Professional Documents
Culture Documents
Doc. No.
PP-SJ
Date
08/02/2011
Page
1 of 5
Rev
REV
DATE
08/02/11
DESCRIPTION
PAGE
CLIENT
EMEPMI
PROJECT TITLE
4215000-017(0)-PP-POD-5009
PREPARED
BY
BHS
CHECKED
BY
REVIEWED
BY
APPRAISED
BY
TABLE OF CONTENTS
SECTION
DESCRIPTION
1.0
OBJECTIVE
2.0
SCOPE
3.0
REFERENCE
4.0
SURFACE PREPARATION
5.0
COATING SYSTEMS
6.0
APPLICATION
7.0
REPAIRS
8.0
Doc. No.
PP-SJ
Date
08/02/2011
Page
2 of 5
Rev
1.0
Doc. No.
PP-SJ
Date
08/02/2011
Page
3 of 5
Rev
OBJECTIVE
This procedure is developed to ensure that surface preparation, blast and
paint is carried out in a controlled manner.
2.0
SCOPE
This procedure also describes the activities and the inspection which enable to
paint the valves with the zinc rich epoxy, the intermediate coat epoxy mastic
and the top coat polyurethane.
3.0
REFERENCES
GS 19-1-2 Paint and Protective coatings.
4.0
SURFACE PREPARATION
After having duly checked that the valves are properly protected at the ends
and in the areas not to be painted, proceed with the blasting.
The surface shall be then blast cleaned to SSPC-SP 10, GS-19-1-2
-
Only dry abrasive blasting product shall be used and it shall be free from
dust, alts and other impurities.
5.0
COATING SYSTEMS
5.1
Prime coat
Intermediate coat -
Duramastic
(Jotun off white)
Doc. No.
5.3
Finish coat
Hard Top AS
PP-SJ
Date
08/02/2011
Page
4 of 5
Rev
D.F.T 65 70 microns
APPLICATION
Coating shall be applied before any visible deterioration occurs and within a
maximum of four (4) hours after surface preparation.
Coating shall not be applied to surfaces whose temperature is 3 deg C above
the dew point and when the relative air humidity exceeds 85%.
Coating shall be applied in a uniform layer by airless spray.
Coatings shall not be applied to previously coated surface unless the
proceeding coat has dried.
Care shall be paid for coatings edges, corners and areas difficult to coat
adequately by spray. In this case extra coat by brush may be applied
immediately before the overall spray coat.
7.0
REPAIRS
Defective or damaged coatings shall be removed by scraping or abrasive or
sweep blasting until a surface suitable for overcoating is obtained and the
appropriate coatings applied in accordance with this procedure.
When the defect found exceeds the 20% of the coated area it is judged
unacceptable and the item rejected, sand blasted and recoated according
to this procedure.
Any repair shall obtained EMEPMI written approval prior to commence repair.
8.0
Doc. No.
PP-SJ
Date
08/02/2011
Page
5 of 5
Rev
Note:
For each coating system or approved alternatives, an application matrix (as per
Appendix G, GS 19-1-2) shall be submitted for EMEPMI approval, including coating
system test panels for each application matrix. Test panel paint trial shall be
conducted as per Appendix H, GS 19-1-2, to ensure coating system compliance to
meet the GS requirements.
;
;
REPORT NO.
CONTRACT NO:
AMBIENT CONDITION
Date
SURFACE
Time
PREPARATION
AIR TEMP.
RELATIVE HUMIDITY
TYPE/GRADE OF ABRASIVE
CLEANLINESS OF ABRASIVE :
STEEL TEMP.
DEW POINT
Full blast
DEFECT CORRECTED
MIN:
Max
COAT
NO.
APPLICATION
DATE
TIME
PAINT MANUFACTURER'S
NAME AND DESCRIPTION
BATCH NUMBER
PART 1
WFT
PART 2 (Mic)
DFT (Mic)
MIN
MAX
AVE
THINNING
CODE AND %
COLOUR
INSPECTION
1
2
3
NO.
ITEM DESCRIPTION
REMARKS
APPLICATION METHOD
Convensional
Airless spray
Brush/Roller
PREPARED BY
Signature:
ACCEPTED BY
:
Signature
Name:
Name
Date:
Date
(Client Representative)