Professional Documents
Culture Documents
KEY PAGE
Minimum:
Maximum:
TVI
Calc
Tested
Agreed
Vendor
Reference
Mass Balance
Assumed
Design
Engg Practice
Typical or minimum operating conditions associated with running the operation in order to achieve production
targets
Peak operating conditions which allow for temporary fluctuations in order to make up for production loss
CONTENTS
Page
Key Page
Process Design Criteria
Process Flow Diagram
Mass Balance
Water Balance
Water Requirements
Equipment List
Tank Sizing
Pipe List
Area
Equipment Code
Equipment No.
Area
Equipment
Sequence No.
Generic Type 1
Generic Type 2
110-GZ-001
110-BN-001
110-FE-001
110-CH-001
110-GZ-002
110-CH-002
110-CR-001
110-CH-003
110-CH-004
110-CV-001
110-CH-005
110-SC-001
110-CH-006
110-CH-007
110-CR-002
110-CH-008
110-CV-002
110-CH-009
110-CH-010
110-CH-011
110-FE-002
110-FE-003
110-CV-003
110-WT-001
110-CH-012
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
GZ
BN
FE
CH
GZ
CH
CR
CH
CH
CV
CH
SC
CH
CH
CR
CH
CV
CH
CH
CH
FE
FE
CV
WT
CH
001
001
001
001
002
002
001
003
004
001
005
001
006
007
002
008
002
009
010
011
002
003
003
001
012
Grizzly
Bin
Feeder
Chute
Grizzly
Chute
Crusher
Chute
Chute
Conveyor
Chute
Screen
Chute
Chute
Crusher
Chute
Conveyor
Chute
Chute
Chute
Feeder
Feeder
Conveyor
Weightometer
Chute
Stationary
120-CH-001
120-ML-001
120-PP-001
120-PP-002
120-PP-003
120-PP-004
120-PP-005
120-PP-006
120-PP-007
120-GB-001
120-BL-001
120-HP-001
120
120
120
120
120
120
120
120
120
120
120
120
CH
ML
PP
PP
PP
PP
PP
PP
PP
GB
BL
HP
001
001
001
002
003
004
005
006
007
001
001
001
Chute
Mill
Pump
Pump
Pump
Pump
Pump
Pump
Pump
Gear box
Blower
Hopper
Feed
Ball
Lubrication
Lubrication
Lubrication
Lubrication
Lubrication
Lubrication
Water
Air
Feed
120-PP-008
120
PP
008
Pump
Slurry
Existing
Pump
Slurry
Existing
Weir Minerals
Existing
Existing
10-inch
8 cyclones, 1 cluster
Existing
FLSmidth
KREBS gMAX10-20-3253
Duty
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
60
Fabricated
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Apron
Vibrating
Jaw
Feed
Discharge
Belt
Vibrating
Feed
Jaw
Discharge
Belt
Belt
Belt
Belt
Title
Design Duty
50 m3 live capacity
20 t/h capacity
200 t/h capacity
715-t/h max capacity
715-t/h max capacity
30 t/h capacity
675-t/h max capacity
200 t/h capacity
675-t/h max capacity
16.6 rpm
Existing / New
Material
Supplier
Supplier Model
Duty / Standby
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Carbon Steel
Carbon Steel
In-house
In-house
In-house
In-house
KYC
In-house
KYC
In-house
In-house
In-house
In-house
Nihon
In-house
In-house
Nordberg
In-house
In-house
In-house
In-house
In-house
In-house
In-house
In-house
Siemens
In-house
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Milltronics BW500
Fabricated
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Standby
Duty
Standby
Duty
Duty
Duty
New
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Carbon Steel
In-house
Fabricated
Duty
Duty
Duty
Standby
Duty
Standby
Duty
Standby
Duty
Duty
Duty
Duty
Weir Minerals
WPA86A04/1
Carbon Steel
Carbon Steel
Rubber
Carbon Steel
Carbon Steel
Rubber
Carbon Steel
Carbon Steel
Carbon Steel
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Fabricated
Utilisation %
Fixed / Variable
Speed
Required kW
Installed kW
Fixed
5.5
5.5
15
15
75
75
Fixed
11
11
22
22
37
37
Fixed
11
11
Variable
Variable
Fixed
5.5
5.5
11
0.5
5.5
5.5
11
0.5
94
Fixed
1000
7.5
7.5
7.5
7.5
7.5
7.5
7.5
1000
7.5
7.5
7.5
7.5
7.5
7.5
7.5
2.2
2.2
Duty
52
Variable
78.2
150
WPA86A04/1
Standby
52
Variable
78.2
150
DELTA C2000
DELTA C2000
Duty
Standby
3.7
3.7
94
Fixed
448
3.7
3.7
7.5
2.2
448
3.7
3.7
7.5
2.2
Rauma Repola
Carbon Steel
Emergency Power
120-PP-009
120
PP
009
120-XM-001
120-XM-002
120
120
XM
XM
001
002
VFD
VFD
120-CY-001
120
CY
001
Cyclone
120-PP-010
120-CH-002
120-ML-002
120-PP-011
120-PP-012
120-CP-001
120-BL-002
120-HP-002
120
120
120
120
120
120
120
120
PP
CH
ML
PP
PP
CP
BL
HP
010
002
002
011
012
001
002
002
Pump
Chute
Mill
Pump
Pump
Compressor
Blower
Hopper
Spillage
Feed
Ball
Lubrication
Lubrication
Air
Feed
120-PP-013
120
PP
013
Pump
Slurry
8" x 6"
Existing
millMAX
Duty
65
Variable
150
150
Slurry
8" x 6"
Existing
FLSmdth
millMAX
Standby
65
Variable
150
150
Existing
Existing
Existing
New
DELTA C2000
DELTA C2000
KREBS D10B-841
Duty
Standby
Duty
Duty
Schenck Process
SLF1230W
Duty
2.2
2.2
In-house
Fabricated
3.7
3.7
3.7
2.2
3.7
2.2
120-PP-014
120
PP
014
Pump
120-XM-003
120-XM-004
120-CY-002
120-CH-003
120
120
120
120
XM
XM
CY
CH
003
004
002
003
VFD
VFD
Cyclone
Chute
120-SC-001
120
SC
001
Screen
120-CH-004
120-CH-005
120-BN-001
120-PP-015
120-HT-001
120-FM-001
120-FM-002
120-FM-003
120-FM-004
120
120
120
120
120
120
120
120
120
CH
CH
BN
PP
HT
FM
FM
FM
FM
004
005
001
015
001
001
002
003
004
Chute
Chute
Bin
Pump
Hoist
Flowmeter
Flowmeter
Flowmeter
Flowmeter
130-CH-001
130-BN-001
130-CV-001
130-MG-001
130-MG-002
130-CH-002
130-CR-001
130-CH-003
130-CV-002
130-CH-004
130-CV-003
130-CH-005
130
130
130
130
130
130
130
130
130
130
130
130
CH
BN
CV
MG
MG
CH
CR
CH
CV
CH
CV
CH
001
001
001
001
002
002
001
003
002
004
003
005
Chute
Bin
Conveyor
Magnet
Magnet
Chute
Crusher
Chute
Conveyor
Chute
Conveyor
Chute
140-SC-002
140-GV-001
140-VP-001
150-PP-003
140
140
140
150
SC
GV
VP
PP
002
001
001
003
Screen
Concentrator
Reactor
Pump
Scalping
Gravity
Leaching
Vertical
150-TK-001
150-AG-001
150-TK-002
150-AG-002
150-FT-001
150-TK-003
150-AG-003
150-PP-001
150-PP-002
150-TK-004
150-AG-004
150-PP-003
150-PP-004
150-PP-005
150
150
150
150
150
150
150
150
150
150
150
150
150
150
TK
AG
TK
AG
FT
TK
AG
PP
PP
TK
AG
PP
PP
PP
001
001
002
002
001
003
003
001
002
004
004
003
004
005
Tank
Agitator
Conditioning
160-FB-001
160-TH-001
160
160
FB
TH
001
001
160-VP-001
160
Trash
Spillage
Reclaim
Belt
Permanent
Permanent
Cone
Belt
Belt
Trash Screen
Trash Screen Undersize Chute
Trash Screen Oversize Chute
Trash Bin
Secondary Grinding Sump Pump
Mobile Crane
Flowmeter
Flowmeter
Flowmeter
Flowmeter
AREA 130 - SCATS CRUSHING
Scats Chute
Scats Bin
Feed Conveyor
Suspended Magnet
Magnetic Pulley
Cone Crusher Feed Chute
Cone Crusher
Cone Crusher Discharge Chute
Product Conveyor 1
Transfer Chute
Product Conveyor 2
Product Conveyor Head Chute
19.2 rpm
10-inch
8 cyclones, 1 cluster
4 ft x 8 ft
New
6" inlet/outlet
6" inlet/outlet
6" inlet/outlet
6" inlet/outlet
1 m3 capacity
100 m /h capacity, 10 m TDH
5-ton capacity
200 m3/h capacity
200 m3/h capacity
200 m3/h capacity
200 m3/h capacity
New
New
New
Existing
Existing
New
New
New
New
48-t/h capacity
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
New
New
New
New
New
New
Existing
2.3 m D x 2.8 m H
0.9 m D
2.3 m D x 2.8 m H
0.9 m D
6 x 16 m3, 3 x 8 m3
froth pump
froth pump
froth pump
froth pump
100 m3/h capacity, 10 m TDH
10 m3
24", 0 - 60 fpm
24" width
24" width
3 ft, 3/8" closed-side setting
25 t/h capacity
30", 70 fpm
48-t/h capacity
30", 80 fpm
Carbon Steel
Allis Chalmers
Carbon Steel
In-house
FLSmdth
Mild Steel
Carbon Steel
Rubber
Rubber
Carbon Steel
Rubber
Carbon Steel
In-house
In-house
MSI
MSI
Fabricated
Fabricated
Nordberg
Symons
In-house
Fabricated
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
60
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Variable
Fixed
55
55
Fixed
3.7
3.7
Fixed
3.7
3.7
60
5.6
5.5
88
1.3
1.5
88
1.3
20
1.5
2.2
Flotation Cell
Pump
Pump
Froth
Froth
Pump
Pump
Pump
Froth
Froth
Vertical
Feed Box
Thickener
VP
001
Flocculant Mixing
160-VP-002
160
VP
002
Rake Mechanism
160-PP-001
160-PP-002
160
160
PP
PP
001
002
Pump
Pump
Dosing
Dosing
160-PP-003
160
PP
003
Pump
Slurry
160-PP-004
160
PP
004
Pump
Slurry
160-TK-001
160
TK
001
Tank
Overflow Tank 1
160-PP-005
160
PP
005
Pump
160-PP-006
160
PP
006
Pump
160-PP-007
160
PP
007
Pump
170-TK-001
170
TK
001
Tank
170-AG-001
170
AG
001
Agitator
CS1000
Warman
Duty
Duty
Duty
Duty
Outukumpu
OK16, OK8
Duty
Duty
Duty
Duty
Duty
Existing
Existing
Weir Minerals
Weir Minerals
Warman
Warman
Duty
Standby
11
11
11
11
Existing
Existing
Existing
Weir Minerals
Weir Minerals
Weir Minerals
Warman
Warman
Warman
Duty
Standby
Duty
11
11
5.6
11
11
5.5
Duty
Duty
New
New
New
New
Existing
Knelson Corp.
Weir Minerals
Carbon Steel
Carbon Steel
Carbon Steel
New
Existing
Carbon Steel
Carbon Steel
In-house
In-house
Fabricated
Delkor
Existing
Stainless Steel
60
100T Econopak
Duty
Existing
Delkor
Duty
3.7
3.7
Existing
Existing
Seepex
Seepex
BN-05-28
BN-05-28
Duty
Standby
0.55
0.55
0.55
0.55
New
Weir Minerals
WPA32A08/1
Duty
77
1.7
2.2
New
Weir Minerals
WPA32A08/1
Standby
77
1.7
2.2
3.1 m D x 3.1 m H
New
In-house
Fabricated
Duty
Overflow Pump 1
New
Weir Minerals
WPA43A05/1
Duty
90
Variable
2.7
3.0
Water
Overflow Pump 2
New
Weir Minerals
WPA43A05/1
Standby
90
Variable
2.7
3.0
Vertical
Existing
Weir Minerals
Warman
Duty
60
5.6
5.5
75
15.7
21.1
75
30.4
40.8
75
30.4
40.8
75
30.4
40.8
75
30.4
40.8
75
30.4
40.8
Duty
75
30.4
40.8
60
5.6
5.5
Water
Delkor Mechanism
Carbon Steel
7.5
7.5
170-TK-002
170
170-AG-002
TK
002
Tank
AG
002
Agitator
170-TK-002
170
TK
002
Tank
170-AG-002
170
170
AG
002
Agitator
170-TK-003
170
TK
003
Tank
170-AG-003
170
AG
003
Agitator
170-TK-004
170
TK
004
Tank
170-AG-004
170
AG
004
Agitator
170-TK-005
170
TK
005
Tank
170-AG-005
170
AG
005
Agitator
Aeration Tank
3.8 m D x 4.6 m H
New
Double Impeller
1.5 m D
New
Leach Tank 1
5.3 m D x 6.4 m H
New
Double Impeller
2 mD
New
Leach Tank 2
5.3 m D x 6.4 m H
New
Double Impeller
2 mD
New
Leach Tank 3
5.3 m D x 6.4 m H
New
Double Impeller
Double Impeller
2 mD
New
Leach Tank 4
5.3 m D x 6.4 m H
New
2 mD
New
Leach Tank 5
5.3 m D x 6.4 m H
New
Double Impeller
2 mD
New
Carbon Steel
Duty
Duty
Carbon Steel
Duty
Duty
Carbon Steel
Duty
Duty
Carbon Steel
Duty
Duty
Carbon Steel
Duty
Duty
Carbon Steel
Duty
Duty
170-TK-006
170
TK
006
Tank
Leach Tank 6
5.3 m D x 6.4 m H
New
170-AG-006
170
AG
006
Agitator
Double Impeller
2 mD
New
170-PP-001
170
PP
001
Pump
Vertical
Existing
Weir Minerals
Warman
Duty
180
180
FB
TH
001
001
Feed Box
Thickener
180-FB-001
180-TH-001
New
Existing
Carbon Steel
Carbon Steel
In-house
In-house
Fabricated
Delkor
Duty
Duty
180-VP-001
180
VP
001
Flocculant Mixing
Existing
Stainless Steel
100T Econopak
Duty
180-VP-002
180
VP
002
Rake Mechanism
180-PP-001
180-PP-002
180
180
PP
PP
001
002
Pump
Pump
Dosing
Dosing
Delkor Mechanism
180-PP-003
180
PP
003
Pump
Slurry
180-PP-004
180
PP
004
Pump
Slurry
Duty
3.7
3.7
BN-05-28
BN-05-28
Duty
Standby
0.55
0.55
0.55
0.55
New
Weir Minerals
WPA32A02/1
Duty
73
1.6
2.2
New
Weir Minerals
WPA32A02/1
Standby
73
1.6
2.2
2.3 m D x 2.3 m H
New
6-vane 225 mm diameter, Mechanical Sealed Pump, closedtype C2058BF metal impeller, 1100 rpm, 10 m head
New
TK
001
Tank
180
PP
005
Pump
Water
180-PP-006
180
PP
006
Pump
Water
180-TK-002
180
TK
002
Tank
180-AG-001
180
AG
001
Agitator
180-PP-007
180-PP-008
180-VS-001
180-VS-002
180-VS-003
180-VS-004
180-FL-001
180-HP-001
180-FE-001
180-TK-003
180-AG-002
180
180
180
180
180
180
180
180
180
180
180
PP
PP
VS
VS
VS
VS
FL
HP
FE
TK
AG
007
008
001
002
003
004
001
001
001
003
002
Pump
Pump
Vessel
Vessel
Vessel
Vessel
Filter
Hopper
Feeder
Tank
Agitator
180-PP-009
180
PP
009
Pump
180-PP-010
180
PP
010
Pump
180-TK-004
180
TK
004
Tank
Unclarified Tank
3.8 m D x 4.6 m H
180-PP-011
180
PP
011
Pump
180-PP-012
180
PP
012
Pump
180-PP-011
180
PP
011
Pump
190-TK-002
190-AG-001
190-PP-003
190-PP-004
190-PP-005
190-PP-006
190-FL-001
190-TK-003
190-PP-007
190-PP-008
190-DT-001
190-PP-009
190-PP-010
190-HP-001
190-FD-001
190-FD-002
190-FL-002
190-PP-011
190-PP-012
190-TK-004
190-PP-013
190-PP-014
190-TK-005
190-PP-015
190-PP-016
190-PP-017
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
190
TK
AG
PP
PP
PP
PP
FL
TK
PP
PP
DT
PP
PP
HP
FD
FD
FL
PP
PP
TK
PP
PP
TK
PP
PP
PP
002
001
003
004
005
006
001
003
007
008
001
009
010
001
001
002
002
011
012
004
013
014
005
015
016
017
Tank
Agitator
Pump
Pump
Pump
Pump
Filter
Tank
Pump
Pump
Deaerator
Pump
Pump
Hopper
Feeder
Feeder
Filter
Pump
Pump
Tank
Pump
Pump
Tank
Pump
Pump
Pump
200-FB-001
200-TH-001
200
200
FB
TH
001
001
Feed Box
Thickener
200-VP-001
200
VP
001
Flocculant Mixing
3.8 m D x 4.6 m H
1.5 m D
New
New
New
In-house
New
Weir Minerals
New
Weir Minerals
Existing
Weir Minerals
Vertical
Ram
Ram
Press
Vacuum
Vacuum
Screw
3.8 m D x 4.6 m H
3.8 m D x 4.6 m H
3.8 m D x 4.6 m H
200-PP-004
200
PP
004
Pump
Slurry
200-TK-001
200
TK
001
Tank
Overflow Tank 1
200-PP-005
200
PP
005
Pump
200-PP-006
200
PP
006
Pump
200-PP-007
200
PP
007
Pump
Tank
Agitator
001
Screen
210-PP-001
210
PP
001
210-TK-003
210
TK
003
Tank
210-AG-002
210
AG
002
Agitator
210-SC-002
210
SC
002
Screen
Pump
210-PP-002
210
PP
002
Pump
210-TK-004
210
TK
004
Tank
210-AG-003
210
AG
003
Agitator
210-SC-003
210
SC
003
Screen
210-PP-003
210
PP
003
210-TK-005
210
TK
005
Tank
210-AG-004
210
AG
004
Agitator
Pump
001
Slurry
002
7.5
Duty
Standby
Pump
TK
7.5
Existing
Existing
Existing
Existing
Existing
Existing
Existing
New
New
New
New
003
SC
30
PP
AG
2.2
18.0
Ram
Ram
Hydraulic
Hydraulic
Hydraulic
Pressure Air
Press
200
210
1.3
Duty
200-PP-003
210
Variable
New
210
59
Duty
Dosing
Dosing
210-TK-002
Standby
Fabricated
1.5 m D
Pump
Pump
210-SC-001
WPA32A09/1
In-house
Rake Mechanism
210-AG-001
2.2
Weir Minerals
Hydrofoil
001
002
Agitator
1.3
New
002
001
Variable
New
VP
AG
59
PP
PP
210
Duty
6-vane 225 mm diameter, Mechanical Sealed Pump, closedtype C2058BF metal impeller, 1100 rpm, 10 m head
200
200
210-AG-001
Duty
3.8 m D x 4.6 m H
200
Tank
Fabricated
WPA32A09/1
200-VP-002
001
In-house
Weir Minerals
200-PP-001
200-PP-002
TK
Carbon Steel
Screw
Delkor Mechanism
Carbon Steel
Carbon Steel
Duty
In-house
Fabricated
Duty
Duty
68
13
19
Weir Minerals
WPA32A08/1
Duty
73
1.6
2.2
Weir Minerals
WPA32A08/1
Standby
73
1.6
2.2
Fabricated
Duty
WPA32A09/1
Duty
59
1.3
2.2
WPA32A09/1
Standby
59
1.3
2.2
Warman
Duty
60
5.6
5.5
7.5
7.5
Duty
Duty
Duty
Standby
Duty
Standby
Duty
Duty
Duty
Standby
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Standby
Duty
Duty
Standby
Duty
Duty
Standby
Duty
Latham International
Carbon Steel
Carbon Steel
In-house
In-house
Fabricated
Delkor
Existing
Stainless Steel
100T Econopak
Duty
Duty
Duty
7.5
7.5
Existing
Delkor
Duty
3.7
3.7
Existing
Existing
Seepex
Seepex
BN-05-28
BN-05-28
Duty
Standby
0.55
0.55
0.55
0.55
New
Weir Minerals
WPA64A06/1
Duty
81
8.9
11
New
Weir Minerals
WPA64A06/1
Standby
81
8.9
11
3.1 m D, 3.1 m H
New
In-house
Fabricated
Duty
Overflow Pump 1
New
Weir Minerals
WPA43A06/1
Duty
80
Variable
2.4
3.0
Weir Minerals
WPA43A06/1
Standby
80
Variable
2.4
3.0
Weir Minerals
Warman
Duty
60
5.6
5.5
88
79
90
91
120
132
5.5
5.5
Overflow Pump 2
7.6 m D, 9.2 m H
New
Double Impeller
2.9 m D
New
CIL Tank 1
10.7 m D, 12.8 m H
New
Double Impeller
4.1 m D
New
Intertank Screen 1
4 sq. m area
60 m3/h/m2
New
Recessed Impeller
New
CIL Tank 2
10.7 m D, 12.8 m H
New
Double Impeller
4.1 m D
New
Intertank Screen 2
4 sq. m area
60 m3/h/m2
New
New
CIL Tank 3
10.7 m D, 12.8 m H
New
4.1 m D
New
Double Impeller
60
23
23
23
Latham International
New
Existing
Recessed Impeller
Carbon Steel
New
New
New
New
Existing
Existing
Existing
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
Vertical
7.5
Delkor
Seepex
Seepex
180
Hydrofoil
7.5
Existing
Existing
180-TK-001
210
Duty
Existing
180-PP-005
210-TK-001
Carbon Steel
Carbon Steel
New
Existing
Intertank Screen 3
4 sq. m area
60 m /h/m
New
Recessed Impeller
New
CIL Tank 4
10.7 m D, 12.8 m H
New
Double Impeller
4.1 m D
New
Mild Steel
Duty
Duty
Mild Steel
Duty
Duty
Kemix
MPS200
Kemix
MPS200
Duty
Duty
Mild Steel
7.5
7.5
120
132
Duty
5.5
5.5
Duty
7.5
7.5
91
120
132
7.5
7.5
91
120
132
Duty
Duty
Mild Steel
91
Duty
Duty
Kemix
MPS200
Duty
5.5
Duty
Mild Steel
5.5
Duty
Duty
210-SC-004
210
SC
004
Screen
210-PP-004
210
PP
004
Pump
210-TK-006
210
TK
006
Tank
210-AG-005
210
AG
005
Agitator
210-SC-005
210
SC
005
Screen
210-PP-005
210
Pump
Intertank Screen 4
4 sq. m area
60 m3/h/m2
New
New
CIL Tank 5
10.7 m D, 12.8 m H
New
4.1 m D
New
Intertank Screen 5
4 sq. m area
60 m3/h/m2
New
Recessed Impeller
New
CIL Tank 6
10.7 m D, 12.8 m H
New
Double Impeller
4.1 m D
New
Intertank Screen 6
4 sq. m area
60 m3/h/m2
New
Recessed Impeller
Double Impeller
PP
005
210-TK-007
210
TK
007
Tank
210-AG-006
210
AG
006
Agitator
210-SC-006
210
SC
006
Screen
210-PP-006
210
PP
006
Pump
New
210-SC-007
210
SC
007
Screen
3 ft x 6 ft
New
210-XM-001
210
XM
001
Support Frame
210-PP-007
210
PP
007
Pump
Spillage
220-SC-001
220
SC
001
Screen
Vibrating
220-CH-001
220-CH-002
220-CH-003
220-XM-001
220-BN-001
220-FB-001
220-TK-001
220
220
220
220
220
220
220
CH
CH
CH
XM
BN
FB
TK
001
002
003
001
001
001
001
Feed Chute
Chute
Chute
Support Frame
Bin
Feed Box
Tank
Agitated
7.6 m D, 9.2 m H
New
New
New
New
New
New
New
220-AG-001
220
AG
001
Agitator
Double Impeller
2.9 m D
New
Recessed Impeller
Kemix
MPS200
Duty
5.5
Duty
Mild Steel
5.5
7.5
7.5
120
132
Duty
Duty
Kemix
MPS200
91
Duty
5.5
Duty
Mild Steel
5.5
7.5
7.5
120
132
Duty
5.5
5.5
Duty
7.5
7.5
Duty
7.5
7.5
5.6
5.5
7.5
7.5
51
46
90
51
46
90
Duty
5.5
5.5
Standby
5.5
5.5
67
1.5
67
1.5
5.6
5.5
60
5.6
5.5
60
5.6
5.5
Duty
Duty
Kemix
MPS200
New
Duty
New
Duty
New
91
60
1 m3 capacity
220-TK-002
220
TK
002
Tank
Agitated
Detox Tank 2
7.6 m D, 9.2 m H
New
220-AG-002
220
AG
002
Agitator
Double Impeller
2.9 m D
New
220-TK-003
220
TK
003
Tank
220-PP-001
220
PP
001
Pump
12" x 10"
New
220-PP-002
220
PP
002
Pump
New
220-TK-004
220-PP-003
220
220
TK
PP
004
003
Pond
Pump
Slurry
220-TK-005
220
TK
005
Tank
Mix/Storage
220-AG-003
220-PP-004
220
220
Slurry
Slurry
New
12" x 10"
1.5 m D, 1.5 m H
New
Duty
Mild Steel
Carbon Steel
Carbon Steel
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Carbon Steel
Standby
Duty
Standby
Carbon Steel
Duty
New
New
AG
PP
003
004
Agitator
Pump
Hydrofoil
Solution
0.6 m D
New
New
220-TK-006
220
TK
006
Tank
Mix/Storage
3.8 m D, 1.5 m H
New
220-AG-004
220-PP-005
220-VP-001
220-PP-006
220
220
220
220
AG
PP
VP
PP
004
005
001
006
Agitator
Pump
Vendor
Pump
Hydrofoil
Solution
0.6 m D
New
New
New
New
230-CM-001
230
CM
001
Column
Spillage
Duty
Duty
Polyethylene or Stainless Steel
Duty
Duty
Duty
Duty
Duty
Duty
Duty
230-FL-001
230-FL-002
230-TK-002
230
230
230
FL
FL
TK
001
002
002
Filter
Filter
Tank
230-PP-001
230
PP
001
Pump
Progressive Cavity
Progressive Cavity
2.3 m D, 18.6 m H
3.8 m D x 3.8 m H
5x5
Rubber-lined steel
New
New
New
Steel
60 m3/h
New
230-PP-002
230
PP
002
Pump
240-CM-001
240-FL-001
240-FL-002
240-TK-001
240
240
240
240
CM
FL
FL
TK
001
001
002
001
Column
Filter
Filter
Tank
240-PP-001
240
PP
001
Pump
Progressive Cavity
240-PP-001
240
PP
001
Pump
Progressive Cavity
240-TK-002
240-HE-001
240
240
TK
HE
002
001
Tank
Heater
Flash
Diesel Fired
240-HE-002
240
HE
002
Heat Exchanger
240-HE-003
240
HE
003
240-DB-001
240
DB
001
240-EW-001
240-RC-001
240-HD-001
240-EW-001
240-RC-001
240-HD-001
240-EW-001
240-RC-001
240-HD-001
240-EW-001
240-RC-001
240-HD-001
240-EW-001
240-RC-001
240-HD-001
240-FA-001
240-SK-001
240-XM-001
240-XM-002
240-PP-003
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
EW
RC
HD
EW
RC
HD
EW
RC
HD
EW
RC
HD
EW
RC
HD
FA
SK
XM
XM
PP
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
002
003
Cell
Rectifier
Hood
Cell
Rectifier
Hood
Cell
Rectifier
Hood
Cell
Rectifier
Hood
Cell
Rectifier
Hood
Fan
Stack
Cleaner
Trough
Pump
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
New
250-SC-001
250
SC
001
Screen
New
250-HP-001
250-KN-001
250-FE-001
250-XM-001
250-BL-001
250-TK-001
250-AG-001
250-CH-001
250-CH-002
250-SC-002
250-VP-001
250-CH-003
250
250
250
250
250
250
250
250
250
250
250
250
HP
KN
FE
XM
BL
TK
AG
CH
CH
SC
VP
CH
001
001
001
001
001
001
001
001
002
002
001
003
Hopper
Kiln
Feeder
Drip Tray
Blower
Tank
Agitator
Chute
Chute
Screen
New
New
New
New
New
New
New
New
New
New
New
New
260-HT-001
260-HT-002
260-FA-001
260-XM-001
260-XM-002
260-PP-001
260-HP-001
260-PP-002
260-PP-003
260-FL-001
260-FL-002
260-TK-001
260-XM-003
260-XM-004
260
260
260
260
260
260
260
260
260
260
260
260
260
260
HT
HT
FA
XM
XM
PP
HP
PP
PP
FL
FL
TK
XM
XM
001
002
001
001
002
001
001
002
003
001
002
001
003
004
Hoist
Hoist
Fan
Winder
Lifting Frame
Pump
Hopper
Pump
Pump
Filter
Filter
Tank
Oven
Oven
Electric
Electric
Vent
1-ton capacity
1-ton capacity
New
New
New
New
New
New
New
New
New
New
New
New
New
New
260-XM-005
260
XM
005
Crucible Furnace
Graphite
260-SK-001
260-FA-002
260-FM-001
260-XM-006
260-XM-007
260-XM-008
260-XM-009
260-TK-002
260-TK-003
260
260
260
260
260
260
260
260
260
SK
FA
FM
XM
XM
XM
XM
TK
TK
001
002
001
006
007
008
009
002
003
Stack
Fan
Fume Hood
Mould
Mould
Kibble
Kibble
Tank
Tank
260-XM-010
260
XM
010
Crucible Furnace
260-XM-011
260-XM-012
260
260
XM
XM
011
012
Balance
Safe
270-TK-001
270-TK-002
270-TK-003
270
270
270
TK
TK
TK
001
002
003
270-PP-001
270
PP
001
270-PP-002
270
PP
002
New
Duty
Standby
5x5
60 m3/h
New
2.3 m D, 18.6 m H
thermally insulated
4.6 m D x 4.6 m H
New
New
New
New
40 m3/h
New
Duty
40 m3/h
New
Standby
New
New
Duty
Duty
New
Duty
Heat Exchanger
New
Distribution Box
New
Fume
Fume
Fume
Fume
Fume
Exhaust
High Pressure
Wash
Spillage
Diesel Fired
Screw
Hot Air
Chute
Slurry
Slurry
Slurry
Electrowinning Cell 1
Rectifier 1
Electrowinning Cell 1 Fume Hood
Electrowinning Cell 2
Rectifier 2
Electrowinning Cell 2 Fume Hood
Electrowinning Cell 3
Rectifier 3
Electrowinning Cell 3 Fume Hood
Electrowinning Cell 4
Rectifier 4
Electrowinning Cell 4 Fume Hood
Electrowinning Cell 5
Rectifier 5
Electrowinning Cell 5 Fume Hood
Electrowinning Area Exhaust Fan
Stack
High Pressure Cathode Cleaner
Cathode Wash Trough
Electrowinning Sump Pump
AREA 250 - CARBON REGENERATION
500-liter capacity
New
Pan
Pan
Stack
Furnace Exhaust Fan
Furnace Fume Hood
Furnace Mould 1
Furnace Mould 2
Slag Kibble 1
Slag Kibble 2
Precipitation Tank 1
Precipitation Tank 2
420-liter capacity
420-liter capacity
50-liter capacity
50-liter capacity
New
New
New
New
New
New
New
New
New
Fire Clay
300-liter capacity
New
0 - 30 kg at 0.001 resolution
New
New
Tank
Tank
Tank
Water
Water
Water
5.3 m D x 7.1 m H
5.3 m D x 7.1 m H
4.6 m D x 6.1 m H
New
New
New
Pump
Water
3" x 2"
Pump
Exhaust
Water
Duty
Duty
Standby
Duty
Steel
Duty
Duty
Polypropylene
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Standby
Standby
Standby
Duty
Duty
Duty
Duty
Duty
Polypropylene
Polypropylene
Polypropylene
Polypropylene
Duty
Standby
Duty
Duty
Duty
Duty
Duty
Duty
Standby
Duty
Standby
Duty
Duty
Standby
Stainless Steel
Baker
200-T
Duty
Duty
Duty
Duty
Duty
Standby
Duty
Standby
Duty
Standby
Stainless Steel
Stainless Steel
Duty
Duty
Duty
Carbon Steel
Carbon Steel
Carbon Steel
Duty
Duty
Duty
New
Duty
5.5
5.5
3" x 2"
New
Standby
5.5
5.5
280
CP
004
Air Compressor
Rotary
Existing
Ingersoll Rand
SSR-EP100
Standby
75
280-CP-002
280
CP
002
Air Compressor
Rotary
Existing
Ingersoll Rand
SSR-EP100
Standby
75
75
280-CP-001
280
CP
001
Air Compressor
Rotary
Existing
Ingersoll Rand
SSR-XF150
Duty
110
110
280-CP-003
280
CP
003
Air Compressor
Rotary
Existing
Ingersoll Rand
R110IU-A125
Duty
110
110
280-CP-005
280
CP
005
Air Compressor
Rotary
New
Ingersoll Rand
SSR-XF150
Duty
110
110
280-CP-006
280
CP
006
Air Compressor
Rotary
New
Ingersoll Rand
SSR-XF150
Duty
110
110
280-CP-007
280
CP
007
Air Compressor
Rotary
New
Ingersoll Rand
SSR-XF150
Duty
110
110
280-VS-001
280-VS-002
280-VS-003
280-FL-001
280-FL-002
280-DR-001
280-DR-002
280-BL-001
280-BL-002
280
280
280
280
280
280
280
280
280
VS
VS
VS
FL
FL
DR
DR
BL
BL
001
002
003
001
002
001
002
001
002
Vessel
Vessel
Vessel
Filter
Filter
Dryer
Dryer
Blower
Blower
1.5 m D x 2.5 m H
1.5 m D x 2.5 m H
1.5 m D x 2.5 m H
Duty
Duty
Duty
Duty
Standby
Duty
Standby
Duty
Standby
261
261
260
260
290-HT-001
290
HT
001
Hoist
290-XM-001
290
XM
001
Lifting Frame
290-BN-001
290
BN
001
Bag Breaker
290-TK-001
290
TK
001
Tank
Mix
3.8 m D x 3.8 m H
290-AG-001
290
AG
001
Agitator
Hydrofoil
95
5.2
5.5
290-PP-001
290
PP
001
Pump
Solution
290-TK-002
290
TK
002
Tank
Storage
290-PP-002
290
PP
002
Pump
Solution
290-PP-003
290
PP
003
Pump
Solution
290-PP-004
290
PP
004
Pump
Solution
290-PP-005
290
PP
005
Pump
Spillage
60
5.6
5.5
131
5.2
131
5.2
60
5.6
5.5
87
2.6
60
5.6
5.5
87
2.6
87
2.6
60
5.6
5.5
87
1.3
1.5
87
1.3
1.5
60
5.6
5.5
99
1.5
1.5
174
2.6
1.5
Air
Air
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
Existing
HSI Blowers
HSI Blowers
75
SODIUM CYANIDE
Sodium Cyanide Mixing Hoist
Sodium Cyanide Bulk Bags Lifting Frame
Sodium Cyanide Mixing Bag Breaker
2-ton capacity
New
2-ton capacity
New
1-ton capacity
New
New
Duty
Duty
Duty
Polyethylene or Stainless Steel
Duty
New
New
New
New
Duty
New
Standby
New
Standby
New
Duty
3.8 m D x 3.8 m H
Duty
Duty
Polyethylene or Stainless Steel
Duty
LIME
290-HT-002
290
HT
002
Hoist
2-ton capacity
New
Duty
290-XM-002
290
XM
002
Lifting Frame
2-ton capacity
New
Duty
290-BN-002
290
Bag Breaker
BN
002
1-ton capacity
New
290-TK-003
290
TK
003
Tank
Mix
3.8 m D x 3.8 m H
New
290-AG-002
290
AG
002
Agitator
Hydrofoil
New
290-TK-004
290
TK
004
Tank
Storage
3.8 m D x 3.8 m H
New
Duty
290-AG-003
290
AG
003
Agitator
Hydrofoil
New
Duty
290-ZM-001
290
ZM
001
290-PP-006
290
PP
006
Pump
Solution
New
Duty
290-PP-007
290
PP
007
Pump
Solution
New
Duty
290-PP-008
290
Carbon Steel
Duty
Duty
Carbon Steel
Duty
PP
008
Pump
Solution
New
Standby
290-PP-009
290
PP
009
Pump
Spillage
New
Duty
290-XM-003
290
XM
003
Lifting Frame
2-ton capacity
New
Duty
290-BN-003
290
BN
003
Bag Breaker
1-ton capacity
New
Duty
NaOH
290-TK-005
290
TK
005
Tank
Mix
2.3 m D x 2.3 m H
New
290-AG-004
290
AG
004
Agitator
Hydrofoil
New
Duty
290-PP-010
290
PP
010
Pump
Solution
New
Duty
290-PP-011
290
PP
011
Pump
Spillage
New
Duty
Duty
2-ton capacity
New
SMBS
290-XM-004
290
XM
290-BN-004
004
Lifting Frame
BN
004
Bag Breaker
1-ton capacity
New
290-TK-006
290
TK
006
Tank
Mix
2.3 m D x 2.3 m H
New
290-AG-005
290
290
AG
005
Agitator
Hydrofoil
New
290-TK-007
290
TK
007
Tank
Storage
2.3 m D x 2.3 m H
New
290-AG-006
290
AG
006
Agitator
Hydrofoil
New
Duty
290-PP-012
290
PP
012
Pump
Solution
New
Duty
290-PP-013
290
PP
013
Duty
Duty
Stainless Steel
Duty
Duty
Stainless Steel
Duty
Pump
Solution
New
Duty
290-PP-014
290
PP
014
Pump
Solution
New
Standby
290-PP-015
290
PP
015
Pump
Spillage
New
Duty
290-PP-016
290
PP
016
Pump
Acid
New
290-TK-008
290
TK
008
Tank
Storage
290-PP-017
290
PP
017
Pump
Acid
HCL
HCl Drum Pump
1.5 m D x 1.5 m H
Duty
New
New
Stainless Steel
Duty
50 kgs capacity
New
Duty
Duty
Na2S
290-BN-005
290
BN
005
Bag Breaker
290-TK-009
290
TK
009
Tank
Mixing
1.5 m D x 1.5 m H
New
Duty
290-AG-008
290
AG
008
Agitator
Hydrofoil
New
Duty
290-TK-010
290
TK
010
Tank
Storage
1.5 m D x 1.5 m H
New
Duty
290-AG-009
290
AG
009
Agitator
Hydrofoil
New
Duty
290-PP-018
290
PP
018
Pump
Solution
New
Duty
290-PP-019
290
PP
019
Pump
Solution
New
Duty
290-PP-020
290
PP
020
Pump
Spillage
New
Duty
290-PP-021
290
PP
021
Pump
Acid
New
Duty
290-TK-011
290
TK
011
Tank
Mix
New
Duty
290-PP-022
290
PP
022
Pump
Acid
New
Duty
SULFURIC ACID
0.8 m D x 0.8 m H
290-HT-003
290
HT
003
Hoist
2-ton capacity
New
Duty
290-XM-005
290
XM
005
Lifting Frame
2-ton capacity
New
Duty
290-BN-006
290
BN
006
Bag Breaker
1-ton capacity
290-TK-012
290
TK
012
Tank
Mix
2.3 m D, 2.3 m H
New
Duty
290-AG-011
290
AG
011
Agitator
Hydrofoil
2.3 m D
New
Duty
290-PP-023
290
PP
023
Pump
Solution
New
Duty
290-TK-013
290
TK
013
Tank
Storage
2.3 m D, 2.3 m H
New
Duty
290-AG-012
290
AG
012
Agitator
Hydrofoil
0.9 m D
New
Duty
290-PP-024
290
PP
024
Pump
Solution
New
Duty
290-PP-026
290
PP
026
Pump
Solution
New
Duty
1. SITE CHARACTERISTICS
Parameter
Plant Location
Elevation
Source
Rev
The Balabag Project is located in the municipalities of Bayog, Zamboanga del Sur and Diplahan, Zamboanga Sibugay
Reference
It is bounded by geographic coordinates from 751'30" to 755'30" latitude and from 12253'30" to 12258'00" longitude
Units
Reference
Maximum
mAMSL
928
Reference
Minimum
mAMSL
200
Reference
Reference
Reference
Climate Classification
Temperatures
Monthly Average
Maximum
degrees C
29.7
TVI
Minimum
degrees C
25.3
TVI
Design
Maximum
degrees C
35.0
TVI
Minimum
degrees C
22.0
TVI
degrees C
35.0
TVI
degrees C
30.0
TVI
Range
74 - 85
TVI
Average
84.0
TVI
mm
2,240
TVI
Maximum
mm
358
TVI
Minimum
mm
58
TVI
mm
100
Assumed
Relative Humidity
Rainfall
Annual Average
Monthly Average
24-hour Maximum Measured in 2013
Winds
Dominant Period
June to December
TVI
Dominant Direction
TVI
January to May
TVI
TVI
Zone 2
TVI
200
TVI
IV
TVI
1.0
TVI
NSCP C101-10
Reference
0.4
TVI
SC
TVI
Occupancy Category
IV
TVI
A
A
Site Location
Basic Wind Speed
k/h
Occupancy Category
Importance Factor
Value
Zone Factor
Importance Factor
1.0
TVI
NSCP C101-10
Reference
Value
Source
Rev
TVI
TVI
2. ORE CHARACTERISTICS
Parameter
Units
Plant Feed
Ore Type
Mining Rate
Plant Throughput
Head Grade
Au
Ag
TVI
Design
dry t / a
665,000
Calc
Range
g/t
2.0 - 4.0
TVI
Design
g/t
3.0
Reference
Range
g/t
60 - 150
TVI
Design
g/t
87.1
Reference
29.4
Calc
Design
Arsenic
Range
ppm
50 - 150
Assumed
Copper
Range
0.01 - 0.2
Reference
Range
1.0 - 12.0
Assumed
Design
1.6
Assumed
Mercury
Range
ppm
0.3 - 1.0
Assumed
Lead
Range
0.2 - 0.6
Assumed
Design
0.3
Assumed
Zinc
Range
0.6 - 1.2
Assumed
Design
0.76
Assumed
Sulphur (total)
Range
5.0 - 10.0
Assumed
Sulphur (sulphide)
Range
4.8 - 9.8
Assumed
Carbon (total)
Range
0.5 - 0.95
Assumed
Design
0.95
Assumed
Range
0.05 - 0.1
Assumed
Design
0.1
Assumed
Bulk Density
Design
t / m3
1.6
TVI
Angle of Repose
Design
degrees
40
TVI
Angle of Withdrawal
Design
degrees
60
Assumed
Angle of Surcharge
Design
degrees
20
Assumed
Carbon (organic)
Moisture Content
Specific Gravity
Comminution Parameters
2,000
Ag:Au Ratio
Iron
General Properties
dry t / d
Range
3.0 - 7.0
TVI
Design
5.0
TVI
Range
t / m3
2.6 - 3.0
TVI
Design
t / m3
2.53
Tested
Range
kWh / t
TVI
Design
kWh / t
9.5
Tested
Range
kWh / t
10 - 15
8 - 10
Assumed
Design
kWh / t
11.0
Assumed
Range
kWh / t
10 - 15
TVI
Design
kWh / t
12.1
Tested
Design
kWh / t
15.0
Calc
Abrasion Index
Range
g / kWh
0.2 - 0.3
Assumed
Design
g / kWh
0.28
Assumed
Units
Value
Source
Rev
Mill
TVI
0.99 - 1.0
Assumed
3. WATER CHARACTERISTICS
Parameter
Source
Use
Specific Gravity
Typical Range
t / m3
Design
t / m3
1.0
Assumed
pH
Typical Range
7.0 - 7.5
Assumed
Maximum
7.5
Assumed
Typical Range
mg / L
50 - 100
TVI
Typical Range
mg / L
300 - 500
TVI
Maximum
mg / L
500
TVI
Units
Value
Source
Rev
365
TVI
15
TVI
350
Calc
4. OPERATING SCHEDULE
Parameter
16
TVI
350
Calc
75
TVI
4,200
Calc
t/h
158
Calc
24
TVI
350
Calc
Availability
95
TVI
7,980
Calc
t/h
83
Calc
Units
Value
Source
Rev
Feed Rate
Milling Plant Operation
Feed Rate
Design
Design
5. CRUSHING
Parameter
ROM Pad Area
Design
TVI
Total Quantity
14,000
Calc
TVI
3,500
Calc
m3
2,188
Calc
Existing
TVI
Caterpillar 950H
Vendor
m3
Vendor
Calc
m3
50
Calc
80
Calc
Live
m3
16
TVI
F100
mm
450
TVI
Existing
TVI
Apron Feeder
TVI
TVI
ROM Bin
Design
Design
Live
Design
F100
dry t / h
158
Calc
wet t / h
167
Calc
mm
450
TVI
No
TVI
Existing
TVI
Vibrating Grizzly
TVI
100
TVI
Variable Speed
Primary Crusher
mm
10
Assumed
Type
Jaw
TVI
Model
KYC
TVI
kW
75
TVI
dry t / h
143
Calc
wet t / h
150
Calc
mm
450
TVI
mm
100
TVI
P100
mm
150
Assumed
P80
mm
100
Assumed
P50
mm
50
Assumed
4.5
Calc
F100
Reduction Ratio
Wearing Conveyor
Secondary Crusher
F100
Existing
TVI
dry t / h
158
Calc
wet t / h
167
Calc
mm
150
Assumed
Existing
TVI
Vibrating Screen
TVI
mm
100 square
TVI
15
Assumed
Jaw
TVI
Nordberg
TVI
kW
37
TVI
dry t / h
121
Calc
wet t / h
128
Calc
mm
100
Calc
mm
50
TVI
P100
mm
100
Assumed
P80
mm
50
Assumed
P50
mm
F80
33
Assumed
2.0
Calc
Existing
TVI
dry t / h
158
Calc
wet t / h
167
Calc
mm
100
Calc
Existing
TVI
Belt Feeder
TVI
Number
TVI
Duty
TVI
Standby
Calc
Reduction Ratio
Stockpile Conveyor
Stockpile Reclaim
F100
Capacity
Maximum Lump Size
F100
dry t / h
83
Calc
wet t / h
88
Calc
mm
100
Assumed
Yes
TVI
Variable Speed
SAG Mill Feed Conveyor
Existing
TVI
dry t / h
83
Calc
wet t / h
88
Calc
F100
mm
100
Assumed
P80
mm
50
Assumed
P50
mm
Design
Variable Speed
33
Assumed
No
TVI
Value
Source
Rev
Existing
TVI
TVI
6. GRINDING
Parameter
SAG Mill
Units
3.81
TVI
4.88
TVI
1.3
Calc
dry t / h
83
Calc
kW
1,000
TVI
Installed
Pinion - Maximum
Pinion - Operating
Specific Energy
Mill Speed
Range
Operating
kW
441
Calc
kW
432
Calc
kWh / t
5.2
Calc
% critical speed
65 - 75
TVI
% critical speed
77
TVI
rpm
17
Calc
Fixed Speed
TVI
Control Method
F80
mm
100
TVI
Ball Charge
Operating
%v/v
20
Calc
Maximum
%v/v
35
Agreed
Mill Load
Operating
%v/v
25
TVI
Maximum
%v/v
35
TVI
mm
100
TVI
%w/w
75
Mass Balance
Grate
TVI
mm
20 x 30
TVI
% of new feed
Assumed
Mill Feed
Ball Size
Mill Discharge Density
% solids
Discharge Arrangement
Grate Aperture Size
Scats Recycle
Design
dry t / h
Trommel Screen Deck
Trommel Aperture Size
Primary Cyclones
mm
12
TVI
Existing
TVI
TVI
Assumed
254
Calc
Calc
TVI
Calc
Spare Nozzles
Calc
TVI
mm
Duty
Standby
Design
mm
88
Calc
Spigot Size
mm
63
Calc
Capacity
per Cyclone
L/s
16
Calc
Operating
kPa
100
TVI
Range
kPa
90 - 110
Assumed
Overflow Product
P80
220
TVI
Cyclone Overflow
Solids
t/h
83
Mass Balance
Slurry Density
% solids
45
Mass Balance
Solids
t/h
278
Mass Balance
Slurry Density
% solids
75
Mass Balance
Existing
TVI
Operating Pressure
Cyclone Underflow
TVI
2.7
TVI
4.6
TVI
1.7
Calc
dry t / h
83
Calc
Installed
kW
448
TVI
Pinion - Maximum
kW
441
Calc
Pinion - Operating
kW
432
Calc
kWh / t
5.2
Calc
Range
% critical speed
65 - 75
TVI
Operating
% critical speed
75
TVI
Specific Energy
Mill Speed
rpm
Control Method
Mill Feed
Ball Charge
Mill Load
19
Calc
Fixed Speed
TVI
F80
mm
220
TVI
Operating
%v/v
30
TVI
Maximum
%v/v
40
Agreed
Operating
%v/v
35
TVI
Maximum
%v/v
40
TVI
mm
30 - 50
TVI
%w/w
62
Mass Balance
Overflow Type
TVI
Steel
TVI
6.4
TVI
Ball Size
% solids
Discharge Arrangement
Trommel Screen Deck
Trommel Aperture Size
mm
TVI
TVI
Standard
Assumed
254
Calc
Duty
Calc
Standby
TVI
Calc
Spare Nozzles
Calc
TVI
mm
88
Calc
Existing
No. of Clusters
Type
Size
mm
Trash Screen
TVI
Size
Secondary Cyclones
Calc
Involute Entry
Type
1.7
Steel
mm
63
Calc
per Cyclone
L/s
16
Calc
Operating
kPa
100
TVI
Range
kPa
90 - 110
Assumed
P80
75
Tested
Solids
t/h
83
Mass Balance
Slurry Density
% solids
36
Assumed
New
Solids
t/h
TVI
83
Mass Balance
Vibrating
TVI
TVI
Polyurethane
TVI
mm
0.8 square
TVI
Units
Value
Source
Rev
Agreed
17
Agreed
New
TVI
Vibrating
TVI
7. GRAVITY CONCENTRATION
Parameter
Feed Source
Proportion of SCUF
Gravity Scalping Screen
Polypropelene
Vendor
t/h
60
Calc
m3 / h
32
Mass Balance
t / m3
1.6
Mass Balance
85
Assumed
Screen Aperture
mm
3.4
TVI
Screen Area
m2
1.0
Calc
m3 / h / m2
35
Vendor
Feed Rate
Spray Water
Gravity Concentration
m3 / h
TVI
Centrifugal Concentrator
TVI
TVI
t/h
29
Mass Balance
Water
t/h
32
Mass Balance
Volume
m3 / h
44
Mass Balance
Density
t / m3
1.4
Mass Balance
Slurry
% solids
48
Mass Balance
0.03
Vendor
m3 / h / unit
25
Vendor
min
30
Vendor
kg / d
209
Calc
New
TVI
Intense Cyanidation
TVI
Fluidising Water
Cycle Time
Total Concentrate Produced
New or Existing Equipment
Gravity Gold Recovery Method
Treatment Cycle
Unit
Model
Intensive Cyanidation Leach Requirement
Vendor
Solids
Mass Pull
Intense Cyanidation
15
New
Batch
TVI
Vendor
CS500
Vendor
NaCN Concentration
ppm
3,000
TVI
Consumption
kg / t
3.4
Assumed
12
TVI
Vendor
batches / d
TVI
Leachate Volume
m3 / batch
2.5
TVI
Assumed
Design
g / t Au
Assumed
Design
% for Au
95
Assumed
% for Ag
95
Assumed
Units
Value
Source
Rev
g / t Ag
8. FLOTATION
Parameter
Conditioning Tank
New
t/h
Specific Gravity
TVI
Calc
83
Mass Balance
2.53
Tested
Percent Solids
36
Calc
Slurry Density
t / m3
1.278
Mass Balance
m3 / h
181
Calc
Conditioning Time
min
Tested
Required Volume
m3
9.1
Calc
m3
9.1
Calc
1.2
TVI
Design
Pulp Height
2.2
Calc
Diameter
2.3
Calc
Height
2.8
Calc
Freeboard
0.6
Calc
0.38
Assumed
Impeller Diameter
0.9
Calc
m / min
259
Calc
95
Calc
TVI
D/T Ratio
Design
rpm
Type of impeller
Power Number
Power Draw
Rougher
TVI
Tank
0.35
Vendor
Required
kW
1.0
Calc
Required
kW
1.3
Calc
Installed
HP
1.8
Calc
Existing
TVI
Outokumpu
TVI
TVI
TVI
83
TVI
Type
Number of Units
Feed Rate
t/h
Specific Gravity
2.53
TVI
Percent Solids
36
Calc
Slurry Density
t / m3
1.278
Calc
m3 / h
181
Calc
min
12
Tested
Scale Up Factor
2.0
Design
Aeration Factor
1.3
Design
min
31
Calc
Collection
m3
94
Calc
m3
16
TVI
m3
TVI
m3
120
Calc
Units
Overflow Tank 1
Value
Source
Rev
Existing
TVI
High Rate
TVI
TVI
Feed Stream
Design
t/h
8.3
Mass Balance
Solids Loading
Design
t / m2 / h
0.88
Assumed
Calc
m2
9.4
Calc
Calc
3.5
Calc
Diameter
Existing
TVI
Area
Existing
m2
20
Calc
New
TVI
TVI
Design
m3 / h
76
Mass Balance
Storage Capacity
Design
min
15
TVI
Live Volume
Design
m3
19
Calc
Design
1.0
Calc
Diameter
3.1
Calc
Height
3.1
Calc
Free Board
0.5
Calc
% solids
45
TVI
Units
Value
Source
Rev
Slurry Density
Solids (Design)
t/h
8.3
Mass Balance
Solids (Lab)
t/h
8.3
Tested
Water
t/h
10.2
Calc
Slurry
t/h
18.5
Calc
Slurry
m3 / h
13.5
Calc
Nominal
% solids
45
TVI
Tank Design
Range
% solids
40 - 45
TVI
Nominal
t / m3
1.374
Calc
Range
t / m3
1.33 - 1.39
TVI
Au
g/t
31.8
Tested
Ag
g/t
1,004
Tested
New
TVI
Nominal
Aeration Tank 1
A
A
Calc
Nominal
m3
755
Calc
Per Tank
m3
108
Calc
New
TVI
27.0
Calc
1.2
Calc
Design
Design
m3
Pulp Height
2.4
Calc
Diameter
3.8
Calc
Height
4.6
Calc
Freeboard
2.2
Calc
0.38
Design
Impeller Diameter
1.5
Calc
m / min
259
Design
rpm
57
Calc
Design
1.15
Design
kW
16
Calc
Required
kW
21
Calc
Installed
HP
28
Calc
New
TVI
108
Calc
Impeller Type
Power Number
Power Draw
Design
Design
m3
1.2
TVI
Pulp Height
4.8
Calc
Diameter
5.3
Calc
Height
6.4
Calc
Freeboard
1.6
Calc
0.38
Design
D/T Ratio
Impeller Diameter
2.0
Calc
m / min
259
Design
rpm
Impeller Type
41
Calc
Design
1.15
Design
Power Number
Power Draw
Total Tankage
Required
kW
31
Calc
Required
kW
41
Calc
Installed
HP
55
Calc
Live
m3
755
Calc
56
Calc
Aeration Tank
g / m3 / min
0.076
TVI
Leach Tank
g / m3 / min
0.076
TVI
Aeration Tank
kg / h
0.0
Calc
Leach Tank
kg / h
3.4
Calc
kg / h
3.4
Calc
23
Assumed
TVI
Oxygen Requirements
TVI
Tested
Per Tank
D/T Ratio
Leach Tank 1 - 6
7
56
Nominal
Total Oxygen Required at 23% Purity and 20% Mass Transfer
20
Assumed
kg / h
75
Calc
t/d
1.8
Calc
Nm3 / h
58
Calc
Nm3 / t, O2
0.6
Engg Practice
Nm3 / h
58
Calc
Units
TVI
Agreed
t/h
8.3
Mass Balance
Solids Loading
Design
t / m2 / h
0.88
Assumed
Calc
m2
9.5
Calc
Calc
3.5
Calc
% solids
60
TVI
New
TVI
TVI
Mass Balance
Design
m3 / h
Storage Capacity
Design
min
30
TVI
Live Volume
Design
m3
3.3
Calc
Design
1.0
Calc
Diameter
2.3
Calc
Height
2.3
Calc
New
TVI
TVI
Design
m3 / h
Mass Balance
Storage Capacity
Design
hr
TVI
Live Volume
Design
m3
35
Calc
Design
1.2
Calc
Pulp Height
3.9
Calc
Diameter
3.8
Calc
Height
4.6
Calc
0.38
Design
D/T Ratio
Impeller Diameter
1.5
Calc
m / min
259
Design
rpm
Impeller Type
Power Draw
Total Tankage
Calc
Design
1.15
Design
Required
kW
18
Calc
Required
kW
24
Calc
Installed
HP
32
Calc
Live
m3
Calc
Thickener 2 Underflow
m3 / h
New or Existing
TVI
TVI
8.8
Mass Balance
Existing
Type
Feed Rate
57
Hydrofoil
Power Number
Horizontal Filter
Rev
TVI
Design
Source
Feed Stream
Number of Units
Overflow Tank
Value
New
High Rate
% solids
Assumed
m3 / h / m2
1.5
Tested
Filter area
m2
Calc
Existing
m2
42
TVI
Polypropylene
TVI
Diatomaceous Earth
TVI
mg / L
100 - 300
TVI
mg / L
TVI
New
TVI
TVI
Feed Stream
Design
m3 / h
11
Mass Balance
Storage Capacity
Design
hr
TVI
Live Volume
Design
m3
45
Calc
Design
Number of Units
Repulper Tank
1.2
Calc
Pulp Height
3.9
Calc
Diameter
3.8
Calc
Height
4.6
Calc
New
TVI
TVI
12
Mass Balance
Design
m3 / h
Storage Capacity
Design
hr
TVI
Live Volume
Design
m3
46
Calc
Design
1.2
Calc
Pulp Height
4.1
Calc
Diameter
3.8
Calc
Height
D/T Ratio
4.6
Calc
0.38
Design
Impeller Diameter
1.5
Calc
m / min
259
Design
rpm
57
Calc
Impeller Type
Hydrofoil
Power Number
Power Draw
Total Tankage
Design
1.15
Design
Required
kW
17
Calc
Required
kW
22
Calc
Installed
HP
30
Calc
Live
m3
12
Calc
12. MERRILL-CROWE
Parameter
Precipitation
Feed Rate
Solution Density
Slurry Specific Gravity
Head Grade
Units
Value
Source
Rev
Pregnant Solution
t/h
11.3
Mass Balance
Pregnant Solution
m3 / h
11.3
Calc
Nominal
% solids
1.0
TVI
Range
% solids
1.0
TVI
Nominal
t / m3
925.2
Calc
Range
t / m3
1.0 - 1.1
TVI
Au
g/t
145
Mass Balance
Ag
g/t
3,802
Mass Balance
Cu
g/t
1,296
Mass Balance
Existing
TVI
TVI
New or Existing
Type
Feed Rate
Pregnant Solution
m3 / h
11.3
Mass Balance
% solids
Assumed
m3 / h / m2
1.5
Tested
Filter area
m2
Calc
Existing
m2
42
TVI
TVI
mg / L
TVI
New
Live Volume
Design
Design
m3
TVI
TVI
Assumed
45
Calc
1.2
TVI
Pulp Height
3.9
Calc
Diameter
3.8
Calc
Height
4.6
Calc
New
TVI
m3 / h / m2
Design
m3 / h / m2
Design
Packed Tower
TVI
Rings or tellerettes
TVI
50 - 85
Reference
70
TVI
2:1 - 3:1
TVI
mm Hg
500
TVI
Pa
67,500
TVI
mg / m3
10
Vendor
mg / m3
Design
Vertical Centrifugal
Design
Design
Gold
g Zn / h
24
Calc
Silver
g Zn / h
777
Calc
Copper
g Zn / h
1,000
Calc
Typical
150 - 300
TVI
g Zn / h
7,207
Calc
100 ppm
10
TVI
5 ppm
200
TVI
1 ppm
1,500
TVI
TVI
TVI
ppm
15
TVI
Existing
TVI
Zinc Induction
Very High Grade Solution
Lead Nitrate Addition
Precipitate Filter
100 - 300
Vessel Type
TVI
mg / L
Retention Time
Zinc Addtion
TVI
Number of Units
Deaeration Chamber
Polypropylene
Diatomaceous Earth
New or Existing
Type
Feed Rate
Filter Cake Moisture
Pregnant Solution
TVI
m3 / h
11
Mass Balance
%w/w
Assumed
m3 / h / m2
1.0
Assumed
Filter area
m2
11
TVI
Existing
m2
42
TVI
Polypropylene
TVI
Kraft Paper
TVI
1097
Calc
42
Calc
30 - 80
TVI
100
Calc
5 - 50
TVI
Lead
0.2 - 2
TVI
Copper
0.1 - 2
TVI
Mercury
0-2
TVI
Insoluble
5 - 15
TVI
g Au / t
1.7
Reference
Filter Media
Suspended Solids in Feed
Precipitate Composition
g / m2
Gold + Silver
Zinc
Units
Source
Rev
TVI
TVI
TVI
Feed Stream
Design
t/h
75
Mass Balance
Solids Loading
Design
t / m2 / h
1.61
Tested
Calc
m2
47
Calc
Calc
Calc
Diameter
Existing
TVI
Area
Existing
m2
64
Calc
% solids
45
Mass Balance
New
TVI
Value
Existing
Conventional
TVI
Feed Stream
Design
m3 / h
44
Mass Balance
Storage Capacity
Design
min
15
TVI
Live Volume
Design
m3
11
Calc
Design
1.0
Calc
Diameter
3.1
Calc
Height
3.1
Calc
Units
14. CARBON-IN-LEACH
Parameter
Leach and Adsorption
Value
Source
Rev
Solids
t/h
83
Mass Balance
Water
t/h
125
Calc
Slurry
t/h
208
Calc
Slurry
m3 / h
158
Calc
Nominal
% solids
40
TVI
Range
% solids
40 - 45
TVI
Nominal
t / m3
1.319
Calc
Range
t / m3
1.33 - 1.39
TVI
Au
g/t
0.6
Tested
Ag
g/t
12
Tested
TVI
TVI
Total Tanks
Calc
Tank Design
Aeration Tank 2
Nominal
36
Tested
Nominal
m3
5,685
Calc
TVI
Design
m3 / h
172
Calc
Tested
m3
345
Calc
1.2
Calc
New
Design
Pulp Height
7.5
Calc
Diameter
7.6
Calc
Height
9.2
Calc
Free Board
1.6
Calc
0.38
Design
D/T Ratio
Impeller Diameter
2.9
Calc
m / min
259
Design
rpm
28
Calc
Impeller Type
Design
1.15
Design
kW
60
Calc
kW
79
Calc
HP
106
Calc
New
TVI
Power Number
Power Draw
CIL Tank 1 - 6
m3 / h
172
Calc
hr
36
Tested
Calc
Design
m3
6,206
Design
m3
1,034
Calc
Design
1.2
Design
Pulp Height
11.5
Calc
Diameter
10.7
Calc
Height
12.8
Calc
D/T Ratio
0.38
Design
Impeller Diameter
4.1
Calc
m / min
238
Design
rpm
Impeller Type
Power Number
Power Draw
Total Tankage
Calc
Design
1.15
Design
Required
kW
91
Calc
Required
kW
120
Calc
Installed
HP
161
Calc
Live
m3
6,378
Calc
40
Calc
Aeration Tank
g / m3 / min
0.008
Engg Practice
CIL Tank
g / m3 / min
0.008
Engg Practice
Aeration Tank
kg / h
0.1
Calc
CIL Tank
kg / h
17.9
Calc
kg / h
18.0
Calc
23
Assumed
TVI
Oxygen Requirements
19
Double impeller, Top-entry gas dispersion
Nominal
Total Air Required at 23% Purity and 20% Mass Transfer
20
Assumed
kg / h
390
Calc
t/d
9.4
Calc
Nm3 / h
302
Calc
Nm3 / t, O2
0.302
Calc
Loaded Carbon
Barren Carbon
Nm3 / h
302
Calc
Au
g/t
150
Assumed
Ag
g/t
5,350
Assumed
Cu
g/t
1,100
Assumed
Au
g/t
20
Assumed
Ag
g/t
100
Assumed
Cu
g/t
80
Assumed
Nominal
g/L
20
TVI
Maximum
Carbon Size
Calc
6 x 12
Vendor
Design
t / m3
0.47
Reference
Flotation Recoveries
Au
82
Design
Ag
80
Design
Au
83
Tested
Ag
87
Tested
Au
90
Design
Ag
75
Design
Au
95
Tested
Ag
80
Tested
Au
85
Design
Ag
70
Design
Au
86
Tested
Ag
75
Tested
Dissolved
Au
g/d
1,320
Calc
Dissolved
Ag
g/d
48,801
Calc
Au + Ag
t/d
9.32
Calc
Design
d / week
TVI
TVI
Carbon Requirement
Slurry Transfer
g/L
mesh
Method
Slurry
m3 / h
233
Calc
Transfer Time
h / batch
Assumed
28
Calc
TVI
29
Calc
h / week
Intertank Transfer
Intertank Screens
Method
Slurry
m3 / h
Transfer Time
h / batch
16
Assumed
h / week
112
Calc
New
TVI
Vendor
CIL Tanks
TVI
TVI
Wedge Wire
TVI
Location
Number of Units per Tank
Deck Type
Unit Area
m3 / h / m2
60
Vendor
Aperture
mm
0.8
Vendor
m2
4.0
Screen
Area
Model
TVI
TVI
TVI
Polyurethane
TVI
m3 / h / m2
60
Assumed
mm
0.8
TVI
m2
4.0
Calc
Vendor
New
TVI
Vibrating
TVI
TVI
Polyurethane
TVI
Number of Screens
Deck Type
Screen
Area
Model
New
Type of Screen
Aperture
Vibrating
Unit Area
Calc
Vendor
m3 / h / m2
60
Assumed
Aperture
mm
0.7
TVI
m2
4.0
Screen
Area
Model
Calc
Vendor
Units
Au
Ag
Value
Source
Rev
CIL Tails
TVI
Range
g/t
0.1 - 0.3
Assumed
Design
g/t
0.2
TVI
Range
g/t
6.0 - 18
Assumed
Design
g/t
TVI
O2 / SO2
TVI
% solids
43
TVI
WAD Cyanide
g / m3
500
TVI
Copper
g / m3
46
Tested
Iron
g / m3
10
Tested
Zinc
g / m3
<10
Tested
Lead
g / m3
<10
Tested
Maximum
g / m3
20
Assumed
Design
g / m3
480
Calc
t / h solids
83
Mass Balance
t / m3
1.317
Mass Balance
% solids
40
Mass Balance
m3 / h
159
Calc
m3 / h
1.0
Mass Balance
m3 / h
110
Mass Balance
m3 / h
143
Mass Balance
Design
1.5
TVI
Actual
2.1
Calc
30
TVI
Carbon-in-Leach Tailings
SG Pulp
New
TVI
Operating
TVI
Spare
TVI
Total
Required Reactor Live Volume
Nominal
m3
TVI
307
Calc
1.2
Calc
Reactor Diameter
7.6
Calc
Reactor Height
9.2
Calc
D/T Ratio
0.38
Design
Impeller Diameter
2.9
Calc
m / min
259
Design
rpm
28
Impeller Type
Power Draw
A
A
Design
62
Calc
Required
kW
Installed
kW
82
Calc
HP
109
Calc
1.2
TVI
6.7
Calc
m3
307
Calc
m3
307
Calc
Design
kg / h
53
Calc
Source
Na2S2O5 or SO2
Na2S2O5
TVI
kg / kg
6.0
Ammtec
SMBS
TVI
t/h
0.32
Calc
t/d
7.64
Calc
kg / t
3.82
Calc
Cu g / m3
16
Assumed
Cu g / m3
46
Calc
Cu kg / h
0.0
Calc
Cu kg / h
46
Calc
TVI
Consumption Rate
Calc
Design
1.15
Power Number
Oxygen Requirement
g / g SO2
0.5
Reference
t/h
0.11
Calc
kg / h
107
Calc
kg / h
214
Calc
% wt in Air
23
TVI
TVI
Oxygen Purity
Oxygen Addition Method
20
TVI
kg / h
4,659
Calc
t/d
112
Calc
Nm3 / h
3,603
Calc
cfm
2,121
Calc
kPa
137
Calc
16. ELUTION/ELECTROWINNING
Stripping of the carbon will use the Zadra method. Acid wash and elution will be carried out in separate columns.
Parameter
Pressure Zadra Circuit Design
Carbon Requirement
Units
Value
Source
Rev
Carbon Movement
t / week
65
Calc
strips / d
TVI
strips / week
Calc
t / strip
9.32
Calc
t / m3
0.47
TVI
Acid Wash
m3
20
Calc
Loaded
g Au / t
150
TVI
Barren
g Au / t
20
TVI
Loaded
g Ag / t
5,350
TVI
Barren
g Ag / t
100
TVI
Loaded
g Cu / t
1,100
TVI
Barren
g Cu / t
80
TVI
New
TVI
TVI
22
Calc
m3
Aspect ratio
H/D
TVI
Diameter
1.5
Calc
Height
12.1
Calc
HCl
TVI
3.0
TVI
t / m3
1.0
TVI
BV
0.67
TVI
m3
13
Calc
0.5
TVI
0.5
TVI
BV
4.0
TVI
m3
79
Calc
2.0
Calc
1.0
TVI
4.0
Calc
New
TVI
1.7
TVI
Acid Type
Wash Acid Strength
%w/w
SG @ 3% HCl
BV
m3
34
Calc
BV / h
2.0
Assumed
m3 / h
40
Calc
Diameter
3.8
Calc
Height
3.8
Calc
New
TVI
TVI
Tank Dimension
Elution
m3
22
Calc
Aspect ratio
H/D
TVI
Diameter
1.5
Calc
Height
12.1
Calc
BV
1.7
TVI
m3
34
Calc
BV / h
2.0
TVI
m3 / h
40
Calc
%w/w
0.2
TVI
%w/w
2.0
TVI
Temperature
Preheat
degrees C
90
TVI
Elution
degrees C
120 - 130
TVI
Design
degrees C
130
TVI
New
TVI
70
Calc
TVI
15
TVI
Diameter
4.6
Calc
Height
4.6
Calc
Design
m3
Number of Tanks
Operating Time (Elution)
Tank Dimension
Solution Heater
Fuel Type
Number of Units
Temperature
degrees C
Electrowinning
TVI
70
TVI
879
Vendor
Heating Surface
m2
53
Calc
Heating Surface
m2
53
Calc
TVI
BV
TVI
TVI
TVI
17
Calc
New
TVI
Total
Calc
Operating
TVI
Spare
TVI
5 in parallel
TVI
15
TVI
h / cell
0.05
Engineering Design
Cell Volume
0.50
Calc
Stainless Steel
Vendor
Type of Cathode
Stainless Steel
TVI
Current Density
m3
Range
A / m2
200 - 300
Vendor
Design
A / m2
250
Vendor
11
Calc
LW
mm
600
TVI
Total
m2
Calc
per Cathode
m2
0.36
Calc
m3 / h
40
TVI
Design
3,353
Calc
Rectifier Size
Design
A / cell
1,000
TVI
0 - 10
TVI
New
TVI
Calc
Metal Production
Design Only
Au kg / d
1.3
Calc
Metal Production
Design Only
Ag kg / d
48.8
Calc
Metal Production
Design Only
Au + Ag kg / d
50.1
Calc
m3 / h
40
TVI
TVI
TVI
t / m3
TVI
Sludge Volume
L/d
10
Calc
L / week
70
Calc
t / m3
TVI
Bulk Density
60
kW
Electrowinning Time
Smelting Fluxes
TVI
degrees C
Configuration
TVI
1
Gradient
Number of Cells
Electrowinning Rectifiers
TVI
LPG
Nominal Power
Type
Carbon Washing
New
Borax
Design Only
g / t dry sludge
200
TVI
Soda Ash
Design Only
g / t dry sludge
200
TVI
Silica
Design Only
g / t dry sludge
70
TVI
Niter
Design Only
g / t dry sludge
70
TVI
Borax
35.0%
t / m3
1.09
TVI
35.0%
t / m3
0.83
TVI
Silica (SiO2)
25.0%
t / m3
1.33
TVI
Niter (KNO3)
5.0%
t / m3
1.17
TVI
t / m3
1.06
Calc
degrees C
1,200
TVI
Volume Au + Ag smelting
137
Calc
139
Calc
12
Calc
137
Vendor
units
TVI
17
Vendor
units
TVI
Vendor
Sludge Filter
Pressure
TVI
Drying Oven
Electric
TVI
Diesel
TVI
Crucible
Crucible
Furnace
Units
Value
Source
Rev
New
TVI
Vibrating, Horizontal
TVI
TVI
Polyurethane
TVI
m2
7.0
Calc
Unit area
m3 / h / m2
30
TVI
Aperture
mm
0.7 square
TVI
New
TVI
Horizontal
TVI
TVI
Kiln
h/d
16
TVI
Kiln Operation
h / wk
112
Calc
Capacity
kg / h
582
Calc
t / week
65
Calc
strips / week
TVI
t / week
65
Calc
degrees C
700
TVI
Fuel
Diesel
TVI
New
TVI
Vibrating, Horizontal
TVI
Type of Screen
Number of Screens
Deck Type
TVI
Woven Wire
TVI
Aperture
mm
0.8
TVI
Unit Area
m3 / h / m2
60
Vendor
m2
1.0
Calc
Vendor
TVI
Screen
Area
Model
New
Quench Water
Tank Dimensions
D/T Ratio
Impeller
Excess
50
TVI
Live
m3
30
Calc
Slurry
33
Calc
Solids Density
28.7
Calc
Diameter
3.4
Calc
Height
3.7
Calc
0.38
TVI
Design
Diameter
1.3
Calc
Tip Speed
m / min
238
TVI
59
Calc
Type of Impeller
rpm
TVI
Power Number
1.2
Vendor
Slurry SG
0.9
Calc
kW
4.0
Calc
Required
kW
5.3
Calc
Installed
HP
7.1
Calc
Units
Value
Source
Rev
mm
100
TVI
Power Draw
Site Warehouse
Bulk Density
Consumption Rate
Design
Drums
Vendor
kg / drum
930
Calc
30
TVI
drums
65
Calc
t / m3
4.65
Reference
kg / t
1.0
Assumed
A
A
t/d
2.0
Calc
TVI
drums / d
2.2
Calc
Units
Value
Source
Rev
Addition Method
Addition Rate
Parameter
HYDRATED LIME
Physical Form
Transport Form
Supply Packaging
Supply Mass
Supply Storage
Consumption Rate
Consumption Rate
Consumption Rate
Consumption Rate
Consumption Rate
Lime Slurry
kg
Vendor
Vendor
20
Vendor
TVI
bags
6,160
Calc
Supply Concentration
% CaO
60
Vendor
t / m3
2.35
Reference
Bulk Density
t / m3
0.48
Reference
kg / t
2.5
Assumed
kg / h
208
Calc
t/d
5.0
Calc
m3 / d
22
Calc
m3 / h
0.9
Calc
kg / t
4.0
Tested
kg / h
306
Calc
t/d
Grinding
Concentrate Leaching
Carbon-in-Leach
Cyanide Destruction
Total
Site Warehouse
Solid
Sacks
7.4
Calc
m3 / d
84
Calc
m3 / h
3.5
Calc
kg / t
4.0
Tested
kg / h
333
Calc
t/d
8.0
Calc
m3 / d
35.4
Calc
m3 / h
1.5
Calc
kg / h
107
Calc
kg / h
179
Calc
t/d
4.3
Calc
m3 / d
19
Calc
m3 / h
0.8
Calc
kg / t
0.03
Calc
kg / h
1027
Calc
t/d
25
Calc
m3 / d
161
Calc
m3 / h
6.7
Calc
New
TVI
Agitated Tank
TVI
TVI
%w/w
20
TVI
t / m3
1.130
Calc
bags / mix
1232
TVI
t / mix
25
Calc
Required
m3
21.8
Calc
Live Capacity
m3
26.2
Calc
Pulp Height
2.3
Calc
Diameter
3.8
Calc
Height
3.8
Calc
0.38
Design
Nominal
D/T Ratio
Impeller Diameter
1.5
Calc
m / min
259
Design
rpm
57
Calc
Hydrofoil
TVI
0.35
Design
A
A
Impeller Type
Power Number
Power Draw
kW
4.0
Calc
Required
HP
5.4
Calc
Installed
HP
7.0
Calc
Units
Value
Source
Rev
Transport Form
Solid
Vendor
Flocculant Type
Magnafloc 5250
Vendor
Bags
Vendor
kg
25
Vendor
30
TVI
bags
31
Calc
t / m3
1.2
Reference
Parameter
FLOCCULANT
Physical Form
Supply Packaging
Supply Mass
Supply Storage
Supply Specific Gravity
Flocculant Mixing / Dosing
Site Warehouse
TVI
Existing
TVI
Assumed
Jurby Jumawan:
assumed 5 kg/ton - Me
(CRO-20D) consumed
3.72kg/ton
Consumption Rate
Mixture Strength
Nominal
%w/w
0.25
TVI
Mixing Capacity
Nominal
kg / h / unit
3.0
Assumed
Total
kg / h
15.0
Calc
as Dry Powder
Addition
Dosage Rate
Storage Tank
Design
Design - Total
Capacity - Live
g/t
12
TVI
kg / h
1.0
Calc
kg / d
24
Calc
bags / d
1.0
Calc
m3 / h
m3 / tank
Number of Tanks
Calc
TVI
2.0
TVI
TVI
m3
2.0
Calc
Residence Time
0.4
Calc
%w/w
0.025
TVI
Diluted Concentration
Dilution Water (at delivery point)
5.0
Existing
Total
m3 / h
50
Vendor
per Thickener
m3 / h
250
Calc
Units
Value
Source
Rev
Parameter
SODIUM CYANIDE
Physical Form
Transport Form
Solid
TVI
Wooden Boxes
TVI
1.0
TVI
60
TVI
boxes
407
Calc
Supply Concentration
100
Reference
t / m3
1.596
Reference
kg / t
6.0
Tested
kg / h
50
Calc
t/d
1.2
Calc
m3 / d
5.4
Calc
m3 / h
0.2
Calc
kg / t
Supply Packaging
Supply Mass
Supply Storage
Consumption Rate
Consumption Rate
Consumption Rate
Consumption Rate
Concentrate Leaching
Merrill-Crowe
Carbon-in-Leach
Elution
Site Warehouse
Design
Design
Design
Design
1.0
Assumed
kg / h
18
Calc
t/d
0.4
Calc
m3 / d
2.0
Calc
m3 / h
0.1
Calc
kg / t
2.5
Tested
kg / h
212
Calc
t/d
5.1
Calc
m3 / d
23
Calc
m3 / h
1.0
Calc
kg / strip
67
Calc
m3 / strip
34
Calc
m3 / d
34
Calc
t/d
0.1
Calc
TVI
Total
Make-up Requirements
Mixing Tank
Design
t/d
6.8
Calc
%w/v
20
TVI
t / m3
1.1
Reference
boxes / mix
Calc
t / mix
Calc
New
TVI
Required
m3
32
Calc
Live Capacity
m3
38
Calc
Pulp Height
3.3
Calc
Diameter
3.8
Calc
Height
3.8
Calc
Mix/Storage Tank
D/T Ratio
0.38
Design
Impeller Diameter
1.5
Calc
m / min
259
Design
rpm
57
Calc
Hydrofoil
TVI
Impeller Type
Power Number
0.35
Design
kW
4.0
Calc
Required
HP
5.4
Calc
Installed
HP
7.0
Calc
TVI
Value
Source
Rev
Power Draw
Units
SODIUM SULPHIDE
Physical Form
Transport Form
Supply Packaging
Supply Mass
Supply Storage
kg
Site Warehouse
Supply Concentration
Specific Gravity
Consumption Rate
Make-up Requirements
Flotation
Design
TVI
TVI
25
TVI
30
TVI
bags
144
Calc
100
Reference
t / m3
1.427
Reference
g/t
60
Calc
t/d
0.12
Calc
%w/w
20
TVI
t / m3
1.3
Reference
bags / mix
Calc
m3 / mix
0.5
Calc
Solid
Bags
New
TVI
24 hours Supply
m3 / d
0.46
Calc
Live Capacity
m3
0.55
Calc
1.2
Calc
Pulp Height
0.3
Calc
Diameter
1.5
Calc
Height
1.5
Calc
0.38
Design
D/T Ratio
Impeller Diameter
0.6
Calc
m / min
259
Design
rpm
142
Calc
Impeller Type
Hydrofoil
TVI
0.35
Design
1.0
Calc
HP
1.3
Calc
HP
1.8
Calc
TVI
Value
Source
Rev
Power Number
Power Draw
kW
Required
Installed
Number of Tanks
Parameter
Units
SODIUM HYDROXIDE
Physical Form
Transport Form
Solid
TVI
Bags
TVI
kg
25
TVI
30
TVI
bags
1,723
Calc
100
Reference
t / m3
2.13
Reference
kg / strip
1,435
Calc
t/d
1.4
Calc
TVI
%w/w
20
TVI
t / m3
1.22
Reference
bags / mix
58
Calc
m3 / mix
5.9
Calc
Existing
TVI
Supply Packaging
Supply Mass
Supply Storage
Site Warehouse
Supply Concentration
Specific Gravity
Consumption Rate
Elution
Design
m3 / d
5.9
Calc
Live Capacity
m3
7.1
Calc
1.2
Calc
Pulp Height
1.7
Calc
Diameter
2.3
Calc
Height
2.3
Calc
Storage Volume
Storage/Mixing Tank Volume
D/T Ratio
0.38
Design
Impeller Diameter
0.9
Calc
m / min
259
Design
rpm
95
Calc
Hydrofoil
TVI
0.35
Design
kW
2.0
Calc
Required
HP
2.7
Calc
Installed
HP
3.5
Calc
TVI
Value
Source
Rev
Impeller Type
Power Number
Power Draw
Number of Tanks
Parameter
Units
HYDROCHLORIC ACID
Physical Form
Transport Form
Solution
TVI
TVI
200
TVI
30
TVI
Supply Packaging
Supply Volume
Supply Storage
Site Warehouse
IBCs
163
Calc
Supply Concentration
%w/w
32
TVI
t / m3
1.159
Reference
L / strip
1,088
Calc
L/d
Storage Tank
1,088
Calc
1.0
TVI
New
TVI
m3
1.3
Calc
Live Capacity
1.2
Calc
Pulp Height
0.7
Calc
Diameter
1.5
Calc
Height
1.5
Calc
0.38
Design
D/T Ratio
Impeller Diameter
0.6
Calc
m / min
259
Design
rpm
142
Calc
Hydrofoil
TVI
0.35
Design
kW
1.0
Calc
Required
HP
1.3
Calc
Installed
HP
1.8
Calc
TVI
Units
Value
Source
Rev
Impeller Type
Power Number
Power Draw
Number of Tanks
Parameter
SULFURIC ACID
Physical Form
Transport Form
Solution
TVI
TVI
200
TVI
30
TVI
IBCs / month
15
Calc
Supply Concentration
%w/w
98
TVI
t / m3
1.94
Reference
Excess Zinc
g Zn / hr
5,405
Calc
Sulfuric Acid
L/d
100
Calc
New
TVI
m3
0.12
Calc
1.2
Calc
Pulp Height
0.3
Calc
Diameter
0.8
Calc
Height
0.8
Calc
0.38
Design
Supply Packaging
Supply Volume
Supply Storage
Storage Tank
Site Warehouse
Live Capacity
D/T Ratio
Impeller Diameter
0.3
Calc
m / min
259
Design
rpm
Impeller Type
Power Number
Power Draw
Calc
TVI
0.35
Design
kW
1.0
Calc
Required
HP
1.3
Calc
Installed
HP
1.8
Calc
TVI
Value
Source
Rev
Solid, Granular
Vendor
Bulk Bags
Vendor
Number of Tanks
Parameter
284
Hydrofoil
Units
ACTIVATED CARBON
Physical Form
Transport Form
Supply Packaging
Supply Mass
Vendor
30
TVI
bags
5,700
Calc
Carbon Size
mesh
6 x 12
Vendor
t / m3
0.47
Vendor
TVI
A
A
Supply Storage
Consumption Rate
t
Site Warehouse
Addition Method
Addition Rate
Parameter
0.5
kg / t
50
TVI
t/y
33,250
Calc
bags / y
66,500
Calc
Units
Value
Source
Rev
SODIUM METABISULFITE
Physical Form
Transport Form
Supply Packaging
Supply Mass
Supply Storage
Supply Concentration
Site Warehouse
Minimum
Make-up Requirements
Mixing Tank
Cyanide Destruction
Design
Vendor
Vendor
1.0
Vendor
30
TVI
bags
229
Calc
67
Reference
t / m3
1.375
Reference
t/h
0.32
Calc
t/d
7.6
Calc
kg / t
3.8
Calc
m3 / h
1.1
Calc
%w/v
25
TVI
t / m3
1.19
Reference
bags / mix
TVI
t / mix
Calc
A
A
New
TVI
Mix Volume
Required
m3
3.4
Calc
Mixing Tank
Live Capacity
4.0
Calc
Pulp Height
1.0
Calc
Diameter
2.3
Calc
Height
D/T Ratio
2.3
Calc
0.38
Design
Impeller Diameter
0.9
Calc
m / min
259
Design
rpm
95
Calc
Hydrofoil
TVI
0.35
Design
kW
2.0
Calc
Required
HP
2.7
Calc
Installed
HP
3.5
Calc
TVI
24 hours Supply
m3 / d
26
Calc
Live Capacity
m3
Calc
0.3
Calc
New
TVI
Impeller Type
Power Number
Power Draw
Storage Tank
Solid
Bulk Bags
1.0
Calc
Diameter
2.3
Calc
Height
D/T Ratio
2.3
Calc
0.38
Design
Impeller Diameter
0.9
Calc
m / min
259
Design
rpm
95
Calc
Hydrofoil
TVI
0.35
Design
kW
2.0
Calc
Required
HP
2.7
Calc
Installed
HP
3.5
Calc
TVI
Units
Value
Source
Rev
Impeller Type
Power Number
Power Draw
COPPER SULPHATE
Physical Form
Transport Form
Solid
TVI
Bulk Bags
TVI
kg
25
TVI
30
TVI
bags
74
Calc
100
Reference
kg / h
TVI
m3 / h
TVI
Supply Packaging
Supply Mass
Supply Storage
Site Warehouse
Supply Concentration
Consumption Rate
Make-up Requirements
Mixing Tank
Cyanide Destruction
Design
%w/v
10
TVI
t / m3
1.10
Reference
bags / mix
2.4
Calc
t / mix
0.061
Calc
Existing
TVI
Required
m3
0.6
Calc
Storage Volume
24 hours Supply
m3 / d
0.6
Calc
Mix/Storage Tank
Live Capacity
Mix Volume
m3
0.6
Calc
Pulp Height
0.3
Calc
Diameter
1.5
Calc
Height
1.5
Calc
0.38
Design
D/T Ratio
Impeller Diameter
0.6
Calc
m / min
259
Design
rpm
142
Calc
Hydrofoil
TVI
0.35
Design
Impeller Type
Power Number
Power Draw
kW
1.0
Calc
Required
HP
1.3
Calc
Installed
HP
1.8
Calc
TVI
Units
Value
Source
Rev
ZINC DUST
Physical Form
Transport Form
Supply Packaging
Supply Mass
Supply Storage
Site Warehouse
Solid
Vendor
Bulk Bags
Vendor
1.0
Vendor
30
TVI
bags
52
TVI
Supply Concentration
Minimum
Silver Precipitation
Gold Precipitation
Design
Design
Total
Parameter
97
Reference
t / m3
7.14
Reference
t/h
0.007
Calc
t/d
0.173
Calc
kg / t
0.086
Calc
m3 / h
0.001
Calc
g Zn / g Ag
0.606
Reference
t/h
0.0001
Calc
t/d
0.002
Calc
kg / t
0.001
Calc
m3 / h
0.00001
Calc
g Zn / g Au
0.332
Reference
t/h
0.07
Calc
t/d
1.75
Calc
m3 / h
0.01
Calc
Units
Value
Source
Rev
DIATOMACEOUS EARTH
Physical Form
Transport Form
Solid
Vendor
Bulk Bags
Vendor
1.0
Vendor
Supply Packaging
Supply Mass
Supply Storage
Supply Concentration
Site Warehouse
Minimum
Clarifier
Design
Parameter
30
TVI
bags
24
TVI
67
Reference
t / m3
2.2
Reference
2-5
Reference
kg / m3
0.07
Reference
kg / h
0.8
Calc
kg / d
19
Calc
Units
Value
Source
Rev
LEAD ACETATE
Physical Form
Transport Form
Supply Packaging
Supply Mass
Supply Storage
Supply Concentration
Site Warehouse
Minimum
Make-up Requirements
Clarifier
Design
Vendor
Vendor
1.0
Vendor
30
TVI
bags
13
TVI
99
Reference
t / m3
2.6
Reference
t/h
0.02
Calc
t/d
0.4
Calc
kg / t
0.2
Calc
m3 / h
0.01
Calc
%w/v
20
TVI
t / m3
1.10
Reference
bags / mix
4.7
TVI
t / mix
0.5
TVI
New
TVI
Solid
Bulk Bags
Required
m3
2.1
TVI
Storage Volume
24 hours Supply
m3 / d
2.1
TVI
Mix/Storage Tank
Live Capacity
m3
4.6
TVI
2.2
Pulp Height
1.1
Calc
Diameter
2.3
Calc
Height
D / T Ratio
2.3
Calc
0.38
Design
Impeller Diameter
0.9
Calc
m / min
259
Design
rpm
95
Calc
Hydrofoil
TVI
0.35
Design
kW
2.0
Calc
Required
HP
2.7
Calc
Installed
HP
3.5
Calc
TVI
Value
Source
Rev
Impeller Type
Power Number
Power Draw
Units
AIR
Physical Form
Type
Gas
TVI
Air Compressor
TVI
TVI
2,321
TVI
Calc
TVI
Nm3 / h
3,963
Calc
cfm
2,333
Calc
cfm
1,490
Calc
Source
Air Compressor
cfm
Duty
Standby
Consumption Rate
Air Rate
Additional Requirement
Design
ATMOSPHERE
46
44
STATIONARY GRIZZLY
to Process Water
Tank
IIIII
71
COUNTER-CURRENT DECANTATION
50
48
TRASH SCREEN
51
VACUUM PUMP
55
52
THICKENER 1
ORE BIN
BLEED
49
47
53
25
62
WASH WATER
36
OVERFLOW TANK
24
PRIMARY FEEDER
37
VIBRATING GRIZZLY
63
LEACHING TANK
38
TRASH BIN
66
40
68
67
UNCLARIFIED
PREGNANT SOLUTION
TANK
PRIMARY CRUSHER
CLARIFIED PREGNANT
SOLUTION TANK
73
69
CONDITIONING
TANK
22
64
DEAERATOR
56
57
39
ZINC DUST
LEAD ACETATE
SODIUM CYANIDE
62
AERATION TANK
26
65
CLARIFIER
61
PRECIPITATE
SECONDARY CYCLONE
WEARING CONVEYOR
23
VIBRATING SCREEN
7
SECONDARY CRUSHER
92
20
99
CARBON RECOVERY SCREEN
SECONDARY CYCLONE
PUMP
19
PRIMARY CYCLONE
bleed
103
STOCKPILE CONVEYOR
74
102
42
LEACHING SUMP
21
FLOTATION
SUMP PUMP
17
100
SCALPING SCREEN
18
101
SECONDARY GRINDING
SUMP PUMP
STOCKPILE
FALCON CONCENTRATOR
104
STRIPPING COLUMN
80
to Process Water
Tank
83
13
11
10
-/+
106
ACID DIGESTION
79a
ACACIA REACTOR
BELT FEEDER
THICKENER 3
77
SAG MILL
79
76
-/+
-/+
PRIMARY HEAT
EXCHANGER
107
114
-/+
back to CIL
82
EFFLUENT TANK
105
110
CARBON DEWATERING
SCREEN
81
OVERFLOW TANK
RECOVERY HEAT
EXCHANGER
16
14
OIL PUMP
15
SCATS BIN
KILN
85
CIL TANK 1
115
SOLUTION HEATER
117
86
CIL TANK 2
TRANSFER
CHUTE
CONE CRUSHER
CIL SUMP
116
110
113
88
CIL TANK 4
FLUX
118
87
CIL TANK 3
FEED CONVEYOR
PRIMARY CYCLONE PUMP
123
108
QUENCH TANK
124
PRESSURE FILTER
109
SUSPENDED MAGNET
MAGNETIC PULLEY
126
125
84
27
127
SLUDGE CATCH BIN
STRIPPING
SOLUTION TANK
ACID
DIGESTION
TANK
119
HOT
PLATE
120
136
SAFE
121
28
CIL TANK 5
PRODUCT CONVEYOR
1
112
89
130
BULLION MOLD 1
BALANCE
SAFETY SCREEN
FLUX
122
90
HOT
PLATE
93
94
95
97
DETOX TANK
FLOOR PUMP
98
137
FIRE CLAY
CRUCIBLE
FURNACE
139
BULLION MOLD 2
138
SILVER
SLAG KIBBLE 2
96
TAILS HOPPER
FINAL TAILS
GOLD
SLAG KIBBLE 1
CIL TANK 6
CARBON BIN
129
133
91
PRODUCT CONVEYOR
2
128
134
132
GRAPHITE
CRUCIBLE
FURNACE
135
131
throughput
t/d
gold assay
g/t
2,000
3.0
SG_ORE
2.5
silver assay
g/t
87.1
SG_WATER
1.0
copper assay
g/t
114
MOISTURE_ORE
5.0
110 - CRUSHING
Stream Number PFD
Stream Name
Secondary Screen
Undersize
Secondary Screen
Oversize
Secondary Crusher
Product
rate, wt
t/h
158.3
158.3
15.8
142.5
142.5
23.8
134.6
134.6
rate, vol
m3/h
62.5
62.5
6.3
56.3
56.3
9.4
53.2
53.2
specific gravity
t/m
2.53
2.53
2.53
2.53
2.53
2.53
2.53
2.53
rate, wt
t/h
8.3
8.3
0.8
7.5
7.5
1.3
7.1
7.1
rate, vol
m3/h
8.3
8.3
0.8
7.5
7.5
1.3
7.1
7.1
specific gravity
t/m3
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
rate, wt
t/h
166.7
166.7
16.7
150.0
150.0
25.0
141.7
141.7
Solid
Solution
Slurry
rate, vol
m3/h
70.9
70.9
7.1
63.8
63.8
10.6
60.2
60.2
specific gravity
t/m3
2.35
2.35
2.35
2.35
2.35
2.35
2.35
2.35
solids by weight
95
95
95
95
95
95
95
95
10
11
12
13
14
15
16
17
18
Lime
120 - GRINDING
3.3
Stream Name
rate, wt
t/h
85.0
0.2
362.8
361.1
1.7
361.1
277.8
rate, vol
m3/h
33.6
0.1
143.3
142.6
0.7
142.6
109.7
specific gravity
t/m3
2.53
2.35
2.53
2.53
2.53
2.53
2.53
rate, wt
t/h
4.5
23.1
0.8
120.9
19.7
140.4
54.0
0.2
194.4
92.6
rate, vol
m /h
4.5
23.1
0.8
120.9
19.7
140.4
54.0
0.2
194.4
92.6
specific gravity
t/m3
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
rate, wt
t/h
89.5
23.1
1.0
484.7
19.7
521.2
54.0
1.9
555.6
370.4
Solid
Solution
Slurry
rate, vol
m3/h
38.0
23.1
0.9
265.1
19.7
302.7
54.0
0.8
337.1
202.3
specific gravity
t/m3
2.35
1.00
1.13
1.83
1.00
1.72
1.00
2.20
1.65
1.83
solids by weight
95
20
75
90
65
75
72
Stream Name
Solid
Solution
Slurry
16
27
28
1.7
rate, wt
t/h
1.7
1.7
rate, vol
m3/h
0.7
0.7
0.7
specific gravity
t/m3
2.53
2.53
2.53
rate, wt
t/h
0.2
0.2
0.1
rate, vol
m3/h
0.2
0.2
0.1
specific gravity
t/m3
1.0
1.0
1.0
rate, wt
t/h
1.9
1.9
1.8
rate, vol
m3/h
0.8
0.8
0.7
specific gravity
t/m3
2.20
2.20
2.35
solids by weight
90
90
95
29
30
31
32
33
34
35
Secondary Cyclone
Underflow Proportion
Gravity Concentrate
Gravity Concentrator
Fluidisation Water
34.2
29.1
5.1
29.1
0.009
Stream Name
rate, wt
Solid
t/h
Solid
Solution
Slurry
rate, vol
m3/h
13.5
11.5
2.0
11.5
specific gravity
t/m3
2.53
2.53
2.53
2.53
0.003
2.53
rate, wt
t/h
18.4
32.1
1.3
57.1
0.009
15.0
25.0
rate, vol
m /h
18.4
32.1
1.3
57.1
0.009
15.0
25.0
specific gravity
t/m3
1.0
1.0
1.0
1.0
1.0
1.0
1.0
rate, wt
t/h
52.6
61.2
6.4
86.2
0.017
15.0
25.0
rate, vol
m3/h
31.9
43.6
3.3
68.6
0.012
15.0
25.0
specific gravity
t/m3
1.65
1.40
1.94
1.26
1.43
1.00
1.00
solids by weight
65
48
80
34
50
36
37
38
39
40
41
42
43
Collector (A3418)
Activator (Sodium
Sulphide)
Flotation Feed
Spray Water
Flotation Concentrate
Flotation Tails
150 - FLOTATION
Stream Number PFD
Stream Name
Solid
Solution
Slurry
rate, wt
t/h
83.3
8.3
75.0
rate, vol
m3/h
32.9
3.3
29.6
specific gravity
t/m3
2.53
2.53
2.53
rate, wt
t/h
0.002
0.003
0.003
0.002
154.8
62.8
84.3
133.3
133.3
rate, vol
m3/h
0.002
0.003
0.003
0.001
154.8
62.8
84.3
specific gravity
t/m3
1.1
1.1
0.9
1.4
1.0
1.0
1.0
1.0
rate, wt
t/h
0.002
0.003
0.003
0.002
238.1
62.8
92.6
208.3
rate, vol
m3/h
0.002
0.003
0.003
0.001
187.7
62.8
87.6
163.0
specific gravity
t/m3
1.07
1.08
0.92
1.43
1.27
1.00
1.06
1.28
Slurry
solids by weight
Metal
assays
35
g/h Au
247
204
36
43
g/h Ag
7,262
6,337
925
g/h Cu
9,537
5,223
4,314
540.0
Stream Name
Solid
Solution
Slurry
44
45
46
47
48
Thickener 1 Feed
Flocculant
Thickener 1 Underflow
Thickener 1 Overflow
8.3
rate, wt
t/h
8.3
0.0001
rate, vol
m3/h
3.3
0.0001
3.3
specific gravity
t/m
2.53
1.20
2.53
rate, wt
t/h
84.3
2.0
0.04
10.2
76.1
rate, vol
m3/h
84.3
2.0
0.04
10.2
76.1
specific gravity
t/m3
1.0
1.0
1.0
1.0
1.0
rate, wt
t/h
92.6
2.0
0.04
18.5
76.1
rate, vol
m3/h
87.6
2.0
0.04
13.5
76.1
specific gravity
t/m3
1.06
1.00
1.00
1.37
1.00
solids by weight
0.25
45
Stream Name
Solid
Solution
Slurry
71
49
50
51
52
Cyanide Solution
8.3
rate, wt
t/h
8.3
8.3
0.05
rate, vol
m3/h
3.3
3.3
0.03
3.3
specific gravity
t/m3
2.53
2.53
1.60
2.53
rate, wt
t/h
0.0
10.2
10.2
0.2
10.2
rate, vol
m3/h
0.0
10.2
10.2
0.2
10.2
specific gravity
t/m3
1.0
1.0
1.0
1.0
1.0
rate, wt
t/h
0.0
18.5
18.5
0.2
18.8
rate, vol
m3/h
0.0
13.5
13.5
0.2
13.7
specific gravity
t/m3
1.00
1.37
1.37
1.00
1.37
solids by weight
45
45
53
54
55
56
57
58
59
60
61
62
Thickener 2 Feed
Flocculant
Thickener 2 Underflow
Thickener 2 Overflow
Repulper
45
Stream Name
Solid
Solution
rate, wt
t/h
8.3
0.0001
8.3
8.3
rate, vol
m3/h
3.3
0.0001
3.3
3.3
8.3
3.3
specific gravity
t/m3
2.53
1.20
2.53
2.53
2.53
rate, wt
t/h
10.2
2.0
0.04
5.6
6.7
0.9
4.6
11.3
7.4
8.3
rate, vol
m3/h
10.2
2.0
0.04
5.6
6.7
0.9
4.6
11.3
7.4
8.3
specific gravity
t/m3
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Slurry
rate, wt
t/h
18.5
2.0
0.04
13.9
6.7
9.3
4.6
11.3
7.4
rate, vol
m3/h
13.5
2.0
0.04
8.8
6.7
4.2
4.6
11.3
7.4
11.6
specific gravity
t/m3
1.37
1.00
1.00
1.57
1.00
2.20
1.00
1.00
1.00
1.43
solids by weight
45
0.25
60
90
16.7
50
190 - MERILL-CROWE
Stream Number PFD
Stream Name
61
62
63
64
65
66
67
68
69
70
Clarifier Feed
Diatomaceous Earth
Clarified Solution
Zinc Dust
Barren Solution
Merrill-Crowe Precipitate
rate, wt
t/h
0.0
0.1
0.02
0.0
rate, vol
m3/h
0.0
0.01
0.01
0.0
specific gravity
t/m
7.14
2.55
1.60
rate, wt
t/h
11.3
11.3
0.1
0.0
11.4
11.4
11.4
rate, vol
m3/h
11.3
11.3
0.1
0.0
11.4
11.4
11.4
specific gravity
t/m3
1.0
1.0
1.0
1.0
1.0
1.0
1.0
rate, wt
t/h
11.3
11.3
0.1
0.0
11.4
11.4
11.4
rate, vol
m3/h
11.3
11.3
0.1
0.0
SG
t/m3
1.00
1.00
1.00
solids by weight
Solid
Solution
Slurry
2.20
0.007
11.4
11.4
11.4
1.00
1.00
1.00
Stream Name
75
79a
76
77
78
Thickener 3 Feed
Flocculant 3
Thickener 3 Underflow
Thickener 3 Overflow
rate, wt
t/h
75.0
0.001
75.0
83.3
rate, vol
m3/h
29.6
0.001
29.6
32.9
specific gravity
t/m3
2.53
1.20
2.53
rate, wt
t/h
133.3
2.0
0.4
91.7
44.0
100.0
rate, vol
m /h
133.3
2.0
0.36
91.7
44.0
100.0
specific gravity
t/m3
1.0
1.0
1.0
1.0
1.0
1.0
rate, wt
t/h
208.3
2.0
0.36
166.7
44.0
183.3
Solid
Solution
Slurry
43
2.53
rate, vol
m3/h
163.0
2.0
0.36
121.3
44.0
132.9
specific gravity
t/m3
1.28
1.0
1.00
1.37
1.00
1.38
solids by weight
36
0.25
45
45
210 - CARBON-IN-LEACH
Stream Number PFD
Stream Name
Solid
Solution
Slurry
79
70
80
81
82
83
84
85
86
87
Cyanide Solution
Lime Solution
rate, wt
t/h
83.3
83.3
0.02
0.03
83.3
83.3
83.3
83.3
rate, vol
m3/h
32.9
32.9
0.01
0.014
32.9
32.9
32.9
32.9
specific gravity
t/m3
2.53
2.53
1.60
2.35
2.53
2.53
2.53
2.53
rate, wt
t/h
100.0
11.4
14.6
126.0
0.1
0.13
126.2
126.2
126.2
126.2
126.2
rate, vol
m3/h
100.0
11.4
14.6
126.0
0.1
0.13
126.2
126.2
126.2
specific gravity
t/m3
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
rate, wt
t/h
183.3
11.4
14.6
208.3
0.1
0.13
209.6
209.6
209.6
209.6
14.6
158.9
0.1
0.13
159.1
159.1
159.1
159.1
1.31
1.00
1.32
1.32
1.32
1.32
40
40
40
40
rate, vol
m3/h
132.9
11.4
specific gravity
t/m3
1.38
1.00
solids by weight
45
40
Stream Name
rate, wt
Solid
t/h
93
94
95
96
97
98
SMBS Solution
Lime Solution
Final Tails
0.3
0.1
0.0
83.3
83.3
83.3
Solid
rate, vol
m3/h
0.2
0.0
0.0
32.9
32.9
32.9
specific gravity
t/m3
1.38
2.35
2.28
2.53
2.53
2.53
Solution
Slurry
rate, wt
t/h
1.0
0.4
0.2
110.5
112.0
113.7
rate, vol
m3/h
1.0
0.4
0.2
110.5
112.0
113.7
specific gravity
t/m3
1.0
1.0
1.0
1.0
1.0
1.0
rate, wt
t/h
1.3
0.5
0.2
193.8
195.4
197.0
83.3
rate, vol
m3/h
1.0
0.4
0.2
143.4
144.9
146.6
390.5
specific gravity
t/m3
1.33
1.25
1.25
1.35
1.35
1.34
17.59
solids by weight
25
20
43
42.7
42.3
99
92
100
101
102
103
Stream Name
Carbon
Solution
Slurry
rate, wt
t/d
9.3
rate, vol
m3/d
6.7
specific gravity
t/m3
1.4
rate, wt
t/d
1.0
1.0
0.1
39.6
19.8
19.8
rate, vol
m3/d
1.0
1.0
0.2
39.6
19.8
19.8
specific gravity
t/m3
1.0
1.0
1.2
1.0
1.0
1.0
rate, wt
t/d
10.4
1.0
13.0
39.6
19.8
19.8
rate, vol
m3/d
7.7
1.0
13.1
39.6
19.8
19.8
specific gravity
t/m3
1.35
1.00
0.99
1.00
1.00
1.00
solids by weight
90
104
105
106
107
Stripping Solution
Stream Name
Carbon
Solution
Slurry
rate, wt
t/d
9.3
rate, vol
m3/d
6.7
specific gravity
t/m3
1.4
rate, wt
t/d
9.3
67.4
67.4
67.4
rate, vol
m3/d
9.3
67.4
67.4
67.4
specific gravity
t/m3
1.0
1.0
1.0
1.0
rate, wt
t/d
18.6
67.4
67.4
67.4
rate, vol
m3/d
16.0
67.4
67.4
67.4
specific gravity
t/m3
1.17
1.00
1.00
1.00
solids by weight
50
108
109
110
111
112
113
Stream Name
Carbon
Solution
Slurry
rate, wt
t/h
0.6
0.6
0.01
0.6
rate, vol
m3/h
0.4
0.4
0.004
0.4
specific gravity
t/m3
1.4
1.4
1.4
rate, wt
t/h
0.001
1.7
1.7
0.01
1.7
0.1
rate, vol
m3/h
0.001
1.7
1.7
0.01
1.7
0.1
specific gravity
t/m3
1.0
1.0
1.0
1.0
1.0
1.0
rate, wt
t/h
0.6
1.7
2.3
0.01
1.7
0.6
rate, vol
m3/h
0.4
1.7
2.2
0.01
1.7
0.5
specific gravity
t/m3
1.40
1.00
1.08
1.13
1.00
1.35
solids by weight
99.8
25
40
116
117
1.4
90
114
115
118
119
120
121
122
123
Stream Name
Solid
Solution
Slurry
Silver Precipitation 1
Effluent
Silver Precipitation 2
Effluent
rate, wt
kg/d
105.9
105.9
12.1
76.1
71.4
rate, vol
l/d
21.2
52.9
1.5
35.3
14.3
specific gravity
g/ml
5.0
5.0
7.9
2.2
5.0
bulk density
g/ml
2.0
rate, wt
kg/d
158.8
18.7
140.2
34.2
92.2
92.2
92.2
rate, vol
l/d
158.8
18.7
140.2
22.7
21.2
21.2
21.2
specific gravity
g/ml
1.0
1.0
1.0
1.5
4.4
4.4
4.4
rate, wt
kg/d
264.7
124.6
140.2
34.2
92.2
92.2
92.2
71.4
rate, vol
l/d
180.0
71.6
140.2
22.7
21.2
21.2
21.2
14.3
specific gravity
g/ml
1.47
1.74
1.00
1.51
4.35
4.35
4.35
5.00
solids by weight
40
85
100
19
20
21
83.3
205.2
32.9
81.1
2.53
2.53
101.9
125.8
8.5
101.9
125.8
8.5
1.0
1.0
1.0
185.2
331.0
8.5
134.8
206.9
8.5
1.37
1.60
1.00
45
62
71
72
73
Sulfuric Acid
Zinc Solution
0.005
0.001
7.1
0.0
0.008
0.008
0.0
0.004
0.004
1.0
1.9
1.9
0.0
0.008
0.014
0.0
0.004
0.005
1.94
2.74
88
89
90
83.3
83.3
83.3
32.9
32.9
32.9
2.53
2.53
2.53
126.2
126.2
126.2
126.2
126.2
126.2
1.0
1.0
1.0
209.6
209.6
209.6
159.1
159.1
159.1
1.32
1.32
1.32
40
40
40
124
125
126
Soda Ash
Borax
Silica
14.3
14.3
5.0
16.2
19.8
3.5
2.5
1.7
2.7
0.9
0.7
1.4
14.3
14.3
5.0
16.2
19.8
3.5
2.54
1.73
2.65
100
100
100
P&ID
No.
Description
Area
Fluid
Line
tph
tph
tph
tph
% Solids
SG
Flow
Pipe Size
Pipe NB
Flow
No.
Solids
Liquids
Carbon
Slurry
Slurry
Slurry
(m3/hr)
(mm)
(mm)
m/s
Material
WLP
WHP
WGL
WRW
WPT
WFT
WFR
WST
ABL
ACP
AIN
AO2
AO3
LP H2O
HP H2O
Gland
Raw
Pot
Spray
Fire
Steam
Blower
Comp
Instr
O2
O3
120 - Grinding
Compiled by : PWA
Page 34 of 51
Test No.:
#VALUE!
Date:
March 4, 2014
Purpose:
Procedure:
As outlined below.
Metallurgist: DPU
Flotation Operator: JBL
Grinding Operator: MGS
Target 75 microns.
Feed:
BSGE - 637
P80
61
#VALUE!
Reagents added, g/ton
Stage
Grinding
Time, minutes
20%
20%
100%
Na2S
PAX
NF HEL
Grind
45
Condition
Float
Ep
DO
pH
mV
mg/L
Temp
C
8.0
-330
2.4
27.1
Roughing
Conditioning
20
20
20
Rougher Con 1
Rougher Con 2
Rougher Con 3
20
10
Rougher Con 4
Rougher Con 5
Rougher Con 6
20
40
30
Total
Stage
Flotation Cell
Speed: rpm
Bulk
500-D1
1500
1
1
45
Note:
4
* as required
8.2
-209
3.4
28.2
8.5
-63
6.4
29.9
8.3
-33
6.8
30.9
8.2
-46
7.5
31.5
8.0
-47
7.7
31.9
7.9
-40
7.7
32.5
7.8
-37
7.7
32.8
18
Test No.:
#VALUE!
Date:
Purpose:
Procedure:
As outlined below.
Metallurgist: BHT
Flotation Operator: JBL
Grinding Operator: MGS
Target 75 microns.
Feed:
BSGE -
P80
#VALUE!
flotation feed
33
% solids
Reagents added, g/ton
Stage
Grinding
Time, minutes
20%
20%
100%
Na2S
PAX
NF HEL
Grind
45
Condition
Float
Roughing
Conditioning
20
40
20
Rougher Con 1
Rougher Con 2
10
10
10
10
20
60
40
Rougher Con 3
Total
Stage
Flotation Cell
Speed: rpm
68
Bulk
500-D1
1500
45
Note:
12
* as required
pH
Ep
DO
Temp
mV
mg/L
#VALUE!
Initial pH
33
Initial DO
0.20 %
4.49 %
% Solids
Weight Sample (g)
Ore type:
500
Titration Factor
0.0025
#VALUE!
1015
- Flotation
Concentrate
- Condition for 2hrs at pH 11.0, DO, > 5ppm
Feed:
5.1 - 10.0
kg/t
Cumulative
Cyanide,
kg/t
1015
2.03
4.06
4.06
12.7
47
0.48
0.96
5.02
4.7
4.7
55
0.10
0.20
5.22
0.20
2.6
2.6
57
0.00
-0.01
5.21
7.1
0.18
7.4
7.4
53
0.23
0.45
5.66
50
8.5
0.21
-0.1
-0.1
60
-0.13
-0.26
5.40
10
50
7.8
0.20
3.7
3.7
56
0.05
0.10
5.50
1514.4
10
50
7.3
0.18
6.3
6.3
54
0.17
0.35
5.85
1515.5
10
50
7.7
0.19
4.2
4.2
56
0.07
0.15
5.99
10
50
7.5
0.19
5.3
5.3
54.7
0.12
0.25
6.24
90
450
67.6
92.1
46.9
1508
3.12
6.24
6.24
Weights, g
Volume
AgNO3, mL
Volume Soln,
mL
1015
1015
1038.4
2553.2
1514.8
10
50
6.1
0.15
12.7
1015
1038.4
2548.9
1510.5
10
50
7.6
0.19
1015
1038.4
2553.2
1514.8
10
50
8.0
12
1015
1038.4
2550
1511.6
10
50
18
1015
1038.4
2554.7
1516.3
10
24
1015
1038.4
2553
1514.6
36
1015
1038.4
2552.8
54
1015
1038.4
2553.9
72
1015
1038.4
Total
Bottle
Bottle + Pulp
10.5 - 11.0
Pulp
Titration
Sample
%NaCN
Comp.
Actual
45.2
Volume H2O,
mL
Cyanide
#VALUE!
Initial pH
45
Initial DO
0.20 %
4.49 %
% Solids
Weight Sample (g)
Ore type:
1000
Titration Factor
0.0025
#VALUE!
1222
- Flotation
Concentrate
- Condition for 2hrs at pH 11.0, DO, > 5ppm
Feed:
kg/t
Cumulative
Cyanide,
kg/t
1222
2.44
2.44
2.44
5.8
54
0.15
0.15
2.59
3.9
3.9
56
0.06
0.06
2.65
0.21
1.3
1.3
59
-0.06
-0.06
2.59
7.7
0.19
4.5
4.5
55
0.09
0.09
2.67
50
8.9
0.22
-3.2
-3.2
63
-0.28
-0.28
2.40
10
50
8.4
0.21
0.0
0.0
60
-0.13
-0.13
2.27
2221.8
10
50
7.1
0.18
8.4
8.4
52
0.27
0.27
2.54
2221.8
10
50
7.9
0.20
3.2
3.2
57
0.03
0.03
2.57
10
50
7.9
0.20
3.2
3.2
56.8
0.03
0.03
2.59
90
450
71.4
81.7
27.2
1735
2.59
2.59
2.59
Weights, g
Volume
AgNO3, mL
Volume Soln,
mL
1222
1222
1040.2
3262
2221.8
10
50
7.5
0.19
5.8
1222
1040.2
3256.9
2216.7
10
50
7.8
0.20
1222
1040.2
3262
2221.8
10
50
8.2
12
1222
1040.2
3260
2219.8
10
50
18
1222
1040.2
3262
2221.8
10
24
1222
1040.2
3262
2221.8
36
1222
1040.2
3262
54
1222
1040.2
3262
72
1222
1040.2
Total
Bottle
Bottle + Pulp
10.5 - 11.0
Pulp
Titration
Sample
%NaCN
Comp.
Actual
54.4
Volume H2O,
mL
Cyanide
Instrumentation ID
Description
Code
Area
Number
hand switch
HS
110
01
LAH-11001
LAH
110
01
LAL-11001
LAL
110
01
LI-11001
level indicator
LI
110
01
LIT-11001
LIT
110
01
YI-11001
YI
110
01
YA-11002
YA
110
02
HSA-11003
HSA
110
03
HSS-11003A
HSS
110
03A
HSS-11003B
HSS
110
03B
SY-11004
speed relay
SY
110
04
HC-11004
hand controller
HC
110
04
SE-11005
speed element
SE
110
05
SSL-11005
SSL
110
05
SAL-11005
SAL
110
05
ZS-11006A
position switch
ZS
110
06A
ZS-11006B
position switch
ZS
110
06B
ZS-11006C
position switch
ZS
110
06C
ZS-11006D
position switch
ZS
110
06D
ZA-11006
position alarm
ZA
110
06
HSS-11007A
HSS
110
07A
HSS-11007B
HSS
110
07B
HSS-11007C
HSS
110
07C
HSS-11007D
HSS
110
07D
HSA-11007
HSA
110
07
SE-11008
speed element
SE
110
08
SSL-11008
SSL
110
08
SAL-11008
SAL
110
08
HSS-11009A
HSS
110
09A
HSS-11009B
HSS
110
09B
HSA-11009
HSA
110
09
ZA-11010A
position alarm
ZA
110
10A
ZA-11010B
position alarm
ZA
110
10B
HSS-11011A
HSS
110
11A
HSS-11011B
HSS
110
11B
HSA-11011
HSA
110
11
SE-11012
speed element
SE
110
12
SSL-11012
SSL
110
12
SAL-11012
SAL
110
12
HSS-11013A
HSS
110
13A
HSS-11013B
HSS
110
13B
HSA-11013
HSA
110
13
ZA-11014A
position alarm
ZA
110
14A
ZA-11014B
position alarm
ZA
110
14B
SE-11015
speed element
SE
110
15
WE-11015
weight element
WE
110
15
WQIT-11015
WQIT
110
15
WIC-11015
WIC
110
15
flow element
FE
120
01
FIT-12001
FIT
120
01
FIC-12001
FIC
120
01
FM-12001
flow meter
FM
120
01
FE-12002
flow element
FE
120
02
FIT-12002
FIT
120
02
FIC-12002
FIC
120
02
FFIC-12002
FFIC
120
02
FV-12002
flow valve
FV
120
02
FM-12002
flow meter
FM
120
02
AIT-12003
AIT
120
03
AIC-12003
AIC
120
03
AV-12003
analysis valve
AV
120
03
AE-12003
AE
120
03
DV-12004
density valve
DV
120
04
DIC-12004
DIC
120
04
DIT-12004
DIT
120
04
DE-12004
density element
DE
120
04
LE-12005
level element
LE
120
05
LIT-12005
LIT
120
05
LIC-12005
LIC
120
05
HS-12005
hand switch
HS
120
05
SY-12005A
speed relay
SY
120
05A
VFD-12005A
VFD
120
05A
SY-12005B
speed relay
SY
120
05B
VFD-12005B
VFD
120
05B
LSH-12006
LSH
120
06
ISL-12006
ISL
120
06
PI-12007
pressure indicator
PI
120
07
FSL-12008
FSL
120
08
FAL-12008
FAL
120
08
PI-12008
pressure indicator
PI
120
08
FCV-12008
FCV
120
08
FM-12008
flow meter
FM
120
08
FSL-12009
FSL
120
09
FAL-12009
FAL
120
09
PI-12009
pressure indicator
PI
120
09
FCV-12009
FCV
120
09
FM-12009
flow meter
FM
120
09
FE-12010
flow element
FE
120
10
FIT-12010
FIT
120
10
FIC-12010
FIC
120
10
FM-12010
flow meter
FM
120
10
DV-12011
density valve
DV
120
11
DIC-12011
DIC
120
11
DIT-12011
DIT
120
11
DE-12011
density element
DE
120
11
LE-12012
level element
LE
120
12
LIT-12012
LIT
120
12
LIC-12012
LIC
120
12
HS-12012
hand switch
HS
120
12
SY-12012A
speed relay
SY
120
12A
VFD-12012A
VFD
120
12A
SY-12012B
speed relay
SY
120
12B
VFD-12012B
VFD
120
12B
PI-12013
pressure indicator
PI
120
13
LSH-12014
LSH
120
14
ISL-12014
ISL
120
14
FSL-12015
FSL
120
15
FAL-12015
FAL
120
15
PI-12015
pressure indicator
PI
120
15
FCV-12015
FCV
120
15
FM-12015
flow meter
FM
120
15
FSL-12016
FSL
120
16
FAL-12016
FAL
120
16
PI-12016
pressure indicator
PI
120
16
FCV-12016
FCV
120
16
FM-12016
flow meter
FM
120
16
LSH
130
01
LAH-13001
LAH
130
01
YA-13002
YA
130
02
SE-13003
speed element
SE
130
03
SSL-13003
SSL
130
03
SAL-13003
SAL
130
03
HSS-13004A
HSS
130
04A
HSS-13004B
HSS
130
04B
HSS-13004C
HSS
130
04C
HSS-13004D
HSS
130
04D
HSA-13004
HSA
130
04
ZS-13005A
position switch
ZS
130
05A
ZS-13005B
position switch
ZS
130
05B
ZS-13005C
position switch
ZS
130
05C
ZS-13005D
position switch
ZS
130
05D
ZA-13005
position alarm
ZA
130
05
SE-13006
speed element
SE
130
06
SSL-13006
SSL
130
06
SAL-13006
SAL
130
06
HSS-13007A
HSS
130
07A
HSS-13007B
HSS
130
07B
HSA-13007
HSA
130
07
ZS-13008A
position switch
ZS
130
08A
ZS-13008B
position switch
ZS
130
08B
SE-13009
speed element
SE
130
09
SSL-13009
SSL
130
09
SAL-13009
SAL
130
09
HSS-13010A
HSS
130
10A
HSS-13010B
HSS
130
10B
HSA-13010
HSA
130
10
ZS-13011A
position switch
ZS
130
11A
position switch
ZS
130
11B
ZS-13011B
FCV
03
001
FCV-03002
FCV
03
002
VFD-03003
VFD
03
003
SY-03003
speed element
SY
03
003
FCV
03
001
FCV-03002
FCV
03
002
VFD-03003
VFD
03
003
SY-03003
speed element
SY
03
003
flow indicator
FI
160
001
FI-160002
flow indicator
FI
160
002
FIC-160002
FIC
160
002
FIT-160002
FIT
160
002
FE-160002
flow element
FE
160
002
LIT-160003
LIT
160
003
LI-160003
level indicator
LI
160
003
ZHS-160003
ZHS
160
003
ZS-160003
position switch
ZS
160
003
ZSL-160003
ZSL
160
003
SY-160003
speed relay
SY
160
003
LIT-160004
LIT
160
004
LE-160004
level element
LE
160
004
LE-160005
level element
LE
160
005
LIT-160005
LIT
160
005
LI-160005
level indicator
LI
160
005
LIC-160005
LIC
160
005
SY-160005A
speed relay
SY
160
005A
SY-160005B
speed relay
SY
160
005B
PI-160006
pressure indicator
PI
160
006
PI-160007
pressure indicator
PI
160
007
FY-160008
flow relay
FY
160
008
DI-160008
density indicator
DI
160
008
DIT-160008
DIT
160
008
DE-160008
density element
DE
160
008
FI-160008
flow indicator
FI
160
008
FIT-160008
FIT
160
008
FE-160008
flow element
FE
160
008
FIC-160008
FIC
160
008
SY-160008A
speed relay
SY
160
008A
SY-160008B
speed relay
SY
160
008B
PI-160009
pressure indicator
PI
160
009
FCV-160010
FCV
160
010
PI-160011
pressure indicator
PI
160
011
FAL-160012
FAL
160
012
FSL-160012
FSL
160
012
FCV-160013
FCV
160
013
PI-160014
pressure indicator
PI
160
014
FAL-160015
FAL
160
015
FSL-160015
FSL
160
015
LSH-160016
LSH
160
016
ISL-160016
ISL
160
016
time element
KE
210
01
AY-21001
analysis relay
AY
210
01
IAL-21002
IAL
210
02
II-21002
current indicator
II
210
02
IT-21002
current transmitter
IT
210
02
LSH-21003
LSH
210
03
ISL-21003
ISL
210
03
IAL-21004
IAL
210
04
II-21004
current indicator
II
210
04
IT-21004
current transmitter
IT
210
04
AE-21005
AE
210
05
AI-21005
analysis indicator
AI
210
05
AE-21006
AE
210
06
AI-21006
analysis indicator
AI
210
06
IAL-21007
IAL
210
07
II-21007
current indicator
II
210
07
IT-21007
current transmitter
IT
210
07
AE-21008
AE
210
08
AI-21008
analysis indicator
AI
210
08
AE-21009
AE
210
09
AI-21009
analysis indicator
AI
210
09
IAL-21010
IAL
210
10
II-21010
current indicator
II
210
10
IT-21010
current transmitter
IT
210
10
IAL-21011
IAL
210
11
II-21011
current indicator
II
210
11
IT-21011
current transmitter
IT
210
11
IAL-21012
IAL
210
12
II-21012
current indicator
II
210
12
IT-21012
current transmitter
IT
210
12
IAL-21013
IAL
210
13
II-21013
current indicator
II
210
13
IT-21013
current transmitter
IT
210
13
AREA 07 - DETOX
SC-07001
speed controller
SC
07
001
IAL-07002
IAL
07
002
II-07002
current indicator
II
07
002
IT-07002
current transmitter
IT
07
002
AV-07003
analysis valve
AV
07
003
KC-07003
time controller
KC
07
003
AAH-07003
AAH
07
003
AAL-07003
AAL
07
003
AIC-07003
AIC
07
003
YA-07003
YA
07
003
HS-07003
hand switch
HS
07
003
AIT-07003
AIT
07
003
AE-07003
AE
07
003
AIC-07004
AIC
07
004
HS-07004
hand switch
HS
07
004
AIT-07004
AIT
07
004
AE-07004
AE
07
004
LSH-07005
LSH
07
005
ISL-07005
ISL
07
005
HS-07006
hand switch
HS
07
006
LIC-07006
LIC
07
006
LIT-07006
LIT
07
006
LE-07006
level element
LE
07
006
SY-07006A
speed relay
SY
07
006A
SY-07006B
speed relay
SY
07
006B
FSL-07007
FSL
07
007
FAL-07007
FAL
07
007
PI-07008
pressure indicator
PI
07
008
FCV-07009
FCV
07
009
FSL-07010
FSL
07
010
FAL-07010
FAL
07
010
PI-07011
pressure indicator
PI
07
011
FCV-07012
FCV
07
012
FCV
08
001
FCV-08002
FCV
08
002
FE-08003
flow element
FE
08
003
FIT-08003
FIT
08
003
LG-08004
level glass
LG
08
004
LAL-08005
LAL
08
005
LSL-08005
LSL
08
005
PSV-08005
PSV
08
005
PI-08006
pressure indicator
PI
08
006
PSV-08007
PSV
08
007
PI-08008
pressure indicator
PI
08
008
PI-08009
pressure indicator
PI
08
009
PSV
240
01
TI-24002
temperature indicator
TI
240
02
PI-24003
pressure indicator
PI
240
03
PI-24004
pressure indicator
PI
240
04
PI-24005
pressure indicator
PI
240
05
PI-24006
pressure indicator
PI
240
06
TI-24007
temperature indicator
TI
240
07
TI-24008
temperature indicator
TI
240
08
PI-24009
pressure indicator
PI
240
09
PI-24010
pressure indicator
PI
240
10
TI-24011
temperature indicator
TI
240
11
TI-24012
temperature indicator
TI
240
12
PI-24013
pressure indicator
PI
240
13
PI-24014
pressure indicator
PI
240
14
TI-24015
temperature indicator
TI
240
15
TI-24016
temperature indicator
TI
240
16
PI-24017
pressure indicator
PI
240
17
PI-24018
pressure indicator
PI
240
18
TI-24019
temperature indicator
TI
240
19
TI-24020
temperature indicator
TI
240
20
PI-24021
pressure indicator
PI
240
21
PSV-24022
PSV
240
22
TI-24023
temperature indicator
TI
240
23
PI-24024
pressure indicator
PI
240
24
FSL-24025
FSL
240
25
YA-24026
YA
240
26
TE-24027
temperature element
TE
240
27
TE-24028
temperature element
TE
240
28
TAH-24028
TAH
240
28
TSH-24028
TSH
240
28
TIC-24028
TIC
240
28
FSV-24029
FSV
240
29
LG-24030
level glass
LG
240
30
LSL-24031
LSL
240
31
LAL-24031
LAL
240
31
FQI-24032
FQI
240
32
FQI-24033
FQI
240
33
II-24034
current indicator
II
240
34
EI-24035
voltage indicator
EI
240
35
EC-24036
voltage controller
EC
240
36
II-24037
current indicator
II
240
37
FI-24037
flow indicator
FI
240
37
FT-24037
flow transmitter
FT
240
37
US-24038
multivariable switch
US
240
38
UA-24038
multivariable alarm
UA
240
38
II-24039
current indicator
II
240
39
EI-24040
voltage indicator
EI
240
40
EC-24041
voltage controller
EC
240
41
II-24042
current indicator
II
240
42
FI-24042
flow indicator
FI
240
42
FT-24042
flow transmitter
FT
240
42
US-24043
multivariable switch
US
240
43
UA-24043
multivariable alarm
UA
240
43
II-24044
current indicator
II
240
44
EI-24045
voltage indicator
EI
240
45
EC-24046
voltage controller
EC
240
46
II-24047
current indicator
II
240
47
FI-24047
flow indicator
FI
240
47
FT-24047
flow transmitter
FT
240
47
US-24048
multivariable switch
US
240
48
UA-24048
multivariable alarm
UA
240
48
II-24049
current indicator
II
240
49
EI-24050
voltage indicator
EI
240
50
EC-24051
voltage controller
EC
240
51
II-24052
current indicator
II
240
52
FI-24052
flow indicator
FI
240
52
FT-24052
flow transmitter
FT
240
52
US-24053
multivariable switch
US
240
53
UA-24053
multivariable alarm
UA
240
53
LSH-24054
LSH
240
54
ISL-24054
ISL
240
54
temperature element
TE
10
001
TE-10002
temperature element
TE
10
002
UA-10003
multivariable alarm
UA
10
003
PV-10004
pressure valve
PV
10
004
flow transmitter
FT
260
01
FSH-26002
FSH
260
02
PI-26003
pressure indicator
PI
260
03
PSH-26004
PSH
260
04
TIE-26005
TIE
260
05
TIE-26006
TIE
260
06
M-26007
moisture
260
07
M-26008
moisture
260
08
FCV-26009
FCV
260
09
LCV
12
001
LE-12001
level element
LE
12
001
LIT-12001
LIT
12
001
LI-12001
level indicator
LI
12
001
LAL-12001
LAL
12
001
LG-12002
level gauge
LG
12
002
-12
12
-12
12
-12
12
-12
12
-12
12
AREA 13 - AIR SERVICES
PRV-13001
PRV
13
001
PI-13002
pressure indicator
PI
13
002
TP-13003
temperature point
TP
13
003
PRV-13004
PRV
13
004
PI-13005
pressure indicator
PI
13
005
TP-13006
temperature point
TP
13
006
AREA 14 - REAGENTS
LG-14001
level glass
LG
14
001
LSH-14002
LSH
14
002
ISL-14002
ISL
14
002
LG-14003
level glass
LG
14
003
LG-14004
level glass
LG
14
004
SC-14005
speed controller
SC
14
005
SC-14006
speed controller
SC
14
006
LSH-14007
LSH
14
007
ISL-14007
ISL
14
007
INSTRUMENT TERMINOLOGY
FIRST LETTER
MEASURED OR INITIATING VARIABLE
A
ANALYSIS
BURNER FLAME
CONDUCTIVITY
VOLTAGE
FLOW RATE
GAUGING
HAND
CURRENT
POWER
TIME
LEVEL
SUCCEEDING LETTERS
MODIFIER
DIFFERENTIAL
PRIMARY ELEMENT
RATIO
GLASS
INDICATE
SCAN
LIGHT
M MOISTURE
N
TORQUE
ORIFICE (RESTRICTION)
PRESSURE OR VACUUM
QUANTITY
RADIOACTIVITY
SPEED OR FREQUENCY
TEMPERATURE
MULTIVARIABLE
VIBRATION
W WEIGHT OR FORCE
X
SYSTEM
POSITION
WELL
SUCCEEDING LETTERS
OUTPUT FUNCTION
MODIFIER
CONTROL
HIGH
CONTROL STATION
LOW
MIDDLE OR INTERMEDIATE
OPEN
SWITCH
TRANSMIT
MULTIFUNCTION
VALVE OR LOUVER
UNCLASSIFIED
RELAY OR COMPUTE
DRIVE OR IN-CLASSIFIED CONTROL ELEMENT
Fluid
Blower Air
Compressed Air
Instrument Air
Oxygen / O2 enriched air
Ozone
Vacuum
Eluant Solutions
Electrolyte / Eluate Soln
Fume
Liquid Petroleum Gas
Diesel
Heavy Fuel Oil
Hydraulic Oil
Lube Oil
Thermic Oil
Antiscalant or desalent
Carbon
Ca(CIO)2
Copper Sulphate Solution
Flocculant
Hydrochloric Acid (Conc)
Hydrochloric Acid (Dil)
Hydrogen Peroxide Soln
Lime Slurry
Caustic Soda Solution
Sulphuric Acid
Sodium Metabisulphite
Sodium Cyanide Soln
Sulphamic Acid
Sulphamic Acid
Viscosity Modifier*
Acidic Slurry
Gold Containing Sludge
Alkaline Slurry
Carbon Containing Slurry
Fine "Milled" Slurry
Resin Containing Slurry
Coarse Slurry
Coarse Slurry
Fire Water
Spray / Filtered Water
Gland Water
HP Process Water
LP Process Water
Potable Water
Raw Water
Steam
Fluid code
ABL
ACP
AIN
AO2
AO3
AVM
EBR
EPG
GFM
GLP
ODL
OHF
OHY
OLB
OTH
RAS
RCB
RCC
RCU
RFL
RHC
RHD
RHP
RLS
RNC
RSA
RSB
RSC
RSM
RSM
RVM
SAC
SAU
SBS
SCB
SFN
SRN
SSC
SSC
WFR
WFT
WGL
WHP
WLP
WPT
WRW
WST
Fluid Composition
Concentration
Abrasive Flow Velocity
n/a
n/a
< 25 m/s
n/a
n/a
< 25 m/s
n/a
n/a
< 25 m/s
60-99%
n/a
< 25 m/s
30-95%
0
< 6 m/s
n/a
n/a
< 25 m/s
n/a
n/a
<3
n/a
n/a
<3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
< 30%
n/a
< 2 m/s
0
0
0
0
0
0
0
0
0
0
0
0
20
n/a
n/a
n/a
n/a
< 10
0
0
0
0
0
0
n/a
20
0.5
0
0
0
0
0
0
0
0
0
< 50%
Low
< 2 m/s
0
0
0
< 50%
Low
< 2 m/s
< 50%
Low
< 2 m/s
< 50%
Low
< 2 m/s
< 50%
Low
< 2 m/s
< 60%
Yes
< 4.5 m/s
< 60%
Yes
< 4.5 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 3 m/s
n/a
n/a
< 25 m/s
Oxidant Corrosive Susp Solids Est. Max Temp Est Oper. Press (kPa) Material Spec.
n/a
n/a
n/a
50 o C
< 350
GS1
n/a
n/a
n/a
50 o C
700
CS5 / SS1
n/a
n/a
n/a
50 o C
700
GS1
Yes
n/a
n/a
> 400
SS3
Highly
n/a
n/a
ambient
< 400
SS3
0
n/a
n/a
ambient
-85
GS / CS 5
n/a
n/a
0
< 145 o C
< 500
SS1 / SS3
n/a
n/a
0
< 145 o C
< 500
SS1 / SS3
0
0
0
0
0
CS5 / SS4
0
0
0
- 60 to 35
1 000
CS5
0
0
0
< 40 o C
< 250
CS5
0
0
0
120 o C
< 250
CS5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
< 350 o C
< 250
CS5
15
0
0
< 40 o C
< 250
H808
0
0
>1%
< 100 o C
< 250
H808
0
0
0
0
0
0
Yes
mildly
< 50 ppm
< 40 o C
< 250
42
0
0
0
< 40 o C
< 250
CS5
0
0
0
< 80 o C
< 250
H808
0
0
0
< 80 o C
< 250
H808
0
< 50
0
< 40 o C
< 250
SS1 / SS3
n/a
n/a
0.2
< 40 o C
< 250
CS5
n/a
n/a
n/a
< 100 o C
< 250
CS5
0
0
0
0
0
0
0
0
0
0
0
H808
n/a
n/a
0
< 40 o C
< 250
CS5
0
0
0
0
0
SS4
0
0
0
0
0
0
0
0
0
< 40 o C
< 250
H808
Yes
Yes
< 50%
< 40 o C
< 250
H806/SS4
0
0
< 50%
< 40 o C
< 250
SS1 / SS3
n/a
n/a
< 50%
< 40 o C
< 250
H806
n/a
n/a
< 50%
< 40 o C
< 250
H610
n/a
n/a
< 50%
< 40 o C
< 250
H610
n/a
n/a
< 50%
< 250
H610
n/a
n/a
< 50%
< 40 o C
< 250
H610
n/a
n/a
< 50%
< 40 o C
< 250
RL02/H610
n/a
n/a
< 50ppm
< 40 o C
< 650
CS5
n/a
n/a
< 50 ppm
< 40 o C
< 650
CS5
n/a
n/a
< 50ppm
< 40 o C
< 6 000
CS5
n/a
n/a
<200ppm
< 40 o C
> 650
CS5
n/a
n/a
<200ppm
< 40 o C
< 650
CS5
n/a
n/a
n/a
< 40 o C
< 650
CS5
n/a
n/a
<50ppm
< 40 o C
< 650
CS5
0
0
0
< 200 o C
< 3 000
CS5
0
Remarks
Typically 235 kPa
Wet air / Plant Air
Dry air
Refer to oxygen supplier / generator
Refer to ozone supplier / generator
0
Stream Name
Stream No
Gravity Concentrate
89
Au
g/t
2.96
0.14
Au
g/h
251.9
11.7
Ag
g/t
87.1
7.5
Ag
g/h
7407
621
Total
In
Out
252
12
7407
621
Summary of Recoveries
Au
Ag
Gravity Concentration
15.0
23.0
Flotation Concentrate
82.8
87.3
Flotation
feed, g/t
Concentrate Cyanidation
94.6
80.0
Au
3.0
31.8
Carbon-in-Leach
86.0
75.3
Ag
87.1
1003.6
Total Recovery
94.1
84.1
Concentrate Leaching
feed, g/t
solution, g/L
Au
20.8
6.7
Ag
630.0
189.2
Tails Leaching
feed, g/t
solution, g/L
Au
0.9
0.5
Ag
25.3
12.2
Target Recovery, %
94.0
92.0
49 of 51
concentrate, g/t
Raw Water
Process Water
Treated Water
m3/d
m3/hr
m3/hr
5.0
10.0
23.1
19.7
54.0
8.5
5.0
6.6
-76.1
-44.0
5.0
0.0
5.0
5.0
5.0
5.0
5.0
14.6
1.0
1.0
AG
Agitator
BA
Balance
BD
Building
BL
Blower
BN
Bin
BS
Bag Splitter
CH
Chute
CM
Column
CN
CP
Compressor (Air)
CR
Crusher
CV
Conveyor
CY
Cyclone
DC
Dust Collector
EW
Electrowinning Cell
FA
Fan
FE
Feeder
FH
Fume Hood
FL
Filter
FT
Flotation Cell
GZ
Grizzly
GV
Gravity Concentrator
HE
HP
Hopper
HT
Hoist
IB
Impact Bed
KN
Kiln
MD
Mold
MG
Magnet
ML
PD
PP
PV
RE
Rectifier
RV
Rotary Valve
SA
SC
SF
Safe
SE
Eyewash Station
TH
Thickener
TK
Tank
VP
Vendor Package
WT
Weightometer
XM