Professional Documents
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DATE
PAGE NO
03 OF 05
Prepared by
CONTRACTOR .
Concurred by
Name :
Design:
Hindustan Petroleum Crop. Ltd.
Approved by
Name :
Design:
Hindustan Petroleum Crop. Ltd
DOC NO
VS
DATE
PAGE NO
PROJECT
04 OF 05
TITLE
JOB PROCEDURE FOR HYDRO TEST / WATER FILL
UP TEST
Settling markers shall be provided at every 300 outside the tank at a height of 500
mm from the top of annular plate.
Setting marker shall be welded and initial level reading shall be taken with respect
to the permanent benchmark using dumpy level / Total station
Shell settlement measurements shall be made after tank erection, prior to
hydrotesting and during water filling at 1000 mm intervals up to maximum filling
height of tank.
The levels taken before water filling called as initial level of the tank and shall be
record in an approved format.
The water filling height shall be restricted to the max. Liquid Level or up to the
curb angle.
The water filling shall be carried out in four stages (25%, 50%, 75% & 100% of the
max liquid level of the tank)
Any leaks observed in the shell joint during the hydro test shall be noted and
repaired with the water level min. of 300mm below the leak spot.
The repaired shall be carried out as per the procedure and tank test shall be
recommenced.
After each stage of filling, a load stabilization period shall be
observed as
minimum 24 hours max between each stage of filling.
During the stabilization period the settlement reading shall be observed and
recorded jointly with HPCL Engineer-In-Charge through dumpy level only.
Filling rate shall be not exceed 5 meters per day.
After completion of the water filling the water load shall be maintained for 24
hours. After 24 hours the final settlement reading shall be recorded jointly with
engineer-In-Charge.
Tank shall be emptied at a maximum water level variation rate of 5 meters per
day. Care shall be taken that top manholes are open during empty operation of
conical roof tanks.
If salt water is used then corrosion inhibitor should be sprayed (mixed) prior to
filling / after hydro test the tank should be thoroughly cleaned with sweat water.
Prepared by
CONTRACTOR .
Concurred by
Name :
Design:
Hindustan Petroleum Crop. Ltd.
Approved by
Name :
Design:
Hindustan Petroleum Crop. Ltd
DOC NO
DATE
PAGE NO
PROJECT
05 OF 05
TITLE
JOB PROCEDURE FOR HYDRO TEST / WATER FILL
UP TEST
6. CLEANING
After draining the water the tank shall be thoroughly cleaned, free from dirt and
foreign materials and shall be dried by air.
7. RECORDS
Records shall be prepared and submitted to Engineer in-charge for approval.
8. SAFETY
All Safety precaution shall be taken during water fill up test.
9. REFRENCE
(A) API 650
(B) OISD 129
(C) PO Tech Specification
Note : Permanent B M shall be min. 50Mtr away from Tank shell
Prepared by
CONTRACTOR .
Concurred by
Name :
Design:
Hindustan Petroleum Crop. Ltd.
Approved by
Name :
Design:
Hindustan Petroleum Crop. Ltd