+Agitator
Pressure Vessel
T (min)
5.000
#Vertical side baffles and flat blade turbine agitator
#T = V/Vs
Vswater (m^3/h)
0.220
3.67E-03
Vsfeed (m^3/h)
0.872
1.45E-02
Vs (m^3/min)
0.018
Efficiency
0.800
V (m^3)
0.114
#0<P<250psig, L/D =3
#typical mixer tank, L/D=1
#V = pi()*D^2*L/4 = (3*pi()*D^3)/4
#D = (4*V/(3*pi()))^(1/3)
D (m)
0.364
L (m)
1.093
Po (psig)
2.710
Pd (psig)
4.577
To (degC)
60
To (degF)
140
Td (degF)
190.000
S (psi)
15000
E
0.8
tp (in)
6.946477E-005
tpmin (in)
0.125
Do (in)
2.864182197
tw (in)
4.452577E-005
tpbott (in)
0.125
tv (in)
0.1250222629

rho (kg/m^3)
980.4
861.33

Seider

HYSYS
HYSYS

Couper
Seider

Seider

tm (in)
0.125
# W = pi()*(Di + ts)*(L+0.8*Di)*ts*rhoMOC
W (lb)
2020.442
Agitator
P (Hp/1000gal)

5.000

Seider

Settler
Vertical vessel
L/D
V=5 gal/min of feed/(D*L)

2.000
D&L in ft

#Stokes law to determine settling vel of dispersed phase droplet

#ud = d^2*g*(rhod-rhoc)/18*miuc
d (m)
1.500E-04
g (m/s^2)
9.810
rhoc (kg/m3)
861.300
rhod (kg/m3)
980.400
miuc (mNs/m2)
4.450
miud (mNs/m2)
0.472
ud (m/s)
3.282E-04
Lc (m3/s)
2.423E-04
#uc must be < ud
#Assume uc = ud
#increase A to have uc<ud, uc = Lc/A
A (m^2)
0.75
0.738
D (m)
0.977
L (m)
1.954
Po (psig)
2.710
Pd (psig)
4.577
To (degC)
60
To (degF)
140
Td (degF)
190.000
S (psi)
15000
E
0.8
tp (in)
0.0001863939
tpmin (in)
0.125
Do (in)
3.4772050238
tw (in)
0.000099513
tpbott (in)
0.125
tv (in)
0.1250497565
tm (in)
0.125
# W = pi()*(Di + ts)*(L+0.8*Di)*ts*rhoMOC
W (lb)
9000.768

Coulson

ase droplet
Coulson p.443

HYSYS

Seider

d = droplet diameter
rhod = dispersed phase density
rhoc = continuous phase density
miuc = continuous phase viscosity
g = gravitational acceleration
ud = settling vel of dispersed phase droplet
Lc = continuous phase vol flow rate

ed phase droplet

SS/SS

a
2.7

b
0.07

SS/SDSS

2.9

0.07

SDSS/SDSS

0.07

SS/SS
SDSS/SDSS
CS/SS

a
2.7
3
1.75

b
0.07
0.07
0.13

A (ft2)
DOUBLE PIPE
E-101
135.13
E-102
5.61
E-103
122.24
E-104
19.13
E-108
21.59
E-109
76.85
380.55
E-106
1.85
E-110
3.88
E-114
28.3090844
34.04
E-105
209.10
623.69

SHELL & TUBE

E-107
1578.57
E-113
E-111
33.69
1612.26

*Assume SS/SS has Fp 3.0.

*Using SpiralPlate for A: 20-2000 ft2, Seider

FM *

Pd (psig)

3
3
3
3
3
3

40
80
80
80
40
40

3
3
3

80
40
40

90

FM
Pd (psig)
3.9130493936
40
2.6181142268

20

FP
0.905848
0.967032
0.967032
0.967032
0.905848
0.905848

CB ($)
IB (394)
2723.84877
1637.31267
2680.48384
1992.1377
2031.17117
2488.67537

CP ($)

FBM

CB ($)

7402.17889
4750.00124
7776.34093
5779.38271
5519.79703
6763.08483

1.8

13323.922
8550.00223
13997.4137
10402.8889
9935.63466
12173.5527

0.967032 1371.31275 3978.30994

0.905848 1543.06754 4193.35395
0.905848 2121.1406 5764.29291
0.983318 2920.90364 8616.53138

FP
CB ($)*
CP ($)
0.987772 16180.1969 62539.707
0.983968 9202.07117 29632.2866

FBM
3.17

CB,2009 ($)

CB,2003 ($)

18805.6676
12067.6554
19756.2481
14682.8592
14023.3666
17182.0118
96517.8086
7160.95789 10107.1286
7548.0371 10653.4605
10375.7272 14644.5226

36600
1300
35200
2000
2100
3200

15509.7565 21890.801
250331.53

52900
137600

CB ($)
CB,2009 ($)
198250.871 279815.506

205900

93934.3487 132580.942
412396.45

1600
207500

900
1100
2300

Double
Double
Double
Double
Double
Double

pipe, http://www.matche.com/EquipCost/Exchanger.htm
pipe, small
pipe, large
pipe, small
pipe, small
pipe, small

Double pipe, small

Double pipe, small

Double pipe, large

Shell&Tube, Fixed/U. Large

Shell&Tube, Fixed/U. Small
270266.169

No.

Pump
1 P-101
2 P-102
3 P-103
4 P-104
5 P-105
6 P-106
7 P-107
8 P-108
9 P-109
10 P-110
11 P-102*
12 P-109*
13 P-100

Feed
Outlet
Outlet
Pressure
Pressure temp
pressure change
(kPa)
(degC)
(kPa)
(kPa)
27.68
100
27.88
540
440
26.7
100
28.44
400
300
60
400
60.15
540
140
80
400
80.09
540
140
60
101.3
60.01
120
18.7
60.01
110
60.11
250
140
155
110
155.1
180
70
60
130
60.03
200
70
68.85
120
68.89
190
70
135.95
140
135.97
180
40
28.44
400
28.45
540
140
70
110
70.11
250
140
94.66
110
94.67
180
70

Feed temp
(degC)

: Feed viscocity found by assuming Na2SO4 is negligible in stream. (Lack of viscocity values)
Assuming the internal diameter of piping is 2in, and 100ft pipe
PF=W^1.8*^0.2/20000*d^4.8*

From Rule of thumb book,

Head of pump is estimated as followed:
P = P + pipe loss * (1.2)^2
where 1.2 accounts for 20% extra flow rate and power of 2 accounts for pipe loss varies with flow, (
Physical

No.

Pump
1 P-101
2 P-102
3 P-103
4 P-104
5 P-105
6 P-106
7 P-107
8 P-108
9 P-109
10 P-110

specific
Pressure
Gravity,
Head, H
change, P(psi) PF (psi) P (psi)
SG#
(ft)*
63.8 0.00316575 63.8045587 0.78425175 187.459081
43.5 0.01286225 43.5185216 1.54769417 64.7886989
20.3 0.02636726 20.3379689 1.12450436 41.6731861
20.3 0.03986738 20.357409 0.86188657 54.4230227
2.7115 0.02807137 2.75192278 0.86168648 7.35863454
20.3 0.0279814 20.3402932 0.84868065 55.223405
10.15 0.02204184 10.1817402 0.77694847 30.1953498
10.15 0.00314808 10.1545332 0.79035449 29.603858
10.15 0.00124584 10.151794 0.73853124 31.6726349
5.8 0.00056409 5.80081229 0.89149985 14.9926294

11 P-102*
12 P-109*
13 P-100

20.3 0.00390112 20.3056176 1.00545096 46.5334851

20.3 0.0269421 20.3387966 0.84127733 55.7052772
10.15 0.0021721 10.1531278 0.92641551 25.2524957

*:H (ft) = P(psi)/(0.434 *SG)

#: Density of water at 4degC = 1000kg/m3 or 62.4 lb/ft3
#: SG = Density of fluid/ Density of water at 4degC
S = Q*(H)^0.5

Pressure
Feed
change
Density
Density,
Viscocity,
(psi)
(kg/m3)
(lb/ft3)
(cP)
63.8
783.9
48.9373092
0.5225
43.5
1547
96.576116
1.787
20.3
1124
70.169072
0.8195
20.3
861.5
53.781722
1.713
2.7115
861.3
53.7692364
3.834
20.3
848.3
52.9576724
4.156
10.15
776.6
48.4815848
0.8106
10.15
790
49.31812
0.9121
10.15
738.2
46.0843496
0.3131
5.8
891.1
55.6295908
5.109
20.3
1005
62.74014
0.8246
20.3
840.9
52.4957052
3.292
10.15
926
57.808328
0.3015

Feed vol. Feed vol.

flowrate
flowrate
(m3/h)
(gpm)
0.3373 1.2365924
0.8155 2.98974533
1.153 4.22707095
1.1528 4.22633772
0.8721 3.19724942
0.8546 3.13309179
0.8546 3.13309179
0.2815 1.03202123
0.2064 0.75669336
0.0694 0.25443081
0.3306 1.21202919
0.8546 3.13309179
0.2608 0.95613192

k of viscocity values)

ies with flow, (PF proportional to flow^2)

Pump
Feed vol.
flowrate,
Q (gpm)
S
MOC
1.2365924 16.930891 Carbon steel
2.98974533 24.0648869 Carbon steel
3.31346637 21.3900067 Carbon steel
4.22633772 31.1785223 Duplex SS
3.19724942 8.67311558 Duplex SS
3.15545531 23.448962 Carbon steel
3.13785779 17.2426213 Carbon steel
1.03202123 5.6151684 Duplex SS
0.75669336 4.25855264 Carbon steel
0.25443081 0.98516416 Duplex SS

Adjusted CB
CB ($)
FT
($)
4580.89654 686.945648
4136.83671 766.05981
4274.51583 737.526258
3869.1653 836.940542
5762.08403 578.427155
4166.23106 759.59401
4555.28644 690.624005
6857.22448 530.310277
7738.38347 506.957398
16749.2404 455.894428

FM
1
1
1
1
1
1
1
1
1
1

1.35
1.35
1.35
2
2
1.35
1.35
2
1.35
2

1.21202919 8.26791246 Carbon steel

3.13785779 23.4197053 Carbon steel
0.95613192 4.80474087 Duplex SS

5867.84802 572.374641
4167.65904 759.285389
7333.58328 516.51414

1
1
1

1.35
1.35
2

Mass
Mass
flowrate
flowrate,W PF (psi /
(kg/h)
(lb/h)
100ft)
269.27 593.74035 0.00316575
746.64 1646.3412 0.01286225
1015.91 2240.08155 0.02636726
1015.91 2240.08155 0.03986738
764.33 1685.34765 0.02807137
749.8
1653.309 0.0279814
749.8
1653.309 0.02204184
253.41 558.76905 0.00314808
164.21 362.08305 0.00124584
86.08
189.8064 0.00056409
330
727.65 0.00390112
749.8
1653.309 0.0269421
254.7
561.6135 0.0021721

Motor

CP ($)
FT
Pc (kW)
Pc (hP)
Adjusted Pc CB ($)
1,159.22
0.05599 0.0750546
1 338.966065
1,292.73
0.05366 0.07193123
1 338.966065
1,244.58
0.04686 0.06281583
1 338.966065
2,092.35
0.06115 0.08197158
1 338.966065
1,446.07
0.006143 0.00823469
1 338.966065
1,281.81
0.04583 0.06143512
1 338.966065
1,165.43
0.02503 0.03355272
1 338.966065
1,325.78
0.008318 0.01115028
1 338.966065
855.49
0.005767 0.00773066
1 338.966065
1,139.74
0.001413 0.00189413
1 338.966065

0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9

965.88
1,281.29
1,291.29

0.01703 0.02282872
0.04623 0.06197132
0.00713 0.00955777

1 338.966065
1 338.966065
1 338.966065

0.9
0.9
0.9

Electricity

CP ($)

Total cost for pump

+ motor ($)
338.97
1,498.19
338.97
1,631.69
338.97
1,583.54
338.97
2,431.32
338.97
1,785.03
338.97
1,620.78
338.97
1,504.39
338.97
1,664.74
338.97
1,194.46
338.97
1,478.70

Pc (kWh)
201.564
193.176
168.696
220.14
22.1148
164.988
90.108
29.9448
20.7612
5.0868

338.97
338.97
338.97
Total
FBM
CPM ($)(CE index =500)
CPM ($)(CE index = 523.6)

1,304.85
1,620.26
1,630.25
20,948.21
3.3
69,129.08
71,068.73

61.308
166.428
25.668
1369.9836

Equipment List
Equipment

Item no.

Description

Reactor

Transesterification

Columns

Methanol Distillation

0.4 D 7 H (m), Two bed of Sulz

FAME Purification

0.5 D 2.6 H (m), vertical cylind

Liquid-liquid Extractor

Single-stage Mixer/Settler
Mixer: 0.4 D 1.1 H (m), vertica
Settler: 1.0 D 2.0 H (m), vertic

FRP Settling Tank

1.3 D 2.6 H (m), vertical cylind

Feed Tank

2.4 D 2.8 H (m), agitated verti

Mixer

1.2 D 1.4 H (m), jacketed and

Heat Exchangersb
Pumps
Storage Tanks
Includes two CSTR operated in series

Includes overhead condenser, bottom reboiler and recycle pumps

Size

Reactor

Transesterification

Columns

MeOH distillation
FAME drying

Mixer

Feed
Washing Mixer
Neutralization

Separator

Washing Settler
FRP Settling Tank

Heat Exchanger
Double Pipe
Shell & Tube

RE: HEx

D (ft)
3.674540688

L (ft)
4.4127296655

1.32
0.4023359994
1.71
0.5212079992
7.611548568
2.32
1.15
0.3505199995
~S$1000

23
7.0103999893
8.53
2.599943996
9.120734922
2.78
3.6
1.0972799983

3.28
0.9997439985
4.2653
1.300063438

6.6
2.0116799969
8.5306
2.600126876

A (ft2)
0.00
0.00

A (m2)
0
0

1.4 H (m), jacketed and agitated vertical cylindrical vessel, 520 kg, 1.4 m 3, SDSS

7 H (m), Two bed of Sulzer BX structured packing 0.45 m 3, 1470 kg, SDSS, 250 kPa(g)

2.6 H (m), vertical cylindrical vessel, 100 kg, CS

age Mixer/Settler
4 D 1.1 H (m), vertical cylindrical vessel, 910 kg, CS
1.0 D 2.0 H (m), vertical cylindrical vessel, 4000 kg, CS

2.6 H (m), vertical cylindrical vessel, 70 kg, CS

2.8 H (m), agitated vertical cylindrical vessel, 820 kg, 12 m 3 CS

25.0268

W (lb)
1131.07

W (t)
0.51304472
513.044722
3240
1.46963928
1469.63928
207.35
0.09405238
94.0523779
1810
0.82100219
821.00219
2020.442 0.91645708
916.457075

9000.768 4.08267987
4082.67987
154.323583

MOC
SDSS

Orien.
V

SDSS

CS

CS

CS

CS

Seider CE index
C
($)
Vb (ft^3)
V (gal) V FM* CBM,2009 (M$)
350.029722###2.7 155902.224
1.32500663
16
235.432914###2.7 365393.205
0.89121053
146.532086### 1 35308.0488
0.55468428
3104.32626### 1 61938.1004
11.7511532
27.9698193### 1 26708.4864
0.10587728

417.141215### 1
1.57905127
911.738351
3.45130509

361126.248
0.0028
Ibase = 394
CBM,2009 ($)
0
0

Purchased Cost ($ 10-3)

215
365.3932
10.029154
33.083184

2.8
80.233234

449.48846
71.07

Smith
CE ($)

Ibase = 391.1Matches.com
CE,2009 ($) CBM,2003 (M$) CBM,2009 (M$)

1309.90065 1753.67931

164800

2338.88167 3131.26679

40700

365393.204733 Column, no internals,medium

325.892445 436.300906

7700

10029.1542289 Column, no internals,medium

1926.07596 2578.60745

61600

80233.2338308 Jacketed & Agitated

2107.8661 2821.98591

25400

33083.1840796 Mixer/Settler

7176.06298 9607.22724

2800

CE ($)

CE,2009 ($)

0
0

0
0

214649.950249 Jacketed & Agitated

2800

0
0

0 Double Pipe large or small

0 Shell&Tube, Fixed/U. Large or small

RE: Product and Process Desigh Principles 2nd Ed (Seider)

509 Pumps
Centrifugal pump

S (gpm.ft^0.5) CB
Q(H)^0.5
exp(9.2951-0.6019*(LN(S)))+0.0519*(

Equipment
522 Heat Exchanger
Shell&Tube

S (ft^2)
A

CB
Seider p.523

Double-pipe
2 < A(ft^2) < 200

CB
exp(7.1248+0.16(LN(A)))

527 Pressure Vessel

(2 units)

Reactor
Agitator

(2 units)

Mixing vessel (MeOH + NaOH)

Di (ft)
Weight (lb)
L (ft)
1131.07 3.6745407 4.4127297
Power (Hp)
S
3 Hp/US gallon
0.872

Agitator

1810 7.6115486 9.1207349

Power (Hp)
S
10 Hp/US gallon
25.73

Static mixer (Neutralisation)

~S$1000

Flash drum
Settler
Mixing vessel

Towers
Distilation column
Washing tower
Steam Stripper

(I need to check more data, very hard

FBM (Seider Table 16.11)

Storage tank

S (gal)
V

Waste water treatment

S (gal/min)
Q

Reactor

CB
Seider Table 16.32

Di (ft)
Weight (lb)
L (ft)
1131.07 3.6745407 4.4127297

Cp
FT*FM*CB

.6019*(LN(S)))+0.0519*(LN((S)^2)))

Cp
Fp*FM*FL*CB
FM=a+(A/100)^b
FP=0.9803+0.018*(P/100)+0.0017*(P/100)^2

Fp

FM

Fp*FM*CB

CB

Cp

FBM*CP

FM*CV+CPL

0.16(LN(A)))

MOC
Duplex (S31083)

Orientation
Vertical

CP=2850S^0.57

Carbon steel

Vertical
CP=2850S^0.57

ck more data, very hard to justify, update you if there is any changes)

able 16.11)

Horiz.
1000<W<0.92Mlb
3<Di<12 ft
Vert.
4000<W<1Mlb
3<Di<21 ft & 12<L<40 ft
Cp
FM*CV+CPL+VP*CPK+CDR
9000<W<2.5Mlb

3<Di<24 ft & 27<L<170 ft

Cp
Seider Table 16.32

MOC
Duplex (S31083)

Orientation
Vertical

Values required
Q = flow rate through pump (gal/min)
H = pump head (ft)
rate of rotation (rpm)
no. of impellers
orientation of splitting
MOC

P/100)+0.0017*(P/100)^2

Type: Floating head/fixed head/U-tube

A = HEx surface area (ft^2)
MOC
Tube length
P = Shell side pressure (psig)
A = HEx surface area (ft^2)
MOC (inner&outer pipe)
P = Shell side pressure (psig)

(pls refer to Seider Chapter 16)

Horizontal/Vertical
(turbine, closed vessel)

(turbine, closed vessel)

CV=exp(8.717-0.2330*(LN(W))+0.04333*((LN(W))^2))
CPL=1580*(Di)^0.20294

W = Weight of shell and 2 heads (lb)

Di = inside diameter (ft)
L = tangent-to-tanget shell length (ft)
MOC

CV=exp(6.775-0.18255*(LN(W))+0.02297*((LN(W))^2))
CPL=285.1*(Di)^0.7396*(L)^0.70684

Packed column
Without plates &/ packing
CV=exp(7.0374+0.18255*(LN(W))+0.02297*((LN(W)^2)))

structured/random packing
type of packing (for random)
W1 = Weight of top section (lb)
W2 = Weight of bottom section (lb)

CV=(L1*CV1+L2*CV2)/(L1+L2)
CPL=237.1*(Di)^0.63316*(L)^0.80161

L1 = t2t shell length of top section (ft

L2 = t2t shell length of bottom sectio
Vp = packing volume (ft^3)
Dit = top section inside diameter (ft)
Dib = bottom section inside diameter

Type:open/cone roof/floating roof/sphe

V = volume (gal)
MOC
Q = wastewater rate (gal/min)

through pump (gal/min)

S = size factor
CB = base cost
Cp = f.o.b purchase cost
FM = material factor
FT = pump-type factor

head/fixed head/U-tube/Kettle vaporizer

ce area (ft^2)

FL = tube-length correction
FP = pressure factor

pressure (psig)

ce area (ft^2)
uter pipe)
pressure (psig)

Seider Chapter 16)

Using method of intermediate complexity

assume two 2:1 ellipsoidal heads

f shell and 2 heads (lb)

ameter (ft)
o-tanget shell length (ft)

CV = f.o.b Cp for empty vessel

ndom packing
ng (for random)
of top section (lb)
of bottom section (lb)

CPK=installed cost of packing ($/ft^3)

CDR=installed cost for distributor
random packing, CPK (RE:Seider Table 16.27)
structured packing, CPK=$200/ft^3

length of top section (ft)

length of bottom section (ft)
volume (ft^3)
ion inside diameter (ft)
section inside diameter (ft)

ne roof/floating roof/spherical

er rate (gal/min)

CDR=$100/ft^2

diate complexity

cking ($/ft^3)

:Seider Table 16.27)

=$200/ft^3

Inner Diameter
Thickness
Column ht
Density of carbon steel SA-285
weight

0.52 m
0.0025 m
2.6 m
7600 kg/m3
207.3486 lb

1.71 ft
0.0082 ft
8.53 ft
474.5 lb/ft3