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Index

Serial No.
Description
1.0 Boiler
1.1
Main Boiler Specification

Page No.

5
1.1.1

Main fuel furnace capacity per burner

6

1.1.2

Super heater, RH & Economizer

1.1.3

Safety valve

1.2

Fans

1.2.1

ID fans

7
8
9

9
1.2.2

FD fans
10

1.2.3

PA fans
11

1.2.4

Seal air fan

13

1.2.5

Scanner air fan

13

1.3.0

Coal pulverizer

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14

1.3.1

Raw coal feeder

1.3.2

Igniters

15

15
1.4.0

Soot blower

1.4.1

Dust collection system

16
18
1.5.0

Rectifier control panel

20

1.6.0
1.6.1
1.6.2

Air Preheater system

Steam coil Air preheater
Air preheater

1.7.0

Chemical parameters (limits)

1.7.1

Feed water

22
22

22
23

23
1.7.2

Boiler water

1.7.3

Steam

23

24
2

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1.7.4

Condensate

1.8.0

Predicted performance

1.8.1

Flow

1.8.2

Temperature

24
25

25

26
1.8.3

Pressure & draft (Air & gas)

27

1.8.4

Heat balance

1.8.5

Coal analysis

30

30
2.0 .0 Turbine
32
2.1.0

General Description of turbine

2.2.0 Heat consumption

2.3.0 The quantity of oil for 1st filling
2.4.0 Turbine lube oil system
2.4.1 Performance of one lube oil cooler
2.4.2 Main pump
2.4.3 Starting oil pump

32
34
34
35
35
35
35
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2.4.4 Emergency Lube oil pumps

2.4.5 Jacking oil pump
2.4.6 Barring gear
2.4.7 Vapour Extraction fans
2.5.0 Two way surface Condenser
2.5.1 Condenser Tubes
2.6.0 on line condenser tube cleaning
2.6.1 Condenser details
2.6.2 Cooling water flow rate
2.6.3 Pressure losses across condenser
2.6.4 CW pipe dimension
2.6.5 Ball separator
2.6.6 Warm gear for screen
2.6.7 Ball recirculation pumps
2.6.8 Motor for ball recirculation
2.6.9 Cleaning ball
2.7.0 Vacuum raising system
2.7.1 Starting and main ejector
2.8.0 Condensate system
2.8.1 Condensate extraction pumps
2.8.2 Condensate Booster pumps
2.8.3 Condensate transfer pumps
2.8.4 Unit condensate floating tanks
2.8.5 Impure condensate tanks
2.8.6 LPH heater I & II
2.8.7 Chimney steam condenser
2.8.8 Chimney steam exhaust fan
2.8.9 GSC
2.8.10 LPH III, IV & V
2.9.0 HPH

35
36
36
36
37
37
38
38
38
38
38
39
40
41
42
43
45
45
45
45
45
46

2.10.0
2.10.1
2.11.0
2.12.0

51
51
52
53

Deaerator
Feed tank
Boiler feed pump
HP/LP by pass system

3.0 GENERATER
3.1.0 Turbo -generator and auxiliaries
3.2.0 Generator hydrogen and seal oil system

47
48
49
50

54
55

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3.2.1

Hydrogen system
Corbon-dioxde system
3.2.2 Hydrogen dryer
3.2.3 Hydrogen cooler
3.2.4

Generator seal oil system

56

4.0.0

Off-site:
58

4.1.1 Main circulating water pump .

4.1.2 Cooling Tower
4.2.0 Make up water pumps and reservoir pumps
4.2.1 Seal water pump (new)

59
60

4.4.0

Fuel oil pump house

4.4.1
4.4.2
4.4.3
4..4.4

Fuel oil storage tank

Fuel oil pressurizing
HFO unloading pump
HFO unloading pump

4.4.5

Light diesel unloading

4.4.6
4.4.7

Light diesel oil pump

HPS oil pump

61

61
63

64
4.5.0 Viscosity temp. Relation of heavy petroleum store.
4.6.0 Drain water and oil pump
65
4.7.0 Ash slurry pump.
67
4.7.1
4..7.2
4.7.3
4.7.4
4.7.5

HP ash water pump.

LP ash water pump
Seal water pump
Blidge pump
Drain pump

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68

4.8.0
4.8.1
4.9.0

CMR water pump

Air blower
Compressed air system

4.9.1
4.9.2

Khosala air compressor

Kirloskars air compressor

4.9.3

Switch yard air compressor

69
72
4.10

73
Fire protection

system technical data

4.10.0 Pump and drive
4.10.1 Hydrant system pump
4.10.2 Water spray system pump
4.10.3 Jockey pump

74

75
4.10.4 Air compressor
4.11.0 Start- up steam system
76
4.12.0 DG sets
78
4.13.0 Air conditioning compressor and air handling unit
4.14.0 Generator Transformer

79
82

4.15.0 Unit auxiliary transformer

84
4.16.0 Details of 1000 KV transformer
4.17.0 Details of 1000 KVA transformers at NTPC- Tanda

85
86

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Technical Data ( Boiler & Auxiliaries)
1. BOILER

1.1 MANUFACTURER

: Bharat Heavy Electrical Ltd. Tiruchirapalli, Tamil

Nadu

Type of unit:

Tilting tangential burner, balanced Draught,

fusion welded furnace natural Circulation, dry
bottom with direct fired Pulverized coal from
coal mill & with Steam reheating arrangement
30%HP, LP steam bypassing system has been
included.

CAPACITY

: 375 T/Hr

Design pressure

: 158.2 kg/cm2(g)

SH/RH out let temp 0C : 535,535 deg c

Efficiency ( contract Data)

: 84.7%(performance coal)

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1.1.1 Main Fuel

Coal

Performance

Worst

Fixed carbon (%)

Volatile
Ash
Moisture
Sulphur (Included in FC)
HHV Kcal/Kg
Grind ability, HGI
Ash fusion temp. 0C

28
28
33
11
0.5
3850
50
1270-1450

20
25
43
12
0.5
3400
55

Capacity per burner

Main Burner
Stabilization Burner
Mill capacity

18.9 x 106 kcal / hr

6x106 kcal/ hr
17 t /hr

FURNACE
Type

fusion welded

Depth

7696 mm

Width

10135 mm

Volume

2255 m3

EPRS (Effective
Projected radiation surface) 1251 m2
Fuel Heat Input

288x106 kcal /hr

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1.1.2 BOILER, SH, RH & ECONOMISER

SUPERHEATER
Total Surface Area
LTSH
Platen
Finishing super heater
Reheater
Type
Total Heating Surface
ECONOMISER
Type
Total Heating Surface

3640 m2
2690 m2
380 m2
570 m2
pendant spaced
1060 m2
Bare tube (in line arrangement)
3054 m2

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1.1.3 Safety valves

Location
Tag no.
Make & Type
Set Press. Kg/Cm2
Reset Press. Kg/cm2
Reliving capacity Kg/hr.
% Blow down
Valve size

Boiler
B1
Consol 1759 WB
158.2
153.45
159510
3
3 inch

B12
Consol 1759 WB
161.36
154.91
162670
4
3 inch

Location
Tag no.
Make & Type
Set Press. Kg/Cm2
Reset Press. Kg/cm2
Reliving capacity Kg/hr.
% Blow down
Valve size

Super heater
S26
Consol 1739 WD
145.79
141.42
88328
3
2 inch

S 44
Consol 1538VX ERV
144.33
141.44
75000
2
2 inch

Location
Tag no.
Make & Type
Set Press. Kg/Cm2
Reset Press. Kg/cm2
Reliving capacity Kg/hr.
% Blow down
Valve size

Reheater
Inlet
R5
Consol 1775
WB
42.20
40.93
112655
3
4 inch

R 10
Consol
1775 WB
43.00
41.75
127321
3
4 inch

Outlet
R 16
Consol 1775
WD
39.94
38.17
91731
3
4 inch

10

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1.2.0 FANS

1.2.1 INDUCED DRAFT FANS (ID fan)

Type
NDZV 28b Radial Fan
Speed
690 rpm
580 rpm (operating MCR)
No. Off Boiler
3 (one stand by)
Drive motor rating
850 KW, 6.6 kV
Control
Speed control (with voith hydro- coupling)
Capacity
139.0 m3 /sec (sp. Wt. Of gas 0.808 kg /m3
106 m3 /sec (operating MCR)
Total head developed
390.0 mmwc
324 mmwcl (operating MCR)
Temperature of medium
1500C
MOTOR
Rating
Speed
Full load current
No load current

850 kW, 6.6 kV

742 rpm
99.6 A
45 A

LUBRICATION EQUIPMENT
FAN

OIL Tank filling

Oil pump motor of Auxiliary
(AEG TELIFUNKEN)
Full load current
Rated speed
Cooling water flow

20 LITR /MIN OIL

Circulating system
Integrated with hydro
Coupling
650 litre
0.55 KW, 415 V, 50HZ,
1500 RPM
2.55 amps.
1390 rpm
19 m3/hr. water inlet temp. 40 deg c.
Outlet temp 46 deg c

11

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1.2.2 Forced draft fan(FD Fan)

Type
Speed
No. off /Boiler
Control
section)
Capacity
Total head developed
(Design)
Fan lubrication
Medium handled (Design)
Drive motor rating
Full load current
No load current

NDFC 22 B
980 rpm
Two
Inlet guide vane (Horizontal
56.2 m3 /sec. (41.3 m3/sec at
MCR)
457.0 mmwc
(273 mmwc at MCR)
stand oil
Atmospheric air at 400C
360 KW, 6.6 KV, 50 Hz.
41.1 amp.
17.6 amp

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1.2.3 Primary Air Fan(PA Fan):

Type
Speed
No. Off/Boiler
Drive motor rating
Full load current
No load current
Control
Medium handled
Total head developed
Capacity
Fan reserve
Flow
Pressure
Bearing lube oil circulation
(Forced oil circulations system)
Oil circulation system for PA fan:
Oil tank

Horizontal suction top horizontal delivery

NDFV 20 b
1480 rpm
Two (2)
750 KW, 6.6 KV, 3 phase, 50 Hz
81.2 amp.
21.5 amp.
inlet vane control
Atmospheric air ( 400C)
1275 mmwc (Design)
735 mmwc (at MCR)
38.3 m3/sec. (Design)
26.0 m3/sec (at MCR)
47.53%
80.85%
5 litre/minute

Capacity

including bottom steel tank with a drain and

a manhole
100 Litre.

Pump with Motor:

Type
Capacity
Max. Operating pressure
Speed
Motor
Rated output
Rating
Full load current

RT-10-H (Internal gearing pump)

5 Litre/minute
7 Kg/cm2
1450 rpm
0.5 HP
0.37 KW, 415 V, 50Hz.
Continuous
1.1 amp.

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Oil filter:
Type
Across filter pressure drop
Normal operating pressure
Flow rate
Mesh size

Basket type
0.1 Kg/cm2 (Clean)
7.0 Kg/Cm2
10 Litre/minute (max.)
60 microns

Oil cooler:
Type
Oil flow rate
Water flow rate
Oil inlet temp.
Oil outlet temp.
Water inlet temp.
Water outlet temp.

Shell and tube type

5 Litre/minute
30 Litre/minute
850C
550C
350C
36.750C

14

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1.2.4 Seal air fan:

Type
No. Off/boiler
Capacity
Total head developed
Speed
Temp. Of medium (air)

NDM-6 motor
Mounted centrifugal fan
Two (2)
4.25 m3/sec.
508 mmwc (Boosting)
2880 rpm
400C

Drive Motor:
Type
Rating
Sped

Squirrel cage TEFC.

37 KW (2 pole motor)
2950 rpm

1.2.5 Scanner fans

Service
Type
No. off/boiler
Capacity
Boosting pressure
Speed
Drive motor rating

To supply air (500C) for cooling of scanners

Radial, backward curved
Two ( one as stand by)
One with AC drive
One with DC drive
2700 m3/hr.
200 mmwc
2820 rpm.
3.7 KW, 415 V, 3 phase,
50 Hz. DC- 3.7 KW, 220 V DC.

15

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1.3.0 Coal pulverizer:

Type/size
Make & no. of per Boiler
Capacity

Bearings

Cooler
Cooling water requirement

Motor:
Drive motor rating
Full load/ no load current

Pressurized Bowl mill

with classifier XRP 623
BHEL/6
17.1 T/hr.
18.2 T/hr. (Worst coal max)
(For a pulverized fuel fineness of 70%
through 220 mesh with raw coal of grind
ability index 50 HGI and total moisture
not more that 11.0%)
Antifriction bearings
a) Main vertical shaft assembly.
b) Journal shaft assembly
c) Worm shaft assembly.
One cooler/mill.
Oil is cooled by circulating water inside
the tube bundles immersed in oil bath.
4 to 4.5 m3/hr. of
clean and ammonia contamination free
cooling water at 320C and 3 to 4 Kg/cm2
pressure.
200 KW, 6.6KV, 980 rpm (Syn.)
23.6/ 10 amp

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1.3.1 Raw coal feeder:

Type
Capacity Dear Friends,

Pressurized, volumetric, rotary feeder.

All we need is good motivation & healthy spirit! So here's some motivation for
you!!!!!!!

1. If time doesn't wait for you, don't worry!

Just remove the damn battery from the clock and Enjoy life!
2. Expecting the world to treat u fairly coz u r a good person is like
expecting the lion not to attack u coz u r a vegetarian. Think about it.

3. When things go wrong, when sadness fills your heart,

When tears flows from your eyes always say these words
Eh Ganpat, chal daru la

4. Don't walk as if you rule the world,

walk as if you don't care who rules the world!
That's called Attitude! Keep on rocking!

5. Every lady hopes that her daughter will marry a better man than she did
and is convinced that her son will never find a wife as good as his father did!!!

17

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6. He was a good man. He never smoked, drank & had no affair.

When he died, the insurance company refused the claim.
They said, he who never lived, cannot die!

7. A man threw his wife in a pond of Crocodiles?

He's now being harassed by the Animal Rights Activists for being cruel to the
Crocodiles!

8. So many options for suicide:

Poison, sleeping pills, hanging,
jumping from a building, lying on train tracks, but we chose Marriage, slow & sure!

9. Only 20 percent boys have brains, rest have girlfriends!

10. All desirable things in life are either

illegal, banned, expensive or married to someone else!

11. Laziness is our biggest enemy- Jawaharlal Nehru

We should learn to love our enemies- Mahatma Gandhi
Ab aap bataaye kiski sune bapu di ya chacha di???

12. 10% of road accidents are due to drunken driving.

Which makes it a logical statement that
90% of accidents are due to driving without drinking!
Piyo Sar Utha Ke!
.

18

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Feeder drive
Type
Motor:
Rated out
Full load current
1.3.2 IGNITERS
Type
Make
Service
Enclosure construction
Input voltage
Input current
Output voltage
Stored Energy
Spark rate
Operating temp.
Soak temp.
Location
Refractor assembly:
Air-cylinder
Operating voltage
Retractor stroke

20 T/hr 19-DS-11 PIV Variator

2.2 KW
4.75 amps
:
:
:
:
:
:
:
:
:
:
;

High energy arc igniter

BHEL and BCPL(Trichy)
:
Oil burner light off
Heavy duty corrosion resistant steel NEMA 4
rated.
110 VAC 10%, 50 5 c/s.
5 Amps. (RMS valve) max.
2.5 KV DC.
12 Joules /spark.
4 / sec. (min).
40 C to 85 C
40 C to 95 C
Burner mounting panel, along side the oil guns
stroke upto 300 mm air pressure 5-7
Kg/Cm2(g)
117.5 + 2.5 V AC
8" (203.2 mm)

HPS (warm-up & coal fire stabilization)

Kinematics viscosity at 500C
CST 500 (max)
Flash point 0C
66 (min)
0
Pour point C
72 (max)
Total Sulphur by wt.
4.5 (max)
Water content % volume
1.0 (max)
Ash content % by wt.
0.1 (max)
Sediment % by wt.
0.25 (max)
1.4.0 Soot blowers:
19

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Tanda

Blowing medium steam (pressure Reduced to 20 Kg/cm (g)

2

Wall Desluggers
Model
Total no.
Location

RW 5E
40
Furnace

Long retractable soot blower

Model
Total no.
Location

T 30 mark - 1C
20
Pressure parts

20

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Tanda

Air Heaters Blower:

Type
No. Off
Blowing pressure

Rotary swivel arm

Two (2)
14 Kg/cm2

Travel
in mm

Wall deslagger
Long retractable
soot blower 41 R ,
42 L

Blowing
pres.
Kg/Cm2
(g)

Total
consumption
per cycle in
kg

Total
operating
time per
cycle in
minute.

305

10.5

2240

60

5200

840

127.6

L.R.S.B. 43R to

5200

12

4200

127.6

56 L
L.R.S.B. 57 to 60
Air heater Blower

5200
-

9
14

960

127.6
--

1200 per hour

(at max 17.6
Kg/cm2 (g)

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Tanda

1.5.0 Dust collection system:

Type
Designation
Gas flow rate
Temp.
No. per Boiler
No. of Parallel pass/ Boiler
No. of fields in service in each gas path
Inlet dust concentration
Pressure drop across the precipitator
Treatment time
Efficiency (guarantee)

Dust collector
Electrostatic precipitator
2FAA 7x32 12090 2
201.8 m3/sec.
1530C
One
Two
Seven
41.85 gm/Nm3 (wet)
15 mmwc
28.98 sec.
99.37%

Collecting Electrode
No. Of rows of collecting
Electrode per fields

41

No. of collecting electrode plates /fields

328

(Eight plate in each row)

Total no. of collecting plate per Boiler

4592

Nominal height of collecting plate

9m

Nominal length of collecting plate

400 mm

Specific collecting area

159.84-m2/ m3/sec.

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Tanda

Emitting Electrode:
Type
Spiral with hooks
Size
2.7 mm dia
No. of electrodes in the frame forming one row
32
No. of electrodes in each field
1280
Total no. of electrode per Boiler
17920
Total length of electrode per field
7373 m
Plate / wire meshing
150 mm
Rapper for collecting Electrodes:
No. and type of rappers
Rappers size
Frequency of rapper
Drive

Rappers for emitting electrodes

No. of type of rappers
Rapper size
Frequency of rap
Location

one drop
Hammer per row of collecting electrodes
having a collecting surface of 57.6 m2
4.8 Kgs
Varying from 6 raps per hours at the inlet
field to 1 rap per hour at the exit field.
Geared electric motor
Controlled by
Synchronous
Programmer
Approximately one
drop hammer for two rows of electrodes
3.0 kgs
10 rap /hr
On the side panel of
the casing

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Tanda

HOPPERS
Type
No. of hoppers
Capacity
Heating
GAS DISTRIBUTION
Type and quantity
Location
Rectifier
Number
precipitator
15.0 RECTIFIER COTROL PANEL
Type of control
Equipment controlled

pyramidal
28 (*2 per field)
8 hours storage
Electrical heating
Provided for the bottom of hoppers
Perforated plates; 2 sets
Inlet of precipitator
70 kV peak /800 mA (mean)
14 nos.-mounted o the top of the
AT GROUND LEVEL
two (2) (one per pass)
Geared motor of
rapping mechanism of
collecting and emitting
electrodes heating
element of hoppers
insulator housing and
shaft insulator

MOTORS
Rapping of emitting electrodes
Quantity
Rating

14 nos.
Geared motor 0.33 HP,
1.1rpm at 3 phase, 415 v, 50 hz
Rapping of collecting electrodes
Quantity
14 nos.
Rating of motor
Geared motor, 0.33 HP 1.1
Rpm, 415v
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HEATING ELEMENTS
Hoppers;
For 28 hoppers @ 6kw/ hopper
SHAFT INSULATOR;
For 14 insulators @ 1kw
Support insulators in the insulator
Housing for 56 insulator
at the rate of

168 kW
14 kW
56 kW
1kw

RECOMMENDED CURRENT SETTING

FIELD
Current in MA

1
215

2
4
6
280
420
530

3
5
7
350
480
560

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1.60 AIR PREHEATER SYSTEM

1.6.1 STEAM COIL AIR PREHEATER
No.
2 nos. per boiler
Installed position
Horizontal
Design pressure
11 kg /cm2
1.6.2 AIR PREATER (Tri-sector)
Type
Regenerative, 2.45 VI (T) 57.5 (TRI- Sector)
NO, Off
Two (2) per Boiler
Total heating surface
16920 m
Rotor drive motor rating
7.5 kW
Speed reducer
Falk 5APC 110: 1 RATIO
Approximate oil capacity
50 litre
APROXIMATE

OIL CAPACITY

Rotor support bearing housing

Rotor guide bearing housing
Oil circulating system
Motor (Guide bearing)
Pump
Cleaning device motor

130 Litre.
20 Litre.
0.55 KW, 1500 rpm GEC make,
TEFC JP-55
Hypo rotary gear pump
Model III
NGEF 0.18 KW, 1330 rpm

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1.7.0 Chemical parameters (Limits)

1.7.1 Feed water
pH at 250C (copper alloy pre-boiler system)8.8-9.2
Specific conductivity at 250C
0.3 us/cm (max)
(After cat ion exchanger in the H+ form
and after CO2 removal)
Oxygen
0.007 ppm (max)
Total iron
0.01 ppm (max)
Total copper
0.005 ppm (max)
Total silica (SiO2)
0.02 ppm (max)
Total CO2
Nil
Hydrazine (residual)
0.01 0.02 ppm
Permanganate consumption
Nil
Oil
Not permissible.
1.7.2 Boiler water
pH at 250C
Specific electrical
Total dissolved solids
Phosphate (residual)
Silica (SiO2) max. ppm

9.1 9.8
100 us/cm (max)
50 ppm (max)
5 10 ppm
To be controlled o the basis of Silica I
Boiler water and drum pressure relationship
to maintain < 0.02 ppm in steam, leaving the
drum.

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1.7.3 Steam
Conductivity at 250 (caused by
non-volatile salts) after cat ion
Exchanger in the H+ form
Silica (SiO2)
Ammonia (NH3)
Sodium (Na)
Iron (Fe)
pH
1.7.4 Condensate
pH
Hardness
Oxygen
Conductivity at 250C (after cation
Exchanger in H+ form)

0.3 us/cm (max)

0.02 ppm (max)
1.0 ppm (max)
0.01 ppm (max)
0.02 ppm (max)
8.8 9.2
8.8 9.2
0.35 ppm
not more than 0.01 mg
0.3 us/cm (max)

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1.8.0 Predicted performance:

1.8.1 Flow
Description
Unit

1.Steam
Super heater out
Re-heater out
2.Water
Flow
SH DESH spray
SH DLSH spray
3.Air
Air heater outlet
(Primary)
Tempering air
Air heater outlet
(Secondary)
Total combustion air
4. Fuel
Kcal/Kg.
Coal HHVpc 3850
HHVwc 3400
5. Gas
Gas Ent. AH
Gas Lvg. AH

MCR

HP in
(Performance
coal)

HP out
(worst coal )

NCR
110 MW

Cont.
65MW

MCR

NCR
110MW

T/H
T./H

375.0
318.0

366.6
317.3

213.4
179.5

375.0
318.0

338.5
316.5

T/H
T/H
T/H

375.0
0
0

364.1
2.5
0

207.8
5.6
0

371.4
3.6
0

325.0
13.5
0

T/H

1145

85.2

61.8

1079

95.3

T/H
T/H

56.7
340.4

59.0
326.4

24.8
200.5

65.2
309.2

48.9
333.0

T/H

494.1

483.1

299.5

494.7

789.7

T/H
T/H

75.0

73.5

45.2

85.3

74.5

T/H
T/H

542.1
600.1

531.8
589.5

326.6
383.4

542.6
600.0

539.0
596.8

29

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1.8.2 Temperature
1.
Steam
St. Steam temp. in
drum 0C
LTSH outlet
DLSH
SH platen outlet
SH finished outlet
RH inlet
RH outlet
2.
Water
Economizer inlet
Economizer outlet
3.
Air
Ambient
AH outlet
(Primary)
AH outlet
(Secondary)
4-GAS
SH plant inlet
RH front inlet
RH inter inlet
RH bear inlet
LTSH inlet
Economizer inlet
Air heater outlet
Air heater outlet
(Corrected)

341

340

335

341

338

C
C
0
C
0
C
0
C
0
C

434
434
503
540
369
540

434
430
504
540
360
540

427
414
510
540
334
540

436
430
503
540
369
540

446
422
501
540
370
540

C
C

240
290

240
290

209
265

240
290

182
254

C
C
0
C

35
319
310

35
320
312

35
278
274

35
321
313

35
293
285

C
C
0
C
0
C
0
C
0
C
0
C
0
C
0
C

1105
1020
934
878
814
754
508
301
145

1102
1026
930
875
811
751
506
360
117

1036
945
836
780
716
669
456
308
115

1110
1033
937
881
817
756
509
362
148

1026
1021
927
872
809
750
508
332
135

0
0

0
0

0
0

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1.8.3 Pressure & Draft ( Air &Gas)

1. Primary air
PA fan outlet
mmwc
723
Air heater inlet
mmwc
718
Air heater outlet
mmwc
659
Mill inlet
mmwc
631
Mill outlet
mmwc
225
2 Secondary Air
FD fan outlet
mmwc
267
SCAH inlet
mmwc
255
SCAH outlet
mmwc
230
Air heater inlet
mmwc
220
Air heater outlet
mmwc
182
Aerofoil inlet
mmwc
156
Wind box pressure mmwc
120
3. GAS
SH platen inlet
RH inlet
SH finish inlet
LTSH inlet
Economizer inlet
Air heater inlet
Air heater outlet
EP inlet
ID fan inlet
(Without MP)
ID fan inlet
(With MP)
ID fan delivery
head

719
714
657
631
225

678
674
644
631
225

768
761
674
631
225

733
728
661
631
225

256
245
222
221
177
153
120

167
162
154
154
136
130
120

261
231
211
210
171
150
120

256
244
220
219
175
152
120

mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc

-4
-5
-8
-13
-32
-74
-141
-160
-215

-4
-5
-8
-13
-31
-72
-137
-156
-210

-4
-4
-6
-7
-13
-20
-47
-53
-106

-4
-5
-8
-13
-32
-74
-141
-160
-215

-4
-5
-8
-13
-30
-70
-134
-153
-205

mmwc

-300

-293

-156

-300

-288

mmwc

+18

+18

+6

+18

+18

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4. Pressure
Super heater outlet
LTSH outlet
Drum
Economizer inlet
Re heater outlet
Re heater inlet
5. Pressure drops
Super heater
system
Re heater system
Economizer
system

Kg/Cm2g
Kg/Cm2g
Kg/Cm2g
Kg/Cm2g
Kg/Cm2g
Kg/Cm2g
Kg/Cm2g
Kg/Cm2g

138.0
145.2
149.0
152.3
32.72
34.52

137.6
144.6
148.3
151.6
32.72
34.52

131.8
134.3
135.8
138.3
17.83
18.85

138.0
145.2
149.0
152.3
32.72
34.52

136.3
142.2
145.4
148.5
33.0
34.8

Kg/Cm2g

11.0

10.7

4.0

11.0

9.1

Kg/Cm2g
Kg/Cm2g

1.8
1.3

1.8
1.3

1.51
0.9

1.8
1.3

1.8
1.1

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Mill & Boiler Performance
Total no. Of coal
burners
No. of coal burners
in operations
Burner tilt. Deg.
Total no. Mills
No. of mills in opn

24

24

24

24

24

20

20

12

24

20

0
6
5

0
6
5

120
6
3

0
6
6

10
6
5

17.1

17.1

17.1

18.2

17.1

87.4
144.2

85.7
144.2

87.8
86.5

77.9
173.1

86.9
144.2

210

206

210

217

209

77

77

77

77

77

1.93
70

1.96
70

1.92
70

2.03
70

1.94
70

4.2

4.2

4.2

4.2

4.2

6.1

6.1

7.1

6.1

6.1

%
t/h

10.7
58.0

10.7
58.0

17.5
56.8

10.7
58.0

10.7
58.0

15.2

15.2

15.2

12.0

15.2

25.0

25.0

25.0

25.0

25.0

Each mill capacity

Max t/h
Mill loading %
Air flow through
mill (total) t/h
Air temp. at mill
inlet 0C
Mill outlet temp.
0
C
Air/fuel ratio
Fineness % thro
200 mesh.
5. O2& CO2
Oxygen in gas @
Eco. Inlet
Oxygen in gas @
AH outlet
Leakage through
AH
Total air to gas
leakage @AH
CO2 in gas @ Eco
outlet
Excess air in Gas
@ Eco outlet

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1.8.4 Heat Balance

LOSS
Dry gas
H2O and H2 in fuel
H2O in air
Carbon
Radiation
Unaccounted and
manufacturing
margin
Total losses
Efficiency

4.83
6.52
0.22
2.00
0.23
1.50

5.00
6.33
0.23
2.00
0.24
1.50

3.96
6.50
0.17
2.00
0.37
1.50

5.01
6.58
0.23
2.00
0.23
1.50

4.37
6.36
0.20
2.00
0.24
1.50

15.30
84.70

15.30
84.70

14.50
85.50

15.55
84.45

14.67
85.33

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1.8.5 Coal analysis

Description
Proximate analysis
Fixed Carbon
Volatile matter
Moisture
Ash
Ultimate analysis
Carbon
Hydrogen
Sulphur
Nitrogen
Oxygen (diff.)
Moisture
Ash
Grind ability
HHV
Size of coal into mill

Unit

Value
Performance Worst
Coal
Coal

%
%
%
%

28
28
11
33

20
25
12
43

%
%
%
%
%
%
%
Hard
groove
Index
Kcal/Kg
Mm

40.40
3.14
0.50
0.84
11.12
11.00
33.00

32.40
2.60
0.50
1.00
8.50
12.00
43.00

50

55

3850
25

3400
25

Remark

Include 0.5%
Sulphur

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2. 0 TURBINE

2.1.0 General description of Steam Turbine 110 MW Czech: (Design)

Rated parameters
Rated output
Economical output

110,000 KW
95,000 KW

Rated speed
Rated temp. of steam before stop valve
Maximum temp. of steam before stop valve
Rated temp. of steam before MP casing
Maximum temp. of steam before MP casing
Rated pressure of steam just before stop valve
Maximum pressure of steam before stop valve
Normal pressure of steam before MP casing
Maximum pressure of steam before MP casing
Cooling water temp.

3,000 rpm
535 0C
543 0C
5350C
5430C
130 ata
136 ata
31 ata
37 ata
320C

2 stop valves, one on either side of HP casing

2 stop valves, one on either side of MP casing
4 governing valves, arranged 2 on each side of
HP casing
2 interceptor valves, one on each side of MP
casing
2 rows Curtis wheels in HP cylinder
4 moving wheels arranged in double flow in
LP cylinder.
8 non regulated extraction and one reheat.
Weight of HP rotor approximately
Weight of MP rotor approximately
Weight of LP rotor approximately
Direction of the rotation: Clockwise,
Looking at the Turbine from the front
bearing pedestal

5,500 Kg
11,000 Kg
24,000 Kg

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Barring Speed
At 110 MW Steam flow
At inlet (Pressure 130 ata temp.5350C,
R/H 5350C cooling water 330C
performance
At above rating and cooling water temp. 360C
Safer continuous rating when all the heaters
being out (no withdraw of extraction steam)

62 rpm.
364.280 T/hr.

Guarantee

370 T/hr.
90 MW

HP Cylinder:
a) Regulating stage
b) Other impulse stages

two rows Curtis Wheel

eight

MP Cylinder:
a) Impulse stages

twelve numbers

LP Body:
a) Impulse stages
arrangement

four numbers double flow

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2.2.0 Heat Consumption:

Loading of Generator terminals at
0.8 p.f.
Pressure of inlet steam (ata)
Temp. of Inlet steam 0C
Temp. of Reheater steam 0C
Heating of Condensate 0C
Temp. of cooling water 0C
Heat Rates (Approx Kg/KWH)

110 MW

95 MW

65 MW

40 MW

130
535
535
239.36
33
2172.8

130
535
535
229.5
33
2160.1

130
535
535
209.7
33
2272.2

Throttle steam flow (T/hr.)

364.28

303.476

204.00

130
535
535
160.22
33
2375.9
(HP heater out)
115.45

2.3.0 The quantity of oil for 1st filling

For the turbine(approx)
For oil system of generator approx.
Consumption of make up for the whole turbo set

19000 liters
4400 liters
0.38 kg/hr

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2.4.0 TURBINE LUBE OIL SYSTEM

2.4.1 Performance of one lube oil cooler

Fluid circulated

Shell side oil

Tube side

Water
Quantity of cooling water circulated
Cooling water inlet temp.
Quantity of circulating oil
Cooled oil temp. after oil cooler
Oil side pressure drop across the cooler
Water side pressure drop across cooler

120 m3 /hour
360C max.
45 m3/ hr.
420C
1.2 Kg/Cm2
0.25 Kg/Cm2

2.4.2 Main oil pump (Shaft driven) :

Quantity discharged
Delivery head

4500 Litre/ minute.

10-12 ata

2.4.3 Starting Oil pump (each 100 % capacity) :

Quantity discharge
Head
Drive Unit Motor
RPM

02 nos.
2000 Litre/minute
138 MWC
95 KW, 415 V, 50 Cycles.
1480

2.4.4 Emergency Oil Pump:

Number
Discharge quantity
Discharge head
Drive (one AC & one DC motor)
AC motor
RPM
DC motor

02 each 100% capacity

800 Litre/minute
23 MWC
11 KW, 415 V, 50 cycles.
1450
11 KW, 220 V (DC)

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2.4.5 Jacking oil pump.

Number
Quantity delivered
Head
One common drive unit
Speed
Provision for one DC motor on same shaft
as being made for short run.

Seven
10.5 m3/Hr
50 ata
30 KW, 415V , 50 cycles
1465 rpm

2.4.6 Barring gear

Drive motor

30KW, 415 V, 50 cycles.

2.4.7 Vapor extractor:

Number
Drive motor

Two (one stand by)

0.8 KW, 415 V , 50 cycles

VE fan Unit # 4
Make
Type
Power
Capacity
Speed
Temp. max

Piller
4036 M x 80112
0.4 KW
1.2 Kg/m3
2825 rpm
400C

Motor
Make
Type
Rating
Cos
Volts
Current
P tot
Q

Piller
M 80 2
0.75 KW
0.82
415 V
2.85 / 1.65 amp., 50Hz
1.0 KPa
0.11 m3/S

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2.5.0 Two-way surface condenser

(Spring supported)
Number
Each of condenser cooling area
(Steam side)
Quantity of cooling water

Two nos.
3380 m2
15400 m3/Hr. (330C)

(for both the condenser)

Steam flow

267t/hr

Resistance on waterside of each condenser

Rated temp of cooling water
Condensate outlet temp
Each condenser passes

5MWCL
33 deg c
45.77 deg c
2 nos

2.5.1 Condenser Tubes

O.D.
Thickness of wall
NO. of tubes in each condenser
cooling
Material of Tubes
Length

22 mm
1mm
6800 (including 600 nos. in air
Zone)
AL brass
7500mm

41

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2.6.0 On line condenser tube cleaning system

2.6.1 Condenser details :
Condenser/design
Manufacturer
Number per Unit
Number of passes
Location of Inlets/Outlets
No. of Tube Nests per condenser
Number of Tubes per condenser
Number of Tube Nest
Number of Tubes per pass
Detail of Tube
Inner dia
Outer dia
Effective Length
Material
Welded/ seamless
2.6.2 Cooling water flow rate
Maximum
Normal
2.6.3 Pressure losses across condenser
Inlet Nozzles
Outlet Nozzles
2.6.4CW pipe Dimension
Inlet (OD /thickness)
Outlet (OD /Thickness)

BHEL
Two
Two
Bottom/Top
Two
6,800
3,400
3,400
20 mm
22 mm
7.5 m
Admiralty / Al. Bronze
Seamless
4680 m3 /hr
3850 m3 /hr
2.2 kg/cm2
1.2 kg / cm 2
820 mm x 10 TK
820 mm x 10 TK

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2.6.5 Ball Separator

Location
Make
Quantity per system
Quantity per Unit
Per 4 Units
Nominal size /wall thickness
Manufacturing standard
Face to face Dimension
Number of Ball extractions points
Number of screens per ball separator
Installation positions
Screen angle
Gap between Screen Elements
Type of screen construction
Number of Actuators
-per screen
-per equipment
Design Data
Design Differential pressure across
Empty weight
Working Weight

A 01
Indoor
GEA INDIA
1 no.
04 nos.
16 nos.
DN 800 x 8 Thk.
ASME section III
1910 mm
One
One
Vertical
30 deg
7.5 mm
Welded Design
One
One
1 bar
685 kgs
1645 kgs

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2.6.6 Worm gear for screen

Make
Type
Quantity
Per system
Per Unit
Per 4 Units
Design
Output torque
Manual operation
Motor operation

B11
AUMA INDIA
GS 125.2 VZ4
1 no.
4 nos.
04 nos.
16 nos.
LR
5,600 Nm
4,000 Nm

Input torque
At max. perm. Output Torque
At nominal Output Torque

74 Nm
53 Nm

Total reduction ratio

Hand wheel
Protection class

204 : 1
Provided
IP 67

Angle of rotation
- Operation
- Backwash
- Total angle of travel

300
60
360

Turn for 900

Finished spline adapter
Mounting flange for multi Turn
Actuator (ISO 5210)
Suitable Multi turn actuator
Mounting flange for equipment
Operating time for 900 movement
at actuator speed of 63 RPM

51
Yes
F 10
SA 6E-63
DIN 3210 GO/20 mm
48 Secs.

44

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2.6.7 Ball recirculating Pump

Make
Type
Model no.
Operating head
Pump efficiency at operating parameters
Nominal speed
Nominal power
Required motor rating
Motor IEC size
Direction of Rotation
Suction nozzle
(DN/position)
(Drilling /standard)
Discharge Nozzle
(DN/position)
(Drilling/standard)
Material
-Casing
- Impeller
- Shaft

F01
KIRLOSKAR
Non-clog centrifugal
SHM 50/26 & NB
10 MWC
48%
1450 rpm
1.70 KW
3.7 KW
112 m
Clockwise from DE
65 NB
DIN 2533
50 NB
DIN 2533

Stuffing Box Housing

Base frame (type)
Painting (External)

Gland packing
Fabricated by GEA India
As per GEA painting schedule no.
GI 424 100 09013 Rev 0

Coupling
Make
Type
Size
Material
- Spacer
- End pieces

CI IS 210 to FG 260
CI IS 210 to FG 260
C 45

Love Joy
Flexible (Spacer Type )
RRS 100/100
Aluminium
Cast Iron

45

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2.6.8 Motor for Ball Recirculating Pump

Electric supply
- Line voltage/frequency
Driven equipment
Designations of motors
Method of connection of Motor
to driven equipment
Drive ratio
Continuous max. Demand of the
Driven equipment (BKW)
Type of mounting (motor)
Manufacturer of motor
Type, frame size and frame
Design code no.
Specification and codes
Motor rating (KW)
Rated voltage
No. of phases and frequency
Permissible variation in
a) Voltage
b) Frequency
c) Combined
Enclosure
a) Degree of Protection
b) Method of ventilation
Type of duty
At rated voltage and frequency
a) full load current
b) Full load speed
c) Full load torque
d) Efficiency and power factor
at full load

T 91

Locked Rotor current as percent

720% of full load current (IST/IR)

(Incl.of IS tolerance ) Insulation

415 V/3 Ph/50 Hz

Non-clog centrifugal pump
SQ cage induction motor
Direct coupled (Spacer type)
1:1
1.70 KW
B3 foot mounted.
Bharat Bijlee
1LA3066 4 (112 M)
IS 325
3.7 KW
415 V
3/50 Hz
+ 10%
+5%
10 % Abs.
IP 54
IC 0141
Continuous (S1)
7.9 amp
1430 rpm
2.52 Kgm
0.77 and 85%

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a) Class of insulation
b) Tropical and fungicidal
treatment (mention treatment given)

B
Tropical treatment fungicidal

Max permissible temp. rise over design ambient temp.

a) By thermometer method 0C
b) By resistance method
Main terminal box :
a)
Type of motor main
terminal box
b)
Fault level permissible and
its duration
c) Suitable for rotation in steps of
Net weight of motor
2.6.9 Cleaning ball
Normal Ball
Type
Diameter
Design temp.
No. of charges per system per year
Quantity /charge
Quantity required /System
(for 1 year operation)
Quantity being supplied for 16 system
(for 1 year operation)
Quantity being supplied as per
Spares for 2-year operation
Quantity being supplied for
Commissioning /system

650C
75 0C
Cast Iron terminal
31 MVA for 0.2 sec
900
48 Kg.

Normal Sponge
23 mm Dia
800C
18
200 nos.
3600 nos.
57600 nos.
115200 nos.
1600 nos.

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Abrasive Balls
Type
Diameter
Design temp.
No. of charges per system per year
Quantity /charge
Quantity required /system
(for 1 year of operation )
Quantity being supplied for 16 system
(for 1 year operation )
Quantity being supplied as
spares for 2 years operation 25600 nos.

Abrasive
22 mm Dia
800C
4
200 nos.
800 nos.
12800 nos.

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2.7.0 Vacuum raising system

2.7.1 One single stage steam jet starting ejector
Operating steam press
Steam requirement
One two stage steam jet air ejector of duplex
Type each with its own condenser
Operating steam condition
Temp. of Steam
Steam consumption
2.8.0 Condensate system
2.8.1 Condensate Extraction pumps
Type
Number
capacity)
Capacity
Head
Speed
Power input
Squirrel cage inductance Motor
Rated capacity
2.8.2 Condensate Booster Pump
(Horizontal Multi stage)
Type
No.
Capacity
Delivery Head
Speed
Input
Temperature
Squirrel cage induction
Motor rated capacity

10 kg/cm2 at 3000C
2400kg/hr

10-11 kg/hr at 3000C

300 0C.
1600 Kg/hr.

150 CJNV/6
3 nos. (each for 50% total
2666 1/min. (160 T/hr)
270 m of water column
1450 rpm
195 KW
225kw,6600V,50 cycle

100CJH/7
2 nos. (each 100%) per unit
65t/hr (each 100%)
200MWL
2900 rpm
56kw
1200C
75 KW, 415V, 50 cycle.

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2.8.3 Condensate Transfer pump

No
Capacity
TDH
Drive motor
Speed

(2 per unit)
1150LPM
153MWC
55kw,415vAC
1450 RPM

2.8.4 Unit Condensate Floating Tank (one for each unit)

No. of tank
Capacity

four (4) one for each unit

500 cubic metre

2.8.5 Impure condensate tanks

a) Get impure condensate from
condenser dumping through
condensate pumps of no.1 to
No.4 units and from Boiler drains
of 1&2 and 3&4 Boilers.
b) Impure condensate transfer pumps
Storage tank Capacity

04 nos. 1 Standby
1 Operating cond.
150 m3 / Hr.

50

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2.8.6 Low pressure Heater (I & II )

(A) Two low-pressure heater of the 1st
stage heating are of vertical design
and area& no. of tubes are same
2nd stage heater
Steam entering total
3975 kg /hr at 59.12
7941 kg/hr
276051 kg/hr

Drain fluid entering total at 76.17 C

Feed water entering total at 48.680c
Operating pressure
0

0.1955 abs. Kg/cm

Condensate outlet temp
57.120C
a) Two low pressure heaters of the
0 2nd stage heating, vertical design
Each area
80 sq .m. on steam side
No. Of U AL- brass tubes
242
Size
15/13 mm.
Total steam entering at-76.170C
7941 kg/hr
Total condensate entering at 57.12 C
Operating pressure
0

73.07
0.4019 abs kg/cm

2.8.7 CHIMNEY STEAM CONDENSER

(VERTICAL DESIGN)
Number

51

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Area on steam side

30.0m
Quantity of steam for condensing
900kg/hr (max)

725.2 kg/hr (normal)

Temp of steam deg c in/out
217/85.55
Temp. of tube side in/out
72.9/73.35
No. of U tubes
121
Size
Resistance on waterside at a flow of 250 t/hr
Operating pressure on steam side
0.95 ata
Operating pressure on water side
20 atg

15 mm BWG
5mwc(approx)

2.8.8 CHIMNEY STEAM CONDENSER EXAUST FAN

Make : Flakt india Ltd.
Type: HD-8-54H-RO-06-F/
Exhaust Fan no.15002074
Two (each 100%)
Output
0.33m
Temp. Of mixture
150
Pressure of suction
0.250mwc
52

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Fan drive motor no.

Two
Rating7.5KW, 400/630 V,1305 A SIEMENS MAKE
RPM: 2933
10 HP, 415v, 50 cycle, 3phase
2.8.9 GLAND STEAM CONDENSER
(VERTICAL DESIGN)
No.
Capacity : 230 lt(water) , 1660 lt(steam)
one
Area
80 sq. m
Quantity of steam for condensing
3800 kg/hr(max)
Number of U TUBES
256
Size : Dia 12x2
Water Test pressure : 60 atg for water side and 9atg for steam side
15/13
Operating/working pressure on steam side : 6 atg ,164oc
1.02 kg/cm
Operating/working pressure on water side : 28 atg ,158 c
Inlet temp. feed water
o

73.35
C

Outlet temp. feed water

78.48
Inlet steam temp
391.00C
Outlet steam temp.
81
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Weight ; 2240 Kg
81

2.8.10 LOW- PRESSURE HEATERS (III , IV, & V )

3rd,4th & 5th stage Heating
III
IV
V
(Vertical design)
a) Area on steam side of the tubes
b) Resistance on water side
at a flow of 250T/Hr
c) No. of tubes and dia
d) Steam inlet temp. oC
e) Steam outlet temp. oC
f) Operating pressure Kg/Cm2
g) Safety valve set pressure

250 m2

250 m
250 m
4 mwc

710 &
15/13 mm

710

145.0
99.38
0.959
6 ata

219.0
122.93
2.24 G

710
15/mm
15/00
310.88
152.42
5.18

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2.9.0 High Pressure Heater:

(Vertical Design)
One for 7th stage heating
One for 8th stage heating
a) Area on steam side of tubes
b) no. of spiral steel
c) Size of tubes
d) Resistance on water side at
flow of 320 T/hr. in spiral tubes.

7th Stage heater

245 m2
339
19.05 mm

8th stage heater

345 m2
339
19.05 mm

17 mwc
17 mwc

e) Design pressure on steam side

f) Design pressure of water side
g) Operating pressure on steam
h) Heating surface m2
De -super-heating section
Condensing section
f) Feed water
Flow (Kg/Hr)
Inlet temp. oC
Outlet oC
g) Extraction steam
Flow (Kg/hr)
Pressure at heater (Kg/Cm2)
Temp. oC
h) Drain leaving the heater
Temp. oC
i) Drain entering heater
Flow (Kg/hr)

21 atg
240 arg
18.159 ata
HP heater 1
55
195

39 atg
260 atg
34.089 ata
HP heater-2
55
290

360864
180.14
203.46

360864
203.46
239.37

12918
18.519
463.87

27785
34.089
368.03

205.99

240.13

27785

-Temp. oC
240.1

j) Drain leaving the heater (Kcal/hr.) 33315

Temp. oC
205.99

29916
205.99

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2.10.0 Deaerator:
Type

: Horizontal spray cum tray

type with internal vend
condensing system and
re-boiling type.

Maximum capacity

: 375 MT/Hr

Pressure/ vacuum/ temp

(design)

-11 kg/cm2
-760 mm Hg

Temperature

390 0 C

2.10.1 Feed Tank

Mean active Storage
Capacity of tank 2/3 diameter
Volume (cu m)
No. of spray nozzle

11 kg/cm2
760 mm Hg
200 0C
80 m3
Deaerator shell- 16
Storage tank -120
nine

56

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2.11.0 Boiler Feed Pump:

Type
No. of stages
Delivery capacity
Feed water temp.
Head developed by pump
Speed
Pressure at suction branch
Quantity of water for worming up
Lubrication
Consumption of cooling water
Net weight of pump
Arrangement

200 KHI.
6
8180 Ltr./minute
1580C
1980 mwc
4500 rpm
9 ata
8 t/hr
Forced
280 lpm
5850 Kgs
1 +1

Motor:
Make
Type
Output
Rated voltage
Current
Speed

BHEL
AM 4000 / 6600
4000 KW
6.6 KV
421 amps.
1484 rpm.

57

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2.12.0 HP/LP Bypass system

a) HP/LP Bypass valves
Valve designation
Valve type
Stuffing box
Flow at steady state

HPBP
ARS 80
Water-cooled
1,30,000 Kg/hr.

b)HP bypass spray water valves

Valve designation
Valve type
Stuffing box
Flow (Steady state)
(Kg /hr)
LP BYPASS VALVE
Valve designation
Valve Type
Stuffing box
Flow (steady state)

HPBP
(Reducing)
E 22 S
Un-cooled
19000

HP BPE
(Injection)
E 22 S
Un-cooled
19000

LP BP
NR 64 300 EIL
Water-cooled
150,000 kg /hr

LP BY PASS SPRAY WATER VALVE

Designation
Type
Stuffing box
Flow (steady state)

LP BPE
NR 100-80
Un-cooled
43900 kg /hr

58

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3.0 TECHNICAL DATA TURBO GENERATOR AND AUXILIARIES

3.1.0 GENERATOR SPECIFICATION:
Type
Rating
Hydrogen pressure
Apparent output
Active output
Power factor
Rated voltage
Rated current
Rated speed
Frequency
Phase connection
Generator terminals
Hydrogen cooling with one of the
3 Cooler units out of operation
-Maximum output
Maximum output with air cooling
Maximum inductive output at the rated
Voltage and zero power factor lagging
Maximum capacitive output at the rated
Voltage and zero power factor leading
Inherent voltage regulation
Short circuit ratio

TGP 234260 /2H

continuous
2 atg
137,500 kVA
110,000 kw
0.80 lagging
11,000 v + 5 %
7220 A
3000 rpm
50 cycles
Double star
6
96,250 KVA
68,750 KVA
110,000 KVAR

33.5 %
0.59

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3.2.0 GENERATOR HYDROGEN AND SEAL OIL SYSTEM

3.2.1 Hydrogen system
Hydrogen gas cylinder
No. per distributor
Cylinder pressure
Free volume of cylinder
Setting of safety valve at header
Pressure regulator for feeding to generator
Number of cylinders required for filling
cube)
The generator to 2 atg pressure
Number of cylinders for 5days of operation
(max. allowable leakage 24 m3 /day)

6 cylinder
2 groups / 3 cylinder per group
150 atg
6 m3
5 atg
3.0- 3.5 atg
At rest 28 cylinders(168 meter
20 cylinders

3.2.2 CARBON- DIOXIDE GAS CYLINDER

Number per cylinder
Cylinder pressure

2 per each of two groups

around 65 atg

Free volume of cylinder

Setting of the safety valve on the cylinder
Pressure to be maintained inside the generator

10 m3( 20 kg of CO2)
5 atg
150-200 mmwc

During scavenging
Number of cylinders stored for scavenging
Operation at rest

18 CO2 bottle (for scavenging

7 cylinder
required

3.2.3 HYDROGEN DRYERS

Number per unit
Drying media

2 nos.

Refrigerant type H2 dryer

60

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3.2.4 Hydrogen cooler

Number per unit
Type
Position
Cooling medium
Capacity of the coolers
Cooled medium
Flow of H2 through cooler
Flow of water through cooler
Cooling water temp.
Inlet cold H2 temp. (max)
Flow resistance hydrogen water side

6 No.(Three units of 2 coolers element each)

HC-WII- DS/ Cu.6 ( 10 x 5- 2 260)
Horizontal
Clarified water
1500 KW
Hydrogen at 2 atg.
30 Mcu/Sec.
250 m3/ hours
360C (max)
42.6 0C
12 mm of WC 400 mm wc.

3.3.0 SEAL OIL SYSTEM

Equalizing tank
Number per unit
Capacity up to normal level
(Including stilling chamber)
Vacuum pump
Seal Oil System
A) Seal Oil Pressures / Temperature
Hydrogen side
Air side
Seal oil temp. at inlet to sealing rings.
Temperature of oil in vacuum tank
Working pressure of vacuum tank

One
450 ltr.
gear pump with motor of
7 KW - 415 V- 50Hz
0.75 atg higher than H2 pressure.
0.75 atg higher than H2 pressure.
25-35 deg c
40-50 deg c
(-)0.85 to (-) 0.92

61

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SEAL OIL COOLER

Number per unit
Type
Quantity of cooling water through cooler
Heat transfer area
Inlet oil temperature
Outlet oil temperature
Working pressure of oil (design)
Main seal oil pump motor (AC)
Speed
Full load current
Frame

1+1=2
shell and tube, horizontal
40+30 m3 /h
13.5 + 10.7 m2
40-50 deg c
25-35 deg c
4.5 atg
7.5 KW, 415V, 50 HZ
720 rpm
15.0 Amp.
160 L

Vacuum pump motor

Speed
Full load current
Frame

7.5 KW, 415V, 50 HZ

715rpm
18.0 Amp.
160 L

DC seal oil pump motor

Speed
Full load current
Frame

4.8 KW,220V DC
700 rpm
28.4 Amp.
200 S

62

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4.0 OFF- SITE

4.1.0 CIRCULATING WATER SYSTEM FOR CONDENSER COOLING

4.1.1 MAIN CIRCULATING WATER PUMP
Application
Main CW pump
No.
Nine (9)(for all 4 units, 1
standby)
Pump typeBHO 70, mixed flow, single stage, forced cleaned water lubrication pump
Capacity ( each)
8275 m3 /hr
TDH
27 mwc
Speed
594 rpm
Rotation
Clockwise when viewed from top
Shut off head
42 m in design speed
MOTOR
Rating
790 kW, 6.6 kV,50 HZ
Speed
594 rpm
Full load current
94.3A
Frame
RVKS168100
4.1.2 COOLING TOWER
NO.
4 (one for each unit)
No. Of fans per cooling tower
seven (7)
Total No. Of fans
twenty eight (28)
Capacity
18000 m3 /hr each
Sealing and lubricating water tank capacity no.
20 cu m one for all 9
pump
Sealing and lubricating water pump
3 No.
Motor
Make
Rating
Voltage
Current
Speed
Duty
Frame

Kirloskars/CGL
81.0 KW
415 V, 50Hz, 3
135 amp
1485 rpm
SI
280M

63

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4.2.0 Reservoir pump house

MAKE WATER PUMPS AND RESERVOIR PUMPS
Type
vertical turbine type
Type of coupling
Flexible
Type of lubrication
External forced water lubricated
with Water as per IS :1710
NO. of pump
four (4) + four (4)
Liquid pump
Raw water
0
Water temp. c
400c
Capacity
1500 m3 /hr
Total dynamic head (TDH)
12 mwc
Speed
1500 rpm
Depth of sump
8.25 m
Max. Operating level
5.33 m
Min operating level
(-)0.42 m
Motor
Make
Rating
Voltage
Current
Speed
Duty
Frame

Kirloskars
90.0 KW
415 V, 50Hz, 3
157 amp
988 rpm
SI
SC 315

64

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4.3.0 Seal water pump (New)

Make
Type
Size
No. Of Stages
Capacity
Discharge head
Speed
Power
Motor
Make
Rating
Voltage
Current
Speed
Efficiency

Flow more pumps

VT
8m
7
40-m3/ hr.
40 m
1435 rpm
5.55 KW
ALSTOM
7.5 KW , 10 HP
415V, 50Hz.,
14 Amp.
1435 rpm
86%

65

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4.4.0 Fuel Oil pump house:

4.4.1 HFO STORAGE TANK
NO. Of Tank
Capacity
4.4.2 PRESSURISING PUMP
No.
Make
Type
Capacity
Speed
TDH
Viscosity
Power
Motor
Make

Four (4)
2000 KL each
02 per Unit (2 x 4 = 8)
ALLWEILERAG
SHS 120 R46 D6-Y-Wiz (Screw)
110 l/m
1450 rpm
19.5 bar
75.380 mm2/S
4.9 KW

Rating
Voltage
Current
Speed

Bharat Bijlee
Flameproof motor
7.5 KW
415 V
14 amp
1460 rpm

4.4.3 HFO Unloading pump.

Quantity
Make
Type
Size
Capacity
Speed
Discharge press

4 nos.
AROTO
Gear (Rotary pump)
6x6
1800 LPM
1440 rpm
3 Kg/cm2

66

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Motor
Quantity
Make
Motor no.
Rating
Voltage
Current
Speed
Insulation
Duty
Rating

04 nos.
Crompton Greaves Ltd.
(Flameproof motor)
AEP 20241
37 KW
415V,50 Hz, 3
68 amp.
1470 rpm
Class B
SI
Continuously

4.4.4 HFO unloading pump

Quantity
Make
Type
Size
Capacity
Speed
Discharge pressure

2 No.
AROTO
Gear pump ( rotary pump )
3x3
525 LPM
1440 rpm
3 Kg/cm2

Motor
Make
Type
Rating
Voltage
Current
Rating
Duty
Insulation

Crompton Greaves Ltd.

(Flameproof motor)
AEJ 71615 14
11 KW
415 V, 50 Hz , 3
22 amp
Continuously
SI
Class B

67

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4.4.5 Light diesel unloading pump

Quantity
Make
Type
Capacity
Head
Motor
Make
Type
Rating
Voltage
Current
Speed
Duty

02 nos.
TUSHACO pumps
Gear Pump
100 cum /Hr.
5m
Crompton Greaves Ltd.
(Flameproof motor)
AEJ 40795/ 96
45 KW
415 V, 50Hz, 3
83 amp
1470 rpm
SI

4.4.6 Light diesel oil pump:

Flash point (P-M, closed 0C) min
Kinematics viscosity in
Centi-stokes at380C

66
2.5 to 15.7

Carbon residue (Rams bottom) percent

1.5

Carbon strip corrosion for

3 hours at 1000C (max)

Not worse than no. 2

Water content, percent by volume (max)

Sediment, percent by weight (max)
Ash, percent by weight (max)
Acidity, inorganic
Sulphur, total, percent by weight (max)
Pour points 0C (max)
(Max)

0.25
0.10
0.02
Nil
1.8
12 (for winter i.e. Nov to Feb)
18 (for Summer i.e. March Oct.)

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4.4.7 HPS oil

Kinematics viscosity in centistokes @ 50oC
@ 98.90C
Sulphur content % by wt.
Moisture content % by volume
Ash content % by wt.
Flash point in 0C
Sediment % by wt.
Pour point in 0C
Gross calorific value in Kcal /Kg.
To be reported (C)

500 max
4.5 max
1.0
0.1
66oC min
0.25 max.
72 max
0.92 to 0.95

4.5.0 Viscosity temp. Relation of Heavy petroleum stock

Temp. In degree
Approx viscosity range
Centigrade
in centistokes
50
60
70
80
90
98.9

500 max
250-290
120-160
80-120
50-80
30-50 max

100
110
120

20 30
10 20

30-50

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4.6.0 Pump

Service
Quantity
Two (2)

Two (2)

- Operating
One (1)
One (1)
- Stand by
One (1)
One (1)
Location
Indoor
Outdoor
Medium pumped
Light diesel
HPS drain oil contaminated
Oil
with water
Capacity (Cum/Hr.)
100
30
Total Dynamic Head (Kg/cm2)
5
5.0
Dept of sump

2.0
2.5 m

Suction lift
Suction lift
Max. level from sump
Bottom (m)
------Not applicable -----Min water level form sump
Bottom (m)
N.A.
To suit suction
70

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lift capacity of pump

Type of pump set Gear/Screw
Horizontal
Vertical
Gear pump
Screw pump
Pump
Service
Drain water and oil
Drain water
Quantity
Two (1)
Two (4)
- Operating
One (1)
Two (2)
- Stand by
Nil
Two (2)
Location
Outdoor
Outdoor
Medium pumped
Water contaminated
Water contaminated
with dirt, solid particles
with grit, solid particles
and HPS oil sludge flakes
cotton waste etc.
Capacity (Cum/Hr.)
30
30
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Total Dynamic Head (Kg/cm )

1.5
1.5
2

Dept of sump
4.0 m
5.5 m
Max. level from sump
3.5
5.0
Bottom (m)
Min water level form sump
Bottom (m)
0.5
0.5
Type of pump set Gear/Screw
----Vertical Non-clog

72

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4.7.0 ASH SLURRY PUMP

No. Of series
Capacity
TDH
Type of drive
MOTOR
Rating
Speed
Full load current
Frame
4.7.1 HP ASH WATER PUMP
No. Of pump
Capacity
TDH
Type of drive
Motor
Speed
Full load current
Frame
4.7.2 LP ASH WATER PUMP
NO. Of pump
Capacity

Four (4)
920 m3 /hr
35 MWC
V-Belt
160kW, 6.6 kV,50 HZ
990 rpm
18.5 A
ILA5478-6
three (3)
320 m3/ hr
105 mwc
Direct
130 KW,415V,50 HZ
1482 rpm
220.0 Amp.
ILA2246-4

three (3)
500 m3 /hr
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TDH
Type of drive
Motor
Speed
Full load current
Frame

70 mwc
Direct
140 kw, 415 v, 50 HZ
1483 rpm
237.0 Amp.
ILA2246-4

4.7.3 SEAL WATER PUMP

Rated capacity
Rated TDH
Type of drive
Motor rating
Speed
Full load current
Frame

45 m3 / hr
185 mwc
Direct
41 kw 415v ,50HZ
1480rpm
74.0 Amp.
ILA2185-4

4.7.4 BLIDGE PUMP

Rated capacity
Rated TDH
Type of drive
Motor rating
Speed
Full load current
Frame

230 m3 /hr
10 mwc
Direct
30 kw ,415v ,50 Hz
1470 rpm
52.0 Amp.
ILA2175-4

4.7.5 DRAIN PUMP-1

Rated capacity
Rated TDH
Type of drive
Rating of motor
Speed

250 m3 /hr
30 mwc
V-belt
50 kw, 415v,
1000 rpm

DRAIN PUMP 11
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Rated capacity
Rated TDH
Type of drive
Rating of motor
Speed
4.8.0 CMR WATER PUMP
Rated capacity
Rated TDH
Type of drive
Rating of motor
Speed
4.8.1 AIR BLOWER
Rated capacity
Rated TDH
Type of drive
Rating of motor
Speed

Tanda
250 m /hr
22 mwc
V-belt
40 kw, 415 v,50 Hz
1000 rpm
3

165 m3 /hr
167.5 mwc
Direct
110 kw,415 v, 50 Hz
1500 rpm

2404 Nm3 / hr
5000 mmwg
Direct
56 kw,415 v,50 Hz
1500 rpm

75

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4.9.0 COMPRESSED AIR SYSTEM

4.9.1 AIR COMPRESSOR (Khosala )

TECHNICAL DATA
SERVICE AIR
INSTRUMENT AIR
O MPRESSO R
COMPRESSOR
Number
seven
seven
Type
Horizontal, balanced, opposed type
Model
2HA 2
2HY2 TER RT
Speed RPM
710
650
Discharge pressure kg/ cm28.4
7
Air compressed cfm 500
201.6
Brake HP
103.2
43
Brake HP unloaded
8.3
4.5
LUBRICATION
Cylinder
Forced mechanical lubricator
Bearing
Forced feed gear pump
Cooling water quantity required 25.2
10.8
0
For air compressor jackets at 35 c
Cooling water outlet above inlet temp 0c
8-10
8-10
Cooling water pressure at inlet(kg /cm2)
2-2.5
2
Air out let temperature above inlet
8
8
0
Water temperature to cooler ( c)
ELECTRICAL MOTORS
Rated out put HP 415 v, 3phase 50Hz
RPM
Driven

120
1500
V- belt

Control Air Compressor (Khoshla) Motor

Rating
Speed
Full load current
Frame

50
1500
V belt
37 KW,415 V,50 HZ
1450 rpm
64.0 Amp.
225 M

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Service Air Compressor (Khoshla) Motor

Rating
Speed
Full load current
Frame

88.5 KW,415 V,50 HZ

1486 rpm
152.0 Amp.
280 M

AIR FILTER SUCTION

Type
Panel type
3
Rated capacity ( m /hr) 1020
Maximum particle size removed (micron)10

panel type
1020
10

AFTER COOLERS
Type
Shell and tube type
Number of passes one
Number of tube
72
Cooling surface ( m3)4.6
Air outlet temperature above cooling
8

one
40
1.8

8
Water inlet temperature(0c)
Cooling water pressure at inlet ( kg /cm2) 2 - 2.5
Cooling water quantity at 35 0c LPM
50.5

2 - 2.5
21.5

INTER COOLERS
Service air
Compressor
Type
No. of passes

.shell and tube

one

No. of tubes ( 3/8 inch OD)

one
100

Cooling surface (m2 )

40
4.6

Air outlet temperature above cooling

1.8
8

Instrument air
Compressor
shell and tube

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8

Water inlet temperature (0c)

Cooling water quantity at 35 0 c LPM

50.5

Cooling water pressure at inlet ( kg /cm )

2

21.5
2 -2.5

2 -2.5
Safety relief valve (provided on intercooler) 10% above working pressure
Set pressure

AIR RECIEVERS
Design pressure (kg /cm2)
Nominal volume (m3 )
Size diameter (mm)
Height 2840
Relief valve (spring loaded)
Set pressure( kg /cm2)
SILICAGEL DRYING PLANT
Model
Type
reactivated

9.4
4
1400
9.4

200 cfm capacity

semi-automatic dual tower blower

Capacity
Inlet pressure /temp
Quantity of descant provided per tower

With emergency compressed air

200 cfm
7 kg /cm2 , 400 c
150 kg

CYCLE TIME
Absorption
Heating
Cooling and Idling
Total cycle time

6 hours
3 hours
3 hours
12 hours

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REACTIVATION AIR FLOW

Source
Flow rate
Pressure
Net airflow from drier
Temperature required for reactivation

centrifugal blower
2.8 m3
850 mmwg
200 scfm
180 190 0 c

HEATER
Heater rating

12/9 kw , 3 phase ,415 v

DECECANT
Type
Expected life

silica gel
2 years

4.9.2 KIRLOSKARS COMPRESSOR

Make
Model
LP bore mm
HP bore mm
Stroke mm
Speed
Drive
Capacity FAD m3/min
Motor
Make
Rating
Volts
Amps.
Frequency
Speed
Insulation class
Frame
Lube oil cooler
Hydro test Press. shell
Tube

Kirloskars Pneumatic Ltd.

T BTD PM
355
215
150
750 rpm
V-belt
17- 10 Kg/Cm2
Kirloskars /Siemens
110 KW
415 Volts
184/189 amps. (new)
50 Hz.
1485 / 1475 rpm
B
315M/280S
9.0 Kg/Cm2
9.0 Kg/Cm2

Inter cooler
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Design Press. shell
Tube
Hydro test press
After cooler
Design pressure shell
Tube
Hydro test press. shell
Tube

Tanda
5.3 kg /cm
5.3 kg / cm2
8.0 Kg/Cm2
2

4.3 Kg/Cm2
11.55 Kg/cm2
7.0 Kg/Cm2
17.3 Kg/cm2

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Refrigeration dryer
Make
Model
Capacity
Power
MWP
End connection
Refrigerant

TRIDENT
HX 650
650 CFM
1.8 K, 415KV,50 Hz
16 Kg/cm2
3 NB
R 22

4.9.3 SWITCHYARD COMPRESSOR

Make
Model
Nos.
Capacity
Bore I stage
IInd stage
IIIrd stage
Stroke
Discharge pressure I
II
III
Safety valve setting I
II
III
Air receiver tank capacity

Ingersoll Rand
15T2
Three (3 nos.)
31.3 CFM (886m3/min)
5.5 inch
3 inch
1.625 inch
4 inch
2.55- 2.69 Bar
12.41- 13.79 Bar
51.75- 68.95 bar
80 PSIG
260 PSIG
1200 PSIG
--

Motor rating
Volts
Current
Speed
Rating
Frequency
Drive V- Belt

415 V
28 amp
1455 rpm
15 KW, 20HP
50 Hz
C2720/C105

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4.10 FIRE PROTECTION SYSTEM TECHNICAL DATAS

4.10.0 PUMP AND DRIVE
4.10.1 HYDRANT SYSTEM PUMPS
Electric motor driven
Diesel Engine
Driven
DRD 150 X200
DRD 150X200
(Beacon Weir Ltd)
( Beaco Wier Ltd )
No. of pump
two
One
Duty point
273 m3 / hr
273 m3 / hr
Head
88 mwc
88 mwc
Type
Horizontal
Horizontal
centrifugal
centrifugal
( split casing)
(split casing)
BKW at shaft
85.3 kw
85.3 kw
Motor /engine speed
1500 rpm
1500 rpm
Motor rating (kirlosker elec.) 150 kw
Engine rating /Model engine water cooled165 BHP,N855F (Kirloskars Cummins)
Motor
Make
Kirloskars
Rating
125.0 KW
Voltage
415 V, 50Hz, 3
Current
212amp
Speed
1483 rpm
Duty
SI
Model

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Frame

SC 315

4.10.2 WATER SPRAY SYSEM PUMPS

MODEL
DRD 150x200
DRD 150x 200
( Beacon weir Ltd)
( Beacon weir Ltd.)
NO. of pump
two
one
Duty point
273 cu m /hr
273 cu. m /hr
Head
88 mwc
88 mwc
Type
Horizontal
Horizontal
Centrifugal (split casing)
centrifugal (split casing)
BKW at shaft
85.3 kw
85.3 kw
Motor /engines speed
1500 rpm
1500 rpm
Motor rating (Kirloskars Elec.) 125 kw
Engine rating /model
Motor
Make
Kirloskars
Rating
125.0 KW
Voltage
415 V, 50Hz, 3
Current
212amp
Speed
1483 rpm
Duty
SI
Frame
SC 315
165 BHP, N-855F
(Kirloskars Cummins)

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4.10.3 JOCKEY PUMPS

Pump Model
No. of pumps
Duty point
Type
BKW at shaft
Motor
Rating
Full load current
Speed
Frame

( ELECTRICAL MOTOR DRIVEN )

KIRLOSKER ELECTRICAL
65-40-315
Two (2)
11 cu .m /hr at 100 mwc
Horizontal centrifugal (Radial split casing)
16.5 Kw
7.5 KW,415V ,50 HZ
14.5 amp
2865 rpm
132 S

4.10.4 AIR COMPRESSORS

Compressor Model
NO. of compressor
Capacity
Working pressure
No. of stage
Type
Type of drive
Air receiver capacity
Motor
Rating
Full load current
Speed
Frame

TC 1500 (manufacturer-ELGI)
one
1.38 m3 /min
12.5 kg /cm 2 max.
two
Air-cooled
V belt drive
500 liters
7.5 KW,415V ,50 HZ
14.5 amp
1440 rpm
132 S

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4.11.0 START - UP STEAM

4.11.1 AUX. BOILER

SYSTEM

Description of the system

Oil fired ,two drum ,single unit water tube boiler has been installed for supplying
superheated
Steam at 12 kg /cm2( g) and 300 deg centigrade for supplying steam to Aux. PRDS
header when
Necessity arises.
Auxiliary steam either being supplied by Main Unit Boiler (through PRDS ) or from
start up Boiler ,is used for.
I . Steam jet air ejectors
2.
HP gland /LP gland sealing
3.
Feed water tank heating & Deaerator.
4.
SCAPH
5.
RAH soot blower
6.
Fuel atomization
7.
Fuel oil system heating ,tracing and
8.
For MP start up line
TECHNICAL DATA
Boiler:
Evaporation capacity:
-at MCR
40 T /hr
-at peak load
44 T /hr
Steam pressure at SH outlet
12 kg /cm2 ( g)
Steam temperature
300 deg c + 5 Deg c
Fuel (LHHS ,FFS ,HPS, OIL):
Temp of the fuel at Burner
120 deg c
Pressure at Burner
195 PSIG
Atomizing air pressure
8.5 kg /cm sq.
( An electric light up heater is provided to heat oil while light up a cold Boiler 18
kw electrical oil pre-heater complete with thermostat control )

85

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BOILER & PLANT AUXILIARIES;

FD FAN
one (1) No.
BFP
two (2) No.
Fuel oil day storage tank
670 m cu.
DUPLEX PUMPING AND HEATING UNIT
Hydrazine dosing pump
two (2) No.
Phosphate dosing pump
Two (2) No.
Feed water storage tank
44.0 m cu. capacity
SPECIFICATION OF DM , WATER TO BE SUPPLIED IN THE FEED
WATER TANK
Total silica (20 deg . c)
Free CO2 ,Iron as Fe total hardness
PH value
Conductivity

0.02 ppm as sio2

NIL
Around 8.0
0.3 micro mho /cm

FUEL OIL BURNING EQUIPMENTS

Pressure jet burners
Two (2) Nos.
Make
Wesman Ham worthy
Type
DF _505
Capacity each
3520 lts /hr at 195 psi

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STARTUP DESIGN DATA

OIL PRESSURE
Temperature
Igniter, Gas / Electric:
Pressure of propane or bottle gas
Spark plug transformer
Pumping and heating unit (Duplex)
Pump
Motor
NO.
Steam oil heater
Steam requirement for oil heating
Filters at pumps suction and discharge
Oil pressure regulating valve
at oil return line
4.12.0 Diesel Generating Set
No.
Rating
PF
Speed
Voltage
Current
Phase
Frequency
EXCITATION
Volts
Current
Connection
Class
RATING

150 PSIG
120 deg c.
15-220 psig
220 / 110 volts, 50 cycle input, 10 kv output
Rotary gear screw oil pump
415 v, 3phase, 50 cycles
Two (2)
one (1)
900 lbs /hr at 8.5 kg /sq. cm
Cold oil filters
Hot oil filter
Auto diaphragm operated

four (4)
312.5 KVA
0.8
1500 RPM
415 V.
435 AMP
3 phase
50 Hz
120 volts
40 Amp
star
F
Continuous

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4.13.0 Air conditioning compressor & Air Handling unit

AC Compressor
Make
Kirloskars
No.
Model
Capacity

four (4) (3)three working and one standby

AC 1070
Eighty (80) tons of refrigeration

Capacity control
/cylinder

Automatic, in steps by suction valve lift

Refrigerant used
Type of lubrication
Muffler
Controls

Head bypass
Freon - 22
Oil pressurized
To be provided

Bore
Stroke
Speed
Max. press.

a) High and low pressure switches

b) Oil failure and safety switches
c) Relief device
d) Compressor safety interlocks with respect
to water flow and fan operation.
85 mm
70 mm
1000 /1750 rpm
21 kg /cm2

Motor
Rating
IP
Make
Volts
Current
Speed
Efficiency

75 KW
55
Siemens
415 v.
131 amp
1475 rpm
94 %

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Chiller pump
No- off
Make
Type
Capacity
Total head
Speed
Input
Efficiency
Motor
Rating
Volts
Current
Speed
Frame
Air Handling units
Quantity
Gauge and Material of casing
TOP
Sides
Bottom
Supply air fan with motor
Type
Capacity
Static pressure
RPM

four (4)
beacon Wier
BHC 80 /100
12.5 lps
36 m
1500 rpm
7.35 BKw
60 %
9.3 kW
415 V,50 HZ
18 amp
1452 rpm
160M
six (6)
18 Galvanized steel sheet
18 G GSS
16 G GSS
Double inlet double width, non-overloading,
backward curved blade type
34,000 m3/ hr.
By bidder to suit the system requirement
900 (max)

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Cooling coils
Type
chilled water
Cooling capacity
1,21,000 kcal/hr (sensible +latent)
Fins Material
Aluminum ,Hydraulically bonded
No. of rows deep
Four (4)
Face velocity
Max. 2.8 m /sec
Material of construction
- Scroll casing
Mild steel
- Blade
Galvanized Steel
Bearings
Self aligning ball/roller
Accessories
Vibration isolators, directional inlet vanes,
belt drive package with speed variation sheaves, Mesh screen, safety guard, flexible
connections, supports.
Motor
Make
Rating
Volts
Current
Speed
Frame

Siemens
11 kw
415 V,50 HZ
21 amp
1450 rpm
160M

Fresh Air fan

Quantity
Type
Capacity

three (3)
Tube axial, Wall mounting
2500 m3 /hr

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4.14.0 Generator Transformer

No. of Transformer
Make
Type
Standard
Max. Amb. Temp.
Top oil tamp. Rise
Wdg. Temp. rise
Type of cooling
Rated KVA HV
LV
Rated voltage HV
At no load
LV
Rated current HV
LV
Impedance Voltage
Symmetrical short circuit current
Max. short circuit duration
Frequency
Vector Group
Insulating oil
Cooling system
Insulating oil
Total no. of cooling fan
No. of Bank
Cooling fan
Make
Sweep
Volt
Watt
Amp.
Rpm

four (4)
NGEF Ltd. Banglore
OFTU 125000 /242 F
IS=2026
50 0C
400C
550C
OF AF
12500
12500
242000
11000
238.2
6560.8
125 MVA Base % = 12.5
= 8 x ln
= 5 sec
= 50 Hz
Dyn 11
= 39.6 t
= 44900 litre
= 2 x 18 = 36
=2
ALSTOM
600 mm
415
240
0.5
700

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Oil immersed pump

Make
Type
KW
RPM
Volt
Hz
Amp.
Capacity
Press

SCAI MILANO ITALY

DN 200/4
2.2
1440
415
50
4.2
4500 lits / min
0.08 bar.

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4.15.0 UNIT AUXILIAY TRASFORMER (UAT) 15 KVA

Make
Bharat Bijlee Ltd.
Type of cooling
ONAN
Volts at no load HV
11000 V
LV
7000 v
Current
HV
787.3
LV
1423.72
Frequency
50 Hz
Phase
HV/LV
3 /3
%Impedance volts at 75oC
At tap no. 1
8.121
At tap no. 9
7.93
At tap no. 17
7.52
Mass Volume of oil kg/lits
7353 /8550
OLTC (ON LOADTAP CHANGER)
MAKE
TYPE
No. of position
Contact life
Driving Mechanism
Motor supply
Contactor
No. of turns of the crank for each
Operation
Checking & maintenance

ASEA
UZELT 200 /600
17
180000 operation
BUF 3
415 v, 3, 50 Hz
240 V , 50 Hz
20
360000 operation

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4.16.0 STATION TRANSFORMER (25 MVA)

No. of Transformer
two (2)
Make
CGL KANJOOR
Type
Max. Amb. Temp.
50 0C
Top oil tamp. Rise
400C
Wdg. Temp. rise
550C
Type of cooling
ON AN
Rated voltage HV
220 KV
at no load
LV
65.6 KV
Rated current HV
LV
Impedance Voltage
Symmetrical short circuit current
=
Max. Short circuit duration
=
Frequency
= 50 Hz
Vector Group
Dyn 11
Cooling system
Insulating oil
Insulating oil
(Oil quantity Transformer total)
Oil quantity cooling plant

= 22.58 T
= 25800 litre
= 3750 Ltr. / 3.28 T

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On load Tap changer :

Type
Ref. STD
Motor
HP
Voltage
Phase
Control circuit transformer
Control circuit voltage
Time for one operation
No. of working tap
No. of run through tap
Oil quantity OLTC

D1
1EG 214
0.25
415 V, 50 Hz
3
1 415 V / 110 V, 500 VA
1 , 110 V, 50 Hz
5 sec.
17
2
= 160 Ltr/ 0.14 T

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4.17.0 Details of 1000 KVA transformers at NTPC- Tanda

Description

Make

% Impe.

CGL
CGL
GEC

Vector group
HV/LV Volt HV/LV
current
Dyn 11
6600/ 433 V 87.5 /1333.4
Dyn 11
6600/433 V 87.5 /1333.4
Dyn 11
6600 /433 V 87 .5/133 3.4

UST 1
UST 2
UST 3
UST
CT 1
CT 2
CT 3
CT 4
CT 5
CT 6
ESP 1
ESP 2
ESP 3
ESP 4
S.S.T / F 1
S.S.T / F 2
S.S.T / F 3
S.S.T / F 4
Lighting T/F-1
Lighting T/F-2
Lighting T/F-3
AH T/F 1
AH T/F 2
AH T/F 3
AH T/F 4
Comp T/F 1
Comp T/F 2
Soft T/F 1
Soft T/F 2
RESER T/F
Makeup T/F
Meh. Pur T/F
A/C T/F 1
A/C T/F 1

GEC
CGL
CGL
CGL
CGL
CGL
VOLTAS
CGL
GEC
GEC
VOLTAS
CGL
CGL
CGL
GEC
GEC
GEC
GEC
GEC
VOLTAS
GEC
GEC
GEC
VOLTAS
VOLTAS
VOLTAS
CGL
CGL
GEC
GEC
GEC

Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn - 11
Dyn 11
Dyn - 11
Dyn 11
Dyn 11

8 .00 %
7.82 %
7.82 %
7.82 %
7.82 %
7.82 %
8.324 %
7.82 %
8.00 %
8.00 %
8.324 %
7.82 %
7.82 %
7.82 %
8.00 %
8.00 %
8.00 %
8.00 %
8.00 %
8.324 %
8.00 %
8.00 %
8.00 %
8.324 %
8.324 %
8.324 %
7.82 %
7.82 %
8.00 %
8.00 %
8.00 %

6600 /433 V
6600 / 433 V
6600 / 433 V
6600 / 433 V
6600 / 433 V
6600 / 433 V
6600 / 433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V

87 . 5/1333 .4
87 .5 /1333 .4
87 .5 /1333 .4
87 .5 /1333 .4
87 .5 /1333 .4
87 .5 /1333 .4
87 .5 /1333 .4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4

7.82%
7.82%
8 .00 %

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BCW T/F
RCW - T/F
RAW Wt.T/F 1
RAW Wt.T/F 2
Fire FT. T/F 1
Fire FT. T/F 2
CHP T/F 1
CHP T/F 2
CHP T/F 3
CHP T/F 4
St. BLR T/F

VOLTAS
CGL
VOLTAS
CGL
VOLTAS
CGL
VOLTAS
VOLTAS
VOLTAS
VOLTAS
VOLTAS

Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn 11
Dyn. 11

6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V
6600/433 V

87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4
87.5/1333.4

8.324 %
7.82 %
8.324 %
7.82 %
8.324 %
7.82 %
8.365 %
8.365 %
8.291 %
8.296 %
8.365 %

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GCL MAKE TRANSFORMERS

Type of cooling
ONAN
Weight of oil
844 kg /970 liters
Max. Ambient Temp.
500 C
Winding Temp.Rise
40 0 Cl
WTICT mounted inside tank
Heating coil with oil pot fitted inside the transformer tank
Off load tap changer
CGL MAKE TRASFORMERS
Type of cooling
Weight of oil
Max Ambient Temp.
Winding Temp.
Top oil temp rise
WTICT mounted inside tank
Heating coil with oil pot fitted inside
The transformer tank
Off- load tap changer
VOLTAS MAKE TRASFORMERS
Type of cooling
Weight of oil
Max Ambient Temp
Top oil temp rise
Winding temp rise
WTICT mounted inside tank
Heating coil with oil pot fitted
Side the transformer tank
Off- load changer

ONAN
870 kg/ 1020 liters
50 0 c
55 0C
40 0C

ONAN
850 kg / 955 litre
500 C
40 0C
50 0C

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TUBINE PROTECTION
S. No.
01.
02.
03.
04.
05.
06.
07.
08.
09.
10.
11.

DESCRIPTION
MIAN OIL PR V.V. LOW (2/3 LOGIC)
LUB OIL PR V. LOW (2/3 LOGIC)
PRIMARY OIL PR HIGH(2/3 LOGIC)
TURBINE TRIP BY EMERGENCY PUSH BUTTON
AXIAL SHIFT V.HIGH
COND VACCUM V. LOW(2/3 LOGIC)
HRH TEMP. V.LOW- TURBINE TRIP
BOILER TRIP TO TURBINE TRIP
GENERATOR TRIP TO TURBINE TRIP
LP HEATER- 1A/1B LEVEL V. HIGH
LP HEATER- 2A/2B LEVEL V. HIGH

SET PTS.
<7KG/CM2
<0.8KG/CM2
>3.05KG/CM2
(+/-)0.50 mm
< 0.55 KG/CM2
<4600C
775mm
775mm

BOILER PROTECTION
S. No.
01.
02.

DESCRIPTION

03.
04.
05.
06.
07.
08.
09.
10.
11.

LOSS OF DC >2 SEC.

LESS THAN FIRE BALL LOSS OF AC ANY ELEVATION
IN SERVICE FOR 2 SEC
FLAME FAILME
FURNACE PR. VERY LOW
LOSS OF ALL FUEL
BOTH F.D.FAN OFF
ALL ID FAN OFF
TRIP PUSH BUTTON PRESSED
FURNARA PR. VERY HIGH
TURBINE TRIP
DRUM LEVEL VERY LOW

12.

DRUM LEVEL VERY HIGH

SET PTS.

-125mmWCL

+175mmWCL
-250mm
250 mm

99