You are on page 1of 51

Process Design Criteria

Balabag Gold Project


TVI Resource Development (Phils.) Inc.

KEY PAGE

The source of the data is referenced as follows:


1
2
3
4
5
6
7
8
9
10

Minimum:
Maximum:

TVI
Calc
Tested
Agreed
Vendor
Reference
Mass Balance
Assumed
Design
Engg Practice

Provided by client, normally through data sets


Calculated - first principles
Metallurgically tested
Mutually agreed with client
Vendor data
Referenced material - including web based references
Data from mass balance calculation
Assumed value
Design value
Common engineering practice

Typical or minimum operating conditions associated with running the operation in order to achieve production
targets
Peak operating conditions which allow for temporary fluctuations in order to make up for production loss
CONTENTS
Page
Key Page
Process Design Criteria
Process Flow Diagram
Mass Balance
Water Balance
Water Requirements
Equipment List
Tank Sizing
Pipe List
Area
Equipment Code

Equipment No.

Area

Equipment

Sequence No.

Generic Type 1

Generic Type 2

110-GZ-001
110-BN-001
110-FE-001
110-CH-001
110-GZ-002
110-CH-002
110-CR-001
110-CH-003
110-CH-004
110-CV-001
110-CH-005
110-SC-001
110-CH-006
110-CH-007
110-CR-002
110-CH-008
110-CV-002
110-CH-009
110-CH-010
110-CH-011
110-FE-002
110-FE-003
110-CV-003
110-WT-001
110-CH-012

110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110

GZ
BN
FE
CH
GZ
CH
CR
CH
CH
CV
CH
SC
CH
CH
CR
CH
CV
CH
CH
CH
FE
FE
CV
WT
CH

001
001
001
001
002
002
001
003
004
001
005
001
006
007
002
008
002
009
010
011
002
003
003
001
012

Grizzly
Bin
Feeder
Chute
Grizzly
Chute
Crusher
Chute
Chute
Conveyor
Chute
Screen
Chute
Chute
Crusher
Chute
Conveyor
Chute
Chute
Chute
Feeder
Feeder
Conveyor
Weightometer
Chute

Stationary

120-CH-001
120-ML-001
120-PP-001
120-PP-002
120-PP-003
120-PP-004
120-PP-005
120-PP-006
120-PP-007
120-GB-001
120-BL-001
120-HP-001

120
120
120
120
120
120
120
120
120
120
120
120

CH
ML
PP
PP
PP
PP
PP
PP
PP
GB
BL
HP

001
001
001
002
003
004
005
006
007
001
001
001

Chute
Mill
Pump
Pump
Pump
Pump
Pump
Pump
Pump
Gear box
Blower
Hopper

Feed
Ball
Lubrication
Lubrication
Lubrication
Lubrication
Lubrication
Lubrication
Water
Air
Feed

AREA 110 - CRUSHING


ROM Grizzly
ROM Bin
Primary Feeder
Dribble Chute
Vibrating Grizzly
Vibrating Grizzly Undersize Chute
Primary Crusher
Primary Crusher Feed Chute
Primary Crusher Discharge Chute
Wearing Conveyor
Vibrating Screen Feed Chute
Vibrating Screen
Vibrating Screen Undersize Chute
Secondary Crusher Feed Chute
Secondary Crusher
Secondary Crusher Discharge Chute
Stockpile Conveyor
Stockpile Conveyor Head Chute
Belt Feeder 1 Feed Chute
Belt Feeder 2 Feed Chute
Belt Feeder 1
Belt Feeder 2
SAG Mill Feed Conveyor
Weightometer
SAG Mill Feed Conveyor Head Chute
AREA 120 - GRINDING
SAG Mill Feed Chute
SAG Mill
Lubrication Pump 1 (feed end)
Lubrication Pump 2 (feed end)
Lubrication Pump 1 (discharge end)
Lubrication Pump 2 (discharge end)
Lubrication Pump 1 (gear box)
Lubrication Pump 2 (gear box)
Lubrication Pump Cooling System
Gear Box System
Blower (for gear box)
SAG Mill Discharge Hopper

120-PP-008

120

PP

008

Pump

Slurry

Primary Cyclone Feed Pump 1

Horizontal Pump 8/6 AH

6-vane 545 mm diameter, gland sealed, closed-type F6058


metal impeller, 1500 rpm, 51 m head

Existing

Pump

Slurry

Primary Cyclone Feed Pump 2

Horizontal Pump 8/6 AH

6-vane 545 mm diameter, gland sealed, closed-type F6058


metal impeller, 1500 rpm, 51 m head

Existing

Weir Minerals

Existing
Existing

Delta Electronics, Inc.


Delta Electronics, Inc.

10-inch

8 cyclones, 1 cluster

Existing

FLSmidth

KREBS gMAX10-20-3253

Duty

100 m3/h capacity, 10 m TDH

Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing

60

Fabricated

Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty

Apron
Vibrating
Jaw
Feed
Discharge
Belt
Vibrating
Feed
Jaw
Discharge
Belt

Belt
Belt
Belt

Title

Size / Nominal Duty

Design Duty

4.5 m x 4.0 m, 18" aperture


4.5 m x 4.0 m x 2.8 m
2.75 ft x 15 ft, 24 fpm

50 m3 live capacity

4 ft x 10 ft, 6" aperture


24" x 36", 4" closed-side setting

20 t/h capacity
200 t/h capacity
715-t/h max capacity
715-t/h max capacity

48" x 78 ft, 80 fpm


5 ft x 12 ft, 4" square aperture

10" x 42", 2" closed-side setting

30 t/h capacity
675-t/h max capacity
200 t/h capacity
675-t/h max capacity

30" x 177 ft, 120 fpm


425-t/h max capacity
425-t/h max capacity
30" x 23 ft, 0 - 60 fpm
30" x 23 ft, 0 - 60 fpm
30" x 276 ft, 60 fpm
200-t/h max capacity
425-t/h max capacity
12" discharge opening
12.5 ft x 16 ft, polymet-lined, grate-type

16.6 rpm

2.4 m x 2.4 m x 2.0 m

Existing / New

Material

Supplier

Supplier Model

Duty / Standby

Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing

Carbon Steel
Carbon Steel

In-house
In-house
In-house
In-house
KYC
In-house
KYC
In-house
In-house
In-house
In-house
Nihon
In-house
In-house
Nordberg
In-house
In-house
In-house
In-house
In-house
In-house
In-house
In-house
Siemens
In-house

Fabricated
Fabricated
Fabricated
Fabricated

Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Milltronics BW500
Fabricated

Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Standby
Duty
Standby
Duty
Duty
Duty

New
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing

Carbon Steel

In-house

Fabricated

Duty
Duty
Duty
Standby
Duty
Standby
Duty
Standby
Duty
Duty
Duty
Duty

Weir Minerals

WPA86A04/1

Carbon Steel
Carbon Steel
Rubber

Carbon Steel
Carbon Steel
Rubber
Carbon Steel
Carbon Steel

Carbon Steel

Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated

Utilisation %

Fixed / Variable
Speed

Required kW

Installed kW

Fixed

5.5

5.5

15

15

75

75

Fixed

11

11

22

22

37

37

Fixed

11

11

Variable
Variable
Fixed

5.5
5.5
11
0.5

5.5
5.5
11
0.5

94

Fixed

1000
7.5
7.5
7.5
7.5
7.5
7.5
7.5

1000
7.5
7.5
7.5
7.5
7.5
7.5
7.5

2.2

2.2

Duty

52

Variable

78.2

150

WPA86A04/1

Standby

52

Variable

78.2

150

DELTA C2000
DELTA C2000

Duty
Standby

3.7

3.7

94

Fixed

448
3.7
3.7
7.5
2.2

448
3.7
3.7
7.5
2.2

Rauma Repola

Carbon Steel

Emergency Power

120-PP-009

120

PP

009

120-XM-001
120-XM-002

120
120

XM
XM

001
002

VFD
VFD

Primary Cyclone Feed Pump VFD 1


Primary Cyclone Feed Pump VFD 2

120-CY-001

120

CY

001

Cyclone

Primary Cyclone Cluster

120-PP-010
120-CH-002
120-ML-002
120-PP-011
120-PP-012
120-CP-001
120-BL-002
120-HP-002

120
120
120
120
120
120
120
120

PP
CH
ML
PP
PP
CP
BL
HP

010
002
002
011
012
001
002
002

Pump
Chute
Mill
Pump
Pump
Compressor
Blower
Hopper

Spillage
Feed
Ball
Lubrication
Lubrication
Air
Feed

Primary Grinding Sump Pump


Secondary Ball Mill Feed Chute
Secondary Grinding Ball Mill
Lubrication Pump (feed end)
Lubrication Pump (discharge end)
Compressor (for Ball Mill)
Blower (for Ball Mill)
Secondary Mill Discharge Hopper

120-PP-013

120

PP

013

Pump

Slurry

Secondary Cyclone Pump 1

8" x 6"

4-vane 559mm diameter, gland sealed, metal impeller,


closed-type, 1775 rpm, 20 m head

Existing

millMAX

Duty

65

Variable

150

150

Slurry

Secondary Cyclone Pump 2

8" x 6"

4-vane 559mm diameter, gland sealed, metal impeller,


closed-type, 1775 rpm, 20 m head

Existing

FLSmdth

millMAX

Standby

65

Variable

150

150

Existing
Existing
Existing
New

Delta Electronics, Inc.


Delta Electronics, Inc.
FLSmidth

DELTA C2000
DELTA C2000
KREBS D10B-841

Duty
Standby
Duty
Duty

Schenck Process

SLF1230W

Duty

2.2

2.2

In-house

Fabricated

3.7

3.7

3.7
2.2

3.7
2.2

120-PP-014

120

PP

014

Pump

120-XM-003
120-XM-004
120-CY-002
120-CH-003

120
120
120
120

XM
XM
CY
CH

003
004
002
003

VFD
VFD
Cyclone
Chute

120-SC-001

120

SC

001

Screen

120-CH-004
120-CH-005
120-BN-001
120-PP-015
120-HT-001
120-FM-001
120-FM-002
120-FM-003
120-FM-004

120
120
120
120
120
120
120
120
120

CH
CH
BN
PP
HT
FM
FM
FM
FM

004
005
001
015
001
001
002
003
004

Chute
Chute
Bin
Pump
Hoist
Flowmeter
Flowmeter
Flowmeter
Flowmeter

130-CH-001
130-BN-001
130-CV-001
130-MG-001
130-MG-002
130-CH-002
130-CR-001
130-CH-003
130-CV-002
130-CH-004
130-CV-003
130-CH-005

130
130
130
130
130
130
130
130
130
130
130
130

CH
BN
CV
MG
MG
CH
CR
CH
CV
CH
CV
CH

001
001
001
001
002
002
001
003
002
004
003
005

Chute
Bin
Conveyor
Magnet
Magnet
Chute
Crusher
Chute
Conveyor
Chute
Conveyor
Chute

140-SC-002
140-GV-001
140-VP-001
150-PP-003

140
140
140
150

SC
GV
VP
PP

002
001
001
003

Screen
Concentrator
Reactor
Pump

Scalping
Gravity
Leaching
Vertical

150-TK-001
150-AG-001
150-TK-002
150-AG-002
150-FT-001
150-TK-003
150-AG-003
150-PP-001
150-PP-002
150-TK-004
150-AG-004
150-PP-003
150-PP-004
150-PP-005

150
150
150
150
150
150
150
150
150
150
150
150
150
150

TK
AG
TK
AG
FT
TK
AG
PP
PP
TK
AG
PP
PP
PP

001
001
002
002
001
003
003
001
002
004
004
003
004
005

Tank
Agitator

Conditioning

160-FB-001
160-TH-001

160
160

FB
TH

001
001

160-VP-001

160

Secondary Cyclone Pump VFD 1


Secondary Cyclone Pump VFD 2
Secondary Cyclone Cluster
Trash Screen Feed Chute
Vibrating

Trash
Spillage

Reclaim
Belt
Permanent
Permanent
Cone
Belt
Belt

Trash Screen
Trash Screen Undersize Chute
Trash Screen Oversize Chute
Trash Bin
Secondary Grinding Sump Pump
Mobile Crane
Flowmeter
Flowmeter
Flowmeter
Flowmeter
AREA 130 - SCATS CRUSHING
Scats Chute
Scats Bin
Feed Conveyor
Suspended Magnet
Magnetic Pulley
Cone Crusher Feed Chute
Cone Crusher
Cone Crusher Discharge Chute
Product Conveyor 1
Transfer Chute
Product Conveyor 2
Product Conveyor Head Chute

10" discharge opening


9 ft x 15 ft, overflow-type

19.2 rpm

2.4 m x 2.4 m x 2.0 m

10-inch

8 cyclones, 1 cluster

4 ft x 8 ft

28% open area, 0.9 mm x 5.5 mm slot opening

New

6" inlet/outlet
6" inlet/outlet
6" inlet/outlet
6" inlet/outlet

1 m3 capacity
100 m /h capacity, 10 m TDH
5-ton capacity
200 m3/h capacity
200 m3/h capacity
200 m3/h capacity
200 m3/h capacity

New
New
New
Existing
Existing
New
New
New
New

48-t/h capacity

Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
New
New
New

Warman PV004 1/1.5

100 m3/h capacity, 10 m TDH

New
New
New
Existing

2.3 m D x 2.8 m H
0.9 m D
2.3 m D x 2.8 m H
0.9 m D
6 x 16 m3, 3 x 8 m3

9.1 m3 live capacity, 0.6 m freeboard


95 rpm impeller tip speed
9.1 m3 live capacity, 0.6 m freeboard
95 rpm impeller tip speed

Warman 2AHF, 20 m TDH


Warman 2AHF, 20 m TDH

froth pump
froth pump

Warman 2AHF, 20 m TDH


Warman 2AHF, 20 m TDH
Warman PV004 1/1.5

froth pump
froth pump
100 m3/h capacity, 10 m TDH

10 m3
24", 0 - 60 fpm
24" width
24" width
3 ft, 3/8" closed-side setting

25 t/h capacity

30", 70 fpm
48-t/h capacity
30", 80 fpm

Carbon Steel
Allis Chalmers

Carbon Steel

In-house
FLSmdth

Mild Steel

Carbon Steel
Rubber

Rubber
Carbon Steel
Rubber
Carbon Steel

In-house
In-house
MSI
MSI

Fabricated
Fabricated

Nordberg

Symons

In-house

Fabricated

Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty

60

Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty

Variable
Fixed

55

55

Fixed

3.7

3.7

Fixed

3.7

3.7

60

5.6

5.5

88

1.3

1.5

88

1.3
20

1.5
2.2

AREA 140 - GRAVITY CONCENTRATION

Flotation Cell

Pump
Pump

Froth
Froth

Pump
Pump
Pump

Froth
Froth
Vertical

Feed Box
Thickener

Gravity Scalping Screen


Falcon Concentrator
Acacia Reactor
Gravity Concentration Sump Pump
AREA 150 - FLOTATION
Conditioning Tank 1
Conditioning Tank 1 Agitator
Conditioning Tank 2
Conditioning Tank 2 Agitator
Flotation Cells Train
Concentrate Holding Tank
Concentrate Holding Tank Agitator
Concentrate Pump 1
Concentrate Pump 2
Tails Holding Tank
Tails Holding Tank Agitator
Tails Pump 1
Tails Pump 2
Flotation Sump Pump
AREA 160 - CONCENTRATE DEWATERING
Thickener 1 Feedbox
Thickener 1

0.3 m x 0.3 m x 0.5 m


6 mDx3 mH

VP

001

Flocculant Mixing

160-VP-002

160

VP

002

Rake Mechanism

160-PP-001
160-PP-002

160
160

PP
PP

001
002

Pump
Pump

Dosing
Dosing

Flocculant Mixing Mechanism

Flocculant Dosing Pump 1


Flocculant Dosing Pump 2

160-PP-003

160

PP

003

Pump

Slurry

Thickener 1 Underflow Pump 1

Horizontal Pump 3/2 AH

160-PP-004

160

PP

004

Pump

Slurry

Thickener 1 Underflow Pump 2

160-TK-001

160

TK

001

Tank

Overflow Tank 1

160-PP-005

160

PP

005

Pump

160-PP-006

160

PP

006

Pump

160-PP-007

160

PP

007

Pump

170-TK-001

170

TK

001

Tank

170-AG-001

170

AG

001

Agitator

CS1000
Warman

Duty
Duty
Duty
Duty

Outukumpu

OK16, OK8

Duty
Duty
Duty
Duty
Duty

Existing
Existing

Weir Minerals
Weir Minerals

Warman
Warman

Duty
Standby

11
11

11
11

Existing
Existing
Existing

Weir Minerals
Weir Minerals
Weir Minerals

Warman
Warman
Warman

Duty
Standby
Duty

11
11
5.6

11
11
5.5

Duty
Duty

New
New
New
New
Existing

Knelson Corp.
Weir Minerals
Carbon Steel
Carbon Steel
Carbon Steel

New
Existing

Carbon Steel
Carbon Steel

In-house
In-house

Fabricated
Delkor

Existing

Stainless Steel

Ciba Specialty Chem

60

100T Econopak

Duty

Existing

Delkor

Duty

3.7

3.7

Existing
Existing

Seepex
Seepex

BN-05-28
BN-05-28

Duty
Standby

0.55
0.55

0.55
0.55

4-vane 230 mm diameter, GLAND sealed, closed-type


C2145HET1 metal impeller, 1472 rpm, 18.5 m head

New

Weir Minerals

WPA32A08/1

Duty

77

1.7

2.2

Horizontal Pump 3/2 AH

4-vane 230 mm diameter, GLAND sealed, closed-type


C2145HET1 metal impeller, 1472 rpm, 18.5 m head

New

Weir Minerals

WPA32A08/1

Standby

77

1.7

2.2

3.1 m D x 3.1 m H

18.5 m3 live capacity, 0.5 m freeboard

New

In-house

Fabricated

Duty

Overflow Pump 1

Horizontal Pump 4/3 AH

4-vane 265 mm diameter, GLAND sealed, closed-type


D3145HE1 metal impeller, 1011 rpm, 10 m head

New

Weir Minerals

WPA43A05/1

Duty

90

Variable

2.7

3.0

Water

Overflow Pump 2

Horizontal Pump 4/3 AH

4-vane 265 mm diameter, GLAND sealed, closed-type


D3145HE1 metal impeller, 1011 rpm, 10 m head

New

Weir Minerals

WPA43A05/1

Standby

90

Variable

2.7

3.0

Vertical

Concentrate Dewatering Sump Pump

Warman PV004 1/1.5

Existing

Weir Minerals

Warman

Duty

60

5.6

5.5

75

15.7

21.1

75

30.4

40.8

75

30.4

40.8

75

30.4

40.8

75

30.4

40.8

75

30.4

40.8

Duty

75

30.4

40.8

60

5.6

5.5

Thickener 1 Rake Mechanism

Water

Delkor Mechanism

Carbon Steel

7.5

7.5

AREA 170 - CONCENTRATE LEACHING

170-TK-002

170

170-AG-002

TK

002

Tank

AG

002

Agitator

170-TK-002

170

TK

002

Tank

170-AG-002

170

170

AG

002

Agitator

170-TK-003

170

TK

003

Tank

170-AG-003

170

AG

003

Agitator

170-TK-004

170

TK

004

Tank

170-AG-004

170

AG

004

Agitator

170-TK-005

170

TK

005

Tank

170-AG-005

170

AG

005

Agitator

Aeration Tank

3.8 m D x 4.6 m H

27 m3 live capacity, 2.2 m freeboard

New

Double Impeller

Aeration Tank Agitator

1.5 m D

259 rpm impeller tip speed

New

Leach Tank 1

5.3 m D x 6.4 m H

108 m3 live capacity, 1.6 m freeboard

New

Double Impeller

Leach Tank 1 Agitator

2 mD

41 rpm impeller tip speed

New

Leach Tank 2

5.3 m D x 6.4 m H

108 m3 live capacity, 1.6 m freeboard

New

Double Impeller

Leach Tank 2 Agitator

2 mD

41 rpm impeller tip speed

New

Leach Tank 3

5.3 m D x 6.4 m H

108 m3 live capacity, 1.6 m freeboard

New

Double Impeller

Double Impeller

Leach Tank 3 Agitator

2 mD

41 rpm impeller tip speed

New

Leach Tank 4

5.3 m D x 6.4 m H

108 m3 live capacity, 1.6 m freeboard

New

Leach Tank 4 Agitator

2 mD

41 rpm impeller tip speed

New

Leach Tank 5

5.3 m D x 6.4 m H

108 m3 live capacity, 1.6 m freeboard

New

Double Impeller

Leach Tank 5 Agitator

2 mD

41 rpm impeller tip speed

New

Carbon Steel

Duty
Duty

Carbon Steel

Duty
Duty

Carbon Steel

Duty
Duty

Carbon Steel

Duty
Duty

Carbon Steel

Duty
Duty

Carbon Steel

Duty
Duty

170-TK-006

170

TK

006

Tank

Leach Tank 6

5.3 m D x 6.4 m H

108 m3 live capacity, 1.6 m freeboard

New

170-AG-006

170

AG

006

Agitator

Double Impeller

Leach Tank 6 Agitator

2 mD

41 rpm impeller tip speed

New

170-PP-001

170

PP

001

Pump

Vertical

Existing

Weir Minerals

Warman

Duty

180
180

FB
TH

001
001

Feed Box
Thickener

Concentrate Leaching Sump Pump


AREA 180 - LEACHED CONCENTRATE DEWATERING
Thickener 2 Feedbox
Thickener 2

Warman PV004 1/1.5

180-FB-001
180-TH-001

0.3 m x 0.3 m x 0.5 m


6 mDx3 mH

New
Existing

Carbon Steel
Carbon Steel

In-house
In-house

Fabricated
Delkor

Duty
Duty

180-VP-001

180

VP

001

Flocculant Mixing

Flocculant Mixing Mechanism

Existing

Stainless Steel

Ciba Specialty Chem

100T Econopak

Duty

180-VP-002

180

VP

002

Rake Mechanism

180-PP-001
180-PP-002

180
180

PP
PP

001
002

Pump
Pump

Dosing
Dosing

Thickener 2 Rake Mechanism


Flocculant Dosing Pump 1
Flocculant Dosing Pump 2

Delkor Mechanism

180-PP-003

180

PP

003

Pump

Slurry

Thickener 2 Underflow Pump 1

Horizontal Pump 3/2 AH

180-PP-004

180

PP

004

Pump

Slurry

Thickener 2 Underflow Pump 2

Horizontal Pump 3/2 AH

Thickener 2 Overflow Tank 1


Thickener 2 Overflow Pump 1

Duty

3.7

3.7

BN-05-28
BN-05-28

Duty
Standby

0.55
0.55

0.55
0.55

4-vane 223 mm diameter, GLAND sealed, closed-type C256


metal impeller, 1339 rpm, 17.9 m head

New

Weir Minerals

WPA32A02/1

Duty

73

1.6

2.2

4-vane 223 mm diameter, GLAND sealed, closed-type C256


metal impeller, 1339 rpm, 17.9 m head

New

Weir Minerals

WPA32A02/1

Standby

73

1.6

2.2

2.3 m D x 2.3 m H

3 m3 live capacity, 1.5 m freeboard

New

Horizontal Pump 3/2 AH

6-vane 225 mm diameter, Mechanical Sealed Pump, closedtype C2058BF metal impeller, 1100 rpm, 10 m head

New

TK

001

Tank

180

PP

005

Pump

Water

180-PP-006

180

PP

006

Pump

Water

180-TK-002

180

TK

002

Tank

180-AG-001

180

AG

001

Agitator

180-PP-007
180-PP-008
180-VS-001
180-VS-002
180-VS-003
180-VS-004
180-FL-001
180-HP-001
180-FE-001
180-TK-003
180-AG-002

180
180
180
180
180
180
180
180
180
180
180

PP
PP
VS
VS
VS
VS
FL
HP
FE
TK
AG

007
008
001
002
003
004
001
001
001
003
002

Pump
Pump
Vessel
Vessel
Vessel
Vessel
Filter
Hopper
Feeder
Tank
Agitator

180-PP-009

180

PP

009

Pump

180-PP-010

180

PP

010

Pump

180-TK-004

180

TK

004

Tank

Unclarified Tank

3.8 m D x 4.6 m H

180-PP-011

180

PP

011

Pump

Unclarified Tank Pump 1

Horizontal Pump 3/2 AH

180-PP-012

180

PP

012

Pump

Unclarified Tank Pump 2

Horizontal Pump 3/2 AH

6-vane 225 mm diameter, MECHANICAL sealed, closed-type


C2058BF metal impeller, 1100 rpm, 10 m head

180-PP-011

180

PP

011

Pump

Spillage Sump Pump

Warman PV004 1/1.5

190-TK-002
190-AG-001
190-PP-003
190-PP-004
190-PP-005
190-PP-006
190-FL-001
190-TK-003
190-PP-007
190-PP-008
190-DT-001
190-PP-009
190-PP-010
190-HP-001
190-FD-001
190-FD-002
190-FL-002
190-PP-011
190-PP-012
190-TK-004
190-PP-013
190-PP-014
190-TK-005
190-PP-015
190-PP-016
190-PP-017

190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190

TK
AG
PP
PP
PP
PP
FL
TK
PP
PP
DT
PP
PP
HP
FD
FD
FL
PP
PP
TK
PP
PP
TK
PP
PP
PP

002
001
003
004
005
006
001
003
007
008
001
009
010
001
001
002
002
011
012
004
013
014
005
015
016
017

Tank
Agitator
Pump
Pump
Pump
Pump
Filter
Tank
Pump
Pump
Deaerator
Pump
Pump
Hopper
Feeder
Feeder
Filter
Pump
Pump
Tank
Pump
Pump
Tank
Pump
Pump
Pump

200-FB-001
200-TH-001

200
200

FB
TH

001
001

Feed Box
Thickener

AREA 200 - TAILS DEWATERING


Thickener 3 Feedbox
Thickener 3

200-VP-001

200

VP

001

Flocculant Mixing

Flocculant Mixing Mechanism

3.8 m D x 4.6 m H
1.5 m D

46 m3 live capacity, 0.5 m freeboard


259 rpm impeller tip speed

Repulper Tank Pump 1

Horizontal Pump 3/2 AH

4-vane 230 mm diameter, GLAND sealed, closed-type


C2145HET1 metal impeller, 1422 rpm, 17.2 m head

New

Repulper Tank Pump 2

Horizontal Pump 3/2 AH

4-vane 230 mm diameter, GLAND sealed, closed-type


C2145HET1 metal impeller, 1422 rpm, 17.2 m head

New

45 m3 live capacity, 0.6 m freeboard

New

In-house

6-vane 225 mm diameter, MECHANICAL sealed, closed-type


C2058BF metal impeller, 1100 rpm, 10 m head

New

Weir Minerals

New

Weir Minerals

Existing

Weir Minerals

Vertical

Ram
Ram
Press

Vacuum
Vacuum
Screw

AREA 190 - MERILL-CROWE


Precoat Tank
Precoat Tank Agitator
Precoat Dosing Pump 1
Precoat Dosing Pump 2
Filter Press Ram Pump 1
Filter Press Ram Pump 2
Filter Press (Clarifier)
Clarified Solution Tank
Clarified Solution Transfer Pump 1
Clarified Solution Transfer Pump 2
Deaeration Tower
Vacuum Pump
Precipitation Pump
Zinc Dust Hopper
Zinc Powder Feeder
Zinc Slurry Feeder
Precipitate Filter
Precipitate Pump 1
Precipitate Pump 2
Barren Solution Tank
Barren Solution Return Pump 1
Barren Solution Return Pump 2
Mill Solution Tank
Mill Solution Pump 1
Mill Solution Pump 2
Merrill-Crowe Sump Pump

3.8 m D x 4.6 m H

with Air/Liquid Separator


Liquid-sealed

3.8 m D x 4.6 m H

45.2 m3 live capacity, 0.6 m freeboard

3.8 m D x 4.6 m H

45.2 m3 live capacity, 1.8 m freeboard

0.3 m x 0.3 m x 0.5 m


8 mDx4 mH

Horizontal Pump 6/4 AH

200-PP-004

200

PP

004

Pump

Slurry

Thickener 3 Underflow Pump 2

200-TK-001

200

TK

001

Tank

Overflow Tank 1

200-PP-005

200

PP

005

Pump

200-PP-006

200

PP

006

Pump

200-PP-007

200

PP

007

Pump

Tank
Agitator

001

Screen

210-PP-001

210

PP

001

210-TK-003

210

TK

003

Tank

210-AG-002

210

AG

002

Agitator

210-SC-002

210

SC

002

Screen

Pump

210-PP-002

210

PP

002

Pump

210-TK-004

210

TK

004

Tank

210-AG-003

210

AG

003

Agitator

210-SC-003

210

SC

003

Screen

210-PP-003

210

PP

003

210-TK-005

210

TK

005

Tank

210-AG-004

210

AG

004

Agitator

Pump

Plate and Frame


45.2 m3 live capacity, 0.6 m freeboard

Mixer with Cyclic Valve included

Thickener 3 Underflow Pump 1

001

Thickener 3 Rake Mechanism

Plate and Frame

Slurry

002

7.5

Duty
Standby

Pump

TK

7.5

Existing
Existing
Existing
Existing
Existing
Existing
Existing
New
New
New
New

003

SC

30

Filter Press Ram Pump 1


Filter Press Ram Pump 2
Ram Pump 1 Hydraulic Vessel
Ram Pump 2 Hydraulic Vessel
Filter Press Hydraulic Vessel
Filter Press Air Receiver
Filter Press
Hopper
Screw Feeder
Repulper Mix/Holding Tank
Repulper Tank Agitator

PP

AG

2.2

18.0

Ram
Ram
Hydraulic
Hydraulic
Hydraulic
Pressure Air
Press

200

210

1.3

Duty

200-PP-003

210

Variable

New

Flocculant Dosing Pump 1


Flocculant Dosing Pump 2

210

59

Duty

57 rpm impeller tip speed

Dosing
Dosing

210-TK-002

Standby

Fabricated

1.5 m D

Pump
Pump

210-SC-001

WPA32A09/1

In-house

Thickener 2 Underflow Holding Tank Agitator

Rake Mechanism

210-AG-001

2.2

Weir Minerals

Hydrofoil

001
002

Agitator

1.3

New

002

001

Variable

New

VP

AG

59

35 m3 live capacity, 1.5 m freeboard

PP
PP

210

Duty

6-vane 225 mm diameter, Mechanical Sealed Pump, closedtype C2058BF metal impeller, 1100 rpm, 10 m head

200
200

210-AG-001

Duty

3.8 m D x 4.6 m H

200

Tank

Fabricated
WPA32A09/1

Horizontal Pump 3/2 AH

200-VP-002

001

In-house
Weir Minerals

Thickener 2 Overflow Pump 2

200-PP-001
200-PP-002

TK

Carbon Steel

Thickener 2 Underflow Holding Tank

Screw

Delkor Mechanism

Carbon Steel

Carbon Steel

Duty

In-house

Fabricated

Duty
Duty

68

13

19

Weir Minerals

WPA32A08/1

Duty

73

1.6

2.2

Weir Minerals

WPA32A08/1

Standby

73

1.6

2.2

Fabricated

Duty

WPA32A09/1

Duty

59

1.3

2.2

WPA32A09/1

Standby

59

1.3

2.2

Warman

Duty

60

5.6

5.5

7.5

7.5

Duty
Duty
Duty
Standby
Duty
Standby
Duty
Duty
Duty
Standby
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Standby
Duty
Duty
Standby
Duty
Duty
Standby
Duty

Latham International

Carbon Steel
Carbon Steel

In-house
In-house

Fabricated
Delkor

Existing

Stainless Steel

Ciba Specialty Chem

100T Econopak

Duty
Duty
Duty

7.5

7.5

Existing

Delkor

Duty

3.7

3.7

Existing
Existing

Seepex
Seepex

BN-05-28
BN-05-28

Duty
Standby

0.55
0.55

0.55
0.55

6-vane 400 mm diameter, GLAND sealed, closed-type


E4058HE1 metal impeller, 916 rpm, 21.4 m head

New

Weir Minerals

WPA64A06/1

Duty

81

8.9

11

Horizontal Pump 6/4 AH

6-vane 400 mm diameter, GLAND sealed, closed-type


E4058HE1 metal impeller, 916 rpm, 21.4 m head

New

Weir Minerals

WPA64A06/1

Standby

81

8.9

11

3.1 m D, 3.1 m H

11 m3 live capacity, 1.6 m freeboard

New

In-house

Fabricated

Duty

Overflow Pump 1

Horizontal Pump 4/3 AH

4-vane 265 mm diameter, mechanical sealed, closed-type


D3145HE1 metal impeller, 1000 rpm, 10 m head

New

Weir Minerals

WPA43A06/1

Duty

80

Variable

2.4

3.0

4-vane 265 mm diameter, mechanical sealed, closed-type


D3145HE1 metal impeller, 1000 rpm, 10 m head

Weir Minerals

WPA43A06/1

Standby

80

Variable

2.4

3.0

Weir Minerals

Warman

Duty

60

5.6

5.5

88

79

90

91

120

132

5.5

5.5

Overflow Pump 2

Horizontal Pump 4/3 AH


Warman PV004 1/1.5

7.6 m D, 9.2 m H

345 m3 live capacity, 1.6 m freeboard

New

Double Impeller

Aeration Tank 2 Agitator

2.9 m D

28 rpm impeller tip speed

New

CIL Tank 1

10.7 m D, 12.8 m H

1034 m3 live capacity, 1.3 m freeboard

New

Double Impeller

CIL Tank 1 Agitator

4.1 m D

19 rpm impeller tip speed

New

Intertank Screen 1

4 sq. m area

60 m3/h/m2

New

Recessed Impeller

Carbon Transfer Pump 1

Vertical Spindle - Recessed Impeller

500 gpm capacity

New

CIL Tank 2

10.7 m D, 12.8 m H

1034 m3 live capacity, 1.3 m freeboard

New

Double Impeller

CIL Tank 2 Agitator

4.1 m D

19 rpm Impeller Tip Speed

New

Intertank Screen 2

4 sq. m area

60 m3/h/m2

New

Carbon Transfer Pump 2

Vertical Spindle - Recessed Impeller

500 gpm capacity

New

CIL Tank 3

10.7 m D, 12.8 m H

1034 m3 live capacity, 1.3 m freeboard

New

CIL Tank 3 Agitator

4.1 m D

19 rpm Impeller Tip Speed

New

Double Impeller

60

23
23
23
Latham International

New
Existing

Tails Dewatering Sump Pump

Recessed Impeller

Carbon Steel

New
New
New
New
Existing
Existing
Existing
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New

AREA 210 - CARBON-IN-LEACH


Aeration Tank 2

Vertical

7.5

Delkor
Seepex
Seepex

180

Hydrofoil

7.5

Existing
Existing

180-TK-001

210

Duty

Existing

180-PP-005

210-TK-001

Carbon Steel

Carbon Steel

New
Existing

Intertank Screen 3

4 sq. m area

60 m /h/m

New

Recessed Impeller

Carbon Transfer Pump 3

Vertical Spindle - Recessed Impeller

500 gpm capacity

New

CIL Tank 4

10.7 m D, 12.8 m H

1034 m3 live capacity, 1.3 m freeboard

New

Double Impeller

CIL Tank 4 Agitator

4.1 m D

19 rpm Impeller Tip Speed

New

Mild Steel

Duty
Duty

Mild Steel

Duty
Duty
Kemix

MPS200

Kemix

MPS200

Duty
Duty

Mild Steel

7.5

7.5

120

132

Duty

5.5

5.5

Duty

7.5

7.5

91

120

132

7.5

7.5

91

120

132

Duty
Duty

Mild Steel

91

Duty
Duty
Kemix

MPS200

Duty

5.5

Duty
Mild Steel

5.5

Duty
Duty

210-SC-004

210

SC

004

Screen

210-PP-004

210

PP

004

Pump

210-TK-006

210

TK

006

Tank

210-AG-005

210

AG

005

Agitator

210-SC-005

210

SC

005

Screen

210-PP-005

210

Pump

Intertank Screen 4

4 sq. m area

60 m3/h/m2

New

Carbon Transfer Pump 4

Vertical Spindle - Recessed Impeller

500 gpm capacity

New

CIL Tank 5

10.7 m D, 12.8 m H

1034 m3 live capacity, 1.3 m freeboard

New

CIL Tank 5 Agitator

4.1 m D

19 rpm Impeller Tip Speed

New

Intertank Screen 5

4 sq. m area

60 m3/h/m2

New

Recessed Impeller

Carbon Transfer Pump 5

Vertical Spindle - Recessed Impeller

500 gpm capacity

New

CIL Tank 6

10.7 m D, 12.8 m H

1034 m3 live capacity, 1.3 m freeboard

New

Double Impeller

CIL Tank 6 Agitator

4.1 m D

19 rpm Impeller Tip Speed

New

Intertank Screen 6

4 sq. m area

60 m3/h/m2

New

Recessed Impeller

Double Impeller

PP

005

210-TK-007

210

TK

007

Tank

210-AG-006

210

AG

006

Agitator

210-SC-006

210

SC

006

Screen

210-PP-006

210

PP

006

Pump

Carbon Transfer Pump 6

Vertical Spindle - Recessed Impeller

500 gpm capacity

New

210-SC-007

210

SC

007

Screen

Carbon Recovery Screen

3 ft x 6 ft

500 t/h capacity, 28% open area, 0.3 mm x 5.5 mm slot


opening

New

210-XM-001

210

XM

001

Support Frame

Recovery Screen Spray Support Frame

210-PP-007

210

PP

007

Pump

Spillage

220-SC-001

220

SC

001

Screen

Vibrating

Carbon Safety Screen

220-CH-001
220-CH-002
220-CH-003
220-XM-001
220-BN-001
220-FB-001
220-TK-001

220
220
220
220
220
220
220

CH
CH
CH
XM
BN
FB
TK

001
002
003
001
001
001
001

Feed Chute
Chute
Chute
Support Frame
Bin
Feed Box
Tank

Agitated

Safety Screen Feed Chute


Safety Screen Undersize Chute
Safety Screen Oversize Chute
Safety Screen Spray Support Frame
Carbon Bin
Detox Feed Box
Detox Tank 1

7.6 m D, 9.2 m H

307.2 m3 live capacity, 2.5 m freeboard

New
New
New
New
New
New
New

220-AG-001

220

AG

001

Agitator

Double Impeller

Detox Tank 1 Agitator

2.9 m D

259 rpm impeller tip speed

New

Recessed Impeller

Tails Leaching Sump Pump

Kemix

MPS200

Duty

5.5

Duty
Mild Steel

5.5

7.5

7.5

120

132

Duty
Duty
Kemix

MPS200

91

Duty

5.5

Duty
Mild Steel

5.5

7.5

7.5

120

132

Duty

5.5

5.5

Duty

7.5

7.5

Duty

7.5

7.5

5.6

5.5

7.5

7.5

51

46

90

51

46

90

Duty

5.5

5.5

Standby

5.5

5.5

67

1.5

67

1.5

5.6

5.5

60

5.6

5.5

60

5.6

5.5

Duty
Duty
Kemix

MPS200

Sepro Mineral System

New

Duty

100 m3/hr capacity, 10 m TDH

New

Duty

50-m3/h capacity, 28% open area, 0.5 mm x 5.5 mm slot


opening

New

91

60

AREA 220 - TAILS DETOXIFICATION


4 ft x 8 ft

1 m3 capacity

220-TK-002

220

TK

002

Tank

Agitated

Detox Tank 2

7.6 m D, 9.2 m H

307.2 m3 live capacity, 2.5 m freeboard

New

220-AG-002

220

AG

002

Agitator

Double Impeller

Detox Tank 2 Agitator

2.9 m D

28 rpm impeller tip speed

New

220-TK-003

220

TK

003

Tank

Detox Tails Hopper

2.4 m x 2.4 m x 2.0 m

220-PP-001

220

PP

001

Pump

Detox Tails Pump 1

12" x 10"

4-vane 230mm diameter, gland sealed, metal impeller, metal


sealed, closed-type, 1575 rpm, 20 m head

New

220-PP-002

220

PP

002

Pump

New

220-TK-004
220-PP-003

220
220

TK
PP

004
003

Pond
Pump

Slurry

CIL Catch Pond


CIL Portable Spillage Pump

220-TK-005

220

TK

005

Tank

Mix/Storage

Copper Sulphate Mix/Storage Tank 1

220-AG-003
220-PP-004

220
220

Slurry

Slurry

Detox Tails Pump 2

New

12" x 10"

4-vane 230mm diameter, gland sealed, metal impeller, metal


sealed, closed-type, 1575 rpm, 20 m head

1.5 m D, 1.5 m H

0.6 m3 live capacity, 1.2 m freeboard

New

Duty

Mild Steel
Carbon Steel
Carbon Steel

Duty
Duty
Duty
Duty
Duty
Duty
Duty

Carbon Steel

Standby

Duty

Standby
Carbon Steel

Duty

New
New

AG
PP

003
004

Agitator
Pump

Hydrofoil
Solution

Copper Sulphate Tank Agitator 1


Copper Sulphate Dosing Pump 1

0.6 m D

259 rpm Impeller Tip Speed


0.2 gpm minimum flowrate, 15 m TDH

New
New

220-TK-006

220

TK

006

Tank

Mix/Storage

Copper Sulphate Mix/Storage Tank 2

3.8 m D, 1.5 m H

0.6 m3 live capacity, 1.2 m freeboard

New

220-AG-004
220-PP-005
220-VP-001
220-PP-006

220
220
220
220

AG
PP
VP
PP

004
005
001
006

Agitator
Pump
Vendor
Pump

Hydrofoil
Solution

Copper Sulphate Tank Agitator 2


Copper Sulphate Dosing Pump 2
CNwad Online Analyzer
Detox Sump Pump

0.6 m D

259 rpm Impeller Tip Speed


0.2 gpm minimum flowrate, 15 m TDH

New
New
New
New

230-CM-001

230

CM

001

Column

Spillage

Sepro Mineral System


Carbon Steel
Carbon Steel
Carbon Steel

100 m3/hr capacity, 10 m TDH

Duty
Duty
Polyethylene or Stainless Steel

Duty
Duty
Duty

Polyethylene or Stainless Steel

Duty
Duty
Duty
Duty

AREA 230 - ACID WASH

230-FL-001
230-FL-002
230-TK-002

230
230
230

FL
FL
TK

001
002
002

Filter
Filter
Tank

230-PP-001

230

PP

001

Pump

Progressive Cavity
Progressive Cavity

Acid Wash / Cold Cyanide Wash Column

2.3 m D, 18.6 m H

Acid Wash Filter 1


Acid Wash Filter 2
Cold Cyanide Wash Tank

3.8 m D x 3.8 m H

Cold Cyanide Pump 1

5x5

Rubber-lined steel

39.6 m3 live capacity, 0.4 m freeboard

New
New
New

Steel

60 m3/h

New

230-PP-002

230

PP

002

Pump

240-CM-001
240-FL-001
240-FL-002
240-TK-001

240
240
240
240

CM
FL
FL
TK

001
001
002
001

Column
Filter
Filter
Tank

240-PP-001

240

PP

001

Pump

Progressive Cavity

240-PP-001

240

PP

001

Pump

Progressive Cavity

240-TK-002
240-HE-001

240
240

TK
HE

002
001

Tank
Heater

Flash
Diesel Fired

240-HE-002

240

HE

002

Heat Exchanger

240-HE-003

240

HE

003

240-DB-001

240

DB

001

240-EW-001
240-RC-001
240-HD-001
240-EW-001
240-RC-001
240-HD-001
240-EW-001
240-RC-001
240-HD-001
240-EW-001
240-RC-001
240-HD-001
240-EW-001
240-RC-001
240-HD-001
240-FA-001
240-SK-001
240-XM-001
240-XM-002
240-PP-003

240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240

EW
RC
HD
EW
RC
HD
EW
RC
HD
EW
RC
HD
EW
RC
HD
FA
SK
XM
XM
PP

001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
002
003

Cell
Rectifier
Hood
Cell
Rectifier
Hood
Cell
Rectifier
Hood
Cell
Rectifier
Hood
Cell
Rectifier
Hood
Fan
Stack
Cleaner
Trough
Pump

30 m3/hr capacity, 10 m TDH

New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New

250-SC-001

250

SC

001

Screen

Carbon Dewatering Screen

30 m3/hr/m2 unit area, Polyurethane deck type

New

250-HP-001
250-KN-001
250-FE-001
250-XM-001
250-BL-001
250-TK-001
250-AG-001
250-CH-001
250-CH-002
250-SC-002
250-VP-001
250-CH-003

250
250
250
250
250
250
250
250
250
250
250
250

HP
KN
FE
XM
BL
TK
AG
CH
CH
SC
VP
CH

001
001
001
001
001
001
001
001
002
002
001
003

Hopper
Kiln
Feeder
Drip Tray
Blower
Tank
Agitator
Chute
Chute
Screen

9.3 tonnes carbon capacity


582 kg/h, horizontal kiln
Vendor package
Vendor package
Vendor package
30 m3 live volume capacity
59 rpm Impeller Tip Speed, 1.3m diameter

New
New
New
New
New
New
New
New
New
New
New
New

260-HT-001
260-HT-002
260-FA-001
260-XM-001
260-XM-002
260-PP-001
260-HP-001
260-PP-002
260-PP-003
260-FL-001
260-FL-002
260-TK-001
260-XM-003
260-XM-004

260
260
260
260
260
260
260
260
260
260
260
260
260
260

HT
HT
FA
XM
XM
PP
HP
PP
PP
FL
FL
TK
XM
XM

001
002
001
001
002
001
001
002
003
001
002
001
003
004

Hoist
Hoist
Fan
Winder
Lifting Frame
Pump
Hopper
Pump
Pump
Filter
Filter
Tank
Oven
Oven

Electric
Electric
Vent

Carbon Regeneration Kiln Feed Hopper


Carbon Regeneration Kiln
Kiln Screw Feeder
Kiln Drip Tray
Kiln Blower
Carbon Quench Tank
Carbon Quench Tank Agitator
Sizing Screen Feed Chute
Undersize Chute
Carbon Sizing Screen
Regeneration Kiln Automation Set
Carbon Oversize Chute
AREA 260 - GOLD ROOM
Gold Room Hoist 1
Gold Room Hoist 2
Gold Room Vent Fan
Cathode Winder
Cathode Lifting Frame
Gold Room Spillage Pump
Cell Sludge Hopper
Cell Sludge Pump 1
Cell Sludge Pump 2
Pressure Filter 1
Pressure Filter 2
Acid Digestion Tank
Hot Plate 1
Hot Plate 2

1-ton capacity
1-ton capacity

New
New
New
New
New
New
New
New
New
New
New
New
New
New

260-XM-005

260

XM

005

Crucible Furnace

Graphite

260-SK-001
260-FA-002
260-FM-001
260-XM-006
260-XM-007
260-XM-008
260-XM-009
260-TK-002
260-TK-003

260
260
260
260
260
260
260
260
260

SK
FA
FM
XM
XM
XM
XM
TK
TK

001
002
001
006
007
008
009
002
003

Stack
Fan
Fume Hood
Mould
Mould
Kibble
Kibble
Tank
Tank

260-XM-010

260

XM

010

Crucible Furnace

260-XM-011
260-XM-012

260
260

XM
XM

011
012

Balance
Safe

270-TK-001
270-TK-002
270-TK-003

270
270
270

TK
TK
TK

001
002
003

270-PP-001

270

PP

001

270-PP-002

270

PP

002

Cold Cyanide Pump 2

New

Duty
Standby

5x5

60 m3/h

New

2.3 m D, 18.6 m H

thermally insulated

4.6 m D x 4.6 m H

70 m3 live capacity, 0.3 m freeboard

New
New
New
New

40 m3/h

New

Duty

Strip Solution Pump 2

40 m3/h

New

Standby

Strip Solution Flash Tank


Solution Heater

120 - 130 degrees C

New
New

Duty
Duty

Primary Heat Exchanger

New

Duty

Heat Exchanger

Recovery Heat Exchanger

New

Distribution Box

Electrowinning Cell Distribution Box

New

AREA 240 - ELUTION & ELECTROWINNING


Elution Column
Eluate Filter 1
Eluate Filter 2
Strip Solution Tank

Fume

Fume

Fume

Fume

Fume
Exhaust
High Pressure
Wash
Spillage

Diesel Fired
Screw
Hot Air

Chute

Slurry
Slurry
Slurry

Strip Solution Pump 1

Electrowinning Cell 1
Rectifier 1
Electrowinning Cell 1 Fume Hood
Electrowinning Cell 2
Rectifier 2
Electrowinning Cell 2 Fume Hood
Electrowinning Cell 3
Rectifier 3
Electrowinning Cell 3 Fume Hood
Electrowinning Cell 4
Rectifier 4
Electrowinning Cell 4 Fume Hood
Electrowinning Cell 5
Rectifier 5
Electrowinning Cell 5 Fume Hood
Electrowinning Area Exhaust Fan
Stack
High Pressure Cathode Cleaner
Cathode Wash Trough
Electrowinning Sump Pump
AREA 250 - CARBON REGENERATION

11 pcs, 600 mm cathodes


1000 amps
11 pcs, 600 mm cathodes
1000 amps
11 pcs, 600 mm cathodes
1000 amps
11 pcs, 600 mm cathodes
1000 amps
11 pcs, 600 mm cathodes
1000 amps

3-inch discharge opening

3.4mD, 3.7mH, conical bottom

100 m3/hr capacity, 10 m TDH


400-liter capacity
13.2 gpm minimum capacity
13.2 gpm minimum capacity
30-liters/hr capacity
30-liters/hr capacity
200-liter capacity

Graphite Crucible Furnace

500-liter capacity

New

Pan
Pan

Stack
Furnace Exhaust Fan
Furnace Fume Hood
Furnace Mould 1
Furnace Mould 2
Slag Kibble 1
Slag Kibble 2
Precipitation Tank 1
Precipitation Tank 2

420-liter capacity
420-liter capacity
50-liter capacity
50-liter capacity

New
New
New
New
New
New
New
New
New

Fire Clay

Fire Clay Crucible Furnace

300-liter capacity

New

0 - 30 kg at 0.001 resolution

New
New

Tank
Tank
Tank

Water
Water
Water

Gold Room Balance


Gold Room Safe
AREA 270 - WATER SERVICES
Raw Water Tank
Process Water Tank
Treated Water Tank

5.3 m D x 7.1 m H
5.3 m D x 7.1 m H
4.6 m D x 6.1 m H

New
New
New

Pump

Water

Process Water Pump 1

3" x 2"

130 m3 live capacity, 1.3 m freeboard


110 m3 live capacity, 2.2 m freeboard
70 m3 live capacity, 1.9 m freeboard
6-vane, metal impeller, 225 mm, Mechanically-sealed, 1197
rpm

Pump

Exhaust

Water

Process Water Pump 2

304 Stainless Steel

Duty
Duty
Standby
Duty

Steel

Duty
Duty
Polypropylene

Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Standby
Standby
Standby
Duty
Duty
Duty
Duty
Duty

Polypropylene

Polypropylene

Polypropylene

Polypropylene

Duty
Standby
Duty
Duty
Duty
Duty
Duty
Duty
Standby
Duty
Standby
Duty
Duty
Standby

Stainless Steel

Baker

200-T

Duty
Duty
Duty
Duty
Duty
Standby
Duty
Standby
Duty
Standby

Stainless Steel
Stainless Steel

Duty
Duty
Duty
Carbon Steel
Carbon Steel
Carbon Steel

Duty
Duty
Duty

New

Duty

5.5

5.5

3" x 2"

6-vane, metal impeller, 225 mm, Mechanically-sealed, 1197


rpm

New

Standby

5.5

5.5

AREA 280 - AIR SERVICES


280-CP-004

280

CP

004

Air Compressor

Rotary

Rotary Screw Air Compressor

862 kPa, 100 HP

446 cfm/100 psig

Existing

Ingersoll Rand

SSR-EP100

Standby

75

280-CP-002

280

CP

002

Air Compressor

Rotary

Rotary Screw Air Compressor

862 kPa, 100 HP

446 cfm/100 psig

Existing

Ingersoll Rand

SSR-EP100

Standby

75

75

280-CP-001

280

CP

001

Air Compressor

Rotary

Rotary Screw Air Compressor

689 kPa, 150 HP

739 cfm/100 psig

Existing

Ingersoll Rand

SSR-XF150

Duty

110

110

280-CP-003

280

CP

003

Air Compressor

Rotary

Rotary Screw Air Compressor

862 kPa, 150 HP

690 cfm/100 psig

Existing

Ingersoll Rand

R110IU-A125

Duty

110

110

280-CP-005

280

CP

005

Air Compressor

Rotary

Rotary Screw Air Compressor

689 kPa, 150 HP

739 cfm/100 psig

New

Ingersoll Rand

SSR-XF150

Duty

110

110

280-CP-006

280

CP

006

Air Compressor

Rotary

Rotary Screw Air Compressor

689 kPa, 150 HP

739 cfm/100 psig

New

Ingersoll Rand

SSR-XF150

Duty

110

110

280-CP-007

280

CP

007

Air Compressor

Rotary

Rotary Screw Air Compressor

689 kPa, 150 HP

739 cfm/100 psig

New

Ingersoll Rand

SSR-XF150

Duty

110

110

280-VS-001
280-VS-002
280-VS-003
280-FL-001
280-FL-002
280-DR-001
280-DR-002
280-BL-001
280-BL-002

280
280
280
280
280
280
280
280
280

VS
VS
VS
FL
FL
DR
DR
BL
BL

001
002
003
001
002
001
002
001
002

Vessel
Vessel
Vessel
Filter
Filter
Dryer
Dryer
Blower
Blower

Compressed Air Vessel


Compressed Air Vessel
Compressed Air Vessel
Air Filter
Air Filter
Dryer
Dryer
Flotation Air Blower
Flotation Air Blower
AREA 290 - REAGENTS

1.5 m D x 2.5 m H
1.5 m D x 2.5 m H
1.5 m D x 2.5 m H

Duty
Duty
Duty
Duty
Standby
Duty
Standby
Duty
Standby

261
261

260
260

290-HT-001

290

HT

001

Hoist

290-XM-001

290

XM

001

Lifting Frame

290-BN-001

290

BN

001

Bag Breaker

290-TK-001

290

TK

001

Tank

Mix

Sodium Cyanide Mixing Tank

3.8 m D x 3.8 m H

290-AG-001

290

AG

001

Agitator

Hydrofoil

Sodium Cyanide Mixing Agitator

1.5 m impeller diameter

95

5.2

5.5

290-PP-001

290

PP

001

Pump

Solution

Sodium Cyanide Transfer Pump

290-TK-002

290

TK

002

Tank

Storage

Sodium Cyanide Storage Tank

290-PP-002

290

PP

002

Pump

Solution

Sodium Cyanide Distribution Pump 1

290-PP-003

290

PP

003

Pump

Solution

290-PP-004

290

PP

004

Pump

Solution

290-PP-005

290

PP

005

Pump

Spillage

60

5.6

5.5

131

5.2

131

5.2

60

5.6

5.5

87

2.6

60

5.6

5.5

87

2.6

87

2.6

60

5.6

5.5

87

1.3

1.5

87

1.3

1.5

60

5.6

5.5

99

1.5

1.5

174

2.6

1.5

Air
Air

Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing

2,965 rpm x 350 HP


2,965 rpm x 350 HP

HSI Blowers
HSI Blowers

75

SODIUM CYANIDE
Sodium Cyanide Mixing Hoist
Sodium Cyanide Bulk Bags Lifting Frame
Sodium Cyanide Mixing Bag Breaker

2-ton capacity

New

2-ton capacity

New

1-ton capacity

New

38.2 m3 live capacity, 0.5 m freeboard

New

Duty
Duty
Duty
Polyethylene or Stainless Steel

Duty

57 rpm impeller tip speed

New

70 gpm minimum flowrate, 5 m TDH

New

38.2 m3 live capacity, 0.5 m freeboard

New

4.6 gpm minimum flowrate, 15 m TDH

New

Duty

Sodium Cyanide Distribution Pump 2

4.6 gpm minimum flowrate, 15 m TDH

New

Standby

Sodium Cyanide Distribution Pump 3

61.8 gpm minimum flowrate, 15 m TDH

New

Standby

Sodium Cyanide Area Sump Pump

100 m3/hr capacity, 10 m TDH

New

Duty

3.8 m D x 3.8 m H

Duty
Duty
Polyethylene or Stainless Steel

Duty

LIME
290-HT-002

290

HT

002

Hoist

Lime Mixing Hoist

2-ton capacity

New

Duty

290-XM-002

290

XM

002

Lifting Frame

Lime Mixing Bulk Bags Lifting Frame

2-ton capacity

New

Duty

290-BN-002

290

Bag Breaker

BN

002

1-ton capacity

New

290-TK-003

290

TK

003

Tank

Mix

Lime Mixing Tank

3.8 m D x 3.8 m H

26.2 m3 live capacity, 1.5 m freeboard

New

290-AG-002

290

AG

002

Agitator

Hydrofoil

Lime Mixing Agitator

1.5 m impeller diameter

57 rpm impeller tip speed

New

290-TK-004

290

TK

004

Tank

Storage

Lime Mixing Bag Breaker

Lime Storage Tank

3.8 m D x 3.8 m H

26.2 m3 live capacity, 1.5 m freeboard

New

Duty

290-AG-003

290

AG

003

Agitator

Hydrofoil

Lime Storage Agitator

1.5 m impeller diameter

57 rpm impeller tip speed

New

Duty

290-ZM-001

290

ZM

001

290-PP-006

290

PP

006

Pump

Solution

Lime Transfer Pump

191.9 gpm minimum flowrate, 5 m TDH

New

Duty

290-PP-007

290

PP

007

Pump

Solution

Lime Loop Pump 1

24.6 gpm minimum flowrate, 15 m TDH

New

Duty

290-PP-008

290

Lime Loop Pump 2

24.6 gpm minimum flowrate, 15 m TDH

Lime Area Sump Pump

Carbon Steel

Duty
Duty

Carbon Steel

Duty

Lime Grit Basket

PP

008

Pump

Solution

New

Standby

290-PP-009

290

PP

009

Pump

Spillage

100 m3/hr capacity, 10 m TDH

New

Duty

290-XM-003

290

XM

003

Lifting Frame

NaOH Bulk Bags Lifting Frame

2-ton capacity

New

Duty

290-BN-003

290

BN

003

Bag Breaker

NaOH Bag Breaker

1-ton capacity

New

Duty

NaOH

290-TK-005

290

TK

005

Tank

Mix

NaOH Mixing/Storage Tank

2.3 m D x 2.3 m H

7.1 m3 live capacity, 0.6 m freeboard

New

290-AG-004

290

AG

004

Agitator

Hydrofoil

NaOH Mixing/Storage Agitator

1.2 m impeller diameter

Hydrofoil, single impeller, 6 rpm impeller tip speed

New

Duty

290-PP-010

290

PP

010

Pump

Solution

NaOH Dosing Pump

5 gpm minimum flowrate, 15 m TDH

New

Duty

290-PP-011

290

PP

011

Pump

Spillage

NaOH Area Sump Pump

100 m3/hr capacity, 10 m TDH

New

Polyethylene or Stainless Steel

Duty

Duty

2-ton capacity

New

SMBS
290-XM-004

290

XM

290-BN-004

004

Lifting Frame

BN

004

Bag Breaker

1-ton capacity

New

290-TK-006

290

TK

006

Tank

Mix

SMBS Mixing Tank

2.3 m D x 2.3 m H

4 m3 live capacity, 1.3 m freeboard

New

290-AG-005

290

290

AG

005

Agitator

Hydrofoil

SMBS Bulk Bags Lifting Frame

SMBS Mixing Tank Agitator

0.9 m impeller diameter

Hydrofoil, single impeller, 95 rpm impeller tip speed

New

290-TK-007

290

TK

007

Tank

Storage

SMBS Storage Tank

2.3 m D x 2.3 m H

4 m3 live capacity, 1.3 m freeboard

New

290-AG-006

290

AG

006

Agitator

Hydrofoil

SMBS Storage Tank Agitator

0.9 m impeller diameter

Hydrofoil, single impeller, 95 rpm impeller tip speed

New

Duty

290-PP-012

290

PP

012

Pump

Solution

SMBS Transfer Pump

29.6 gpm minimum flowrate, 5 m TDH

New

Duty

290-PP-013

290

PP

013

SMBS Bag Breaker

Duty
Duty
Stainless Steel

Duty
Duty

Stainless Steel

Duty

Pump

Solution

SMBS Dosing Pump 1

3.5 gpm minimum flowrate, 15 m TDH

New

Duty

290-PP-014

290

PP

014

Pump

Solution

SMBS Dosing Pump 2

3.5 gpm minimum flowrate, 15 m TDH

New

Standby

290-PP-015

290

PP

015

Pump

Spillage

SMBS and HCL Area Sump Pump

100 m3/hr capacity, 10 m TDH

New

Duty

290-PP-016

290

PP

016

Pump

Acid

14.7 gpm minimum flowrate, 5 m TDH

New

290-TK-008

290

TK

008

Tank

Storage

HCl Holding Tank

290-PP-017

290

PP

017

Pump

Acid

HCL Dosing Pump

HCL
HCl Drum Pump
1.5 m D x 1.5 m H

Duty

1.3 m3 live capacity, 0.8 m freeboard

New

48.2 gpm minimum flowrate, 15 m TDH

New

Stainless Steel

Duty

50 kgs capacity

New

Duty

Duty

Na2S
290-BN-005

290

BN

005

Bag Breaker

Na2S Bag Breaker

290-TK-009

290

TK

009

Tank

Mixing

Na2S Mixing Tank

1.5 m D x 1.5 m H

0.6 m3 live capacity, 1.2 m freeboard

New

Duty

290-AG-008

290

AG

008

Agitator

Hydrofoil

Na2S Mixing Agitator

0.6 m impeller diameter

Hydrofoil, single impeller, 142 rpm impeller tip speed

New

Duty

290-TK-010

290

TK

010

Tank

Storage

Na2S Storage Tank

1.5 m D x 1.5 m H

0.6 m3 live capacity, 1.2 m freeboard

New

Duty

290-AG-009

290

AG

009

Agitator

Hydrofoil

Na2S Storage Agitator

0.6 m impeller diameter

Hydrofoil, single impeller, 142 rpm impeller tip speed

New

Duty

290-PP-018

290

PP

018

Pump

Solution

Na2S Transfer Pump

4.1 gpm minimum flowrate, 5 m TDH

New

Duty

290-PP-019

290

PP

019

Pump

Solution

Na2S Dosing Pump

0.1 gpm minimum flowrate, 15 m TDH

New

Duty

290-PP-020

290

PP

020

Pump

Spillage

Na2S Area Sump Pump

100 m3/hr capacity, 10 m TDH

New

Duty

290-PP-021

290

PP

021

Pump

Acid

Sulfuric Acid Drum Pump

14.7 gpm minimum flowrate, 5 m TDH

New

Duty

290-TK-011

290

TK

011

Tank

Mix

Sulfuric Acid Holding Tank

0.1 m3 live capacity, 0.5 m freeboard

New

Duty

290-PP-022

290

PP

022

Pump

Acid

0.1 gpm minimum flowrate, 15 m TDH

New

Duty

SULFURIC ACID

0.8 m D x 0.8 m H

Sulfuric Acid Dosing Pump


LEAD ACETATE

290-HT-003

290

HT

003

Hoist

Lead Acetate Mixing Hoist

2-ton capacity

New

Duty

290-XM-005

290

XM

005

Lifting Frame

Lead Acetate Bulk Bags Lifting Frame

2-ton capacity

New

Duty

290-BN-006

290

BN

006

Bag Breaker

Lead Acetate Bag Breaker

1-ton capacity

290-TK-012

290

TK

012

Tank

Mix

Lead Acetate Mixing Tank

2.3 m D, 2.3 m H

4.6 m3 live capacity, 1.2 m freeboard

New

Duty

290-AG-011

290

AG

011

Agitator

Hydrofoil

Lead Acetate Mixing Tank Agitator

2.3 m D

95 rpm impeller tip speed

New

Duty

290-PP-023

290

PP

023

Pump

Solution

Lead Acetate Transfer Pump

33.8 gpm minimum flowrate, 5 m TDH

New

Duty

290-TK-013

290

TK

013

Tank

Storage

Lead Acetate Storage Tank

2.3 m D, 2.3 m H

4.6 m3 live capacity, 1.2 m freeboard

New

Duty

290-AG-012

290

AG

012

Agitator

Hydrofoil

Lead Acetate Storage Tank Agitator

0.9 m D

95 rpm impeller tip speed

New

Duty

290-PP-024

290

PP

024

Pump

Solution

Lead Acetate Dosing Pump

0.3 gpm minimum flowrate, 15 m TDH

New

Duty

290-PP-026

290

PP

026

Pump

Solution

Lead Acetate Sump Pump

0 gpm minimum flowrate, 15 m TDH

New

Duty

1. SITE CHARACTERISTICS
Parameter
Plant Location

Elevation

Source

Rev

The Balabag Project is located in the municipalities of Bayog, Zamboanga del Sur and Diplahan, Zamboanga Sibugay

Reference

It is bounded by geographic coordinates from 751'30" to 755'30" latitude and from 12253'30" to 12258'00" longitude

Units

Reference

Maximum

mAMSL

928

Reference

Minimum

mAMSL

200

Reference

Type IV in Modified Coronas Classification

Reference

Rainfall is more or less evenly distributed throughout the year

Reference

Climate Classification

Temperatures

Monthly Average

Maximum

degrees C

29.7

TVI

Minimum

degrees C

25.3

TVI

Design

Maximum

degrees C

35.0

TVI

Minimum

degrees C

22.0

TVI

for 'Air Based'

degrees C

35.0

TVI

for 'Water Based'

degrees C

30.0

TVI

Range

74 - 85

TVI

Average

84.0

TVI

mm

2,240

TVI

Maximum

mm

358

TVI

Minimum

mm

58

TVI

mm

100

Assumed

Design Ambient Cooling Duties

Relative Humidity

Rainfall

Annual Average
Monthly Average
24-hour Maximum Measured in 2013

Prevailing Wind Direction

Winds

Average Annual Surface

Dominant Period

June to December

TVI

Dominant Direction

North and North-Northeast

TVI

Average Annual Surface

Next Dominant Period

January to May

TVI

Next Dominant Direction

South and South-Southwest

TVI

Zone 2

TVI

200

TVI

IV

TVI

1.0

TVI

NSCP C101-10

Reference

0.4

TVI

Soil Profile Type

SC

TVI

Occupancy Category

IV

TVI

A
A

Site Location
Basic Wind Speed

k/h

Occupancy Category
Importance Factor

Wind Design Code


Seismicity

Value

Zone Factor

Importance Factor

Earthquake Design Code

1.0

TVI

NSCP C101-10

Reference

Value

Source

Rev

Open Pit / Underground

TVI

High-level low-sulfidation epithermal vein

TVI

2. ORE CHARACTERISTICS
Parameter

Units

Plant Feed
Ore Type
Mining Rate
Plant Throughput
Head Grade

Au
Ag

TVI

Design

dry t / a

665,000

Calc

Range

g/t

2.0 - 4.0

TVI

Design

g/t

3.0

Reference

Range

g/t

60 - 150

TVI

Design

g/t

87.1

Reference

29.4

Calc

Design

Arsenic

Range

ppm

50 - 150

Assumed

Copper

Range

0.01 - 0.2

Reference

Range

1.0 - 12.0

Assumed

Design

1.6

Assumed

Mercury

Range

ppm

0.3 - 1.0

Assumed

Lead

Range

0.2 - 0.6

Assumed

Design

0.3

Assumed

Zinc

Range

0.6 - 1.2

Assumed

Design

0.76

Assumed

Sulphur (total)

Range

5.0 - 10.0

Assumed

Sulphur (sulphide)

Range

4.8 - 9.8

Assumed

Carbon (total)

Range

0.5 - 0.95

Assumed

Design

0.95

Assumed

Range

0.05 - 0.1

Assumed

Design

0.1

Assumed

Bulk Density

Design

t / m3

1.6

TVI

Angle of Repose

Design

degrees

40

TVI

Angle of Withdrawal

Design

degrees

60

Assumed

Angle of Surcharge

Design

degrees

20

Assumed

Carbon (organic)

Moisture Content
Specific Gravity

Comminution Parameters

2,000

Ag:Au Ratio

Iron

General Properties

dry t / d

Crushing Work Index


Bond Rod Mill Work Index

Range

3.0 - 7.0

TVI

Design

5.0

TVI

Range

t / m3

2.6 - 3.0

TVI

Design

t / m3

2.53

Tested

Range

kWh / t

TVI

Design

kWh / t

9.5

Tested

Range

kWh / t

10 - 15

8 - 10

Assumed

Design

kWh / t

11.0

Assumed

Bond Ball Mill Work Index

Range

kWh / t

10 - 15

TVI

at 75 microns Closing Screen

Design

kWh / t

12.1

Tested

SAG Mill Work Index

Design

kWh / t

15.0

Calc

Abrasion Index

Range

g / kWh

0.2 - 0.3

Assumed

Design

g / kWh

0.28

Assumed

Units

Value

Source

Rev

Mill

TVI

0.99 - 1.0

Assumed

3. WATER CHARACTERISTICS
Parameter
Source

Use
Specific Gravity

Typical Range

t / m3

Design

t / m3

1.0

Assumed

pH

Typical Range

7.0 - 7.5

Assumed

Maximum

7.5

Assumed

Total Dissolved Solids

Typical Range

mg / L

50 - 100

TVI

Total Suspended Solids

Typical Range

mg / L

300 - 500

TVI

Maximum

mg / L

500

TVI

Units

Value

Source

Rev

Possible Operating Days per Year

365

TVI

Power Supply Shortfall Days per Year

15

TVI

Available Operating Days per Year

350

Calc

4. OPERATING SCHEDULE
Parameter

Crushing Plant Operation

Operating Hours per Day

16

TVI

Available Operating Days per Year

350

Calc

Availability for a Primary Crushing Circuit

75

TVI

Operating Hours per Year

4,200

Calc

t/h

158

Calc

Operating Hours per Day

24

TVI

Available Operating Days per Year

350

Calc

Availability

95

TVI

Operating Hours per Year

7,980

Calc

t/h

83

Calc

Units

Value

Source

Rev

Feed Rate
Milling Plant Operation

Feed Rate

Design

Design

5. CRUSHING
Parameter
ROM Pad Area

ROM Pad Stockpile

Design

TVI

Total Quantity

14,000

Calc

TVI

3,500

Calc

m3

2,188

Calc

Existing

TVI

Caterpillar 950H

Vendor

m3

Vendor

Calc

m3

50

Calc

80

Calc

Live

m3

16

TVI

F100

mm

450

TVI

Existing

TVI

Apron Feeder

TVI

TVI

Number of Ore Types for Blending


ROM Pad Stockpile

ROM Bin

New or Existing Equipment


Front End Loader Model

Design

Front End Loader Capacity

Design

ROM Bin Design Capacity

ROM Ore Top Size


Primary Feeder

Quanitity per Ore Type

Live

New or Existing Equipment


Type
Number of Feeders
Capacity
Maximum Lump Size

Design
F100

dry t / h

158

Calc

wet t / h

167

Calc

mm

450

TVI

No

TVI

Existing

TVI

Vibrating Grizzly

TVI

100

TVI

Variable Speed
Primary Crusher

New or Existing Equipment


Crusher Feed Method
Grizzly Spacing

mm

Percent Undersize of New Material

10

Assumed

Type

Jaw

TVI

Model

KYC

TVI

kW

75

TVI

dry t / h

143

Calc

wet t / h

150

Calc

mm

450

TVI

mm

100

TVI

P100

mm

150

Assumed

P80

mm

100

Assumed

P50

mm

50

Assumed

4.5

Calc

Installed Motor Power


Thoughput
Crusher Feed Size

F100

Crusher Closed-side Setting


Crusher Product Size

Reduction Ratio
Wearing Conveyor

New or Existing Equipment


Capacity
Maximum Lump Size

Secondary Crusher

F100

Existing

TVI

dry t / h

158

Calc

wet t / h

167

Calc

mm

150

Assumed

Existing

TVI

Vibrating Screen

TVI

mm

100 square

TVI

15

Assumed

Jaw

TVI

New or Existing Equipment


Crusher Feed Method
Screen Aperture Size
Percent Undersize of New Material
Type
Model

Nordberg

TVI

kW

37

TVI

dry t / h

121

Calc

wet t / h

128

Calc

mm

100

Calc

mm

50

TVI

P100

mm

100

Assumed

P80

mm

50

Assumed

P50

mm

Installed Motor Power


Thoughput
Crusher Feed Size

F80

Crusher Closed-side Setting


Crusher Product Size

33

Assumed

2.0

Calc

Existing

TVI

dry t / h

158

Calc

wet t / h

167

Calc

mm

100

Calc

Existing

TVI

Belt Feeder

TVI

Number

TVI

Duty

TVI

Standby

Calc

Reduction Ratio
Stockpile Conveyor

New or Existing Equipment


Capacity
Maximum Lump Size

Stockpile Reclaim

F100

New or Existing Equipment


Type

Capacity
Maximum Lump Size

F100

dry t / h

83

Calc

wet t / h

88

Calc

mm

100

Assumed

Yes

TVI

Variable Speed
SAG Mill Feed Conveyor

New or Existing Equipment


Feed Rate
SAG Mill Feed

Existing

TVI

dry t / h

83

Calc

wet t / h

88

Calc

F100

mm

100

Assumed

P80

mm

50

Assumed

P50

mm

Design

Variable Speed

33

Assumed

No

TVI

Value

Source

Rev

Existing

TVI

TVI

6. GRINDING
Parameter
SAG Mill

Units

New or Existing Equipment


Type
Size

Single-stage Grinding, Closed-circuit, Grate Discharge


Diameter (inside shell)

3.81

TVI

Effective Grinding Length

4.88

TVI

1.3

Calc

dry t / h

83

Calc

kW

1,000

TVI

Length to Diameter Ratio


New Feed Rate
Power

Installed

Pinion - Maximum
Pinion - Operating
Specific Energy
Mill Speed

Range
Operating

kW

441

Calc

kW

432

Calc

kWh / t

5.2

Calc

% critical speed

65 - 75

TVI

% critical speed

77

TVI

rpm

17

Calc

Fixed Speed

TVI

Control Method
F80

mm

100

TVI

Ball Charge

Operating

%v/v

20

Calc

Maximum

%v/v

35

Agreed

Mill Load

Operating

%v/v

25

TVI

Maximum

%v/v

35

TVI

mm

100

TVI

%w/w

75

Mass Balance

Grate

TVI

mm

20 x 30

TVI

% of new feed

Assumed

Mill Feed

Ball Size
Mill Discharge Density

% solids

Discharge Arrangement
Grate Aperture Size
Scats Recycle

Design

dry t / h
Trommel Screen Deck
Trommel Aperture Size
Primary Cyclones

mm

New or Existing Equipment


Number of Clusters

12

TVI

Existing

TVI

TVI

Assumed

254

Calc

Calc

TVI

Total Number of Cyclones Fitted

Calc

Spare Nozzles

Calc

Total Nozzles for Cyclone Cluster

TVI

mm

Duty
Standby

Design

Vortex Finder Size

mm

88

Calc

Spigot Size

mm

63

Calc

Capacity

per Cyclone

L/s

16

Calc

Operating

kPa

100

TVI

Range

kPa

90 - 110

Assumed

Overflow Product

P80

220

TVI

Cyclone Overflow

Solids

t/h

83

Mass Balance

Slurry Density

% solids

45

Mass Balance

Solids

t/h

278

Mass Balance

Slurry Density

% solids

75

Mass Balance

Existing

TVI

Operating Pressure

Cyclone Underflow

New or Existing Equipment


Type
Size

Single-stage Grinding, Closed-circuit, Overflow Discharge

TVI

Diameter (inside shell)

2.7

TVI

Effective Grinding Length

4.6

TVI

Length to Diameter Ratio

1.7

Calc

dry t / h

83

Calc

Installed

kW

448

TVI

Pinion - Maximum

kW

441

Calc

Pinion - Operating

kW

432

Calc

kWh / t

5.2

Calc

Range

% critical speed

65 - 75

TVI

Operating

% critical speed

75

TVI

New Feed Rate


Power

Specific Energy
Mill Speed

rpm
Control Method
Mill Feed
Ball Charge
Mill Load

Mill Discharge Density

19

Calc

Fixed Speed

TVI

F80

mm

220

TVI

Operating

%v/v

30

TVI

Maximum

%v/v

40

Agreed

Operating

%v/v

35

TVI

Maximum

%v/v

40

TVI

mm

30 - 50

TVI

%w/w

62

Mass Balance

Overflow Type

TVI

Steel

TVI

6.4

TVI

Ball Size
% solids

Discharge Arrangement
Trommel Screen Deck
Trommel Aperture Size

mm

TVI

TVI

Standard

Assumed

254

Calc

Duty

Calc

Standby

TVI

Total Number of Cyclones Fitted

Calc

Spare Nozzles

Calc

Total Nozzles for Cyclone Cluster

TVI

mm

88

Calc

New or Existing Equipment

Existing

No. of Clusters
Type
Size

mm

Vortex Finder Size


Spigot Size
Capacity
Operating Pressure
Overflow Product
Cyclone Overflow

Trash Screen

TVI

Size

Secondary Cyclones

Calc

Involute Entry

Type

Secondary Ball Mill

1.7
Steel

mm

63

Calc

per Cyclone

L/s

16

Calc

Operating

kPa

100

TVI

Range

kPa

90 - 110

Assumed

P80

75

Tested

Solids

t/h

83

Mass Balance

Slurry Density

% solids

36

Assumed

New
Solids

t/h

TVI

83

Mass Balance

Vibrating

TVI

TVI

Polyurethane

TVI

mm

0.8 square

TVI

Units

Value

Source

Rev

Secondary Cyclone Underflow

Agreed

17

Agreed

New

TVI

Vibrating

TVI

New or Existing Equipment


Slurry Feed Rate
Type of Screen
Number of Screens
Deck Type
Aperture

7. GRAVITY CONCENTRATION
Parameter
Feed Source
Proportion of SCUF
Gravity Scalping Screen

New or Existing Equipment


Screen Type
Screen Material

Polypropelene

Vendor

t/h

60

Calc

m3 / h

32

Mass Balance

t / m3

1.6

Mass Balance

85

Assumed

Screen Aperture

mm

3.4

TVI

Screen Area

m2

1.0

Calc

m3 / h / m2

35

Vendor

Feed Rate

Proportion Reporting to Undersize

Calculated Specific Capacity

Spray Water
Gravity Concentration

m3 / h

New or Existing Equipment


Concentrator Type
Number of Concentrators
Concentrator Feed Rate (screened)

TVI

Centrifugal Concentrator

TVI

TVI

t/h

29

Mass Balance

Water

t/h

32

Mass Balance

Volume

m3 / h

44

Mass Balance

Density

t / m3

1.4

Mass Balance

Slurry

% solids

48

Mass Balance

0.03

Vendor

m3 / h / unit

25

Vendor

min

30

Vendor

kg / d

209

Calc

New

TVI

Intense Cyanidation

TVI

Fluidising Water
Cycle Time
Total Concentrate Produced
New or Existing Equipment
Gravity Gold Recovery Method
Treatment Cycle
Unit
Model
Intensive Cyanidation Leach Requirement

Vendor

Solids

Mass Pull

Intense Cyanidation

15

New

Batch

TVI

Acacia Batch Reactor

Vendor

CS500

Vendor

NaCN Concentration

ppm

3,000

TVI

Consumption

kg / t

3.4

Assumed

Intensive Leach Period

12

Wash Cycle Time

TVI

Vendor

Batch Leaches Per Day

batches / d

TVI

Leachate Volume

m3 / batch

2.5

TVI

Assumed

Gravity Concentrate Grade

Design

g / t Au

Assumed

Leach Gold Extraction

Design

% for Au

95

Assumed

% for Ag

95

Assumed

Units

Value

Source

Rev

g / t Ag

8. FLOTATION
Parameter
Conditioning Tank

New

New or Existing Equipment


Type
Number of Units
Feed Rate

t/h

Specific Gravity

TVI

Calc

83

Mass Balance

2.53

Tested

Percent Solids

36

Calc

Slurry Density

t / m3

1.278

Mass Balance

Volumetric Flow Rate

m3 / h

181

Calc

Conditioning Time

min

Tested

Required Volume

m3

9.1

Calc

Volume per cell

m3

9.1

Calc

1.2

TVI

Height to Diameter Ratio

Design

Pulp Height

2.2

Calc

Diameter

2.3

Calc

Height

2.8

Calc

Freeboard

0.6

Calc

0.38

Assumed

Impeller Diameter

0.9

Calc

Impeller Tip Speed

m / min

259

Calc

95

Calc

Single impeller, Hydrofoil

TVI

D/T Ratio

Design

rpm
Type of impeller
Power Number
Power Draw

Rougher

TVI

Tank

0.35

Vendor

Required

kW

1.0

Calc

Required

kW

1.3

Calc

Installed

HP

1.8

Calc

New or Existing Equipment

Existing

TVI

Outokumpu

TVI

16 cubic meter cells

TVI

8 cubic meter cells

TVI

83

TVI

Type
Number of Units
Feed Rate

t/h

Specific Gravity

2.53

TVI

Percent Solids

36

Calc

Slurry Density

t / m3

1.278

Calc

m3 / h

181

Calc

min

12

Tested

Scale Up Factor

2.0

Design

Aeration Factor

1.3

Design

min

31

Calc

Volumetric Flow Rate


Laboratory Flotation Time

Collection

Plant Flotation Time


Required Volume
Volume per cell

m3

94

Calc

16 cubic meter cells

m3

16

TVI

8 cubic meter cells

m3

TVI

m3

120

Calc

Volume of Existing Cells


9. CONCENTRATE DEWATERING
Parameter
Thickener 1

Units

New or Existing Equipment


Type
Number of Units

Overflow Tank 1

Value

Source

Rev

Existing

TVI

High Rate

TVI

TVI

Feed Stream

Design

t/h

8.3

Mass Balance

Solids Loading

Design

t / m2 / h

0.88

Assumed

Minimum Area Per Thickener

Calc

m2

9.4

Calc

Minimum Diameter Per Thickener

Calc

3.5

Calc

Diameter

Existing

TVI

Area

Existing

m2

20

Calc

New

TVI

TVI

New or Existing Equipment


Number of Units
Feed Stream

Design

m3 / h

76

Mass Balance

Storage Capacity

Design

min

15

TVI

Live Volume

Design

m3

19

Calc

Height to Diameter Ratio

Design

1.0

Calc

Diameter

3.1

Calc

Height

3.1

Calc

Free Board

0.5

Calc

% solids

45

TVI

Units

Value

Source

Rev

Thickener Underflow Slurry Density


10. CONCENTRATE LEACHING
Parameter
Leach

Slurry Feed Rate

Slurry Density

Solids (Design)

t/h

8.3

Mass Balance

Solids (Lab)

t/h

8.3

Tested

Water

t/h

10.2

Calc

Slurry

t/h

18.5

Calc

Slurry

m3 / h

13.5

Calc

Nominal

% solids

45

TVI

Slurry Specific Gravity


Solids Head Grade

Tank Design

Range

% solids

40 - 45

TVI

Nominal

t / m3

1.374

Calc

Range

t / m3

1.33 - 1.39

TVI

Au

g/t

31.8

Tested

Ag

g/t

1,004

Tested

New

TVI

New or Existing Equipment


Number of Leach Tank
Leach Residence Time Target

Nominal

Total Live Volume Target

Aeration Tank 1

A
A

Calc

Nominal

m3

755

Calc

Per Tank

m3

108

Calc

New

TVI

27.0

Calc

1.2

Calc

New or Existing Equipment


Live Volume

Design

Height to Diameter Ratio

Design

m3

Pulp Height

2.4

Calc

Diameter

3.8

Calc

Height

4.6

Calc

Freeboard

2.2

Calc

0.38

Design

Impeller Diameter

1.5

Calc

Impeller Tip Speed

m / min

259

Design

rpm

57

Calc

Design

1.15

Design

kW

16

Calc

Required

kW

21

Calc

Installed

HP

28

Calc

New

TVI

108

Calc

Impeller Type

Double impeller, Top-entry gas dispersion

Power Number
Power Draw

New or Existing Equipment


Live Volume

Design

Height to Diameter Ratio

Design

m3

1.2

TVI

Pulp Height

4.8

Calc

Diameter

5.3

Calc

Height

6.4

Calc

Freeboard

1.6

Calc

0.38

Design

D/T Ratio
Impeller Diameter

2.0

Calc

Impeller Tip Speed

m / min

259

Design

rpm
Impeller Type

41

Calc

Design

1.15

Design

Double Impeller, Top entry gas dispersion

Power Number
Power Draw

Total Tankage

Required

kW

31

Calc

Required

kW

41

Calc

Installed

HP

55

Calc

Live

m3

755

Calc

56

Calc

Aeration Tank

g / m3 / min

0.076

TVI

Leach Tank

g / m3 / min

0.076

TVI

Aeration Tank

kg / h

0.0

Calc

Leach Tank

kg / h

3.4

Calc

kg / h

3.4

Calc

23

Assumed

TVI

Actual Residence Time


Oxygen Uptake Rate

Oxygen Requirements

TVI
Tested

Per Tank

D/T Ratio

Leach Tank 1 - 6

7
56

Oxygen Required at 100% Purity


Total Oxygen Required at 100% Purity
Oxygen Purity
Oxygen Addition Method

Downshaft of Solids Suspension Agitator

Oxygen Mass Transfer

Nominal
Total Oxygen Required at 23% Purity and 20% Mass Transfer

Total Air Required

20

Assumed

kg / h

75

Calc

t/d

1.8

Calc

Nm3 / h

58

Calc

Nm3 / t, O2

0.6

Engg Practice

Nm3 / h

58

Calc

11. LEACHED CONCENTRATE DEWATERING AND FILTERING


Parameter
Thickener 2

Units

New or Existing Equipment


Type

TVI

Agreed

t/h

8.3

Mass Balance

Solids Loading

Design

t / m2 / h

0.88

Assumed

Minimum Area Per Thickener

Calc

m2

9.5

Calc

Minimum Diameter Per Thickener

Calc

3.5

Calc

% solids

60

TVI

New

TVI

TVI

Mass Balance

New or Existing Equipment


Number of Units
Feed Stream

Design

m3 / h

Storage Capacity

Design

min

30

TVI

Live Volume

Design

m3

3.3

Calc

Height to Diameter Ratio

Design

1.0

Calc

Diameter

2.3

Calc

Height

2.3

Calc

New

TVI

TVI

New or Existing Equipment


Number of Units
Feed Stream

Design

m3 / h

Mass Balance

Storage Capacity

Design

hr

TVI

Live Volume

Design

m3

35

Calc

Height to Diameter Ratio

Design

1.2

Calc

Pulp Height

3.9

Calc

Diameter

3.8

Calc

Height

4.6

Calc

0.38

Design

D/T Ratio
Impeller Diameter

1.5

Calc

Impeller Tip Speed

m / min

259

Design

rpm
Impeller Type
Power Draw

Total Tankage

Calc

Design

1.15

Design

Required

kW

18

Calc

Required

kW

24

Calc

Installed

HP

32

Calc

Live

m3

Calc

Thickener 2 Underflow

m3 / h

New or Existing

TVI

Plate and Frame

TVI

8.8

Mass Balance

Existing

Type
Feed Rate

57
Hydrofoil

Power Number

Horizontal Filter

Rev

TVI

Design

Thickener Underflow Slurry Density

Underflow Holding Tank

Source

Feed Stream

Number of Units

Overflow Tank

Value

New
High Rate

Filter Cake Moisture

% solids

Assumed

m3 / h / m2

1.5

Tested

Filter area

m2

Calc

Existing

m2

42

TVI

Specific Solution Flowrate

Filter Cloth Type


Filter Aid Type

Unclarified Solution Tank

Polypropylene

TVI

Diatomaceous Earth

TVI

Suspended Solids in Feed

mg / L

100 - 300

TVI

Suspended Solids Discharge

mg / L

TVI

New

New or Existing Equipment

TVI

TVI

Feed Stream

Design

m3 / h

11

Mass Balance

Storage Capacity

Design

hr

TVI

Live Volume

Design

m3

45

Calc

Height to Diameter Ratio

Design

Number of Units

Repulper Tank

1.2

Calc

Pulp Height

3.9

Calc

Diameter

3.8

Calc

Height

4.6

Calc

New

TVI

TVI

12

Mass Balance

New or Existing Equipment


Number of Units
Feed Stream

Design

m3 / h

Storage Capacity

Design

hr

TVI

Live Volume

Design

m3

46

Calc

Height to Diameter Ratio

Design

1.2

Calc

Pulp Height

4.1

Calc

Diameter

3.8

Calc

Height

D/T Ratio

4.6

Calc

0.38

Design

Impeller Diameter

1.5

Calc

Impeller Tip Speed

m / min

259

Design

rpm

57

Calc

Impeller Type

Hydrofoil

Power Number
Power Draw

Total Tankage

Design

1.15

Design

Required

kW

17

Calc

Required

kW

22

Calc

Installed

HP

30

Calc

Live

m3

12

Calc

12. MERRILL-CROWE
Parameter
Precipitation

Feed Rate
Solution Density
Slurry Specific Gravity
Head Grade

Horizontal Filter / Clarifier

Units

Value

Source

Rev

Pregnant Solution

t/h

11.3

Mass Balance

Pregnant Solution

m3 / h

11.3

Calc

Nominal

% solids

1.0

TVI

Range

% solids

1.0

TVI

Nominal

t / m3

925.2

Calc

Range

t / m3

1.0 - 1.1

TVI

Au

g/t

145

Mass Balance

Ag

g/t

3,802

Mass Balance

Cu

g/t

1,296

Mass Balance

Existing

TVI

Plate and Frame

TVI

New or Existing
Type
Feed Rate

Pregnant Solution

m3 / h

11.3

Mass Balance

% solids

Assumed

m3 / h / m2

1.5

Tested

Filter area

m2

Calc

Existing

m2

42

TVI

Filter Cake Moisture


Specific Solution Flowrate

Filter Cloth Type


Filter Aid Type

Clarified Solution Tank

TVI

Suspended Solids Discharge

mg / L

TVI

New

New or Existing Equipment


hr

Live Volume

Design

Height to Diameter Ratio

Design

m3

TVI

TVI

Assumed

45

Calc

1.2

TVI

Pulp Height

3.9

Calc

Diameter

3.8

Calc

Height

4.6

Calc

New

TVI

New or Existing Equipment


Packing Types
Tower Specific Flowrate

m3 / h / m2
Design

m3 / h / m2

Vacuum Required for Deaeration


O2 Concentration in Pregnant Solution
O2 Concentration in Barren Solution

Design

Packed Tower

TVI

Rings or tellerettes

TVI

50 - 85

Reference

70

TVI

2:1 - 3:1

TVI

mm Hg

500

TVI

Pa

67,500

TVI

mg / m3

10

Vendor

Tower Aspect Ratio

mg / m3

Precipitate filter feed pump type


Zinc Feeder Type

Design

Vertical Centrifugal

Design

Variable Speed Auger

Design

Gold

g Zn / h

24

Calc

Silver

g Zn / h

777

Calc

Copper

g Zn / h

1,000

Calc

Typical

150 - 300

TVI

g Zn / h

7,207

Calc

100 ppm

10

TVI

5 ppm

200

TVI

1 ppm

1,500

TVI

Agitated Mixing Zone

TVI

200 - 300 ppm

Dry Zinc to Reaction Tank

TVI

ppm

15

TVI

Existing

TVI

Zinc Addition Rate

Excess Zinc Addition Rate


Total Zinc Dust Requirement

Zinc Induction
Very High Grade Solution
Lead Nitrate Addition
Precipitate Filter

100 - 300

Vessel Type

Metal Concentration vs Excess

TVI

mg / L

Retention Time

Zinc Addtion

TVI

Suspended Solids in Feed

Number of Units

Deaeration Chamber

Polypropylene
Diatomaceous Earth

New or Existing
Type
Feed Rate
Filter Cake Moisture

Pregnant Solution

Plate and Frame

TVI

m3 / h

11

Mass Balance

%w/w

Assumed

m3 / h / m2

1.0

Assumed

Filter area

m2

11

TVI

Existing

m2

42

TVI

Specific Solution Flowrate

Filter Cloth Type

Polypropylene

TVI

Kraft Paper

TVI

1097

Calc

42

Calc

30 - 80

TVI

100

Calc

5 - 50

TVI

Lead

0.2 - 2

TVI

Copper

0.1 - 2

TVI

Mercury

0-2

TVI

Insoluble

5 - 15

TVI

g Au / t

1.7

Reference

Filter Media
Suspended Solids in Feed
Precipitate Composition

g / m2

Gold + Silver
Zinc

Barren Set Point


13. TAILS DEWATERING
Parameter
Thickener 5

Units

New or Existing Equipment


Type
Number of Units

Source

Rev

TVI

TVI

TVI

Feed Stream

Design

t/h

75

Mass Balance

Solids Loading

Design

t / m2 / h

1.61

Tested

Minimum Area per Thickener

Calc

m2

47

Calc

Minimum Diameter per Thickener

Calc

Calc

Diameter

Existing

TVI

Area

Existing

m2

64

Calc

% solids

45

Mass Balance

New

TVI

Thickener Underflow Slurry Density


Overflow Tank 5

Value
Existing
Conventional

New or Existing Equipment


Number of Units

TVI

Feed Stream

Design

m3 / h

44

Mass Balance

Storage Capacity

Design

min

15

TVI

Live Volume

Design

m3

11

Calc

Height to Diameter Ratio

Design

1.0

Calc

Diameter

3.1

Calc

Height

3.1

Calc

Units

14. CARBON-IN-LEACH
Parameter
Leach and Adsorption

Value

Source

Rev

Solids

t/h

83

Mass Balance

Water

t/h

125

Calc

Slurry

t/h

208

Calc

Slurry

m3 / h

158

Calc

Nominal

% solids

40

TVI

Range

% solids

40 - 45

TVI

Nominal

t / m3

1.319

Calc

Range

t / m3

1.33 - 1.39

TVI

Au

g/t

0.6

Tested

Ag

g/t

12

Tested

Number of Aeration Tanks

TVI

Number of CIL Tanks

TVI

Total Tanks

Calc

Slurry Feed Rate

CIL Slurry Density


CIL Slurry Specific Gravity
Solids Head Grade

Tank Design

Aeration Tank 2

Leach Residence Time Target

Nominal

36

Tested

Total Live Volume Target

Nominal

m3

5,685

Calc

TVI

Design

m3 / h

172

Calc

Tested

m3

345

Calc

1.2

Calc

New

New or Existing Equipment


Feed Rate
Residence Time
Live Volume
Height to Diameter Ratio

Design

Pulp Height

7.5

Calc

Diameter

7.6

Calc

Height

9.2

Calc

Free Board

1.6

Calc

0.38

Design

D/T Ratio
Impeller Diameter

2.9

Calc

Impeller Tip Speed

m / min

259

Design

rpm

28

Calc

Impeller Type

Double impeller, Top-entry gas dispersion

Design

1.15

Design

kW

60

Calc

kW

79

Calc

HP

106

Calc

New

TVI

Power Number
Power Draw

CIL Tank 1 - 6

New or Existing Equipment


Feer Rate
Residence Time

m3 / h

172

Calc

hr

36

Tested

Calc

Live Total Volume

Design

m3

6,206

Live Volume Per Tank

Design

m3

1,034

Calc

Height to Diameter Ratio

Design

1.2

Design

Pulp Height

11.5

Calc

Diameter

10.7

Calc

Height

12.8

Calc

D/T Ratio

0.38

Design

Impeller Diameter

4.1

Calc

Impeller Tip Speed

m / min

238

Design

rpm
Impeller Type
Power Number
Power Draw

Total Tankage

Calc

Design

1.15

Design

Required

kW

91

Calc

Required

kW

120

Calc

Installed

HP

161

Calc

Live

m3

6,378

Calc

40

Calc

Aeration Tank

g / m3 / min

0.008

Engg Practice

CIL Tank

g / m3 / min

0.008

Engg Practice

Aeration Tank

kg / h

0.1

Calc

CIL Tank

kg / h

17.9

Calc

kg / h

18.0

Calc

23

Assumed

TVI

Actual Residence Time


Oxygen Uptake Rate

Oxygen Requirements

19
Double impeller, Top-entry gas dispersion

Oxygen Required at 100% Purity


Total Oxygen Required at 100% Purity
Oxygen Purity
Oxygen Addition Method

Downshaft of Solids Suspension Agitator

Oxygen Mass Transfer

Nominal
Total Air Required at 23% Purity and 20% Mass Transfer

20

Assumed

kg / h

390

Calc

t/d

9.4

Calc

Nm3 / h

302

Calc

Nm3 / t, O2

0.302

Calc

Total Air Required


Carbon-in-Leach

Loaded Carbon

Barren Carbon

Carbon Concentration in Slurry

Nm3 / h

302

Calc

Au

g/t

150

Assumed

Ag

g/t

5,350

Assumed

Cu

g/t

1,100

Assumed

Au

g/t

20

Assumed

Ag

g/t

100

Assumed

Cu

g/t

80

Assumed

Nominal

g/L

20

TVI

Maximum
Carbon Size

Calc

6 x 12

Vendor

Carbon Bulk Density

Design

t / m3

0.47

Reference

Flotation Recoveries

Au

82

Design

Ag

80

Design

Au

83

Tested

Ag

87

Tested

Au

90

Design

Ag

75

Design

Au

95

Tested

Ag

80

Tested

Au

85

Design

Ag

70

Design

Au

86

Tested

Ag

75

Tested

Dissolved

Au

g/d

1,320

Calc

Dissolved

Ag

g/d

48,801

Calc

Au + Ag

t/d

9.32

Calc

Design

d / week

TVI

TVI

Leaching Recoveries (Merrill-Crowe)

Leaching Recoveries (Carbon-in-Leach)

Carbon Requirement

Slurry Transfer

g/L
mesh

to Loaded Carbon Screen

Method

Vertical Recessed Impeller Pump

Slurry

m3 / h

233

Calc

Transfer Time

h / batch

Assumed

28

Calc

TVI

29

Calc

h / week
Intertank Transfer

Intertank Screens

Method

Vertical Recessed Impeller Pump

Slurry

m3 / h

Transfer Time

h / batch

16

Assumed

h / week

112

Calc

New

TVI

Vendor

CIL Tanks

TVI

TVI

Wedge Wire

TVI

New or Existing Equipment


Type of Screen

Cylindrical, Mechanically Swept

Location
Number of Units per Tank
Deck Type
Unit Area

m3 / h / m2

60

Vendor

Aperture

mm

0.8

Vendor

m2

4.0

Screen

Area
Model

Loaded Carbon Recovery Screen

TVI

TVI

TVI

Polyurethane

TVI

m3 / h / m2

60

Assumed

mm

0.8

TVI

m2

4.0

Calc

Vendor

New

TVI

Vibrating

TVI

TVI

Polyurethane

TVI

Number of Screens
Deck Type

Screen

Area
Model

Carbon Safety Screen

New

Type of Screen

Aperture

Vibrating

New or Existing Equipment

Unit Area

Calc
Vendor

New or Existing Equipment


Type of Screen
Number of Screens
Deck Type
Unit Area

m3 / h / m2

60

Assumed

Aperture

mm

0.7

TVI

m2

4.0

Screen

Area
Model

Calc

Vendor

15. TAILS DETOXIFICATION


Parameter

Units

Process Stream Treated


Tails Grade

Au
Ag

Value

Source

Rev

CIL Tails

TVI

Range

g/t

0.1 - 0.3

Assumed

Design

g/t

0.2

TVI

Range

g/t

6.0 - 18

Assumed

Design

g/t

TVI

O2 / SO2

TVI

Cyanide Destruction Process


Maximum

% solids

43

TVI

WAD Cyanide

g / m3

500

TVI

Copper

g / m3

46

Tested

Iron

g / m3

10

Tested

Zinc

g / m3

<10

Tested

Lead

g / m3

<10

Tested

WAD Cyanide in Reactor Discharge

Maximum

g / m3

20

Assumed

WAD Cyanide Reduction in Reactor

Design

g / m3

480

Calc

t / h solids

83

Mass Balance

t / m3

1.317

Mass Balance

% solids

40

Mass Balance

m3 / h

159

Calc

Dilution Water Addition to Detoxification Tank

m3 / h

1.0

Mass Balance

Total Liquid at Reactor Feed Density

m3 / h

110

Mass Balance

Total Slurry Volume at Reactor Feed Density

m3 / h

143

Mass Balance

Design

1.5

TVI

Actual

2.1

Calc

30

TVI

Density of Destruction Reactor Vessel


Reactor Feed

Carbon-in-Leach Tailings
SG Pulp

Reactor Residence Time


Air Holdup Allowance

New

TVI

Operating

TVI

Spare

TVI

New or Existing Equipment


Number of Reactors

Total
Required Reactor Live Volume

Nominal

m3

Height to Diameter Ratio


`

TVI

307

Calc

1.2

Calc

Reactor Diameter

7.6

Calc

Reactor Height

9.2

Calc

D/T Ratio

0.38

Design

Impeller Diameter

2.9

Calc

Impeller Tip Speed

m / min

259

Design

rpm

28

Impeller Type
Power Draw

A
A

Design

62

Calc

Required

kW

Installed

kW

82

Calc

HP

109

Calc

1.2

TVI

Height to Diameter Ratio


Pulp Height

6.7

Calc

Live Reactor Volume - per Tank

m3

307

Calc

Live Reactor Volume - Total


CN WAD Flow
Sulphur Dioxide Requirements

m3

307

Calc

Design

kg / h

53

Calc

Source

Na2S2O5 or SO2

Na2S2O5

TVI

kg / kg

6.0

Ammtec

Na2S2O5 / CN WAD Weight Ratio


Type

SMBS

TVI

t/h

0.32

Calc

t/d

7.64

Calc

kg / t

3.82

Calc

Chosen Copper Excess

Cu g / m3

16

Assumed

Actual Copper in Solution

Cu g / m3

46

Calc

Total Copper Needed

Cu kg / h

0.0

Calc

Total Copper Needed (for start-up only)

Cu kg / h

46

Calc

TVI

Consumption Rate

Copper Sulphate Requirements

Calc
Design

1.15

Double impeller, Air entry through spargers

Power Number

Copper needed only during startup


Hydrated Lime Requirements

Oxygen Requirement

g / g SO2

0.5

Reference

t/h

0.11

Calc

Lime Required (100% CaO)

kg / h

107

Calc

Total Oxygen Required at 100% Purity

kg / h

214

Calc

% wt in Air

23

TVI

TVI

Lime Required (100% CaO)

Oxygen Purity
Oxygen Addition Method

Spargers at tank circumference below the impeller

Oxygen Mass Transfer


Total Air Required at 23% Purity and 20% Mass Transfer
Total Air Required
Pressure

20

TVI

kg / h

4,659

Calc

t/d

112

Calc

Nm3 / h

3,603

Calc

cfm

2,121

Calc

kPa

137

Calc

16. ELUTION/ELECTROWINNING
Stripping of the carbon will use the Zadra method. Acid wash and elution will be carried out in separate columns.
Parameter
Pressure Zadra Circuit Design

Carbon Requirement

Units

Value

Source

Rev

Carbon Movement

t / week

65

Calc

No. of Strips per Day

strips / d

TVI

No. of Strips per Week

strips / week

Calc

Selected Column Size

t / strip

9.32

Calc

Carbon Bulk Density

t / m3

0.47

TVI

Carbon Batch Volume (Bed Volume)


Carbon
Carbon
Carbon

Acid Wash

m3

20

Calc

Loaded

g Au / t

150

TVI

Barren

g Au / t

20

TVI

Loaded

g Ag / t

5,350

TVI

Barren

g Ag / t

100

TVI

Loaded

g Cu / t

1,100

TVI

Barren

g Cu / t

80

TVI

New

TVI

TVI

22

Calc

New or Existing Equipment


Number of Columns
Design

Carbon volume + 10%

m3

Aspect ratio

H/D

TVI

Diameter

1.5

Calc

Height

12.1

Calc

HCl

TVI

3.0

TVI

t / m3

1.0

TVI

BV

0.67

TVI

m3

13

Calc

Time to Fill with Rinse Solution

0.5

TVI

Time for Acid Soak

0.5

TVI

Acid Rinse Volume

BV

4.0

TVI

m3

79

Calc

Time for Acid Rinse

2.0

Calc

Time for Carbon Transfer

1.0

TVI

Total Time for Acid Wash

4.0

Calc

New

TVI

1.7

TVI

Acid Type
Wash Acid Strength

%w/w
SG @ 3% HCl

Acid Soak Volume

Cold Cyanide Wash Tank

New or Existing Equipment


Cold Cyanide Wash Volume

BV
m3

34

Calc

Cold Cyanide Wash Flowrate

BV / h

2.0

Assumed

m3 / h

40

Calc

Diameter

3.8

Calc

Height

3.8

Calc

New

TVI

TVI

Tank Dimension

Elution

New or Existing Equipment


Number of Columns
Design

Carbon volume + 10%

m3

22

Calc

Aspect ratio

H/D

TVI

Diameter

1.5

Calc

Height

12.1

Calc

BV

1.7

TVI

Strip Solution Volume

m3

34

Calc

BV / h

2.0

TVI

m3 / h

40

Calc

Cyanide Strength Required

%w/w

0.2

TVI

Caustic Strength Required

%w/w

2.0

TVI

Elution Solution Flowrate

Temperature

Strip Solution Tank

Preheat

degrees C

90

TVI

Elution

degrees C

120 - 130

TVI

Design

degrees C

130

TVI

New

TVI

70

Calc

TVI

15

TVI

Diameter

4.6

Calc

Height

4.6

Calc

New or Existing Equipment


Strip Solution Tank Capacity

Design

m3

Number of Tanks
Operating Time (Elution)
Tank Dimension

Solution Heater

New or Existing Equipment


Strip Solution Heater

Fuel Type

Number of Units
Temperature

Eluate from Recovery Heat Exchanger

degrees C

Electrowinning

TVI

70

TVI

879

Vendor

Primary Heat Exchanger

Heating Surface

m2

53

Calc

Recovery Heat Exchanger

Heating Surface

m2

53

Calc

Shell and Tube

TVI

BV

TVI

Time for Carbon Cool Down

TVI

Time for Carbon Transfer

TVI

Total Time for Elution (not including solution heating)

17

Calc

New

TVI

Total

Calc

Operating

TVI

Spare

TVI

5 in parallel

TVI

15

TVI

h / cell

0.05

Engineering Design

Carbon Cool Down

New or Existing Equipment

Cell Volume

0.50

Calc

Cell Material of Construction

Stainless Steel

Vendor

Type of Cathode

Stainless Steel

TVI

Current Density

m3

Range

A / m2

200 - 300

Vendor

Design

A / m2

250

Vendor

11

Calc

LW

mm

600

TVI

Total

m2

Calc

per Cathode

m2

0.36

Calc

m3 / h

40

TVI

Cathodes per Cell


Cathode Size
Submerged Area
Electrowinning Cell Flowrate
Electrowinning Current Required

Design

3,353

Calc

Rectifier Size

Design

A / cell

1,000

TVI

0 - 10

TVI

New

TVI

New or Existing Equipment


Number of Rectifiers

Calc

Metal Production

Design Only

Au kg / d

1.3

Calc

Metal Production

Design Only

Ag kg / d

48.8

Calc

Metal Production

Design Only

Au + Ag kg / d

50.1

Calc

m3 / h

40

TVI

TVI

TVI

Barren Eluate Transfer Pump Flowrate


Barren Eluate Return Time
The loaded SS cathodes will be washed using high pressure sprays. The gold sludge will be filtered, dried and smelted.
Sludge Bulk Density

t / m3

TVI

Sludge Volume

L/d

10

Calc

L / week

70

Calc

t / m3

TVI

AgCl Bulk Density

Bulk Density

60

kW

Electrowinning Time

Smelting Fluxes

TVI

degrees C

Configuration

Sludge Recovery and Smelting

TVI

1
Gradient

Number of Cells

Electrowinning Rectifiers

TVI

LPG

Nominal Power

Type
Carbon Washing

New

Borax

Design Only

g / t dry sludge

200

TVI

Soda Ash

Design Only

g / t dry sludge

200

TVI

Silica

Design Only

g / t dry sludge

70

TVI

Niter

Design Only

g / t dry sludge

70

TVI

Borax

35.0%

t / m3

1.09

TVI

Soda ash (Na2CO3)

35.0%

t / m3

0.83

TVI

Silica (SiO2)

25.0%

t / m3

1.33

TVI

Niter (KNO3)

5.0%

t / m3

1.17

TVI

t / m3

1.06

Calc

degrees C

1,200

TVI

Volume Au + Ag smelting

137

Calc

Volume AgCl smelting

139

Calc

Calculated Flux Bulk Density


Melting point

Volume Ag prills melting

12

Calc

137

Vendor

units

TVI

17

Vendor

units

TVI

Baker Model 200-T or equivalent

Vendor

Sludge Filter

Pressure

TVI

Drying Oven

Electric

TVI

Diesel

TVI

Crucible
Crucible

A300 for Au and Ag


A120 for prills

Furnace

Smelting Furnace Fuel Type


17. CARBON REGENERATION
All of the barren carbon will be regenerated in a horizontal kiln. Carbon is returned to the CIL circuit by pumping from the carbon quench tank.
Parameter
Carbon Dewatering Screen

Units

Value

Source

Rev

New

TVI

Vibrating, Horizontal

TVI

TVI

Polyurethane

TVI

m2

7.0

Calc

Unit area

m3 / h / m2

30

TVI

Aperture

mm

0.7 square

TVI

New

TVI

Horizontal

TVI

TVI

New or Existing Equipment


Type of Screen
Number of Screens
Deck Type
Screen Area

Kiln

New or Existing Equipment


Kiln Type
Number of Kilns
Kiln Operation

h/d

16

TVI

Kiln Operation

h / wk

112

Calc

Capacity

kg / h

582

Calc

t / week

65

Calc

strips / week

TVI

t / week

65

Calc

degrees C

700

TVI

Fuel

Diesel

TVI

New or Existing Equipment

New

TVI

Vibrating, Horizontal

TVI

Carbon Regeneration Required


Operating Temperature

Kiln Discharge Sizing Screen

Type of Screen
Number of Screens
Deck Type

TVI

Woven Wire

TVI

Aperture

mm

0.8

TVI

Unit Area

m3 / h / m2

60

Vendor

m2

1.0

Calc

Vendor

TVI

Screen

Area
Model

Carbon Quench Tank Volume

New or Existing Equipment

New

Quench Water

Tank Dimensions
D/T Ratio
Impeller

Excess

50

TVI

Live

m3

30

Calc

Slurry

33

Calc

Solids Density

28.7

Calc

Diameter

3.4

Calc

Height

3.7

Calc

0.38

TVI

Design
Diameter

1.3

Calc

Tip Speed

m / min

238

TVI

59

Calc

Type of Impeller

rpm

Single Impeller, Pitch Blade Turbine

TVI

Power Number

1.2

Vendor

Slurry SG

0.9

Calc

kW

4.0

Calc

Required

kW

5.3

Calc

Installed

HP

7.1

Calc

Units

Value

Source

Rev

mm

100

TVI

Power Draw

18. REAGENT STORAGE/MIXING


Parameter
STEEL BALLS
Physical Form

SAG Mill Grinding Media


Supply Packaging
Supply Mass
Supply Storage

Site Warehouse

Bulk Density
Consumption Rate

SAG Mill Grinding Media

Design

Drums

Vendor

kg / drum

930

Calc

30

TVI

drums

65

Calc

t / m3

4.65

Reference

kg / t

1.0

Assumed

A
A

t/d

2.0

Calc

SAG Mill Feed Conveyor

TVI

drums / d

2.2

Calc

Units

Value

Source

Rev

Addition Method
Addition Rate
Parameter

HYDRATED LIME
Physical Form

Transport Form
Supply Packaging
Supply Mass
Supply Storage

Consumption Rate

Consumption Rate

Consumption Rate

Consumption Rate

Consumption Rate

Lime Slurry

kg

Vendor

Vendor

20

Vendor

TVI

bags

6,160

Calc

Supply Concentration

% CaO

60

Vendor

Supply Specific Gravity

t / m3

2.35

Reference

Bulk Density

t / m3

0.48

Reference

kg / t

2.5

Assumed

kg / h

208

Calc

t/d

5.0

Calc

m3 / d

22

Calc

m3 / h

0.9

Calc

kg / t

4.0

Tested

kg / h

306

Calc

t/d

Grinding

Concentrate Leaching

Carbon-in-Leach

Cyanide Destruction

Total

Site Warehouse

Solid
Sacks

Design (supply concentration)

Design (supply concentration)

Design (supply concentration)

7.4

Calc

m3 / d

84

Calc

m3 / h

3.5

Calc

kg / t

4.0

Tested

kg / h

333

Calc

t/d

8.0

Calc

m3 / d

35.4

Calc

m3 / h

1.5

Calc

Design (100% CaO)

kg / h

107

Calc

Design (supply concentration)

kg / h

179

Calc

t/d

4.3

Calc

m3 / d

19

Calc

m3 / h

0.8

Calc

kg / t

0.03

Calc

kg / h

Design (supply concentration)

1027

Calc

t/d

25

Calc

m3 / d

161

Calc

m3 / h

6.7

Calc

New

TVI

Agitated Tank

TVI

TVI

%w/w

20

TVI

t / m3

1.130

Calc

bags / mix

1232

TVI

t / mix

25

Calc

Required

m3

21.8

Calc

Live Capacity

m3

26.2

Calc

Pulp Height

2.3

Calc

Diameter

3.8

Calc

Height

3.8

Calc

0.38

Design

New or Existing Equipment


Mixing Method
Number of Mixing Tanks
Mixture Concentration

Nominal

Mixture Specific Gravity


Bags Added per Mixing Batch
Mix Volume
Mix/Storage Tank

D/T Ratio
Impeller Diameter

1.5

Calc

Impeller Tip Speed

m / min

259

Design

rpm

57

Calc

Hydrofoil

TVI

0.35

Design

A
A

Impeller Type
Power Number
Power Draw

kW

4.0

Calc

Required

HP

5.4

Calc

Installed

HP

7.0

Calc

Units

Value

Source

Rev

Transport Form

Solid

Vendor

Flocculant Type

Magnafloc 5250

Vendor

Bags

Vendor

kg

25

Vendor

30

TVI

bags

31

Calc

t / m3

1.2

Reference

Parameter

FLOCCULANT
Physical Form

Supply Packaging
Supply Mass
Supply Storage
Supply Specific Gravity
Flocculant Mixing / Dosing

New or Existing Equipment


Mixing Method
Number of Units

Site Warehouse

TVI

Ciba Design Agitator

Existing

TVI

Assumed

Jurby Jumawan:
assumed 5 kg/ton - Me
(CRO-20D) consumed
3.72kg/ton

Consumption Rate

Mixture Strength

Nominal

%w/w

0.25

TVI

Mixing Capacity

Nominal

kg / h / unit

3.0

Assumed

Total

kg / h

15.0

Calc

as Dry Powder

Addition

Dosage Rate

Storage Tank

New or Existing Equipment


Aging/Storage Tank

Design

Design - Total

Capacity - Live

g/t

12

TVI

kg / h

1.0

Calc

kg / d

24

Calc

bags / d

1.0

Calc

m3 / h

m3 / tank

Number of Tanks

Calc

TVI

2.0

TVI

TVI

Total Capacity - Live

m3

2.0

Calc

Residence Time

0.4

Calc

%w/w

0.025

TVI

Diluted Concentration
Dilution Water (at delivery point)

5.0
Existing

Total

m3 / h

50

Vendor

per Thickener

m3 / h

250

Calc

Units

Value

Source

Rev

Parameter

SODIUM CYANIDE
Physical Form

Transport Form

Solid

TVI

Wooden Boxes

TVI

1.0

TVI

60

TVI

boxes

407

Calc

Supply Concentration

100

Reference

Supply Specific Gravity

t / m3

1.596

Reference

kg / t

6.0

Tested

kg / h

50

Calc

t/d

1.2

Calc

m3 / d

5.4

Calc

m3 / h

0.2

Calc

kg / t

Supply Packaging
Supply Mass
Supply Storage

Consumption Rate

Consumption Rate

Consumption Rate

Consumption Rate

Concentrate Leaching

Merrill-Crowe

Carbon-in-Leach

Elution

Site Warehouse

Design

Design

Design

Design

1.0

Assumed

kg / h

18

Calc

t/d

0.4

Calc

m3 / d

2.0

Calc

m3 / h

0.1

Calc

kg / t

2.5

Tested

kg / h

212

Calc

t/d

5.1

Calc

m3 / d

23

Calc

m3 / h

1.0

Calc

kg / strip

67

Calc

m3 / strip

34

Calc

m3 / d

34

Calc

t/d

0.1

Calc

TVI

No. of Strips per Day


Consumption Rate

Total

Make-up Requirements

Stock Solution Concentration

Mixing Tank

Design

t/d

6.8

Calc

%w/v

20

TVI

Stock Solution Specific Gravity

t / m3

1.1

Reference

Boxes Added per Mixing Batch

boxes / mix

Calc

t / mix

Calc

New

TVI

New or Existing Equipment


Mix Volume

Required

m3

32

Calc

Live Capacity

m3

38

Calc

Pulp Height

3.3

Calc

Diameter

3.8

Calc

Height

3.8

Calc

Mix/Storage Tank

D/T Ratio

0.38

Design

Impeller Diameter

1.5

Calc

Impeller Tip Speed

m / min

259

Design

rpm

57

Calc

Hydrofoil

TVI

Impeller Type
Power Number

0.35

Design

kW

4.0

Calc

Required

HP

5.4

Calc

Installed

HP

7.0

Calc

TVI

Value

Source

Rev

Power Draw

Number of Mix/Storage Tanks


Parameter

Units

SODIUM SULPHIDE
Physical Form

Transport Form
Supply Packaging
Supply Mass
Supply Storage

kg
Site Warehouse

Supply Concentration
Specific Gravity
Consumption Rate

Make-up Requirements

Flotation

Design

Stock Solution Concentration

TVI

TVI

25

TVI

30

TVI

bags

144

Calc

100

Reference

t / m3

1.427

Reference

g/t

60

Calc

t/d

0.12

Calc

%w/w

20

TVI

Stock Solution Specific Gravity

t / m3

1.3

Reference

Bags Added per Mixing Batch

bags / mix

Calc

m3 / mix

0.5

Calc

Volume of Stock Solution per Mixing Batch


Storage Tank

Solid
Bags

New

TVI

24 hours Supply

m3 / d

0.46

Calc

Live Capacity

m3

0.55

Calc

New or Existing Equipment


Storage Volume
Storage/Mixing Tank Volume

1.2

Calc

Pulp Height

0.3

Calc

Diameter

1.5

Calc

Height

1.5

Calc

0.38

Design

D/T Ratio
Impeller Diameter

0.6

Calc

Impeller Tip Speed

m / min

259

Design

rpm

142

Calc

Impeller Type

Hydrofoil

TVI

0.35

Design

1.0

Calc

HP

1.3

Calc

HP

1.8

Calc

TVI

Value

Source

Rev

Power Number
Power Draw

kW
Required
Installed

Number of Tanks
Parameter

Units

SODIUM HYDROXIDE
Physical Form

Transport Form

Solid

TVI

Bags

TVI

kg

25

TVI

30

TVI

bags

1,723

Calc

100

Reference

t / m3

2.13

Reference

kg / strip

1,435

Calc

t/d

1.4

Calc

TVI

%w/w

20

TVI

Stock Solution Specific Gravity

t / m3

1.22

Reference

Bags Added per Mixing Batch

bags / mix

58

Calc

m3 / mix

5.9

Calc

Existing

TVI

Supply Packaging
Supply Mass
Supply Storage

Site Warehouse

Supply Concentration
Specific Gravity
Consumption Rate

Elution

Design

No. of Strips per Day


Make-up Requirements

Stock Solution Concentration

Volume of Stock Solution per Mixing Batch


Storage Tank

New or Existing Equipment


24 hours Supply

m3 / d

5.9

Calc

Live Capacity

m3

7.1

Calc

1.2

Calc

Pulp Height

1.7

Calc

Diameter

2.3

Calc

Height

2.3

Calc

Storage Volume
Storage/Mixing Tank Volume

D/T Ratio

0.38

Design

Impeller Diameter

0.9

Calc

Impeller Tip Speed

m / min

259

Design

rpm

95

Calc

Hydrofoil

TVI

0.35

Design

kW

2.0

Calc

Required

HP

2.7

Calc

Installed

HP

3.5

Calc

TVI

Value

Source

Rev

Impeller Type
Power Number
Power Draw

Number of Tanks
Parameter

Units

HYDROCHLORIC ACID
Physical Form

Transport Form

Solution

TVI

Intermediate Bulk Containers

TVI

200

TVI

30

TVI

Supply Packaging
Supply Volume
Supply Storage

Site Warehouse

IBCs

163

Calc

Supply Concentration

%w/w

32

TVI

Supply Specific Gravity

t / m3

1.159

Reference

L / strip

1,088

Calc

L/d

Supply Acid Required

Storage Tank

1,088

Calc

No. of Acid Wash per Day

1.0

TVI

New or Existing Equipment

New

TVI

m3

1.3

Calc

Storage Tank Volume

Live Capacity

1.2

Calc

Pulp Height

0.7

Calc

Diameter

1.5

Calc

Height

1.5

Calc

0.38

Design

D/T Ratio
Impeller Diameter

0.6

Calc

Impeller Tip Speed

m / min

259

Design

rpm

142

Calc

Hydrofoil

TVI

0.35

Design

kW

1.0

Calc

Required

HP

1.3

Calc

Installed

HP

1.8

Calc

TVI

Units

Value

Source

Rev

Impeller Type
Power Number
Power Draw

Number of Tanks
Parameter

SULFURIC ACID
Physical Form

Transport Form

Solution

TVI

Intermediate Bulk Containers

TVI

200

TVI

30

TVI

IBCs / month

15

Calc

Supply Concentration

%w/w

98

TVI

Supply Specific Gravity

t / m3

1.94

Reference

Excess Zinc

g Zn / hr

5,405

Calc

Sulfuric Acid

L/d

100

Calc

New

TVI

m3

0.12

Calc

1.2

Calc

Pulp Height

0.3

Calc

Diameter

0.8

Calc

Height

0.8

Calc

0.38

Design

Supply Packaging
Supply Volume
Supply Storage

Supply Acid Required

Storage Tank

Site Warehouse

New or Existing Equipment


Storage Tank Volume

Live Capacity

D/T Ratio
Impeller Diameter

0.3

Calc

Impeller Tip Speed

m / min

259

Design

rpm
Impeller Type
Power Number
Power Draw

Calc

TVI

0.35

Design

kW

1.0

Calc

Required

HP

1.3

Calc

Installed

HP

1.8

Calc

TVI

Value

Source

Rev

Solid, Granular

Vendor

Bulk Bags

Vendor

Number of Tanks
Parameter

284
Hydrofoil

Units

ACTIVATED CARBON
Physical Form

Transport Form
Supply Packaging

Supply Mass

Vendor

30

TVI

bags

5,700

Calc

Carbon Size

mesh

6 x 12

Vendor

Supply Specific Gravity

t / m3

0.47

Vendor

with Hoist into Kiln Discharge Hopper

TVI

A
A

Supply Storage

Consumption Rate

t
Site Warehouse

Addition Method
Addition Rate

Parameter

0.5

kg / t

50

TVI

t/y

33,250

Calc

bags / y

66,500

Calc

Units

Value

Source

Rev

SODIUM METABISULFITE
Physical Form

Transport Form
Supply Packaging
Supply Mass
Supply Storage
Supply Concentration

Site Warehouse
Minimum

Supply Specific Gravity


Consumption Rate

Make-up Requirements

Mixing Tank

Cyanide Destruction

Design

Vendor

Vendor

1.0

Vendor

30

TVI

bags

229

Calc

67

Reference

t / m3

1.375

Reference

t/h

0.32

Calc

t/d

7.6

Calc

kg / t

3.8

Calc

m3 / h

1.1

Calc

Stock Solution Concentration

%w/v

25

TVI

Stock Solution Specific Gravity

t / m3

1.19

Reference

Boxes Added per Mixing Batch

bags / mix

TVI

t / mix

Calc

A
A

New

TVI

Mix Volume

Required

m3

3.4

Calc

Mixing Tank

Live Capacity

New or Existing Equipment


m3

4.0

Calc

Pulp Height

1.0

Calc

Diameter

2.3

Calc

Height

D/T Ratio

2.3

Calc

0.38

Design

Impeller Diameter

0.9

Calc

Impeller Tip Speed

m / min

259

Design

rpm

95

Calc

Hydrofoil

TVI

0.35

Design

kW

2.0

Calc

Required

HP

2.7

Calc

Installed

HP

3.5

Calc

TVI

24 hours Supply

m3 / d

26

Calc

Live Capacity

m3

Calc

0.3

Calc

New

TVI

Impeller Type
Power Number
Power Draw

Number of Mixing Tanks


Storage Volume
Storage Tank

Storage Tank

Solid
Bulk Bags

New or Existing Equipment


Pulp Height

1.0

Calc

Diameter

2.3

Calc

Height

D/T Ratio

2.3

Calc

0.38

Design

Impeller Diameter

0.9

Calc

Impeller Tip Speed

m / min

259

Design

rpm

95

Calc

Hydrofoil

TVI

0.35

Design

kW

2.0

Calc

Required

HP

2.7

Calc

Installed

HP

3.5

Calc

TVI

Units

Value

Source

Rev

Impeller Type
Power Number
Power Draw

Number of Storage Tanks


Parameter

COPPER SULPHATE
Physical Form

Transport Form

Solid

TVI

Bulk Bags

TVI

kg

25

TVI

30

TVI

bags

74

Calc

100

Reference

kg / h

TVI

m3 / h

TVI

Supply Packaging
Supply Mass
Supply Storage

Site Warehouse

Supply Concentration
Consumption Rate

Make-up Requirements

Mixing Tank

Cyanide Destruction

Design

Stock Solution Concentration

%w/v

10

TVI

Stock Solution Specific Gravity

t / m3

1.10

Reference

Bags Added per Mixing Batch

bags / mix

2.4

Calc

t / mix

0.061

Calc

New or Existing Equipment

Existing

TVI

Required

m3

0.6

Calc

Storage Volume

24 hours Supply

m3 / d

0.6

Calc

Mix/Storage Tank

Live Capacity

Mix Volume

m3

0.6

Calc

Pulp Height

0.3

Calc

Diameter

1.5

Calc

Height

1.5

Calc

0.38

Design

D/T Ratio
Impeller Diameter

0.6

Calc

Impeller Tip Speed

m / min

259

Design

rpm

142

Calc

Hydrofoil

TVI

0.35

Design

Impeller Type
Power Number
Power Draw

kW

1.0

Calc

Required

HP

1.3

Calc

Installed

HP

1.8

Calc

TVI

Units

Value

Source

Rev

Number of Mix/Storage Tanks


Parameter

ZINC DUST
Physical Form

Transport Form
Supply Packaging
Supply Mass
Supply Storage

Site Warehouse

Solid

Vendor

Bulk Bags

Vendor

1.0

Vendor

30

TVI

bags

52

TVI

Supply Concentration

Minimum

Supply Specific Gravity


Consumption Rate

Silver Precipitation

Gold Precipitation

Design

Design

Total

Parameter

97

Reference

t / m3

7.14

Reference

t/h

0.007

Calc

t/d

0.173

Calc

kg / t

0.086

Calc

m3 / h

0.001

Calc

g Zn / g Ag

0.606

Reference

t/h

0.0001

Calc

t/d

0.002

Calc

kg / t

0.001

Calc

m3 / h

0.00001

Calc

g Zn / g Au

0.332

Reference

t/h

0.07

Calc

t/d

1.75

Calc

m3 / h

0.01

Calc

Units

Value

Source

Rev

DIATOMACEOUS EARTH
Physical Form

Transport Form

Solid

Vendor

Bulk Bags

Vendor

1.0

Vendor

Supply Packaging
Supply Mass
Supply Storage
Supply Concentration

Site Warehouse
Minimum

Supply Specific Gravity


Stock Solution Concentration
Consumption Rate

Clarifier

Design

Parameter

30

TVI

bags

24

TVI

67

Reference

t / m3

2.2

Reference

2-5

Reference

kg / m3

0.07

Reference

kg / h

0.8

Calc

kg / d

19

Calc

Units

Value

Source

Rev

LEAD ACETATE
Physical Form

Transport Form
Supply Packaging
Supply Mass
Supply Storage
Supply Concentration

Site Warehouse
Minimum

Supply Specific Gravity


Consumption Rate

Make-up Requirements

Clarifier

Design

Vendor

Vendor

1.0

Vendor

30

TVI

bags

13

TVI

99

Reference

t / m3

2.6

Reference

t/h

0.02

Calc

t/d

0.4

Calc

kg / t

0.2

Calc

m3 / h

0.01

Calc

Stock Solution Concentration

%w/v

20

TVI

Stock Solution Specific Gravity

t / m3

1.10

Reference

bags / mix

4.7

TVI

t / mix

0.5

TVI

New

TVI

Bags Added per Mixing Batch


1 ton MIXING
Mixing Tank

Solid
Bulk Bags

New or Existing Equipment


Mix Volume

Required

m3

2.1

TVI

Storage Volume

24 hours Supply

m3 / d

2.1

TVI

Mix/Storage Tank

Live Capacity

m3

4.6

TVI

2.2

Pulp Height

1.1

Calc

Diameter

2.3

Calc

Height

D / T Ratio

2.3

Calc

0.38

Design

Impeller Diameter

0.9

Calc

Impeller Tip Speed

m / min

259

Design

rpm

95

Calc

Hydrofoil

TVI

0.35

Design

kW

2.0

Calc

Required

HP

2.7

Calc

Installed

HP

3.5

Calc

TVI

Value

Source

Rev

Impeller Type
Power Number
Power Draw

Number of Mix / Storage Tanks


Parameter

Units

AIR
Physical Form

Type

Gas

TVI

Air Compressor

TVI

TVI

2,321

TVI

Calc

TVI

Nm3 / h

3,963

Calc

cfm

2,333

Calc

cfm

1,490

Calc

Source
Air Compressor

Number of Existing Units


Total Available Air

cfm

Duty
Standby
Consumption Rate

Air Rate
Additional Requirement

Design

ATMOSPHERE

MILL SOLUTION TANK


70

46
44

BLENDED ORE STOCKPILE

STATIONARY GRIZZLY

to Process Water
Tank

IIIII

71
COUNTER-CURRENT DECANTATION

50

48

TRASH SCREEN

51

VACUUM PUMP

55

PRE -COAT/ DIATOMACEOUS


EARTH

52

THICKENER 1

ORE BIN

BLEED

49

47

53

25

62

WASH WATER

36
OVERFLOW TANK

24
PRIMARY FEEDER

37

VIBRATING GRIZZLY

63

LEACHING TANK
38

TRASH BIN

66

PLATE & FRAME FILTER PRESS

40

68

67

UNCLARIFIED
PREGNANT SOLUTION
TANK

PRIMARY CRUSHER

CLARIFIED PREGNANT
SOLUTION TANK

73
69

CONDITIONING
TANK

22

64

DEAERATOR

56

57

39

ZINC DUST
LEAD ACETATE
SODIUM CYANIDE

62

AERATION TANK

26

65

CLARIFIER

61

PRECIPITATE

SECONDARY CYCLONE

BARREN SOLUTION TANK


FLOTATION CELLS
72

WEARING CONVEYOR

SECONDARY BALL MILL

23

CLARIFICATION /PRECIPITATION SUMP


43

VIBRATING SCREEN

7
SECONDARY CRUSHER

92

20

99
CARBON RECOVERY SCREEN

SECONDARY CYCLONE
PUMP

19

PRIMARY CYCLONE

bleed

ACID WASH COLUMN

103

MILL DISCHARGE HOPPER

STOCKPILE CONVEYOR

74

102
42

ZINC DIGESTION TANK

LEACHING SUMP

21

FLOTATION
SUMP PUMP

17

100

SCALPING SCREEN
18
101

SECONDARY GRINDING
SUMP PUMP

STOCKPILE

FALCON CONCENTRATOR

104

SAG MILL FEED CONVEYOR

STRIPPING COLUMN

80

to Process Water
Tank

83

13

11
10

-/+
106

ACID DIGESTION

ELECTROWINNING CELLS (3/4)

COLD CYANIDE SOLUTION


TANK

79a
ACACIA REACTOR

BELT FEEDER

THICKENER 3

77

SAG MILL

79

76

-/+
-/+

PRIMARY HEAT
EXCHANGER

107

114
-/+

back to CIL

82

EFFLUENT TANK

105

110
CARBON DEWATERING
SCREEN

81

OVERFLOW TANK

RECOVERY HEAT
EXCHANGER

HOT OIL TANK

16
14

OIL PUMP

15
SCATS BIN

KILN

85

CIL TANK 1

115

SOLUTION HEATER
117

86

CIL TANK 2

TRANSFER
CHUTE

CONE CRUSHER

CIL SUMP

116

110
113

88

CIL TANK 4

FLUX

118

87

CIL TANK 3

FEED CONVEYOR
PRIMARY CYCLONE PUMP

123

108
QUENCH TANK

MILL DISCHARGE HOPPER

124

PRESSURE FILTER

KILN FEED HOPPER

109

SUSPENDED MAGNET
MAGNETIC PULLEY

GRINDING SUMP PUMP

126
125

84

AERATION CIL TANK

27

127
SLUDGE CATCH BIN

STRIPPING
SOLUTION TANK

CARBON SIZING SCREEN

ACID
DIGESTION
TANK
119

HOT
PLATE
120

SILVER PRECIPITATION TANK 1

136

SAFE

121

28
CIL TANK 5

PRODUCT CONVEYOR
1

112

89

130
BULLION MOLD 1

BALANCE
SAFETY SCREEN

FLUX

122

90

HOT
PLATE

93
94
95

97

DETOX TANK

FLOOR PUMP

98

DETOX SUMP PUMP

137
FIRE CLAY
CRUCIBLE
FURNACE

139
BULLION MOLD 2

138

SILVER

SLAG KIBBLE 2

96

TAILS HOPPER

FINAL TAILS

GOLD

SLAG KIBBLE 1

CIL TANK 6

CARBON BIN

129

133

91

PRODUCT CONVEYOR
2

128

134

132

SILVER PRECIPITATION TANK 2

GRAPHITE
CRUCIBLE
FURNACE

135

131

throughput

t/d

gold assay

g/t

2,000
3.0

SG_ORE

2.5

silver assay

g/t

87.1

SG_WATER

1.0

copper assay

g/t

114

MOISTURE_ORE

5.0

110 - CRUSHING
Stream Number PFD

Stream Name

Blended Ore from


Stockpile

Primary Feeder Discharge

Primary Grizzly Undersize

Primary Grizzly Oversize

Primary Crusher Product

Secondary Screen
Undersize

Secondary Screen
Oversize

Secondary Crusher
Product

rate, wt

t/h

158.3

158.3

15.8

142.5

142.5

23.8

134.6

134.6

rate, vol

m3/h

62.5

62.5

6.3

56.3

56.3

9.4

53.2

53.2

specific gravity

t/m

2.53

2.53

2.53

2.53

2.53

2.53

2.53

2.53

rate, wt

t/h

8.3

8.3

0.8

7.5

7.5

1.3

7.1

7.1

rate, vol

m3/h

8.3

8.3

0.8

7.5

7.5

1.3

7.1

7.1

specific gravity

t/m3

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

rate, wt

t/h

166.7

166.7

16.7

150.0

150.0

25.0

141.7

141.7

Solid

Solution

Slurry

rate, vol

m3/h

70.9

70.9

7.1

63.8

63.8

10.6

60.2

60.2

specific gravity

t/m3

2.35

2.35

2.35

2.35

2.35

2.35

2.35

2.35

solids by weight

95

95

95

95

95

95

95

95

10

11

12

13

14

15

16

17

18

SAG Mill Feed

SAG Mill Feed Dilution


Water

Lime

SAG Mill Discharge

SAG Mill Trommel Spray


Water

SAG Mill Trommel


Undersize

SAG Mill Discharge


Dilution Water

SAG Mill Trommel


Oversize

Primary Cyclone Feed

Primary Cyclone Underflow

120 - GRINDING

3.3

Stream Number PFD

Stream Name

rate, wt

t/h

85.0

0.2

362.8

361.1

1.7

361.1

277.8

rate, vol

m3/h

33.6

0.1

143.3

142.6

0.7

142.6

109.7

specific gravity

t/m3

2.53

2.35

2.53

2.53

2.53

2.53

2.53

rate, wt

t/h

4.5

23.1

0.8

120.9

19.7

140.4

54.0

0.2

194.4

92.6

rate, vol

m /h

4.5

23.1

0.8

120.9

19.7

140.4

54.0

0.2

194.4

92.6

specific gravity

t/m3

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

rate, wt

t/h

89.5

23.1

1.0

484.7

19.7

521.2

54.0

1.9

555.6

370.4

Solid

Solution

Slurry

rate, vol

m3/h

38.0

23.1

0.9

265.1

19.7

302.7

54.0

0.8

337.1

202.3

specific gravity

t/m3

2.35

1.00

1.13

1.83

1.00

1.72

1.00

2.20

1.65

1.83

solids by weight

95

20

75

90

65

75

72

130 - SCATS CRUSHING


Stream Number PFD

Stream Name

Solid

Solution

Slurry

16

27

28

SAG Mill Trommel


Oversize

Scats Bin Discharge

Cone Crusher Product

1.7

rate, wt

t/h

1.7

1.7

rate, vol

m3/h

0.7

0.7

0.7

specific gravity

t/m3

2.53

2.53

2.53

rate, wt

t/h

0.2

0.2

0.1

rate, vol

m3/h

0.2

0.2

0.1

specific gravity

t/m3

1.0

1.0

1.0

rate, wt

t/h

1.9

1.9

1.8

rate, vol

m3/h

0.8

0.8

0.7

specific gravity

t/m3

2.20

2.20

2.35

solids by weight

90

90

95

29

30

31

32

33

34

35

Secondary Cyclone
Underflow Proportion

Gravity Screen Undersize

Gravity Screen Oversize

Gravity Tails from


Concentrator

Gravity Concentrate

Gravity Screen Spray

Gravity Concentrator
Fluidisation Water

34.2

29.1

5.1

29.1

0.009

140 - GRAVITY CONCENTRATION


Stream Number PFD

Stream Name

rate, wt
Solid

t/h

Solid

Solution

Slurry

rate, vol

m3/h

13.5

11.5

2.0

11.5

specific gravity

t/m3

2.53

2.53

2.53

2.53

0.003
2.53

rate, wt

t/h

18.4

32.1

1.3

57.1

0.009

15.0

25.0

rate, vol

m /h

18.4

32.1

1.3

57.1

0.009

15.0

25.0

specific gravity

t/m3

1.0

1.0

1.0

1.0

1.0

1.0

1.0

rate, wt

t/h

52.6

61.2

6.4

86.2

0.017

15.0

25.0

rate, vol

m3/h

31.9

43.6

3.3

68.6

0.012

15.0

25.0

specific gravity

t/m3

1.65

1.40

1.94

1.26

1.43

1.00

1.00

solids by weight

65

48

80

34

50

36

37

38

39

40

41

42

43

Collector (A3418)

Collector (Potassium Amyl


Xanthate)

Frother (Nasfroth HEL)

Activator (Sodium
Sulphide)

Flotation Feed

Spray Water

Flotation Concentrate

Flotation Tails

150 - FLOTATION
Stream Number PFD

Stream Name

Solid

Solution

Slurry

rate, wt

t/h

83.3

8.3

75.0

rate, vol

m3/h

32.9

3.3

29.6

specific gravity

t/m3

2.53

2.53

2.53

rate, wt

t/h

0.002

0.003

0.003

0.002

154.8

62.8

84.3

133.3
133.3

rate, vol

m3/h

0.002

0.003

0.003

0.001

154.8

62.8

84.3

specific gravity

t/m3

1.1

1.1

0.9

1.4

1.0

1.0

1.0

1.0

rate, wt

t/h

0.002

0.003

0.003

0.002

238.1

62.8

92.6

208.3

rate, vol

m3/h

0.002

0.003

0.003

0.001

187.7

62.8

87.6

163.0

specific gravity

t/m3

1.07

1.08

0.92

1.43

1.27

1.00

1.06

1.28

Slurry
solids by weight

Metal

assays

35

g/h Au

247

204

36
43

g/h Ag

7,262

6,337

925

g/h Cu

9,537

5,223

4,314
540.0

160 - CONCENTRATE DEWATERING


Stream Number PFD

Stream Name

Solid

Solution

Slurry

44

45

46

47

48

Thickener 1 Feed

Thickener 1 Spray Water

Flocculant

Thickener 1 Underflow

Thickener 1 Overflow

8.3

rate, wt

t/h

8.3

0.0001

rate, vol

m3/h

3.3

0.0001

3.3

specific gravity

t/m

2.53

1.20

2.53

rate, wt

t/h

84.3

2.0

0.04

10.2

76.1

rate, vol

m3/h

84.3

2.0

0.04

10.2

76.1

specific gravity

t/m3

1.0

1.0

1.0

1.0

1.0

rate, wt

t/h

92.6

2.0

0.04

18.5

76.1

rate, vol

m3/h

87.6

2.0

0.04

13.5

76.1

specific gravity

t/m3

1.06

1.00

1.00

1.37

1.00

solids by weight

0.25

45

170 - CONCENTRATE LEACHING


Stream Number PFD

Stream Name

Solid

Solution

Slurry

71

49

50

51

52

Mill Solution Tank


(Bleed)

Aeration Tank Feed

Aeration Tank Discharge

Cyanide Solution

Leach Tank Discharge

8.3

rate, wt

t/h

8.3

8.3

0.05

rate, vol

m3/h

3.3

3.3

0.03

3.3

specific gravity

t/m3

2.53

2.53

1.60

2.53

rate, wt

t/h

0.0

10.2

10.2

0.2

10.2

rate, vol

m3/h

0.0

10.2

10.2

0.2

10.2

specific gravity

t/m3

1.0

1.0

1.0

1.0

1.0

rate, wt

t/h

0.0

18.5

18.5

0.2

18.8

rate, vol

m3/h

0.0

13.5

13.5

0.2

13.7

specific gravity

t/m3

1.00

1.37

1.37

1.00

1.37

solids by weight

45

45

53

54

55

56

57

58

59

60

61

62

Thickener 2 Feed

Thickener 2 Spray Water

Flocculant

Thickener 2 Underflow

Thickener 2 Overflow

Filter Press Filter Cake

Filter Press Solution

Unclarified Solution Tank

Dilution Water (Repulper)

Repulper

45

180 - LEACHED CONCENTRATE DEWATERING AND FILTERING


Stream Number PFD

Stream Name

Solid

Solution

rate, wt

t/h

8.3

0.0001

8.3

8.3

rate, vol

m3/h

3.3

0.0001

3.3

3.3

8.3
3.3

specific gravity

t/m3

2.53

1.20

2.53

2.53

2.53

rate, wt

t/h

10.2

2.0

0.04

5.6

6.7

0.9

4.6

11.3

7.4

8.3

rate, vol

m3/h

10.2

2.0

0.04

5.6

6.7

0.9

4.6

11.3

7.4

8.3

specific gravity

t/m3

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

Slurry

rate, wt

t/h

18.5

2.0

0.04

13.9

6.7

9.3

4.6

11.3

7.4

rate, vol

m3/h

13.5

2.0

0.04

8.8

6.7

4.2

4.6

11.3

7.4

11.6

specific gravity

t/m3

1.37

1.00

1.00

1.57

1.00

2.20

1.00

1.00

1.00

1.43

solids by weight

45

0.25

60

90

16.7

50

190 - MERILL-CROWE
Stream Number PFD

Stream Name

61

62

63

64

65

66

67

68

69

70

Clarifier Feed

Diatomaceous Earth

Clarified Solution

Zinc Dust

Lead Acetate Solution

Sodium Cyanide Solution

Filter Press Feed

Barren Solution

Merrill-Crowe Precipitate

Mill Solution Tank


(Discharge to CIP)

rate, wt

t/h

0.0

0.1

0.02

0.0

rate, vol

m3/h

0.0

0.01

0.01

0.0

specific gravity

t/m

7.14

2.55

1.60

rate, wt

t/h

11.3

11.3

0.1

0.0

11.4

11.4

11.4

rate, vol

m3/h

11.3

11.3

0.1

0.0

11.4

11.4

11.4

specific gravity

t/m3

1.0

1.0

1.0

1.0

1.0

1.0

1.0

rate, wt

t/h

11.3

11.3

0.1

0.0

11.4

11.4

11.4

rate, vol

m3/h

11.3

11.3

0.1

0.0

SG

t/m3

1.00

1.00

1.00

solids by weight

Solid

Solution

Slurry

2.20

0.007

11.4

11.4

11.4

1.00

1.00

1.00

200 - TAILS DEWATERING


Stream Number PFD

Stream Name

75

79a

76

77

78

Thickener 3 Feed

Thickener 3 Spray Water

Flocculant 3

Thickener 3 Underflow

Thickener 3 Overflow

CIL Aeration Tank

rate, wt

t/h

75.0

0.001

75.0

83.3

rate, vol

m3/h

29.6

0.001

29.6

32.9

specific gravity

t/m3

2.53

1.20

2.53

rate, wt

t/h

133.3

2.0

0.4

91.7

44.0

100.0

rate, vol

m /h

133.3

2.0

0.36

91.7

44.0

100.0

specific gravity

t/m3

1.0

1.0

1.0

1.0

1.0

1.0

rate, wt

t/h

208.3

2.0

0.36

166.7

44.0

183.3

Solid

Solution

Slurry

43

2.53

rate, vol

m3/h

163.0

2.0

0.36

121.3

44.0

132.9

specific gravity

t/m3

1.28

1.0

1.00

1.37

1.00

1.38

solids by weight

36

0.25

45

45

210 - CARBON-IN-LEACH
Stream Number PFD

Stream Name

Solid

Solution

Slurry

79

70

80

81

82

83

84

85

86

87

Aeration CIL Tank Feed

Mill Solution Tank


(Discharge to CIP)

CIL Dilution Water

CIL Tank 1 Feed

Cyanide Solution

Lime Solution

CIL Tank 2 Feed

CIL Tank 3 Feed

CIL Tank 4 Feed

CIL Tank 5 Feed

rate, wt

t/h

83.3

83.3

0.02

0.03

83.3

83.3

83.3

83.3

rate, vol

m3/h

32.9

32.9

0.01

0.014

32.9

32.9

32.9

32.9

specific gravity

t/m3

2.53

2.53

1.60

2.35

2.53

2.53

2.53

2.53

rate, wt

t/h

100.0

11.4

14.6

126.0

0.1

0.13

126.2

126.2

126.2

126.2
126.2

rate, vol

m3/h

100.0

11.4

14.6

126.0

0.1

0.13

126.2

126.2

126.2

specific gravity

t/m3

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

rate, wt

t/h

183.3

11.4

14.6

208.3

0.1

0.13

209.6

209.6

209.6

209.6

14.6

158.9

0.1

0.13

159.1

159.1

159.1

159.1

1.31

1.00

1.32

1.32

1.32

1.32

40

40

40

40

rate, vol

m3/h

132.9

11.4

specific gravity

t/m3

1.38

1.00

solids by weight

45

40

220 - TAILS DETOXIFICATION


Stream Number PFD

Stream Name

rate, wt
Solid

t/h

93

94

95

96

97

98

SMBS Solution

Lime Solution

Copper Sulphate Solution

Detox Tank Feed

Detox Tank Discharge

Final Tails

0.3

0.1

0.0

83.3

83.3

83.3

Solid

rate, vol

m3/h

0.2

0.0

0.0

32.9

32.9

32.9

specific gravity

t/m3

1.38

2.35

2.28

2.53

2.53

2.53

Solution

Slurry

rate, wt

t/h

1.0

0.4

0.2

110.5

112.0

113.7

rate, vol

m3/h

1.0

0.4

0.2

110.5

112.0

113.7

specific gravity

t/m3

1.0

1.0

1.0

1.0

1.0

1.0

rate, wt

t/h

1.3

0.5

0.2

193.8

195.4

197.0

83.3

rate, vol

m3/h

1.0

0.4

0.2

143.4

144.9

146.6

390.5

specific gravity

t/m3

1.33

1.25

1.25

1.35

1.35

1.34

17.59

solids by weight

25

20

43

42.7

42.3

99

92

100

101

102

103

Carbon Recovery Screen


Oversize

Carbon Recovery Screen


Spray Water

Acid Wash Solution

Cold Cyanide Wash


Solution

Carbon Cooling Water

Acid Wash Column Effluent

230 - ACID WASH


Stream Number PFD

Stream Name

Carbon

Solution

Slurry

rate, wt

t/d

9.3

rate, vol

m3/d

6.7

specific gravity

t/m3

1.4

rate, wt

t/d

1.0

1.0

0.1

39.6

19.8

19.8

rate, vol

m3/d

1.0

1.0

0.2

39.6

19.8

19.8

specific gravity

t/m3

1.0

1.0

1.2

1.0

1.0

1.0

rate, wt

t/d

10.4

1.0

13.0

39.6

19.8

19.8

rate, vol

m3/d

7.7

1.0

13.1

39.6

19.8

19.8

specific gravity

t/m3

1.35

1.00

0.99

1.00

1.00

1.00

solids by weight

90

104

105

106

107

Stripping Column Feed

Stripping Solution

240 - ELUTION & ELECTROWINNING


Stream Number PFD

Stream Name

Carbon

Solution

Slurry

Stripping Pregnant Solution Stripping Barren Solution

rate, wt

t/d

9.3

rate, vol

m3/d

6.7

specific gravity

t/m3

1.4

rate, wt

t/d

9.3

67.4

67.4

67.4

rate, vol

m3/d

9.3

67.4

67.4

67.4

specific gravity

t/m3

1.0

1.0

1.0

1.0

rate, wt

t/d

18.6

67.4

67.4

67.4

rate, vol

m3/d

16.0

67.4

67.4

67.4

specific gravity

t/m3

1.17

1.00

1.00

1.00

solids by weight

50

108

109

110

111

112

113

Regeneration Kiln Product

Quench Tank Water

Carbon Sizing Screen


Feed

Carbon Sizing Screen


Undersize

Carbon Sizing Screen


Undersize Water

Carbon Sizing Screen


Oversize

250 - CARBON REGENERATION


Stream Number PFD

Stream Name

Carbon

Solution

Slurry

rate, wt

t/h

0.6

0.6

0.01

0.6

rate, vol

m3/h

0.4

0.4

0.004

0.4

specific gravity

t/m3

1.4

1.4

1.4

rate, wt

t/h

0.001

1.7

1.7

0.01

1.7

0.1

rate, vol

m3/h

0.001

1.7

1.7

0.01

1.7

0.1

specific gravity

t/m3

1.0

1.0

1.0

1.0

1.0

1.0

rate, wt

t/h

0.6

1.7

2.3

0.01

1.7

0.6

rate, vol

m3/h

0.4

1.7

2.2

0.01

1.7

0.5

specific gravity

t/m3

1.40

1.00

1.08

1.13

1.00

1.35

solids by weight

99.8

25

40

116

117

1.4

90

260 - GOLD ROOM


Stream Number PFD

114

115

118

119

120

121

122

123

Stream Name

Solid

Solution

Slurry

Electrowinning Sludge &


Merrill-Crowe Precipitate

Pressure Filter Cake

Pressure Filter Effluent

Nitric Acid for Digestion

Silver Nitrate Solution

Scrap Iron for Silver


Precipitation 1

Silver Precipitation 1
Effluent

NaCl for Silver


Precipitation 2

Silver Precipitation 2
Effluent

Acid Digestion Residue

rate, wt

kg/d

105.9

105.9

12.1

76.1

71.4

rate, vol

l/d

21.2

52.9

1.5

35.3

14.3

specific gravity

g/ml

5.0

5.0

7.9

2.2

5.0

bulk density

g/ml

2.0

rate, wt

kg/d

158.8

18.7

140.2

34.2

92.2

92.2

92.2

rate, vol

l/d

158.8

18.7

140.2

22.7

21.2

21.2

21.2

specific gravity

g/ml

1.0

1.0

1.0

1.5

4.4

4.4

4.4

rate, wt

kg/d

264.7

124.6

140.2

34.2

92.2

92.2

92.2

71.4

rate, vol

l/d

180.0

71.6

140.2

22.7

21.2

21.2

21.2

14.3

specific gravity

g/ml

1.47

1.74

1.00

1.51

4.35

4.35

4.35

5.00

solids by weight

40

85

100

19

20

21

Primary Cyclone Overflow

Secondary Mill Discharge

Secondary Mill Discharge


Dilution Water

83.3

205.2

32.9

81.1

2.53

2.53

101.9

125.8

8.5

101.9

125.8

8.5

1.0

1.0

1.0

185.2

331.0

8.5

134.8

206.9

8.5

1.37

1.60

1.00

45

62

71

72

73

Mill Solution Tank


(Bleed)

Sulfuric Acid

Zinc Solution

0.005
0.001
7.1
0.0

0.008

0.008

0.0

0.004

0.004

1.0

1.9

1.9

0.0

0.008

0.014

0.0

0.004

0.005

1.94

2.74

88

89

90

CIL Tank 6 Feed

CIL Tank 6 Discharge

Carbon Safety Screen


Undersize

83.3

83.3

83.3

32.9

32.9

32.9

2.53

2.53

2.53

126.2

126.2

126.2

126.2

126.2

126.2

1.0

1.0

1.0

209.6

209.6

209.6

159.1

159.1

159.1

1.32

1.32

1.32

40

40

40

124

125

126

Soda Ash

Borax

Silica

14.3

14.3

5.0

16.2

19.8

3.5

2.5

1.7

2.7

0.9

0.7

1.4

14.3

14.3

5.0

16.2

19.8

3.5

2.54

1.73

2.65

100

100

100

P&ID
No.

Description

Area

Fluid

Line

tph

tph

tph

tph

% Solids

SG

Flow

Pipe Size

Pipe NB

Flow

No.

Solids

Liquids

Carbon

Slurry

Slurry

Slurry

(m3/hr)

(mm)

(mm)

m/s

Material

WLP

WHP

WGL

WRW

WPT

WFT

WFR

WST

ABL

ACP

AIN

AO2

AO3

LP H2O

HP H2O

Gland

Raw

Pot

Spray

Fire

Steam

Blower

Comp

Instr

O2

O3

120 - Grinding

Compiled by : PWA

File : 258861053.xls LineList

Page 34 of 51

Test No.:

#VALUE!

Date:

March 4, 2014

Purpose:

Flotation kinetics test.

Procedure:

As outlined below.

Project No.: #VALUE!

Metallurgist: DPU
Flotation Operator: JBL
Grinding Operator: MGS

CALIBRATE PH, DO AND EH METERS!!!

Target 75 microns.
Feed:

1.0 kg minus 10 mesh

Balabag Starter Pit - 4th Batch Blend B

BSGE - 637

0.67 liters water


Rod mill 11
Conditions:

P80

45 minutes at 60% solids.

61

#VALUE!
Reagents added, g/ton
Stage

Grinding

Time, minutes

20%

20%

100%

Na2S

PAX

NF HEL

Grind

45

Condition

Float

Ep

DO

pH

mV

mg/L

Temp
C

8.0

-330

2.4

27.1

Roughing
Conditioning

20

20

20

Rougher Con 1

Rougher Con 2

Rougher Con 3

20

10

Rougher Con 4

Rougher Con 5

Rougher Con 6

20

40

30

Total
Stage
Flotation Cell
Speed: rpm

Bulk
500-D1
1500

1
1
45
Note:

4
* as required

8.2

-209

3.4

28.2

8.5

-63

6.4

29.9

8.3

-33

6.8

30.9

8.2

-46

7.5

31.5

8.0

-47

7.7

31.9

7.9

-40

7.7

32.5

7.8

-37

7.7

32.8

18

Test No.:

#VALUE!

Date:

March 18, 2014

Project No.: #VALUE!

Purpose:

To accumulate enough concentrate at 10% yield for leaching

Procedure:

As outlined below.

Metallurgist: BHT
Flotation Operator: JBL
Grinding Operator: MGS

CALIBRATE PH, DO AND EH METERS!!!

Target 75 microns.
Feed:

0.9 kg minus 10 mesh

Balabag Starter Pit - 4th Batch Blend C

BSGE -

0.67 liters water


Rod mill 11
Conditions:

P80

45 minutes at 60% solids.

#VALUE!
flotation feed

33

% solids
Reagents added, g/ton

Stage
Grinding

Time, minutes

20%

20%

100%

Na2S

PAX

NF HEL

Grind

45

Condition

Float

Roughing
Conditioning

20

40

20

Rougher Con 1

Rougher Con 2

10

10

10

10

20

60

40

Rougher Con 3
Total
Stage
Flotation Cell
Speed: rpm

68

Bulk
500-D1
1500

45
Note:

12

* as required

pH

Ep

DO

Temp

mV

mg/L

Date: March 19 - 22, 2014


Cyanidation Test (72 hrs)
Flotation Concentrates - 20 microns - 0.20% NaCN
Test Bottle:
Sample Mark

#VALUE!

Initial pH

Volume water (mL)

33

Initial DO

Free NaCN Maintained

0.20 %

NaCN Make-up Solution Strength

4.49 %

% Solids
Weight Sample (g)
Ore type:

500

Titration Factor

0.0025

#VALUE!

1015

Balabag Starter Pit - 4th Batch


* Note

- Flotation
Concentrate
- Condition for 2hrs at pH 11.0, DO, > 5ppm

Feed:

Target pH during process is 10.5 - 11.0


Target DO during process is 5.1 - 10.0

- P80 - 19 microns, S.G. - 2.67


- Add kerosene at 2000 g/t feed & condition for 1 hour

5.1 - 10.0

kg/t

Cumulative
Cyanide,
kg/t

1015

2.03

4.06

4.06

12.7

47

0.48

0.96

5.02

4.7

4.7

55

0.10

0.20

5.22

0.20

2.6

2.6

57

0.00

-0.01

5.21

7.1

0.18

7.4

7.4

53

0.23

0.45

5.66

50

8.5

0.21

-0.1

-0.1

60

-0.13

-0.26

5.40

10

50

7.8

0.20

3.7

3.7

56

0.05

0.10

5.50

1514.4

10

50

7.3

0.18

6.3

6.3

54

0.17

0.35

5.85

1515.5

10

50

7.7

0.19

4.2

4.2

56

0.07

0.15

5.99

10

50

7.5

0.19

5.3

5.3

54.7

0.12

0.25

6.24

90

450

67.6

92.1

46.9

1508

3.12

6.24

6.24

Weights, g

Volume Soln Taken, mL

Volume
AgNO3, mL

Volume Make-up Soln, mL

Leaching Time, hrs

Volume Soln,
mL

1015

1015

1038.4

2553.2

1514.8

10

50

6.1

0.15

12.7

1015

1038.4

2548.9

1510.5

10

50

7.6

0.19

1015

1038.4

2553.2

1514.8

10

50

8.0

12

1015

1038.4

2550

1511.6

10

50

18

1015

1038.4

2554.7

1516.3

10

24

1015

1038.4

2553

1514.6

36

1015

1038.4

2552.8

54

1015

1038.4

2553.9

72

1015

1038.4

Total

Bottle

Bottle + Pulp

10.5 - 11.0

Pulp

Titration

Sample

%NaCN

Comp.

Actual

45.2

Volume H2O,
mL

Cyanide

Date: March 19 - 22, 2014


Cyanidation Test (72 hrs)
Flotation Tails - 0.20% NaCN
Test Bottle:
Sample Mark

#VALUE!

Initial pH

Volume water (mL)

45

Initial DO

Free NaCN Maintained

0.20 %

NaCN Make-up Solution Strength

4.49 %

% Solids
Weight Sample (g)
Ore type:

1000

Titration Factor

0.0025

#VALUE!

1222

Balabag Starter Pit - 4th Batch


* Note

- Flotation
Concentrate
- Condition for 2hrs at pH 11.0, DO, > 5ppm

Feed:

Target pH during process is 10.5 - 11.0


Target DO during process is 5.1 - 10.0

- P80 - 70 microns, S.G. - 2.5


5.1 - 10.0

kg/t

Cumulative
Cyanide,
kg/t

1222

2.44

2.44

2.44

5.8

54

0.15

0.15

2.59

3.9

3.9

56

0.06

0.06

2.65

0.21

1.3

1.3

59

-0.06

-0.06

2.59

7.7

0.19

4.5

4.5

55

0.09

0.09

2.67

50

8.9

0.22

-3.2

-3.2

63

-0.28

-0.28

2.40

10

50

8.4

0.21

0.0

0.0

60

-0.13

-0.13

2.27

2221.8

10

50

7.1

0.18

8.4

8.4

52

0.27

0.27

2.54

2221.8

10

50

7.9

0.20

3.2

3.2

57

0.03

0.03

2.57

10

50

7.9

0.20

3.2

3.2

56.8

0.03

0.03

2.59

90

450

71.4

81.7

27.2

1735

2.59

2.59

2.59

Weights, g

Volume Soln Taken, mL

Volume
AgNO3, mL

Volume Make-up Soln, mL

Leaching Time, hrs

Volume Soln,
mL

1222

1222

1040.2

3262

2221.8

10

50

7.5

0.19

5.8

1222

1040.2

3256.9

2216.7

10

50

7.8

0.20

1222

1040.2

3262

2221.8

10

50

8.2

12

1222

1040.2

3260

2219.8

10

50

18

1222

1040.2

3262

2221.8

10

24

1222

1040.2

3262

2221.8

36

1222

1040.2

3262

54

1222

1040.2

3262

72

1222

1040.2

Total

Bottle

Bottle + Pulp

10.5 - 11.0

Pulp

Titration

Sample

%NaCN

Comp.

Actual

54.4

Volume H2O,
mL

Cyanide

Instrumentation ID

Description

Code

Area

Number

AREA 110 - CRUSHING


HS-11001

hand switch

HS

110

01

LAH-11001

level alarm high

LAH

110

01

LAL-11001

level alarm low

LAL

110

01

LI-11001

level indicator

LI

110

01

LIT-11001

level indicator and transmitter

LIT

110

01

YI-11001

closed circuit status indicator

YI

110

01

YA-11002

closed circuit status alarm

YA

110

02

HSA-11003

hand safety alarm

HSA

110

03

HSS-11003A

hand safety switch

HSS

110

03A

HSS-11003B

hand safety switch

HSS

110

03B

SY-11004

speed relay

SY

110

04

HC-11004

hand controller

HC

110

04

SE-11005

speed element

SE

110

05

SSL-11005

safety switch light

SSL

110

05

SAL-11005

safety alarm light

SAL

110

05

ZS-11006A

position switch

ZS

110

06A

ZS-11006B

position switch

ZS

110

06B

ZS-11006C

position switch

ZS

110

06C

ZS-11006D

position switch

ZS

110

06D

ZA-11006

position alarm

ZA

110

06

HSS-11007A

hand safety switch

HSS

110

07A

HSS-11007B

hand safety switch

HSS

110

07B

HSS-11007C

hand safety switch

HSS

110

07C

HSS-11007D

hand safety switch

HSS

110

07D

HSA-11007

hand safety alarm

HSA

110

07

SE-11008

speed element

SE

110

08

SSL-11008

safety switch light

SSL

110

08

SAL-11008

safety alarm light

SAL

110

08

HSS-11009A

hand safety switch

HSS

110

09A

HSS-11009B

hand safety switch

HSS

110

09B

HSA-11009

hand safety alarm

HSA

110

09

ZA-11010A

position alarm

ZA

110

10A

ZA-11010B

position alarm

ZA

110

10B

HSS-11011A

hand safety switch

HSS

110

11A

HSS-11011B

hand safety switch

HSS

110

11B

HSA-11011

hand safety alarm

HSA

110

11

SE-11012

speed element

SE

110

12

SSL-11012

safety switch light

SSL

110

12

SAL-11012

safety alarm light

SAL

110

12

HSS-11013A

hand safety switch

HSS

110

13A

HSS-11013B

hand safety switch

HSS

110

13B

HSA-11013

hand safety alarm

HSA

110

13

ZA-11014A

position alarm

ZA

110

14A

ZA-11014B

position alarm

ZA

110

14B

SE-11015

speed element

SE

110

15

WE-11015

weight element

WE

110

15

WQIT-11015

weight quantity indicator and transmitter

WQIT

110

15

WIC-11015

weight indicator and controller

WIC

110

15

AREA 120 - GRINDING


FE-12001

flow element

FE

120

01

FIT-12001

flow indicator and transmitter

FIT

120

01

FIC-12001

flow indicator and controller

FIC

120

01

FM-12001

flow meter

FM

120

01

FE-12002

flow element

FE

120

02

FIT-12002

flow indicator and transmitter

FIT

120

02

FIC-12002

flow indicator and controller

FIC

120

02

FFIC-12002

flow ratio indicator and controller

FFIC

120

02

FV-12002

flow valve

FV

120

02

FM-12002

flow meter

FM

120

02

AIT-12003

analysis indicator and transmitter

AIT

120

03

AIC-12003

analysis indicator and controller

AIC

120

03

AV-12003

analysis valve

AV

120

03

AE-12003

analysis (pH) element

AE

120

03

DV-12004

density valve

DV

120

04

DIC-12004

density indicator and controller

DIC

120

04

DIT-12004

density indicator and transmitter

DIT

120

04

DE-12004

density element

DE

120

04

LE-12005

level element

LE

120

05

LIT-12005

level indicator and transmitter

LIT

120

05

LIC-12005

level indicator and controller

LIC

120

05

HS-12005

hand switch

HS

120

05

SY-12005A

speed relay

SY

120

05A

VFD-12005A

variable frequency drive

VFD

120

05A

SY-12005B

speed relay

SY

120

05B

VFD-12005B

variable frequency drive

VFD

120

05B

LSH-12006

level switch high

LSH

120

06

ISL-12006

indicator switch low

ISL

120

06

PI-12007

pressure indicator

PI

120

07

FSL-12008

flow switch low

FSL

120

08

FAL-12008

flow alarm light

FAL

120

08

PI-12008

pressure indicator

PI

120

08

FCV-12008

flow control valve

FCV

120

08

FM-12008

flow meter

FM

120

08

FSL-12009

flow switch low

FSL

120

09

FAL-12009

flow alarm light

FAL

120

09

PI-12009

pressure indicator

PI

120

09

FCV-12009

flow control valve

FCV

120

09

FM-12009

flow meter

FM

120

09

FE-12010

flow element

FE

120

10

FIT-12010

flow indicator and transmitter

FIT

120

10

FIC-12010

flow indicator and controller

FIC

120

10

FM-12010

flow meter

FM

120

10

DV-12011

density valve

DV

120

11

DIC-12011

density indicator and controller

DIC

120

11

DIT-12011

density indicator and transmitter

DIT

120

11

DE-12011

density element

DE

120

11

LE-12012

level element

LE

120

12

LIT-12012

level indicator and transmitter

LIT

120

12

LIC-12012

level indicator and controller

LIC

120

12

HS-12012

hand switch

HS

120

12

SY-12012A

speed relay

SY

120

12A

VFD-12012A

variable frequency drive

VFD

120

12A

SY-12012B

speed relay

SY

120

12B

VFD-12012B

variable frequency drive

VFD

120

12B

PI-12013

pressure indicator

PI

120

13

LSH-12014

level switch high

LSH

120

14

ISL-12014

indicator switch low

ISL

120

14

FSL-12015

flow switch low

FSL

120

15

FAL-12015

flow alarm light

FAL

120

15

PI-12015

pressure indicator

PI

120

15

FCV-12015

flow control valve

FCV

120

15

FM-12015

flow meter

FM

120

15

FSL-12016

flow switch low

FSL

120

16

FAL-12016

flow alarm light

FAL

120

16

PI-12016

pressure indicator

PI

120

16

FCV-12016

flow control valve

FCV

120

16

FM-12016

flow meter

FM

120

16

AREA 130 - SCATS CRUSHING


LSH-13001

level switch high

LSH

130

01

LAH-13001

level alarm high

LAH

130

01

YA-13002

closed circuit status alarm

YA

130

02

SE-13003

speed element

SE

130

03

SSL-13003

safety switch light

SSL

130

03

SAL-13003

safety alarm light

SAL

130

03

HSS-13004A

hand safety switch

HSS

130

04A

HSS-13004B

hand safety switch

HSS

130

04B

HSS-13004C

hand safety switch

HSS

130

04C

HSS-13004D

hand safety switch

HSS

130

04D

HSA-13004

hand safety alarm

HSA

130

04

ZS-13005A

position switch

ZS

130

05A

ZS-13005B

position switch

ZS

130

05B

ZS-13005C

position switch

ZS

130

05C

ZS-13005D

position switch

ZS

130

05D

ZA-13005

position alarm

ZA

130

05

SE-13006

speed element

SE

130

06

SSL-13006

safety switch light

SSL

130

06

SAL-13006

safety alarm light

SAL

130

06

HSS-13007A

hand safety switch

HSS

130

07A

HSS-13007B

hand safety switch

HSS

130

07B

HSA-13007

hand safety alarm

HSA

130

07

ZS-13008A

position switch

ZS

130

08A

ZS-13008B

position switch

ZS

130

08B

SE-13009

speed element

SE

130

09

SSL-13009

safety switch light

SSL

130

09

SAL-13009

safety alarm light

SAL

130

09

HSS-13010A

hand safety switch

HSS

130

10A

HSS-13010B

hand safety switch

HSS

130

10B

HSA-13010

hand safety alarm

HSA

130

10

ZS-13011A

position switch

ZS

130

11A

position switch

ZS

130

11B

ZS-13011B

AREA 140 - GRAVITY CONCENTRATION


FCV-03001

flow control valve

FCV

03

001

FCV-03002

flow control valve

FCV

03

002

VFD-03003

variable frequency drive

VFD

03

003

SY-03003

speed element

SY

03

003

AREA 150 - FLOTATION


FCV-03001

flow control valve

FCV

03

001

FCV-03002

flow control valve

FCV

03

002

VFD-03003

variable frequency drive

VFD

03

003

SY-03003

speed element

SY

03

003

AREA 160 - CONCENTRATE DEWATERING


FI-160001

flow indicator

FI

160

001

FI-160002

flow indicator

FI

160

002

FIC-160002

flow indicator and controller

FIC

160

002

FIT-160002

flow indicator and transmitter

FIT

160

002

FE-160002

flow element

FE

160

002

LIT-160003

level indicator and transmitter

LIT

160

003

LI-160003

level indicator

LI

160

003

ZHS-160003

position high switch

ZHS

160

003

ZS-160003

position switch

ZS

160

003

ZSL-160003

position switch light

ZSL

160

003

SY-160003

speed relay

SY

160

003

LIT-160004

level indicator and transmitter

LIT

160

004

LE-160004

level element

LE

160

004

LE-160005

level element

LE

160

005

LIT-160005

level indicator and transmitter

LIT

160

005

LI-160005

level indicator

LI

160

005

LIC-160005

level indicator and controller

LIC

160

005

SY-160005A

speed relay

SY

160

005A

SY-160005B

speed relay

SY

160

005B

PI-160006

pressure indicator

PI

160

006

PI-160007

pressure indicator

PI

160

007

FY-160008

flow relay

FY

160

008

DI-160008

density indicator

DI

160

008

DIT-160008

density indicator and transmitter

DIT

160

008

DE-160008

density element

DE

160

008

FI-160008

flow indicator

FI

160

008

FIT-160008

flow indicator and transmitter

FIT

160

008

FE-160008

flow element

FE

160

008

FIC-160008

flow indicator and controller

FIC

160

008

SY-160008A

speed relay

SY

160

008A

SY-160008B

speed relay

SY

160

008B

PI-160009

pressure indicator

PI

160

009

FCV-160010

flow control valve

FCV

160

010

PI-160011

pressure indicator

PI

160

011

FAL-160012

flow alarm light

FAL

160

012

FSL-160012

flow switch low

FSL

160

012

FCV-160013

flow control valve

FCV

160

013

PI-160014

pressure indicator

PI

160

014

FAL-160015

flow alarm light

FAL

160

015

FSL-160015

flow switch low

FSL

160

015

LSH-160016

level switch high

LSH

160

016

ISL-160016

current switch low

ISL

160

016

AREA 210 - CARBON-IN-LEACH


KE-21001

time element

KE

210

01

AY-21001

analysis relay

AY

210

01

IAL-21002

current alarm light

IAL

210

02

II-21002

current indicator

II

210

02

IT-21002

current transmitter

IT

210

02

LSH-21003

level switch high

LSH

210

03

ISL-21003

current switch low

ISL

210

03

IAL-21004

current alarm light

IAL

210

04

II-21004

current indicator

II

210

04

IT-21004

current transmitter

IT

210

04

AE-21005

analysis (pH) element

AE

210

05

AI-21005

analysis indicator

AI

210

05

AE-21006

analysis (DO) element

AE

210

06

AI-21006

analysis indicator

AI

210

06

IAL-21007

current alarm light

IAL

210

07

II-21007

current indicator

II

210

07

IT-21007

current transmitter

IT

210

07

AE-21008

analysis (pH) element

AE

210

08

AI-21008

analysis indicator

AI

210

08

AE-21009

analysis (DO) element

AE

210

09

AI-21009

analysis indicator

AI

210

09

IAL-21010

current alarm light

IAL

210

10

II-21010

current indicator

II

210

10

IT-21010

current transmitter

IT

210

10

IAL-21011

current alarm light

IAL

210

11

II-21011

current indicator

II

210

11

IT-21011

current transmitter

IT

210

11

IAL-21012

current alarm light

IAL

210

12

II-21012

current indicator

II

210

12

IT-21012

current transmitter

IT

210

12

IAL-21013

current alarm light

IAL

210

13

II-21013

current indicator

II

210

13

IT-21013

current transmitter

IT

210

13

AREA 07 - DETOX
SC-07001

speed controller

SC

07

001

IAL-07002

current alarm light

IAL

07

002

II-07002

current indicator

II

07

002

IT-07002

current transmitter

IT

07

002

AV-07003

analysis valve

AV

07

003

KC-07003

time controller

KC

07

003

AAH-07003

analysis alarm high

AAH

07

003

AAL-07003

analysis alarm light

AAL

07

003

AIC-07003

analysis indicator and controller

AIC

07

003

YA-07003

closed circuit status alarm

YA

07

003

HS-07003

hand switch

HS

07

003

AIT-07003

analysis indicator and transmitter

AIT

07

003

AE-07003

analysis (pH) element

AE

07

003

AIC-07004

analysis indicator and controller

AIC

07

004

HS-07004

hand switch

HS

07

004

AIT-07004

analysis indicator and transmitter

AIT

07

004

AE-07004

analysis (Eh) element

AE

07

004

LSH-07005

level switch high

LSH

07

005

ISL-07005

current switch low

ISL

07

005

HS-07006

hand switch

HS

07

006

LIC-07006

level indicator and controller

LIC

07

006

LIT-07006

level indicator and transmitter

LIT

07

006

LE-07006

level element

LE

07

006

SY-07006A

speed relay

SY

07

006A

SY-07006B

speed relay

SY

07

006B

FSL-07007

flow switch low

FSL

07

007

FAL-07007

flow alarm light

FAL

07

007

PI-07008

pressure indicator

PI

07

008

FCV-07009

flow control valve

FCV

07

009

FSL-07010

flow switch low

FSL

07

010

FAL-07010

flow alarm light

FAL

07

010

PI-07011

pressure indicator

PI

07

011

FCV-07012

flow control valve

FCV

07

012

AREA 08 - ACID WASHING


FCV-08001

flow control valve

FCV

08

001

FCV-08002

flow control valve

FCV

08

002

FE-08003

flow element

FE

08

003

FIT-08003

flow indicator and transmitter

FIT

08

003

LG-08004

level glass

LG

08

004

LAL-08005

level alarm light

LAL

08

005

LSL-08005

level switch low

LSL

08

005

PSV-08005

pressure safety valve

PSV

08

005

PI-08006

pressure indicator

PI

08

006

PSV-08007

pressure safety valve

PSV

08

007

PI-08008

pressure indicator

PI

08

008

PI-08009

pressure indicator

PI

08

009

AREA 240 - ELUTION / ELECTROWINNING


PSV-24001

pressure safety valve

PSV

240

01

TI-24002

temperature indicator

TI

240

02

PI-24003

pressure indicator

PI

240

03

PI-24004

pressure indicator

PI

240

04

PI-24005

pressure indicator

PI

240

05

PI-24006

pressure indicator

PI

240

06

TI-24007

temperature indicator

TI

240

07

TI-24008

temperature indicator

TI

240

08

PI-24009

pressure indicator

PI

240

09

PI-24010

pressure indicator

PI

240

10

TI-24011

temperature indicator

TI

240

11

TI-24012

temperature indicator

TI

240

12

PI-24013

pressure indicator

PI

240

13

PI-24014

pressure indicator

PI

240

14

TI-24015

temperature indicator

TI

240

15

TI-24016

temperature indicator

TI

240

16

PI-24017

pressure indicator

PI

240

17

PI-24018

pressure indicator

PI

240

18

TI-24019

temperature indicator

TI

240

19

TI-24020

temperature indicator

TI

240

20

PI-24021

pressure indicator

PI

240

21

PSV-24022

pressure safety valve

PSV

240

22

TI-24023

temperature indicator

TI

240

23

PI-24024

pressure indicator

PI

240

24

FSL-24025

flow switch low

FSL

240

25

YA-24026

closed circuit status alarm

YA

240

26

TE-24027

temperature element

TE

240

27

TE-24028

temperature element

TE

240

28

TAH-24028

temperature alarm high

TAH

240

28

TSH-24028

temperature switch high

TSH

240

28

TIC-24028

temperature indicator and controller

TIC

240

28

FSV-24029

flow switch valve

FSV

240

29

LG-24030

level glass

LG

240

30

LSL-24031

level switch low

LSL

240

31

LAL-24031

level alarm light

LAL

240

31

FQI-24032

flow integrator and indicator

FQI

240

32

FQI-24033

flow integrator and indicator

FQI

240

33

II-24034

current indicator

II

240

34

EI-24035

voltage indicator

EI

240

35

EC-24036

voltage controller

EC

240

36

II-24037

current indicator

II

240

37

FI-24037

flow indicator

FI

240

37

FT-24037

flow transmitter

FT

240

37

US-24038

multivariable switch

US

240

38

UA-24038

multivariable alarm

UA

240

38

II-24039

current indicator

II

240

39

EI-24040

voltage indicator

EI

240

40

EC-24041

voltage controller

EC

240

41

II-24042

current indicator

II

240

42

FI-24042

flow indicator

FI

240

42

FT-24042

flow transmitter

FT

240

42

US-24043

multivariable switch

US

240

43

UA-24043

multivariable alarm

UA

240

43

II-24044

current indicator

II

240

44

EI-24045

voltage indicator

EI

240

45

EC-24046

voltage controller

EC

240

46

II-24047

current indicator

II

240

47

FI-24047

flow indicator

FI

240

47

FT-24047

flow transmitter

FT

240

47

US-24048

multivariable switch

US

240

48

UA-24048

multivariable alarm

UA

240

48

II-24049

current indicator

II

240

49

EI-24050

voltage indicator

EI

240

50

EC-24051

voltage controller

EC

240

51

II-24052

current indicator

II

240

52

FI-24052

flow indicator

FI

240

52

FT-24052

flow transmitter

FT

240

52

US-24053

multivariable switch

US

240

53

UA-24053

multivariable alarm

UA

240

53

LSH-24054

level switch high

LSH

240

54

ISL-24054

current switch low

ISL

240

54

AREA 250 - CARBON REGENERATION


TE-10001

temperature element

TE

10

001

TE-10002

temperature element

TE

10

002

UA-10003

multivariable alarm

UA

10

003

PV-10004

pressure valve

PV

10

004

AREA 260 - GOLD ROOM


FT-26001

flow transmitter

FT

260

01

FSH-26002

flow switch high

FSH

260

02

PI-26003

pressure indicator

PI

260

03

PSH-26004

pressure switch high

PSH

260

04

TIE-26005

temperature indicator and element

TIE

260

05

TIE-26006

temperature indicator and element

TIE

260

06

M-26007

moisture

260

07

M-26008

moisture

260

08

FCV-26009

flow control valve

FCV

260

09

AREA 12 - WATER SERVICES


LCV-12001

level control valve

LCV

12

001

LE-12001

level element

LE

12

001

LIT-12001

level indicator and transmitter

LIT

12

001

LI-12001

level indicator

LI

12

001

LAL-12001

level alarm low

LAL

12

001

LG-12002

level gauge

LG

12

002

-12

12

-12

12

-12

12

-12

12

-12

12
AREA 13 - AIR SERVICES

PRV-13001

pressure release valve

PRV

13

001

PI-13002

pressure indicator

PI

13

002

TP-13003

temperature point

TP

13

003

PRV-13004

pressure release valve

PRV

13

004

PI-13005

pressure indicator

PI

13

005

TP-13006

temperature point

TP

13

006

AREA 14 - REAGENTS
LG-14001

level glass

LG

14

001

LSH-14002

level switch high

LSH

14

002

ISL-14002

current switch low

ISL

14

002

LG-14003

level glass

LG

14

003

LG-14004

level glass

LG

14

004

SC-14005

speed controller

SC

14

005

SC-14006

speed controller

SC

14

006

LSH-14007

level switch high

LSH

14

007

ISL-14007

current switch low

ISL

14

007

INSTRUMENT TERMINOLOGY
FIRST LETTER
MEASURED OR INITIATING VARIABLE
A

ANALYSIS

BURNER FLAME

CONDUCTIVITY

DENSITY OR SPECIFIC GRAVITY

VOLTAGE

FLOW RATE

GAUGING

HAND

CURRENT

POWER

TIME

LEVEL

SUCCEEDING LETTERS
MODIFIER

READOUT OR PASSIVE FUNCTION


ALARM

DIFFERENTIAL
PRIMARY ELEMENT
RATIO
GLASS

INDICATE
SCAN

LIGHT

M MOISTURE
N

TORQUE

ORIFICE (RESTRICTION)

PRESSURE OR VACUUM

QUANTITY

RADIOACTIVITY

SPEED OR FREQUENCY

TEMPERATURE

MULTIVARIABLE

VIBRATION

W WEIGHT OR FORCE
X

SYSTEM

CLOSED CIRCUIT STATUS

POSITION

POINT (TEST CONNECTION)


INTEGRATE OR TOTALIZE
RECORD
SAFETY

WELL

SUCCEEDING LETTERS
OUTPUT FUNCTION

MODIFIER

CONTROL

HIGH

CONTROL STATION
LOW
MIDDLE OR INTERMEDIATE

OPEN

SWITCH
TRANSMIT
MULTIFUNCTION
VALVE OR LOUVER

UNCLASSIFIED
RELAY OR COMPUTE
DRIVE OR IN-CLASSIFIED CONTROL ELEMENT

Fluid
Blower Air
Compressed Air
Instrument Air
Oxygen / O2 enriched air
Ozone
Vacuum
Eluant Solutions
Electrolyte / Eluate Soln
Fume
Liquid Petroleum Gas
Diesel
Heavy Fuel Oil
Hydraulic Oil
Lube Oil
Thermic Oil
Antiscalant or desalent
Carbon
Ca(CIO)2
Copper Sulphate Solution
Flocculant
Hydrochloric Acid (Conc)
Hydrochloric Acid (Dil)
Hydrogen Peroxide Soln
Lime Slurry
Caustic Soda Solution
Sulphuric Acid
Sodium Metabisulphite
Sodium Cyanide Soln
Sulphamic Acid
Sulphamic Acid
Viscosity Modifier*
Acidic Slurry
Gold Containing Sludge
Alkaline Slurry
Carbon Containing Slurry
Fine "Milled" Slurry
Resin Containing Slurry
Coarse Slurry
Coarse Slurry
Fire Water
Spray / Filtered Water
Gland Water
HP Process Water
LP Process Water
Potable Water
Raw Water
Steam

Fluid code
ABL
ACP
AIN
AO2
AO3
AVM
EBR
EPG
GFM
GLP
ODL
OHF
OHY
OLB
OTH
RAS
RCB
RCC
RCU
RFL
RHC
RHD
RHP
RLS
RNC
RSA
RSB
RSC
RSM
RSM
RVM
SAC
SAU
SBS
SCB
SFN
SRN
SSC
SSC
WFR
WFT
WGL
WHP
WLP
WPT
WRW
WST

Fluid Composition
Concentration
Abrasive Flow Velocity
n/a
n/a
< 25 m/s
n/a
n/a
< 25 m/s
n/a
n/a
< 25 m/s
60-99%
n/a
< 25 m/s
30-95%
0
< 6 m/s
n/a
n/a
< 25 m/s
n/a
n/a
<3
n/a
n/a
<3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
< 30%
n/a
< 2 m/s
0
0
0
0
0
0
0
0
0
0
0
0
20
n/a
n/a
n/a
n/a
< 10
0
0
0
0
0
0
n/a
20
0.5
0
0
0
0
0
0
0
0
0
< 50%
Low
< 2 m/s
0
0
0
< 50%
Low
< 2 m/s
< 50%
Low
< 2 m/s
< 50%
Low
< 2 m/s
< 50%
Low
< 2 m/s
< 60%
Yes
< 4.5 m/s
< 60%
Yes
< 4.5 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 25 m/s

Oxidant Corrosive Susp Solids Est. Max Temp Est Oper. Press (kPa) Material Spec.
n/a
n/a
n/a
50 o C
< 350
GS1
n/a
n/a
n/a
50 o C
700
CS5 / SS1
n/a
n/a
n/a
50 o C
700
GS1
Yes
n/a
n/a
> 400
SS3
Highly
n/a
n/a
ambient
< 400
SS3
0
n/a
n/a
ambient
-85
GS / CS 5
n/a
n/a
0
< 145 o C
< 500
SS1 / SS3
n/a
n/a
0
< 145 o C
< 500
SS1 / SS3
0
0
0
0
0
CS5 / SS4
0
0
0
- 60 to 35
1 000
CS5
0
0
0
< 40 o C
< 250
CS5
0
0
0
120 o C
< 250
CS5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
< 350 o C
< 250
CS5
15
0
0
< 40 o C
< 250
H808
0
0
>1%
< 100 o C
< 250
H808
0
0
0
0
0
0
Yes
mildly
< 50 ppm
< 40 o C
< 250
42
0
0
0
< 40 o C
< 250
CS5
0
0
0
< 80 o C
< 250
H808
0
0
0
< 80 o C
< 250
H808
0
< 50
0
< 40 o C
< 250
SS1 / SS3
n/a
n/a
0.2
< 40 o C
< 250
CS5
n/a
n/a
n/a
< 100 o C
< 250
CS5
0
0
0
0
0
0
0
0
0
0
0
H808
n/a
n/a
0
< 40 o C
< 250
CS5
0
0
0
0
0
SS4
0
0
0
0
0
0
0
0
0
< 40 o C
< 250
H808
Yes
Yes
< 50%
< 40 o C
< 250
H806/SS4
0
0
< 50%
< 40 o C
< 250
SS1 / SS3
n/a
n/a
< 50%
< 40 o C
< 250
H806
n/a
n/a
< 50%
< 40 o C
< 250
H610
n/a
n/a
< 50%
< 40 o C
< 250
H610
n/a
n/a
< 50%
< 250
H610
n/a
n/a
< 50%
< 40 o C
< 250
H610
n/a
n/a
< 50%
< 40 o C
< 250
RL02/H610
n/a
n/a
< 50ppm
< 40 o C
< 650
CS5
n/a
n/a
< 50 ppm
< 40 o C
< 650
CS5
n/a
n/a
< 50ppm
< 40 o C
< 6 000
CS5
n/a
n/a
<200ppm
< 40 o C
> 650
CS5
n/a
n/a
<200ppm
< 40 o C
< 650
CS5
n/a
n/a
n/a
< 40 o C
< 650
CS5
n/a
n/a
<50ppm
< 40 o C
< 650
CS5
0
0
0
< 200 o C
< 3 000
CS5

0
Remarks
Typically 235 kPa
Wet air / Plant Air
Dry air
Refer to oxygen supplier / generator
Refer to ozone supplier / generator
0

Material to suit application


Carbon steel
0
0
0
0
0
0
0
0
Polymer or SS recommended
0
Material to suit application
Make-up from 33% Temp. up tp 600 C
0
Slaked lime
30% on make-up & 1000 C
0
0
0
0
0
pH 5, RD 1.3 organic based disp.
Material to suit application
HDPE may also be suitable
Material to suit application
8x16 mesh (2.36 x 1.18 mm)
PSD & matl to suit appl.
Refer to resin supplier
PSD & matl to suit appl.
Pump Suctions (rubber lined carbon steel)
0
Other materials suitable
0
0
0
0
0
0

Stream Name

SAG Mill Feed

Stream No

Gravity Concentrate

CIL Tank 6 Discharge

89

Au

g/t

2.96

0.14

Au

g/h

251.9

11.7

Ag

g/t

87.1

7.5

Ag

g/h

7407

621

Total
In

Out

252

12

7407

621

Summary of Recoveries
Au

Ag

Gravity Concentration

15.0

23.0

Flotation Concentrate

82.8

87.3

Flotation

feed, g/t

Concentrate Cyanidation

94.6

80.0

Au

3.0

31.8

Carbon-in-Leach

86.0

75.3

Ag

87.1

1003.6

Total Recovery

94.1

84.1
Concentrate Leaching

feed, g/t

solution, g/L

Au

20.8

6.7

Ag

630.0

189.2

Tails Leaching

feed, g/t

solution, g/L

Au

0.9

0.5

Ag

25.3

12.2

Target Recovery, %

94.0

92.0

49 of 51

concentrate, g/t

Raw Water

Process Water

Treated Water

m3/d

m3/hr

m3/hr

Crushing Area Cleaning

5.0

Grinding Area Cleaning

10.0

SAG Mill Feed Dilution Water


SAG Mill Trommel Spray Water
SAG Mill Discharge Dilution Water
Secondary Mill Discharge Dilution Water
Concentrate Dewatering Area Cleaning
Trash Screen Spray Water
Thickener 1 Overflow
Thickener 3 Overflow
Concentrate Leaching Area Cleaning
Counter-current Decantation Wash Water

23.1
19.7
54.0
8.5
5.0
6.6
-76.1
-44.0
5.0
0.0

Counter-current Decantation Area Cleaning


Merrill-Crowe Area Cleaning
Tails Dewatering Area Cleaning

5.0
5.0
5.0

Carbon-in-Leach Area Cleaning


CIL Dilution Water
Carbon Safety Screen Spray Water
Carbon Recovery Screen Spray Water

5.0

Tails Detoxification Area Cleaning

5.0

14.6
1.0
1.0

AG

Agitator

BA

Balance

BD

Building

BL

Blower

BN

Bin

BS

Bag Splitter

CH

Chute

CM

Column

CN

Crane (Fixed or Mobile)

CP

Compressor (Air)

CR

Crusher

CV

Conveyor

CY

Cyclone

DC

Dust Collector

EW

Electrowinning Cell

FA

Fan

FE

Feeder

FH

Fume Hood

FL

Filter

FT

Flotation Cell

GZ

Grizzly

GV

Gravity Concentrator

HE

Heat Exchanger or Heater (Oven/Furnace)

HP

Hopper

HT

Hoist

IB

Impact Bed

KN

Kiln

MD

Mold

MG

Magnet

ML

Mill (Any Type)

PD

Dam (Water or Tails)

PP

Pump (Any Type)

PV

Air Receiver (Pressure Vessel)

RE

Rectifier

RV

Rotary Valve

SA

Sampler (Any Type)

SC

Screen (Any Type)

SF

Safe

SE

Eyewash Station

TH

Thickener

TK

Tank

VP

Vendor Package

WT

Weightometer

XM

Miscellaneous Item (Avoid over-use!)

You might also like