Rev 0 Ps For GG Set1

PURCHASE SPECIFICATION (TOP SHEET)
Issue. Status (Fill 1 or 2 from below in this bracket [1])

1. Entire Requisition Issued
2. Only revised pages are issued
ITEM : Gas Generator (GG) Sets
DOCUMENT NUMBER
(Always quote the Document Number given below as reference)
P.S
ETP-RJY/E/PS/1004
27.01.2015
DOC.
CATEGORY
DOCNO.
REV.
DATE
M/sAutomaticElectricLtd.
VENDORCODE
VENDORNAME
Materialtobedeliveredat(Jobsite)___AsperPO__Withinthedeliveryperiodspecifiedinthe"PurchaseOrder"(PO)
Note:
1.
This page is a record of all the Revisions of this Requisition.
2.
The nature of the Revision is briefly stated in the "Details " column below,the Requisition in its entirely
shall be considered for contractual purposes.
3.
When a Requisition is revised, only the revised pages may be issued.
4.
When revised pages only are issued, the revised pages shal from part of the original Requisition along
with the revised pages shall be considered in its entirely for contractual purposes.
REV.
DATE
BY
CHK
APPD
DETAILS
27.01.2015
VCS
LNK
AVB
IssuedforApproval
19.11.2014
VCS
LNK
AVB
IssuedforApproval
APPROVED
JV of MEIL-APLUS
M/s
SHIVA GENSETS PRIVATE LIMITED.
MMPL
ONGC
Date:27.01.2015
Date :
Date :
Project : CONSTRUCTION OF ETPs AND LAYING

OF ASSOCIATED PIPELINES AT RAJAHMUNDRY
ASSET (ETP-RJY)
SHEET 1 OF 1
CONSTRUCTION OF ETPs ALONG WITH THE LAYING OF

ASSOCIATED GRE PIPE LINES AT RAJAHMUNDRY ASSET
Rev: 0A
PS FOR GAS GENERATOR (GG) SET
Doc No: ETP-RJY/E/PS/1004

PS FOR GAS GENERATOR (GG) SETS

LSTK Contractor
Client
Joint Venture of MEIL-A PLUS
Oil and Natural Gas Corporation Ltd
S-2,Technocrat Indl Estate,
8th Floor,Core-3,Scope Minar ,
Balanagar,
Laxmi Nagar,
Hyderabad 500037
Delhi-110092 (India)
Tel No: +91 40 44336700
Tel: (O) 91-11-2240 6720,
Fax: +91 40 44336800
Fax: 91-11-2240- 6690

Rev: 0

PS FOR GAS GENERATOR (GG) SETS
Issue and Revision Record:

Rev
Date
Prepared
Checked
Approved
Description
12.01.2015
27.01.2015
VCS
LNK
AVB
Issued for Approval
19.11.2014
VCS
LNK
AVB
Issued for Approval
Group Disclaimer
This document is issued for the party which commissioned it and for specific purposes connected
with the above-captioned project only. It should not be relied upon by any other party or used for
any other purpose.
We accept no responsibility for the consequences of this document being relied upon by any other
party, or being used for any other purpose, or containing any error or omission which is due to an
error or omission in data supplied to us by other parties.


Rev: 0

INDEX
SI.No

Contents
Page No
1.
MTO
01
2.
Bill Of Materials
3.
Functional Specifications
4.
GA Drawings
27
5.
Engine Data Sheet
34
6.
Alternator Data Sheet
38
7.
Scope of Supply
41
8.
Make of Major Components
45
9.
QAP
47
10.
Form-B
56
11.
Form-C
58
12.
Form-D
60
13.
LOI & Acceptance
63
14.
Type Test Reports
67
15.
NOA for M/S Shiva Gensets Pvt. Ltd.
76
16.
PTR
78
17.
Catalogue
89
18.
OEM Undertaking Letter
105
03
0606
Page 1

Rev: 0A

MTO FOR GAS GENERATOR (GG) SETS

Page 2

Rev: 0A

MTO FOR GAS GENERATOR (GG) SETS
Sl. No
Site Location
Description
Quantity
Kesanapalli
500KVA
Lingala
500KVA
Gopavaram
500KVA

Page 3

BILL OF MATERIALS

Rev: A
0
Page 4
Page 5
Page 6

Rev: A
0

Functional Specifications

Page 7
STANDARD SPECIFICATION FOR GENERATOR SET

CONSTRUCTION OF EFFLUENT TREATMENT PLANTS AT
RAJAHMUNDRY ASSETS
ONSHORE
ENGG
SERVICES
Doc No: 269635-008-SP-4003
Rev: A
Page 1 of 20
Vol :IIIA
Section : 29
Standard Specification for Generator Set

Oil and Natural Gas Corporation Limited
Mott MacDonald Consultants (India) Pvt. Ltd.

Kothari House, CTS No. 185
Off Andheri - Kurla Road
Andheri (East)
Mumbai 400 059
Page 8

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Doc No: 269635-008-SP-4003
6HFWLRQ
Rev: A
Page 2 of 20
Vol :IIIA
Section : 29
3DJH1R
1.
Intent
2.
Codes & Standards
3.
Area Classification
4.
Basic Engine Design
4.1.
General
4.2.
Rated Power Output And Specific Fuel Consumption
4.3.
Engine Starting System
4.4.
Engine Fuel System (For Diesel Engines)
4.5.
Engine Jacket Cooling System
4.6.
Combustion Air Intake & Engine Exhaust System
4.7.
Governing
4.8.
Noise And Exhaust Gas Emission
4.9.
Name Plate
4.10.
Special Requirements
5.
6.
Accessories
5.1.
Couplings And Guards
5.2.
Base Plate
10
5.3.
Special Tools
10
5.4.
Instrumentation
10
Electrical Requirements
10
6.1.
Alternator: Construction
10
6.2.
Excitation System
11
6.3.
Other Design Parameters
12
6.4.
System Operation
13
6.5.
Generator Control Panel
14
6.6.
Synchronizing Panel
16
7.
Painting & Name Plating
17
8.
Inspection & Testing
17
9.
Drawings & Documents
18
10.
Transport & Shipment
20
11.
Warranty
20
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1.
Doc No: 269635-008-SP-4003
Rev: A
Page 3 of 20
Vol :IIIA
Section : 29
Intent
This specification covers the requirements of design, manufacturing, fabrication, assembly, testing
at works, packing, supply, receipt at site, installation, testing and commissioning of diesel engine
or gas engine driven self excited generator set complete with all materials and accessories for
efficient and trouble-free operation.
The generator set shall be supplied complete with:
2.
(a)
Engine
(b)
Alternator
(c)
Brushless excitation system complete with AVR.
(d)
Local control panel including control cubicle and associated auxiliary devices, generator
breaker.
(e)
AMF panel built-in the local control panel (if specified in data sheet).
(f)
Synchronizing panel located in PMCC room (if specified in data sheet).
(g)
Acoustic Enclosure
(h)
All accessories, as necessary.
Codes & Standards

Equipment and their accessories covered by this specification shall be designed, manufactured
and tested in compliance with the latest relevant standards published by the Bureau of Indian
Standards (BIS) or International Electrotechnical Commission (IEC) including their latest revisions
/amendments. In the event of conflict, the following order of precedence shall prevail.

Electrical and Mechanical Design Criteria

This Specification
Codes and standards
Some of the applicable standards are listed below:

ISO: 3046-l
Reciprocating Internal Combustion Engines - Performance Part 1:

Standard reference conditions, declarations of power, fuel and lubricating
oil consumptions and test methods.
ISO: 3046-3
Reciprocating Internal Combustion Engines - Performance Part 3: Test

measurements
ISO: 3046-4
Reciprocating Internal Combustion Engines - Performance Part 4: Speed

governing
ISO: 3046-5

Torsional vibrations
ISO: 3046-6

Overspeed protection
ISO: 8528-l
Reciprocating Internal combustion engine driven alternating current

generating sets Part 1: Application, ratings and performance
ISO: 8528-2

generating sets Part 2: Engines
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Doc No: 269635-008-SP-4003
Rev: A
Page 4 of 20
Vol :IIIA
Section : 29
ISO: 8528-5

generating sets Part 5: Generating sets
ISO: 8528-6

generating sets Part 6: Test methods
ASME
The American Society of Mechanical Engineering Boiler and Pressure

vessel code, Section VIII, Rules for Construction of Pressure vessels,
and Section IX, Welding and Brazing Qualifications.
EEMUA
Engineering Equipment and Material Users Association Pub. No. 107

Recommendations for the protection of Diesel Engines for use in Zone 2
Hazardous area.
OISD 113
Standard on classification of area for electrical installations at

hydrocarbon and handling facilities.
IS 2253
Designations for types of construction and mounting arrangements of

rotating electrical machines.
IS - 4691
Degree of protection provided by enclosures for rotating electric m/cs
IS 4722
Specification Rotating electrical machines.
IS - 4728
Terminal markings and direction of rotation for rotating electrical

machinery.
IS - 4889
Methods of determining of efficiency of rotating electrical machines
IS - 6362
Designation of methods of cooling for rotating electrical machines.
IS - 7132
Guide of testing of synchronous machines
IS - 7306
Methods of determining synchronous machine quantities form tests.
IS - 7372
Lead acid storage battery for motor vehicle.
IS 7816
Guide for testing insulation resistance of rotating machines.
IS - 10118
Code of practice for selection, installation & maintenance of switchgear

and control gear
IS 12065
Permissible limits of noise levels for rotating electrical machines.
IS - 12075
Measurement & evaluation of mechanical vibration of rotating electrical

machinery.
IS 12802
Temperature rise measurements of rotating electrical machines.
IS - 12824
Type of duty and classes of rating assigned to rotating electrical

machines
IS 13364
AC Generators upto 20 KVA driven by reciprocating internal combustion

engine.
IS 13364, PartII
AC Generators above 20 and upto 1250 KVA driven by reciprocating

internal combustion engine.
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Doc No: 269635-008-SP-4003
Rev: A
Page 5 of 20
Vol :IIIA
Section : 29
IS-13703
Low voltage fuses.
IS - 13947
Specification for Low-Voltage Switchgear and Control gear - Part 4 :

Contractors and Motor-Starters - Section 1 : Electromechanical
Contactors and Motor Starters
IEC 60947
Low-voltage switchgear and controlgear
Note:
All the definitions as indicated in ISO:3046 shall apply for Reciprocating Internal
Combustion Engines.
All the definitions as indicated in ISO:8528 shall apply for Reciprocating Internal
combustion engine driven alternating current generating sets.
However, all equipment shall conform to the latest Indian Electricity Rules as regards safety,
earthing and other essential provisions specified therein for installation and operation of the plant.
All items of equipment shall also comply with the latest regulations of statutory bodies of
Government of India and the State Government, as applicable. Nothing shall be construed to
relieve the Contractor of this responsibility.
3.
Area Classification
Electrical and Instrumentation shall be rated for the applicable Hazardous Area classification
according to OISD standard 113 and latest DGMS notifications.
4.
Basic Engine Design
4.1.
General
The Engine selected shall be vendors standard model after taking into consideration the
requirement of the driven equipment, transmission losses, site de-ration and power requirements
of auxiliaries and other parasitic loads.
Engine Manufacturers de-ration calculations for the specified site conditions shall be furnished
along with the bid. As a minimum, the vendor shall consider the de-ration due to ambient
temperature, altitude, relative humidity, cooling water temperature, inlet and exhaust losses etc.
De-ration factor shall be worked out as per ISO: 3046. In case there is no de-ration for the
specified site conditions, the Engine Manufacturers statement along with justification shall be
furnished along with the bid.
Standard reference conditions shall be as defined in ISO: 3046-1.
4.2.
Rated Power Output And Specific Fuel Consumption
4.2.1.
Engine
The engine rating is the net shaft output in Kilowatts which the engine is capable of delivering
continuously; between the normal maintenance intervals stated by the manufacturer, at the stated
crankshaft speed and under stated ambient conditions assuming that the maintenance prescribed
by the manufacturer being carried out. Engine Rating indicated by the manufacturer in the
Equipment data sheet shall be with no negative tolerance.
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Doc No: 269635-008-SP-4003
Rev: A
Page 6 of 20
Vol :IIIA
Section : 29
The engine shall be capable of providing an overload power of 110 % of the continuous rating at
the same stated crankshaft speed for one hour with or without interruption, within a period of 12
hours of operation.
Specific fuel consumption shall be indicated at 100% continuous rating as defined in clause
above. The tolerances shall be as per ISO:3046- 1.
4.2.2.
Engine-Generator Set
The power of the Generator Set is the power output available at the generating set terminals
excluding the electrical power absorbed by the essential independent auxiliaries.
Power rating of the Generator Set is the power output expressed in kilowatts at rated frequency
and a power factor of 0.8 lagging unless otherwise stated. The DG set rating indicated by the
manufacturer in the Equipment Data Sheet shall be with no negative tolerance.
Unless otherwise specified, Generator sets whether required for continuous duty operation or
intermittent / emergency service shall be capable of delivering specified power rating continuously
for an unlimited number of hours per year between the stated maintenance intervals and under
stated ambient conditions, assuming that the maintenance being carried out as prescribed by the
manufacturers.
Specific fuel consumption shall be indicated with reference to the electrical power i.e.
100% continuous rating of the Generator set, available at the terminals, taking into account the
electrical power required for the auxiliaries fed from engine developed power and other power loss
in the generator for a given power and power factor. The tolerances shall he as per ISO:3046-l.
The vendor shall furnish with his proposal, a list of engine auxiliaries, which require electrical
power. All such auxiliaries shall be further categorized on the basis of :
i.
If these are required to run continuously / intermittently.
ii.
If these are required to run before engine starting, during starting or required to run after start-up.
iii. If the above are required to be fed from engine developed power (In such a case, feeding
arrangement shall be in vendors scope).
The vendor shall clearly identify those auxiliaries, which shall be required to be fed by the
Consultant/Owner.
4.3.
Engine Starting System

Unless otherwise specified, the type of starting arrangement shall be battery starting.
Engines shall be capable of starting without the use of cold starting aids for ambient temperatures
of 4C and above.
The Vendor shall provide suitable cold starting aids with engines for quick starting at ambient
temperatures below 4C and such aids shall be clearly detailed out in the offer. Lubricating oil
heaters shall not be used as a cold starting aid.
Where the engine is specified/ offered with battery starting arrangement, the starter motor shall be
suitable for the specified electrical area classification. Where the engine is equipped with a dual
starter, the synchronising switch and the corresponding wiring/ connection with the starter motor
shall be provided by the Vendor.
Where the engine is specified/ offered with compressed air starting, the vendor shall specify the
starting air pressure required for cranking. Unless otherwise specified the vendor shall also provide
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Doc No: 269635-008-SP-4003
Rev: A
Page 7 of 20
Vol :IIIA
Section : 29
Two air compressors (one driven by a diesel engine and the other by electric motor) and air
receiver(s). The system shall be provided with necessary instruments, controls and safety devices.
Starting air compressors and its diesel engine driver shall be as per manufacturers standard and
shall be proven with adequate running experience. Vendor shall however furnish with the bid full
technical details of air compressor unit and its instruments/ controls.
The air receiver supplied by the Vendor shall be sized for at least six consecutive starts without
recharging. Air receivers shall meet ASME Section VIII & IX specifications and he equipped with a
safety valve, gauge and drain valve.
Where the engine is specified / required to start and/or stop automatically, the vendor shall provide
the necessary controls (Automatic-curn-manual) in the engine panel, the interconnecting wiring,
piping/tubing from panel to the engine and the starting/stopping equipment. A pilot lamp shall be
provided in the starting equipment/control panel to indicate that the controller is in automatic
position. In the event the engine does not start after three attempts the controller shall stop further
cranking and operate the audio visual alarm.
For engines requiring pre-lubrication immediately before startup, electric motor driven prelubrication pump connected to emergency power source with timer, suitably interlocked with the
starting system shall be provided by the vendor. Unless otherwise specified the emergency power
source shall be furnished by the vendor.
For engines which do not require pre-lubrication immediately before start but require periodic prelubrication to keep engine lubricated for automatic start, an AC motor driven pre-lubrication pump
with automatic start-stop and timers, set for specific running time to provide pre-lubrication after
preset periods of intervals shall be provided by the vendor.
For engines, which have only manual starting/stopping, a vendors standard manual prelube pump
shall be provided, unless vendor does not recommend the same and proposes other means to be
adopted for any pre-lubrication after prolonged shut down periods. Such means shall be explained
in the bid.
4.4.
Engine Fuel System (For Diesel Engines)

A fuel float (surge) tank shall be provided along with its interconnecting piping/ hoses, in case Fuel
Day tank is mounted above engine fuel connection level so as to ensure that the system does not
permit gravity flow to the engine through fuel supply line during engine shutdown.
The fuel day tank as a minimum shall be equipped with vent piping with flame arrester. Shielded
level gauge, strainer and a hand hole of not less than 150 mm diameter, besides the required fuel
connections and a drain valve.
Fuel Day tanks for diesel engine driving generator shall be located outside the DG room or Fire
water pump house irrespective of the capacity/ size of the fuel day tank.
For all other applications, unless otherwise specified, the size of the fuel tank (day tank) shall be
for six hours of engine operation at full load, limited to 990 litres.
4.5.
Engine Jacket Cooling System

Engine jacket cooling system (primary Circuit) shall be closed circuit liquid cooled type including
circulating pump, make up tank, heat exchanger, temperature regulating device, engine outlet
cooling water temperature high alarm & trip device etc.
The heat exchangers i.e. oil coolers and engine cooling water coolers, can be of any one of the
following types as specified in the enquiry:
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Doc No: 269635-008-SP-4003
Rev: A
Page 8 of 20
Vol :IIIA
Section : 29
a. Water cooled shell and tube type.

b. Air cooled type i.e. Radiator type with engine driven fan.
For radiator cooled engines, the engine shall be provided with a radiator including radiator fan,
temperature control valve, expansion tank, radiator guard and other necessary piping and valves.
Either Radiator shall be mounted on a common base plate or remote radiator shall be provided as
specified in Scope of Work enclosed elsewhere in the bid package.
The engine manufacturer depending on the service, size of engine, noise limitation and his
experience may offer, subject to Consultant/Owners approval, remote mounted radiator system
with separately driven radiator fan and additional cooling water booster pump located in the engine
return line. Height of the expansion tank in the closed circuit cooling shall be at the highest level in
the complete circuit. Piping connections from cooling water outlet from the top of the Engine to the
top portion of the radiator shall be continuously sloping towards the engine without any pockets.
Shell & tube heat exchangers shall be of single pass type with secondary cooling medium (raw
water/ or any other coolant specified in the enquiry) passing through the tubes. Heat exchanger
shall be of vendors standard design and sized for heat rejection of at least 15% greater than
engine full load heat rejection.
4.6.
Combustion Air Intake & Engine Exhaust System

The vendor shall prepare a layout drawing showing the layout and routing of air intake and engine
exhaust piping/ducting. and include in his scope complete piping/ducting, nozzles, expansion joints
and supports as required as per his layout and routing.
The type and location of air intake filter shall be vendors standard and shall be suitable for the
climatic/environmental conditions applicable to the site of installation of the engine.
In case the filter is located outside the engine building/ engine enclosure, vendor shall
provide the following for the filter
i.
Insect screen
ii.
Rain hood
iii. Supporting structure with approach for maintenance.

The filter shall be suitably located to prevent exhaust gases getting into the intake air.
Exhaust gas discharge shall be located away from ventilation air intakes to prevent re-entry of
offensive fumes and also should not cause discomfort to personnel or hazards to building or
equipment.
Unless otherwise specified or required as per applicable statutory regulation1 the height of the
engine stack from the base of the engine room shall be as under
H = h + 0.2 * kW
where
H = minimum height of the exhaust from base, m
h = height of engine room eves level from the base/ height of engine acoustic enclosure from the
bases, m
kW = kW site rating of the engine, kW.
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4.7.
Doc No: 269635-008-SP-4003
Rev: A
Page 9 of 20
Vol :IIIA
Section : 29
Governing
Unless otherwise specified in the equipment data sheets, the engine shall be provided with Class
A2 governing as per ISO: 3046.
In case engines are required to drive generators in parallel, the governor - fuel injection pumps
provided shall have identical characteristics.
4.8.
Noise And Exhaust Gas Emission

Unless otherwise specified, any applicable legislation/ statutory requirements relating to the
protection of environment and to the health and safety of personnel, with regard to noise and
exhaust gas emission, as applicable to the place of installation shall be fully complied with by the
Engine manufacturer.
In case of Diesel Engine Generating sets, the DG set vendor shall also be responsible for
complying to the requirements specified in any applicable official Gazette Notifications issued by
Ministry of Environment and Forests, Govt. of India, for all installations intended to be located in
India.
4.9.
Name Plate
A name plate of l8Cr-8Ni stainless steel or Monel shall be attached by pins of a similar material to
the Engine and to any other piece of major auxiliary equipment, in a location permitting easy
visibility. The Consultant/Owners item number, the vendors name, serial number, rating and
testing data appropriate to the unit shall appear on all name plates.
4.10. Special Requirements

4.10.1. Diesel Engine for Hazardous Area Application
Engines required to be installed in Zone 2 Hazardous area shall comply with the requirement
stipulated in EEMUA Pub. No.107.
Flame arresters (Flame Trap), inlet air shutoff valve, exhaust spark arrester etc. shall be provided
by the engine vendor in accordance with EEMUA Pub. No. 107.
5.
Accessories
5.1.
Couplings And Guards

Couplings shall be sized for maximum continuous torque, which is based on the potential
maximum power of the engine.
Couplings for generator drive application and for horizontal pumps shall be flexible type. For
vertical pumps right angle gear drive with suitable universal joint shall be used. The coupling used
shall be successfully proven for the service being used. The service factor used shall be
conservatively selected for the maximum horsepower rating of the engine with a factor of not less
than 1.7.
Non sparking guards are required over all moving parts and shall be constructed either from
Aluminum alloys (other than Al-Magnesium alloy) or sheet metal lined with non sparking material.
The guards shall be securely attached to the base plate on foundation by means of bolts. The
guard shall be sufficiently rigid to withstand deflections as a result of bodily contact of nominally
100 kgs.
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5.2.
Doc No: 269635-008-SP-4003
Rev: A
Page 10 of 20
Vol :IIIA
Section : 29
Base Plate
Unless otherwise specified, a common base plate for the complete unit (engine and the driven
equipment) shall be supplied by the vendor. A baseplate shall be a single fabricated steel unit,
unless the Consultant/Owner and the vendor mutually agree that it may be fabricated in multiple
sections.
When specified, the base plate shall be suitable for column mounting i.e. of sufficient rigidity to be
supported at specified points without continuous grouting under structural members.
The base plate shall be provided with lifting lugs for a four point lift. Lifting the base plate complete
with all equipment mounted shall not permanently distort or otherwise damage the base plate or
the machinery mounted on it.
The bottom of the base plate between structural members shall be open. When installed on a
concrete foundation, accessibility for grouting under all load carrying structural members shall be
provided.
5.3.
Special Tools
When special tools and fixtures are required to disassemble, assemble or maintain the unit, they
shall be included in the quotation and furnished as part of the initial supply of the machine.
5.4.
Instrumentation
The vendor shall supply instrumentation and control system as specified in the enquiry. If in the
opinion of the vendor, additional instruments, controls and safety devices are required, the vendor
shall include the same in his scope of supply.
6.
Electrical Requirements
6.1.
Alternator: Construction
6.1.1.
The alternator shall be driven either by a diesel engine or a gas engine as specified in Electrical
Scope of Work in bid document.
6.1.2.
The alternator with its drive unit shall be suitable for operation in indoor area having temperature
maximum up to 5 Deg C above outdoor ambient temperature of 50 Deg C. Ventilation system to
maintain inside temperature rise within this limit, if required shall be provided.
6.1.3.
The alternator shall be directly coupled to the prime mover and have a suitable fly wheel to ensure
torque variation within acceptable limits. The alternator with its prime mover and all auxiliary items
shall be mounted on a steel base-frame fitted with suitable anti-vibration isolators / pads. The
generator shall be provided with necessary lifting hooks and two earth terminals on opposite sides
for connection to main earth grids.
6.1.4.
Generator rating shall be the net output of the set at specified site conditions after accounting for
all auxiliaries for the prime mover and the alternator.
6.1.5.
The machine shall be rotating field stationary armature type, brushless & self-excited. Alternator
enclosure shall be IP-23 (minimum) with winding given suitable treatment to render it nonhygroscopic. The alternator winding shall be of class F insulation with temperature rise limitation
for class B. The windings and overhangs shall be braced to withstand the short circuit forces.
Machines rated 400 kW and above shall have six nos. RTDs, unless specified otherwise in data
sheet (one per phase between the coil sides to measure winding temperature and one per phase
0
at the base of slots to measure core temperature, each placed at 120 apart).
6.1.6.
The stator winding shall be star connected and all windings shall be brought out to six insulated
terminals in a terminal box. Alternator rated 500 KW and above shall also be provided with neutral
terminal box in addition to line terminal box. The stator neutral side connection shall be brought in
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Doc No: 269635-008-SP-4003
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Page 11 of 20
Vol :IIIA
Section : 29
neutral cubicle having protection CTs. The terminal boxes for line terminals and neutral shall have
sufficient space for termination of cables of the appropriate sizes. The terminal box for control
cables shall contain properly marked terminals for all internal equipment e.g. embedded
temperature detectors etc. all terminals shall be stud type. The terminals boxes shall be of IP- 52
(minimum), if not stated otherwise in data sheet and complete with lugs and double compression
nickel plated brass cable glands. Alternators rated 1500 KW and above shall have differential
protection and shall be equipped with suitable current transformers.
6.1.7.
Field winding shall have class F insulation with a temperature rise limited to class B. The field
winding shall be capable of operating at a voltage of 125% of field voltage at rated load for at least
one minute starting from stabilized temperatures at rated conditions.
6.1.8.
All parts and accessories shall be suitable to withstand stresses due to over-speed / overload /
short circuit conditions specified.
6.1.9.
Bearings shall be anti-friction, shielded and pre-lubricated. Grease in the bearing enclosure shall
provide additional lubrication to bearing as well as provide sealing against dust and moisture.
6.1.10. The alternator shall be air cooled unless otherwise specified.

6.1.11. The direction of rotation of the machine shall be compatible with that of the prime mover. A clear
indication of the direction of rotation shall be given on either end of the machine.
6.1.12. Suitable space heater to operate on 240V, 1-phase shall be provided. Heater terminals shall be
brought out to a separate terminal box. Location and maximum surface temperature of heater shall
be such that no damage is caused to any insulation.
6.2.
Excitation System
The alternator shall be provided with brushless type solid state self-excitation system. The
excitation system shall include the automatic voltage regulator, AC exciter and rotating rectifier
assembly.
The field of the exciter shall be fed from the stator winding through a suitable transformer and
AVR. AC voltage generated in the AC exciter shall be rectified by the rotating rectifier assembly
and fed to the main field circuits. The rotor winding of the AC exciter, the rotating rectifier
assembly, main field winding of the alternator and other accessories on rotor parts shall be rigidly
fastened to the shaft and the connection with different items shall be anti-loosening type. All
components shall be mounted considering the effects of the centrifugal forces. The exciter
capacity shall be at least 20% more than the maximum requirement at any time. The exciter
winding shall be insulated with class F insulation with temperature limitation of class B insulation.
The rotating rectifier assembly shall consist of the rectifier bridge with parallel diodes, zener diode,
fuses, field discharge resistors etc. Rotor circuit shall be designed to take care of rectification of
AC voltage and proper field suppression through discharge resistors. The rating of Diode Bridge
and armature shall be such that the full load rated current can be supplied with one branch in
operation.
Automatic solid state voltage regulator shall be provided with the following features as minimum:
Short circuit protection.
Manual voltage control.
Voltage build up circuitry.
Over voltage protection.
Alternator shall be capable of operation over a range of + 5 % of the rated voltage unless specified
otherwise. The regulator shall be supplied complete with cross current compensation (preferably
static type), voltage setting device and all required accessories.
Page 18

RAJAHMUNDRY ASSETS
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Doc No: 269635-008-SP-4003
6.3.
Other Design Parameters
6.3.1.
Transient voltage performance
Rev: A
Page 12 of 20
Vol :IIIA
Section : 29
In case of sudden application of full load at rated power factor the voltage drop shall not exceed
15% of the rated voltage. The rated voltage shall be restored within 1 second depending on the
size of the machine.
6.3.2.
Voltage regulation
The voltage regulation of the machine shall be within 1% of the nominal voltage under following
conditions:
6.3.3.
Between no load and nominal load with p.f. of 0.8 lag to unity.
With the machine cold or warm.
At a speed drop of approximately 3% of the nominal speed.
Voltage setting range

The alternator terminal voltage shall be adjustable with a continuously variable potentiometer. The
adjustment range shall be 10% of the nominal voltage.
6.3.4.
Unbalanced load
Unless otherwise specified, three-phase synchronous alternators of ratings up to 1250 kVA shall
be capable of continuously operating on an unbalanced load of 25 percent with none of the phase
currents exceeding the rated current.
6.3.5.
Waveform distortion
The telephone harmonic factor (THF) of the line to line terminal voltage (alternator tested on open
circuit at rated speed and voltage) shall not exceed the following values:
Machine Rating
Above 300 KW and up to 1000 KW
Above 1000 KW and up to 5000 KW
Above 5000 KW
T.H.F.
5%
3%
1.5%
The computation and measurement of THF shall be as per IS: 4722.
6.3.6.
Frequency limits
The alternator shall be suitable for continuous operation at rated load for a frequency variation of
3% of rated value. In addition the short time under frequency operating limits shall be furnished.
6.3.7.
Over current requirement

The alternator shall be capable of withstanding without injury stator current of 1.5 pu for 30
seconds and 1.1 pu for one hour.
6.3.8.
Short circuit conditions

The alternator shall be capable of withstanding without damage, three phase or a line to line or line
to earth or two line to earth short circuit for a period of 3 seconds when operating at rated speed
and rated load and with an excitation corresponding to 5% over voltage.
Page 19

RAJAHMUNDRY ASSETS
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6.3.9.
Doc No: 269635-008-SP-4003
Rev: A
Page 13 of 20
Vol :IIIA
Section : 29
Parallel operation
Generator sets shall be suitable for parallel operation amongst themselves and also with the grid
at operating voltage and under load conditions up to rated value. Details of sources with which
alternator is to be made parallel is available elsewhere in bid package.
6.3.10. Excitation support system

Excitation system shall be provided with short circuit support equipment (series compounding) to
maintain three times the rated current for three seconds in case of short circuit to ensure proper
fault clearance in outgoing feeders.
6.3.11. Auxiliary systems

All auxiliary motors required to start and run the prime mover shall be three phase 415 V, 50 Hz
squirrel cage induction motor suitable for DOL starting. Insulation shall be class F with a
temperature rise limited to class B. All motors shall have IP 55 enclosures as minimum and
shall conform to the specification for M.V. Motors given with the bid package or relevant Indian
standards (if the earlier specification is not given).
6.4.
System Operation
6.4.1.
The generator set shall normally be in an unattended area. The control system shall be suitable for
unattended operation. The control system shall operate in fail safe mode and shall include all
controls and protection necessary for the safe operation of the package. The generator set shall
function as per the following schemes:
6.4.2.
Auto on mains failure scheme (AMF) (if specified in Scope of work - Electrical in Bid
document)
Manual start in service mode.
Test mode.
Auto mains failure scheme

This shall be effective in Auto position of Auto / Manual selector switch located in local (generator)
control panel. Failure of normal power supply shall be sensed from a remotely located panel in
PMCC (whenever applicable) by the auto mains failure relay which shall send signal (with a time
delay) to start the standby / emergency generator (prime mover) automatically and rated speed
and voltage shall be built up. All accessories required for starting and completion of various
sequence of operation for the above purpose shall be provided as part of the generator set. Upon
reaching the rated voltage and frequency, voltage monitoring relay located in control panel shall
extend an impulse for closing sequentially first the generator breaker in the generator control panel
and subsequently the incoming generator breaker in a remote panel in PMCC room (whenever
applicable).
6.4.3.
Manual start in service mode

This shall be effective in Manual position of Auto / Manual switch and service position of Service /
Test selector switch located in local control panel. The scheme of operation shall be same as of
auto mode as per clause 6.4.2
above except that starting impulse shall be extended manually through the start push-button in
generator control panel and the generator breaker in the generator control panel and the incoming
Page 20

RAJAHMUNDRY ASSETS
ONSHORE
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SERVICES
Doc No: 269635-008-SP-4003
Rev: A
Page 14 of 20
Vol :IIIA
Section : 29
generator breaker in a remote panel in PMCC room (whenever applicable) shall also have to be
closed manually.
6.4.4.
Test mode
This shall be effective in Test position of Service / Test selector switch. The scheme of operation
shall be same as that of manual start in service mode as per clause 6.4.3 above except that none
of the generator breaker in the generator control panel or the incoming generator breaker in a
remote panel in PMCC room (whenever applicable) can be closed in test mode run
6.4.5.
Shut down
Unless otherwise specified, stopping the generator (prime mover) in all cases (except in AMF
scheme) for a normal shut down shall only be done manually by means of a stop push button in
the generator control panel. In AMF scheme, the generator (prime mover) shall stop automatically
upon sensing (with a time delay) of return of normal power supply by the auto mains failure relay.
The generator breaker in the generator control panel and the incoming generator breaker in a
remote panel in PMCC room (whenever applicable), must trip in all cases (i.e. even if left in closed
position by mistake of operator, during manual mode of operation), soon after the stop signal is
sensed in any mode of operation.
6.4.6.
Starting time
The total time from the receipt of the starting impulse for the alternator set till the set reaches rated
speed and alternator reaches full voltage shall not be more than 30 seconds. If this time is
exceeded an annunciation in the local control panel shall be provided with a facility for repeat
annunciation in a remotely located panel at the PMCC room.
6.4.7.
Black start facility

The generator set shall be provided with all necessary Black start facility. All D.C. supplies and
chargers including batteries for start up of prime mover shall be supplied
6.5.
Generator Control Panel
6.5.1.
The local generator control panel shall be floor mounted, free standing, metal enclosed fabricated
with cold rolled sheet steel with thickness of 1.6 mm for doors and covers, 2 mm for load bearing
parts and 3 mm for base frame, gland plate etc, dust and vermin proof type with hinged door and
having a minimum degree of protection of IP- 52. If local generator control panel is placed under a
shed with sides open, then degree of protection shall be IP-55.
6.5.2.
The panel should be rated for 50 KA (1 sec) short-circuit rating at 415 V, 3, 50 Hz supply.
6.5.3.
The control panel should have following basic components:

(a)
1 no. 4-pole ACB (for incoming supply from the generator).
(b)
Automatic voltage regulator (AVR), AVR CT/ PTs and metering CTs.
(c)
1 set of bus bar for phases and neutral. The bus bar should be of copper having colour
coded heat shrinkable PVC sleeves with suitable compartments / bakelite spacers as per
requirements of the panel.
(d)
1 set of metering section having ammeter and voltmeter of suitable range with selector
switches, hour-run meter, multifunction meter, PF meter, digital frequency meter and set of
CTs for metering (secondary 5A) for generator.
(e)
1 set of battery charger.
(f)
Control & protection relays required as described in section 6.4 above and 6.5.13 below.
Page 21

RAJAHMUNDRY ASSETS
ONSHORE
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(g)
Doc No: 269635-008-SP-4003
Rev: A
Page 15 of 20
Vol :IIIA
Section : 29
Control gear for generator set auxiliaries and neutral cubicle having protection CTs.
6.5.4.
Power and control equipment shall be segregated inside the panel as far as practicable. The
maximum height of the operating handle / switches shall not exceed 1800mm and the minimum
height not below 300mm. All cable entry shall be from the bottom of the panel only. Necessary
removable type gland plate, double compression nickel plated brass cable glands and cable lugs
shall be provided with the panel.
6.5.5.
All auxiliary devices for control, indication, measurement and alarm such as push button, control /
selector switches, indicating lamps, metering instruments, annunciations etc. shall be mounted on
the front door of the panel. Adequate number of potential free contacts shall be provided in the
control panel for any remote control, monitoring of the generator set. The generator breaker rating
shall be as specified in the power distribution scheme. The breaker shall be in draw out execution.
All motor starters for generator prime mover set auxiliaries if required shall be DOL type in fixed
execution with compartmentalized construction having sheet steel enclosed vertical panels along
with horizontal and vertical bus bars. All bus bars shall be approachable from backside of panel.
Each panel shall have a separate and approachable cable alley.
6.5.6.
Power switching shall be through MCCB of suitable rating. MCCB shall have thermo-magnetic
releases.
6.5.7.
The contactors for auxiliary motor starters shall be of air-break type having AC-3 duty rating.
6.5.8.
Thermal overload relays shall be three element, positive acting, ambient temperature
compensated type with adjustable setting range and built in protection feature against single
phasing. All indicating instruments shall be moving iron, flush mounting type and of 72mm x 72mm
square pattern. All control / selector switches rotary back connected type having a cam operated
contact mechanism with knob type handle. Stop push buttons shall be of stay push type.
6.5.9.
Wiring for power, control and signalling circuits shall be done with PVC insulated copper
conductors having 660 V insulation grade. Minimum size of control wires shall be 2.5 mm2. Clamp
type terminals shall be acceptable for wires up to 10 mm2 size and for conductors larger than 10
mm2 bolted type terminals with crimping lugs shall be provided. A minimum of 10% spare
terminals shall be provided on each terminal block.
6.5.10. Minimum earth bus size shall be 50 x 6 mm2 electrolyte grade copper for connection to main earth
grid. All non-current carrying metallic parts of the mounted equipments shall be earthed. Doors and
movable parts shall be earthed using flexible copper connections. Two number terminals shall be
provided in the panel for external earthing.
6.5.11. AMF (Auto Mains Failure) scheme shall be provided as part of the generator control panel and the
sequence of operation of the generator for starting, running and shut down under AMF shall be as
described in section 6.4 above. The DC control supply required for AMF / local control panel and
for any other purpose shall be met by the DC system consisting of battery and battery charger of
suitable capacity supplied along with the set of the generator and its prime-mover.
6.5.12. Tripping of Generator set for a normal shut down shall be done manually by means of a stop push
button on the control panel. There shall be a mushroom type emergency stop push button on the
engine also. The trip impulse should directly go to the engines shutdown device.
6.5.13. Control and protection system
The control panel shall have all the control and protection systems to be adopted for the normal
starting, running and stopping of the prime mover
Additionally the control panel shall house the sensing devices and auxiliary relays for following
abnormal condition:
(a)
Starting battery voltage low.
(b)
DC control supply failure.
(c)
Incomplete start after a preset time
Page 22

RAJAHMUNDRY ASSETS
ONSHORE
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SERVICES
Doc No: 269635-008-SP-4003
Rev: A
Page 16 of 20
Vol :IIIA
Section : 29
(d)
Failure to start.
(e)
Excitation failure / Field failure
(f)
Voltage out of limit (over/under voltage).
(g)
Over current.
(h)
Over/under frequency.
(i)
Stator earth fault.
(j)
Rotor earth fault.
(k)
Ground fault on the system
(l)
Unbalanced loading (Negative sequence current) protection.
(m)
Differential protection (rated power 1500 KW)
(n)
Reverse power (whenever generator is specified to run in parallel with others)
(o)
Stator winding temperature protection
Facia type annunciators shall be supplied and mounted on control panel to give visual and audible
indication for the above abnormal conditions along with the specified abnormal conditions of the
prime mover. The panel shall have 20% spare windows also.
Tripping facility for the generator breaker (both on the generator control panel and on generator
incoming breaker on remotely located PMCC panel) shall be available for conditions (e) to (o)
above along with the abnormal conditions of the prime mover.
Wherever specified for remote annunciation, few of these abnormal conditions of operation of the
generator and the prime mover shall be simultaneously displayed through visual and audible
alarms in a separate annunciation panel remotely located in the PMCC / Control room. The signals
to be communicated to the remote annunciation panel are described elsewhere in the bid
package.
6.6.
Synchronizing Panel
6.6.1.
Synchronizing panel shall be provided, if specified in Scope of work - Electrical in Bid document.
Sources with which the generator needs to be run on parallel is detailed out elsewhere in bid
package. The synchronizing panel shall be located remotely in the PMCC room and shall be wall
mounted, metal enclosed fabricated with cold rolled sheet steel with thickness of 2 mm, dust and
vermin proof type with hinged door and having a minimum degree of protection of IP- 42 and with
proper double compression nickel plated brass glands.
6.6.2.
In the PMCC panel, the generator(s) incoming breaker(s) or the incoming breaker(s) from other
sources of power or the bus-coupler shall be controlled through the synchronizing panel thus
providing the scope of parallel operation of different sources of power in a sub-station.
6.6.3.
Synchronizing panel shall comprise of the synchro-check relay, synchroscope and frequency
meter for the incoming machine and all other provisions for allowing manual synchronization of
sources using the two lamp method. Provision for adjustment of both speed and voltage for the
incoming generator(s) shall be available in this remotely located PMCC panel. The frequency
meter shall show the bus frequency when the synchronization switch shall be in OFF position.
6.6.4.
All the breakers referred in section 6.6.2 and controlled through the synchronizing panel shall be
capable of switching ON only one at a time, when permitted through the synchronizing panel and
the sychro-check relay and under no other condition the breaker(s) can be switched ON. DeadBus synchronization facility shall however be provided for all the incoming breakers.
6.6.5.
Whenever parallel operation of two or more generators is specified, there shall be suitable
provision made for equal sharing of active and reactive powers between the generators and it shall
be such that the ratio of sharing does not get disturbed during operation or with new loads thrown
Page 23

RAJAHMUNDRY ASSETS
ONSHORE
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SERVICES
Doc No: 269635-008-SP-4003
Rev: A
Page 17 of 20
Vol :IIIA
Section : 29
on or off line every time. The necessary adjustments / controls for achieving the same along with
the required indications shall be made available in the remotely located PMCC panel in the PMCC
room where the synchronizing panel is located.
6.6.6.
Whenever synchronization panel is provided, one separate manual hand-held Phase Sequence
Meter also needs to be provided.
6.6.7.
All meters, relays, lamps need to be properly rated and tested for their operating voltage levels;
their load shall be calculated and taken into account while determining the capacity of their source
of power. Provision of transformers, wherever required are to be made.
7.
Painting & Name Plating

All metallic parts of the generator and the control panel and synchronizing panel (wherever
specified) shall be painted / treated as per specification given under painting in the Electrical
scope of work in bid package.
All panel mounted equipments (e.g. Led, push buttons, switches, PCBs etc.) shall be provided with
suitable nameplates.
Labels shall be provided for every component on the cards, connecting wires as well as for the
terminals in the terminal strip inside the panel. Special warning plates shall be provided on all
removable covers or doors giving access to energized metallic parts above 24 volts.
8.
Inspection & Testing

The generator set with all auxiliaries and control panel shall be tested to conform to the
appropriate standards and the following is to be carried out as minimum:
8.1.1.
Mechanical - Engine
Engines of nominal rating up to 1000 kW shall be subjected to Engine Manufacturers routine shop
test and the test certificates shall be submitted to the Owners inspector(if any) for his review,
provided the engine manufacturer is an ISO: 9000 certified vendor. These shall be observed tests.
For all other cases, engines shall be tested in accordance with the latest edition of ISO: 3046
unless otherwise specified in the enquiry/order.
The routine load and fuel consumption test shall be of the following duration:
a. Part Loads (50% & 75%) - hour each
b. Full Load - 4 hours
c. 10% Overload - 1 hour
After the specified tests have been completed satisfactorily, the fuel stop on the fuel injection
pump shall be set and sealed at the specified site rating including provision for 10 percent
overload.
Measurement of vibration level for the Set.
The hydrostatic test certificates for the heat exchanger/intercooler, fuel tanks and other pressure
vessels shall be furnished to the Owners inspector(if any) for his review at the time of load testing
of the engine
The engine control panel after assembly and wiring shall be functionally tested at the subvendors works in the presence of the Consultant/Owners Inspector.
8.1.2.
Electrical
Copies of the type test certificates for alternator as per IS - 4722 shall be furnished for review.
Page 24

RAJAHMUNDRY ASSETS
ONSHORE
ENGG
SERVICES
Doc No: 269635-008-SP-4003
Rev: A
Page 18 of 20
Vol :IIIA
Section : 29
Inspection and testing shall include the following as minimum:
9.
(a)
Routine tests of alternator as per IS 4722.
(b)
Functional tests, continuity tests and high voltage test on control panel to establish the
performance called for in the specification.
(c)
Power frequency voltage test on switch gear and mechanical / electrical operational check.
Drawings & Documents
All drawings, calculations and data sheets shall require review and approval by Owner and shall require
the issue of as-built documents by Contractor.
SL
NO
DESCRIPTION
MECHANICAL
1.1
GENERAL
Vendor Drg/Data Schedule(this shall be

the first document to be submitted after
Fax/letter of intent
Leaflet/Catalogues
WITH
OFFER
AFTER
PURCHASE
ORDER
(REVIEW(R)/
INFORMN(I)
FINAL WITH
EQUIPMENT
DATA BOOK
YES
YES
YES
5
1.2
1
Experience record proforma and list of

similar installations
Deviation lists
Data Sheets/Performance Curves
Completed data sheets for engine
Deration calculations (As per ISO 3046)
1.3
Piping & Instrumentation Diagrams

General
Arrangement
Drawings(certified
dimensional
outline
drawings
including
foundation details where required)
YES
YES
Engine
YES
YES
Air intake system
YES
YES
Exhaust system
YES
YES
Radiator
YES
YES
Oil Cooler
YES
YES
Fuel Tank (Day Tank)
YES
YES
1.5
Layout Drawings
Equipment layout showing main as well
as all associated equipment/skids
(engine, generator, fuel oil system, air
YES
1.4
YES
YES
YES
YES
YES
Page 25

RAJAHMUNDRY ASSETS
ONSHORE
ENGG
SERVICES
Doc No: 269635-008-SP-4003
Rev: A
Page 19 of 20
Vol :IIIA
Section : 29
intake system, exhaust system, local

guage board, local control panel etc.)
with
interface
piping
connection,
maintenance space.
3
1.6
1
SL
NO
1.7
1.8
1.10
1.11
1
2
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Foundation layout showing foundation

details of main as well as all associated
equipment/skids including local gauge
board, local
control panel etc.
Complete details of cooling system
Spares/Special Tools
List of Mandatory Spares (indicating
exact name of the part, part no. and
material of construction)
DESCRIPTION
Inspection & Test Procedures

Inspection & Test Records/Reports
Installation, operation & Maintenance
Manuals
Mechanical Catalogue
Mechanical catalogue (containing as
built drawings of all the above items as
listed under Mechanical)
ELECTRICAL
Data sheets, technical specification,
construction details of generator set.
Foundation & mounting details for
generator control panel, space required
in front for withdrawals, power & control
cable entry points etc.
Drawings for control Schematic, circuit
diagram, alarm and protection schemes.
Details of excitation system
Details of cooling system
General arrangement drawing
Estimated capability curve
Open circuit characteristics
Short circuit characteristics
Short time under frequency operating
limits
Control power requirements
Bill of materials with makes.
YES
YES
YES
YES
YES
WITH
OFFER
YES
YES
AFTER
PURCHASE
ORDER
(REVIEW/
INFORMN)
I
I
YES
YES
YES
YES
YES
R
YES
R
YES
YES
YES
YES
YES
YES
YES
YES
R
R
R
R
R
R
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Technical particulars of circuit breakers.

Foundation/fixing arrangement drawing
Schematic/logic diagrams
Cable layout
Testing procedure
Copies of certificates for all type tests
and routine tests for generator.
Copies of certificates for all type, routine
FINAL WITH
EQUIPMENT
DATA BOOK
YES
R
R
R
R
YES
YES
YES
YES
YES
Page 26

RAJAHMUNDRY ASSETS
ONSHORE
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SERVICES
20
21
Doc No: 269635-008-SP-4003
and functional tests for panel with all

individual components.
Operation & maintenance manual
Site storage requirements
Rev: A
Page 20 of 20
Vol :IIIA
Section : 29
I
I
YES
All drawings shall have the Owner equipment number and purchase order number.
Vendor shall provide a complete document package for unit components and specific for
protection of the equipment if taken out of service for finite periods.
Shop details shall be completed with all dimensions, thickness and details of construction including
all nozzle locations and orientations. All material thickness shall be shown. All welds shall be
detailed for fully described by notes or weld symbols and annotated to the relevant weld procedure
specification.
Review of the drawings by Owner does not relieve Contractor of his responsibility for the
correctness of the design to suit the stated conditions.
Manufacturer shall submit for Owners approval the general arrangement drawing, Generator set
sizing calculations, base frame details, schematic and circuit diagrams. Owners approval of GA
drawing, schematic, logic and circuit diagram showing every device, terminal and wire number is
required before the fabrication of the panel is started.
Owners approval of contractor drawings and certifying test results shall not relieve the
manufacturer of his responsibility for supplying equipments conforming to relevant standards or for
any mistake, omission or commission in manufacturers drawings.
10.
Transport & Shipment

Transport and shipment of items shall be contractors responsibility. Contractor need to follow the
instructions for the same detailed under clause no. 11 of Electrical Scope of Work, Document no.
269635-008-SW-4001
11.
Warranty
The warranty for the items shall be as mentioned under clause no. 9 of Electrical Scope of Work,
Document no. 269635-008-SW-4001.
Page 27

GA DRAWINGS

Rev: 0A
Page 28
Page 29
PRODUCED BY AN AUTODESK EDUCATIONAL PRODUCT
6 M WIDE ROAD
REFERENCES
1.PLOT PLAN - LIN/N/PPL/2001 REV-0
2.ELECTRICAL DESIGN BASIS - 269635-008-DB-4001 REV-A
NGR -2
2472
6800
1160
1380
1821242 N
518305 E
DIMENSIONS
LENGTH
(mm)
WIDTH
(mm)
500 KVA GG SET - 1
6800
2472
500 KVA GG SET - 2

NGR PANEL - 1
6800
2472
2900
1050
950
1000
NGR PANEL - 2
1050
950
1000
6800
REMOTE RADIATOR
1380
3321
3594
2900 (APPROX)
10500
NAME
HEIGHT
(mm)
2900
KEY PLAN
6 M WIDE ROAD
2472
NGR -1
1160
3.ELECTRICAL SCOPE OF WORK - 269635-008-SW-400 REV-A

4.
1160
Page 30
REFERENCES
NGR -1

2472

4.
2472
NGR -2
KEY PLAN
1380
1160
6800
DIMENSIONS
LENGTH
(mm)
WIDTH
(mm)
500 KVA GG SET - 1
6800
2472
500 KVA GG SET - 2

NGR PANEL - 1
6800
2472
2900
1050
950
1000
NGR PANEL - 2
1050
950
1000
NAME
HEIGHT
(mm)
2900
6 M WIDE ROAD
1.PLOT PLAN - KES/N/PPL/2001 REV-0
Page 31

PN N
6 M WIDE ROAD
REFERENCES
1.PLOT PLAN - GOP/N/PPL/2001 REV-0
1160

4.
NGR -1
PIPE LINE
NGR -2
CABLE ENTRY FROM PMCC
2472
PN N
"
1380
1160
6800
1825910 N
614304 E
DIMENSIONS
LENGTH
(mm)
WIDTH
(mm)
500 KVA GG SET - 1
3400
1450
500 KVA GG SET - 2

NGR PANEL - 1
3400
1450
2200
1000
500
1000
NGR PANEL - 2
1000
500
1000
NAME
VACANT PLACE
HEIGHT
(mm)
2200
2472
KEY PLAN
Page 32
Page 33
Page
34 29
Page

Rev: A
0

ENGINE DATA SHEET

Page 35
Page 36
Page 37
Page
38 33
Page

Rev: A
0

ALTERNATOR DATA SHEET

Page 39
Page 40
Page
41
Page 36

SCOPE OF SUPPLY

Rev: A
0
Page 42
Page 43
Page
Page44
39
Page
Page45
40

Rev: 0

MAKES OF MAJOR COMPONENT

Page
4641
Page
Page
Page
42
Page47
40

QAP

Rev: 0A
Page
Page
43
Page48
41
Page
Page
44
Page49
42
Page
Page50
43
Page
45
Page
514644
Page
Page
Page 40
Page
52
Page
47
Page
45
Page
Page
48
Page53
46
Page 54
Page
Page 55
50
48
Page
Page
51
Page56
49

FORM B

Rev: 0A
Page
Page
52
Page57
50
FORM-B DEVIATION LIST

REQN. FOR: GAS GENERATOR (GG) SETS
PROJECT: CONSTRUCTION OF ETPs AND LAYING OF ASSOCIATED PIPELINES AT RAJAHMUNDRY
ASSET (ETP-RJY)
SUPPLIER: M/s SHIVA GENSETS PRIVATE LIMITED
SL.No
DOCUMENT No/ ONGC SPEC .No.

STANDARD SPEC NO:269635-008-SP4003
FOR JV MEIL-APLUS
REQUIREMENT
VENDORS DEVIATION
WITH REASONs
GAS GENERATOR SET
NO DEVIATION
FOR M/s SHIVA GENSETS PRIVATE LIMITED
Page
Page
53
Page58
51

FORM C

Rev: 0A
Page
59
Page
5452
Page
Form C- LIST OF COMMISSIONING SPARES
Requisition for: GAS GENERATOR (GG) SETS

Project: CONSTRUCTION OF ETPs AND LAYING OF ASSOCIATED
PIPELINES AT RAJAHMUNDRY ASSET (ETP-RJY)
S.No
Part
Number
Description
NO SPARES REQUIRED
Contractor's Signature
Quantity
Unit Price
Total Price
Vendor's Signature,seal
Page
6055 53
Page
Page

FORM D

Rev: 0A
Page
56
Page
61
Page
54
Page
6255
Page
Page57
Page
Page
58
Page63
56

LOI & ACCEPTANCE

Rev: 0A
Page
64
Page
5957
Page
Page
Page
65
Page
6058
Page
66
Page
61
Page
59
Page 67

TYPE TEST REPORTS

Rev: 0
Page 68
Page 69
Page 70
Page 71
Page 72
Page 73
Page 74
Page 75
Page
Page76
62

Rev: 0

NOTIFICATION OF AWARD FOR

M/S SHIVA GENSETS PRIVATE LIMITED
(ONGC RAJAHMUNDRY)

Page
Page 77
63
Page
78
Page
Page64
60

PTR

Rev: 0A
Gas Engine
Generator
Gas Engine
Generator
Gas Engine
Generator
Gas Engine
Generator
Gas Engine
Generator
M/s Link Midd le East,Dubai
Olam Nigeria Ltd.(Through Shiva

Gensets Private Limited), Lagos,
Nigeria.
Paras Glass, Firozabad, Uttar

Pradesh
Meera Grass, firozabad, Uttar

Pradesh
Kanodia Tech {Through Shiva

Gensets Private Limited)
wazirabad, New Delhi
Customer Name
S.No
Type of
Equipment
MWM GmbH
Sctimitt Enertec
Sctimitt Enertec
Sctimitt Enertec
Sctimitt Enertec
1 No x 1021 Kwe
1 No x 500KVA
1 No x 500KVA
1 No x 500KVA
1 No x 500KVA
27.08.2010
04.06.2008
28.05.2008
25.11.2013
03.08.2012
17.11.2011
14.02. 2009
06.02.2009
22.09.2014
01.01.2013
Date Of
Capacity of the Purchase Commissioning
Mate of Engine
Genset
Order Date of Gas Generator
/ Handing Over
Gas Engine, Alternator and

related accessories
23196
8150

related accessories
100

related accessories with Acoustic
Enclosure
8300
10876

related accessories

related accessories
Current
Operating
Hrs.
Material Details /
Supplies
PAST TRACK RECORD & OTHER DETAILS OF FEW OF OUR INSTALLATIONS
Annexure-ll
PO and Handing Over

certificate enclosed.
Handing Over certificate

enclosed.
PO and Handing Over

certificate enclosed.
PO Copy & Handing

Over certificate
enclosed.
Remarks
Page
Page79
65
Page
Page80
66
62
Page
Page81
67
Page
Page82
68
Page
69
Page83
65
Page
Page
Page
70
Page84
66
Page
Page
71
Page85
67
Page
86
Page
7268
Page
Page
87
Page
69
Page
73
Page
Page
74
Page88
70
Page
Page
75
Page89
72

CATALOGUE

Rev: A
0
Page
90
Page
Page 76
73
Page
Page
77
Page91
74
Page
Page92
78
Page
9379
Page
Page
7
Page 94
Page
Page95
8
Page
80
Page
Page96
8
Page
81
Page
Page97
82
8
Page
Page98
8
Page
83
Page 99
8
Page
Page
84
Page
Page
85
Page100
8
Page
101
Page
Page 86
8
Page
102
Page 87
Page
Page103
88
Page
Page
89
Page104
8
Page 105

OEM Undertaking Letter

Rev: 0
Page 106
OEMUndertaking

NameoftheEquipment
:GASGENERATORSETS
NameoftheOEM
:M/sSHIVAGENSETSPRIVATELIMITED
AsperthetermsofETP_RJYContract(TenderNo.DLH/OES/MM/ETPRJY/X11BC11001/2011),OEM
herebysubmitsthefollowingundertakings:
1.
TheOEMofequipment(s),hasinthelast10yearsmanufacturedandsuppliedatleasttwosuch
similarequipment(s)elsewhereandintherangeofcapacitydesiredinthisproject.
2.
Suchequipment(s)havebeenoperatingsatisfactorilyinanyofthefollowinginstallations:
a) Oil/gassurfaceprocessingfacilities,
b) Hydrocarbonrefiningfacilities,
c) PetrochemicalPlants;
andconsistentlyachievingthelevelsofoutputfluidqualitybetterorasdesired.
OEM hereby also provide process guarantee for the equipments manufactured by it for the
desired performance along with manufacturing guarantee for defect free supplies (Applicable
forprocessequipment).
3.
The OEM shall provide the maintenance / service / calibration facilities in India, for all the
equipmentstobesuppliedunderthecontract.
4.
The OEM guarantees the 'lifetime supply' (i.e., 7 years in case of electronic equipment/items
and 10 years in case of mechanical equipment/items) of spares for all the equipments to be
suppliedunderthecontract.
5.
TheOEM undertakes to enterintoAnnual MaintenanceContractfor'lifetime'(i.e., 7yearsin

caseofelectronicequipment/itemsand10yearsincaseofmechanicalequipment/items)forall
theequipmentstobesuppliedunderthecontract.
6.
IncasetheOEMdeclines/failstohonoranyofhisabovecommitments,businessdealingswith
OEMshallbeconsideredforbanningbyONGC.

Date:27/01/2015
Place:DELHI

M/sSHIVAGENSETSPRIVATELIMITED

Rev 0 Ps For GG Set1

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PURCHASE SPECIFICATION (TOP SHEET)

Issue. Status (Fill 1 or 2 from below in this bracket [1])

ITEM : Gas Generator (GG) Sets

Project : CONSTRUCTION OF ETPs AND LAYING

CONSTRUCTION OF ETPs ALONG WITH THE LAYING OF

PS FOR GAS GENERATOR (GG) SET

Doc No: ETP-RJY/E/PS/1004

PS FOR GAS GENERATOR (GG) SETS

Joint Venture of MEIL-A PLUS

Oil and Natural Gas Corporation Ltd

S-2,Technocrat Indl Estate,

8th Floor,Core-3,Scope Minar ,

Tel No: +91 40 44336700

Tel: (O) 91-11-2240 6720,

Fax: +91 40 44336800

Fax: 91-11-2240- 6690

CONSTRUCTION OF ETPs ALONG WITH THE LAYING OF

Doc No: ETP-RJY/E/PS/1004

PS FOR GAS GENERATOR (GG) SETS

Issue and Revision Record:

Issued for Approval

Issued for Approval

CONSTRUCTION OF ETPs ALONG WITH THE LAYING OF

Doc No: ETP-RJY/E/PS/1004

Engine Data Sheet

Alternator Data Sheet

Make of Major Components

LOI & Acceptance

Type Test Reports

NOA for M/S Shiva Gensets Pvt. Ltd.

OEM Undertaking Letter

CONSTRUCTION OF ETPs ALONG WITH THE LAYING OF

Doc No: ETP-RJY/E/PS/1004

MTO FOR GAS GENERATOR (GG) SETS

CONSTRUCTION OF ETPs ALONG WITH THE LAYING OF

Doc No: ETP-RJY/E/PS/1004

MTO FOR GAS GENERATOR (GG) SETS

CONSTRUCTION OF ETPs ALONG WITH THE LAYING OF

CONSTRUCTION OF ETPs ALONG WITH THE LAYING OF

Doc No: ETP-RJY/E/PS/1004

STANDARD SPECIFICATION FOR GENERATOR SET

Doc No: 269635-008-SP-4003

Standard Specification for Generator Set

Mott MacDonald Consultants (India) Pvt. Ltd.

STANDARD SPECIFICATION FOR GENERATOR SET

Doc No: 269635-008-SP-4003

Codes & Standards

Basic Engine Design

Rated Power Output And Specific Fuel Consumption

Engine Starting System

Engine Fuel System (For Diesel Engines)

Engine Jacket Cooling System

Combustion Air Intake & Engine Exhaust System

Noise And Exhaust Gas Emission

Couplings And Guards

Other Design Parameters

Generator Control Panel

Painting & Name Plating

Inspection & Testing

Drawings & Documents

Transport & Shipment

STANDARD SPECIFICATION FOR GENERATOR SET

Doc No: 269635-008-SP-4003